Intel SC5400 User Manual

Intel® Server Chassis SC5400 User’s Guide

A Guide for Technically Qualified Assemblers of Intel® Identified Subassemblies/ Products

Intel Order Number D38435-005

Disclaimer

Information in this document is provided in connection with Intel® products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Intel's Terms and Conditions of Sale for such products, Intel assumes no liability whatsoever, and Intel disclaims any express or implied warranty, relating to sale and/or use of Intel products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intellectual property right. Intel products are not designed, intended or authorized for use in any medical, life saving, or life sustaining applications or for any other application in which the failure of the Intel product could create a situation where personal injury or death may occur. Intel may make changes to specifications and product descriptions at any time, without notice.

Intel server boards contain a number of high-density VLSI and power delivery components that need adequate airflow for cooling. Intel's own chassis are designed and tested to meet the intended thermal requirements of these components when the fully integrated system is used together. It is the responsibility of the system integrator that chooses not to use Intel developed server building blocks to consult vendor datasheets and operating parameters to determine the amount of airflow required for their specific application and environmental conditions. Intel Corporation can not be held responsible if components fail or the server board does not operate correctly when used outside any of their published operating or non-operating limits.

Intel, Intel Pentium, and Intel Xeon are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States and other countries.

ii Intel® Server Chassis SC5400 User’s Guide

Safety Information

Important Safety Instructions

Read all caution and safety statements in this document before performing any of the instructions. See also Intel Server Boards and Server Chassis Safety Information on the

Server Deployment Toolkit CD and/or at http://support.intel.com/support/

Intel

motherboards/server/sb/cs-010770.htm.

Wichtige Sicherheitshinweise

Lesen Sie zunächst sämtliche Warnund Sicherheitshinweise in diesem Dokument, bevor Sie eine der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu Intel-Serverplatinen und Servergehäusen auf der Intel oder unter http://support.intel.com/support/motherboards/server/sb/cs-010770.htm.

Server Deployment Toolkit CD

Consignes de sécurité

Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce document avant de suivre toute instruction. Consultez Intel Server Boards and Server Chassis Safety Information sur le Intel vous sur le site http://support.intel.com/support/motherboards/server/sb/cs-010770.htm.

Server Deployment Toolkit CD ou bien rendez-

Instrucciones de seguridad importantes

Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar cualquiera de las instrucciones. Vea Intel Server Boards and Server Chassis Safety Information en el Intel

support/motherboards/server/sb/cs-010770.htm.

Server Deployment Toolkit CD y/o en http://support.intel.com/

iii Intel® Server Chassis SC5400 User’s Guide

Warnings

重要安全指导

Heed safety instructions: Before working with your server product, whether you are using this guide or any other resource as a reference, pay close attention to the safety instructions. You must adhere to the assembly instructions in this guide to ensure and maintain compliance with existing product certifications and approvals. Use only the described, regulated components specified in this guide. Use of other products / components will void the UL listing and other regulatory approvals of the product and will most likely result in non-compliance with product regulations in the region(s) in which the product is sold.

System power on/off: The power button DOES NOT turn off the system AC power. To remove power from system, you must unplug the AC power cord from the wall outlet. Make sure the AC power cord is unplugged before you open the chassis, add, or remove any components.

Hazardous conditions, devices and cables: Hazardous electrical conditions may be present on power, telephone, and communication cables. Turn off the server and disconnect the power cord, telecommunications systems, networks, and modems attached to the server before opening it. Otherwise, personal injury or equipment damage can result.

Electrostatic discharge (ESD) and ESD protection: ESD can damage disk drives, boards, and other parts. We recommend that you perform all procedures in this chapter only at an ESD workstation. If one is not available, provide some ESD protection by wearing an anti-static wrist strap attached to chassis ground any unpainted metal surface on your server when handling parts.

ESD and handling boards: Always handle boards carefully. They can be extremely sensitive to ESD. Hold boards only by their edges. After removing a board from its protective wrapper or from the server, place the board component side up on a grounded, static free surface. Use a conductive foam pad if available but not the board wrapper. Do not slide board over any surface.

iv Intel® Server Chassis SC5400 User’s Guide

Installing or removing jumpers: A jumper is a small plastic encased conductor that slips over two jumper pins. Some jumpers have a small tab on top that you can grip with your fingertips or with a pair of fine needle nosed pliers. If your jumpers do not have such a tab, take care when using needle nosed pliers to remove or install a jumper; grip the narrow sides of the jumper with the pliers, never the wide sides. Gripping the wide sides can damage the contacts inside the jumper, causing intermittent problems with the function controlled by that jumper. Take care to grip with, but not squeeze, the pliers or other tool you use to remove a jumper, or you may bend or break the pins on the board.

Intel® Server Chassis SC5400 User’s Guide v

vi Intel® Server Chassis SC5400 User’s Guide

Preface

About this Manual

Thank you for purchasing and using the Intel® Server Chassis SC5400.

This manual is written for system technicians who are responsible for troubleshooting, upgrading, and repairing this server chassis. This document provides a brief overview of the features of the chassis, a list of accessories or other components you may need, troubleshooting information, and instructions on how to add and replace components on the Intel

support.intel.com/support/motherboards/server/chassis/SC5400/.

Manual Organization

Chapter 1 provides a brief overview of the Intel® Server Chassis SC5400. In this chapter, you will find a list of the server chassis features, photos of the product, and product diagrams to help you identify components and their locations.

Server Chassis SC5400. For the latest version of this manual, see http://

Chapter 2 provides instructions on adding and replacing components. Use this chapter for step-by-step instructions and diagrams for installing or replacing components such as the fans, power supply, drives, and other components.

Chapter 3 provides technical reference information on cable routing, power supply specifications, and system environment requirements.

At the back of this document, you will find appendices on safety, regulatory, "getting help", and warranty information.

vii

Product Contents, Order Options, and Accessories

This server chassis is compatible with the following Intel® Server Boards:

• Intel

Your Intel

• 670W or 830W power supply, installed in the chassis

• A box of hardware components, referred to below as the "chassis hardware box"

• Fan cables, installed in the Intel

• Chassis intrusion switch, installed in the chassis

• Attention document, in the chassis product box

• Intel

• Six 32-6mm flat screws for installing drive component, in the chassis hardware box

• Seven screws for mounting the server board into the chassis, in the chassis hardware

Server Board S5000PSL

Server Board S5000XVN

Server Chassis SC5400 ships with the following items:

Server Chassis SC5400 with product code

SC5400LX or SC5400LXi

Server Chassis SC5400 Quick Start User's Guide, in the chassis hardware box

box

• USB cable, in the chassis hardware box

• COM2 cable, in the hardware box

In addition, you may need or want to purchase one or more of the following accessory items for your server: Processor, memory DIMMs, hard drive, floppy drive, CD-ROM or DVD-ROM drive, RAID controller, operating system.

For information about which accessories, memory, processors, and third-party hardware have been tested and can be used with your board, and for ordering information for Intel products, see http://support.intel.com/support/motherboards/server/chassis/SC5400/ compat.htm.

viii Intel® Server Chassis SC5400 User’s Guide

Additional Information and Software

If you need more information about this product or information about the accessories that can be used with this server chassis, use the following resources. These files are available at http://support.intel.com/support/motherboards/server/chassis/SC5400/.

Unless otherwise indicated in the table below, once on this Web page, type the document or software name in the search field at the left side of the screen and select the option to search "This Product."

For this information or

software

For in-depth technical information about this product, including BIOS settings and chipset information

If you just received this product and need to install it

For virtual system tours and interactive repair information

Accessories or other Intel server products

Hardware (peripheral boards, adapter cards) and operating systems that have been tested with this product

For software to manage your Intel

For diagnostics test software

server

Use this Document or Software

IIntel

Server Chassis SC5400 Technical Product Specification

Intel® Server Chassis SC5400 Quick Start User's Guide in the

product box

A link to the SMaRT Tool is available under "Other Resources" at the right side of the screen at:

http://support.intel.com/support/motherboards/server/chassis/ SC5400/

Spares and Configuration Guide

Tested Hardware Operating Systems List

System Management Software

Intel

Diagnostics

Intel® Server Chassis SC5400 User’s Guide ix

x Intel® Server Chassis SC5400 User’s Guide

Safety Information ..................................................................................................... iii

Important Safety Instructions ........................................................................................ iii

Wichtige Sicherheitshinweise ....................................................................................... iii

Consignes de sécurité .................................................................................................. iii

Instrucciones de seguridad importantes ....................................................................... iii

Warnings ...................................................................................................................... iv

Preface .......................................................................................................................vii

About this Manual ........................................................................................................ vii

Manual Organization ................................................................................................... vii

Product Contents, Order Options, and Accessories ....................................................viii

Additional Information and Software ............................................................................. ix

Chapter 1: Server Chassis Features ......................................................................... 1

Component Identification ...............................................................................................6

Internal Components .................................................................................................6

Front Control Panel ...................................................................................................7

Intel

Local Control Panel .........................................................................................9

Back Panel Features ...............................................................................................10

Peripheral Devices ..................................................................................................11

Standard and Optional Hot-swap Drive Bays ..............................................................12

Floppy / CD-ROM / DVD-ROM Slimline Carriers ........................................................12

Intel

Remote Management Module ...........................................................................13

Rack-mounted Systems ..............................................................................................13

Chapter 2: Hardware Installations and Upgrades .................................................15

Before You Begin ........................................................................................................15

Tools and Supplies Needed ....................................................................................15

System References .................................................................................................15

Removing and Installing the Chassis Cover ................................................................16

Removing the Chassis Cover .................................................................................16

Installing the Chassis Cover ...................................................................................17

Removing and Installing the Front Bezel .....................................................................18

Removing the Bezel Assembly (Pedestal Only) .....................................................18

Installing the Front Bezel (Pedestal Only) ...............................................................19

Removing and Installing the Processor and Memory Air Ducts ..................................20

Removing the Processor and Memory Air Ducts ....................................................20

Installing the Processor and Memory Air Ducts ......................................................21

Replacing a Fixed Fan (Intel Removing and Installing Hot Swap Fans (Intel

Intel® Server Chassis SC5400 User’s Guide xi

Server Chassis SC5400Base SC5400BRP only) ........23

Server Chassis SC5400LX or

SC5400LXi Only) ............................................................................................. 24

Removing Hot Swap Fans ...................................................................................... 24

Installing Hot Swap Fans ........................................................................................ 25

Installing and Removing a Slimline USB Floppy/CD/DVD Combo Kit ........................ 26

Installing a Slimline USB Floppy/CD/DVD Slimline Kit ........................................... 26

Removing a Slimline USB Floppy/CD/DVD Combo ............................................... 26

Removing and Installing a DVD or CD-ROM Drive ..................................................... 27

Removing a DVD or CD-ROM Drive ...................................................................... 27

Installing a DVD or CD-ROM Drive ........................................................................ 29

Removing and Installing Fixed Hard Drive(s) .............................................................. 30

Removing Fixed Hard Drive(s) ............................................................................... 30

Installing Fixed Hard Drive(s) ................................................................................. 35

Routing Power Cables to Fixed Drives ....................................................................... 40

Routing Data Cables to Fixed Drives .......................................................................... 41

Removing and Installing Hot Swap Drive(s) ................................................................ 42

Removing Hot Swap Drive(s) ................................................................................. 42

Installing Hot Swap Drive(s) ................................................................................... 44

Removing and Installing PCI Add-in Board(s) ............................................................. 45

Removing PCI Add-in Board(s) .............................................................................. 45

Installing PCI Add-in Board(s) ................................................................................ 47

Installing Additional Hot Swap Power Supply Module ................................................. 51

Replacing a Hot Swap Power Supply ......................................................................... 52

Replacing a Fixed Power Supply ................................................................................ 53

Replacing the Power Distribution Board ..................................................................... 54

Replacing the Control Panel ....................................................................................... 59

Installing and/or Removing a Server Board ................................................................ 60

Connecting and Disconnecting Cables to or from Server Board ................................. 61

Connecting Cables to Server Board ....................................................................... 61

Removing Cables from Server Board(s) ................................................................. 61

Chapter 3: Technical Reference ..............................................................................63

Power Supply Specifications ....................................................................................... 63

670-W Single Power Supply Input Voltages ........................................................... 63

670-W Single Power Supply Output Voltages ........................................................ 63

830-W Single Power Input Voltages ....................................................................... 63

830-W Single Power Supply Output Voltages ........................................................ 64

System Environmental Specifications ......................................................................... 64

Current Usage ............................................................................................................. 65

Calculating Power Usage ....................................................................................... 65

Appendix A: Getting Help ........................................................................................67

World Wide Web ......................................................................................................... 67

Telephone ................................................................................................................... 67

Appendix B: Regulatory and Compliance Information .........................................71

xii Intel® Server Chassis SC5400 User’s Guide

Product Regulatory Compliance ..................................................................................71

Product Safety Compliance ....................................................................................71

Product Regulatory Compliance References ..........................................................72

Electromagnetic Compatibility Notices ........................................................................75

FCC Verification Statement (USA) ..........................................................................75

Industry Canada (ICES-003) ...................................................................................76

Europe (CE Declaration of Conformity) ..................................................................76

VCCI (Japan) ..........................................................................................................76

BSMI (Taiwan) ........................................................................................................76

Korean Compliance (RRL) ......................................................................................77

CNCA (CCC-China) ................................................................................................77

Product Ecology Compliance ..................................................................................77

Other Markings .......................................................................................................80

Regulated Specified Components ..........................................................................81

End-of-Life / Product Recycling ...................................................................................82

Appendix C: Warranty ..............................................................................................83

Limited Warranty for Intel® Chassis Subassembly Products .......................................83

Extent of Limited Warranty ..........................................................................................84

Warranty Limitations and Exclusions ...........................................................................84

Limitations of Liability ..............................................................................................84

How to Obtain Warranty Service .................................................................................85

Telephone Support .................................................................................................85

Returning a Defective Product ................................................................................85

Appendix D: Safety Information .............................................................................. 87

English .........................................................................................................................87

Server Safety Information .......................................................................................87

Safety Warnings and Cautions ...............................................................................87

Intended Application Uses ......................................................................................88

Site Selection ..........................................................................................................88

Equipment Handling Practices ................................................................................88

Power and Electrical Warnings ...............................................................................89

System Access Warnings .......................................................................................90

Rack Mount Warnings .............................................................................................90

Electrostatic Discharge (ESD) ................................................................................91

Other Hazards .........................................................................................................91

Sicherheitshinweise für den Server ........................................................................93

Sicherheitshinweise und Vorsichtsmaßnahmen .....................................................93

Zielbenutzer der Anwendung ..................................................................................94

Standortauswahl .....................................................................................................94

Handhabung von Geräten .......................................................................................94

Warnungen zu Netzspannung und Elektrizität ........................................................95

Warnhinweise für den Systemzugang ....................................................................96

Warnhinweise für Racks .........................................................................................97

Intel® Server Chassis SC5400 User’s Guide xiii

Elektrostatische Entladungen (ESD) ...................................................................... 97

Andere Gefahren .................................................................................................... 98

Français ...................................................................................................................... 99

Consignes de sécurité sur le serveur ..................................................................... 99

Sécurité: avertissements et mises en garde ........................................................... 99

Domaines d’utilisation prévus ............................................................................... 100

Sélection d’un emplacement ................................................................................ 100

Pratiques de manipulation de l’équipement .......................................................... 100

Alimentation et avertissements en matière d’électricité ........................................ 101

Avertissements sur l’accès au système ................................................................ 102

Avertissements sur le montage en rack ............................................................... 102

Décharges électrostatiques (ESD) ....................................................................... 103

Autres risques ....................................................................................................... 103

Información de seguridad del servidor ................................................................. 105

Advertencias y precauciones sobre seguridad ..................................................... 105

Aplicaciones y usos previstos ............................................................................... 106

Selección de la ubicación ..................................................................................... 106

Manipulación del equipo ....................................................................................... 106

Advertencias de alimentación y eléctricas ............................................................ 107

Advertencias el acceso al sistema ....................................................................... 108

Advertencias sobre el montaje en bastidor .......................................................... 108

Descarga electrostática (ESD) ............................................................................. 109

Appendix E: Installation/Assembly Safety Instructions ......................................117

English ...................................................................................................................... 117

Deutsch ..................................................................................................................... 119

Français .................................................................................................................... 122

Español ..................................................................................................................... 124

Italiano .......................................................................................................................126

xiv Intel® Server Chassis SC5400 User’s Guide

List of Figures

Figure 1. Intel® Server Chassis SC5400................................................................................... 1

Figure 2. Internal Component Locations ................................................................................... 6

Figure 3. Front Control Panel.................................................................................................... 7

Figure 4. Intel

Figure 5. Server Chassis Back................................................................................................ 10

Figure 6. Optional Peripherals................................................................................................. 11

Figure 7. Removing the Chassis Cover................................................................................... 16

Figure 8. Installing the Chassis Cover..................................................................................... 17

Figure 9. Removing the Front Bezel........................................................................................ 18

Figure 10. Installing the Front Bezel........................................................................................ 19

Figure 11. Removing the Processor and Memory Air Ducts ................................................... 20

Figure 12. Removing Inner Plastic Air Baffle from Processor Air Duct ................................... 21

Figure 13. Installing the Processor and Memory Air Ducts ..................................................... 22

Figure 14. Removing a Fixed Fan........................................................................................... 23

Figure 15. Removing Hot Swap Fan ....................................................................................... 24

Figure 16. Installing Hot Swap Fan ......................................................................................... 25

Figure 17. Removing Slide/Drive Assembly from Upper Device Bay...................................... 26

Figure 18. Re-inserting Empty EMI Shield/Slide Assembly into Chassis................................ 27

Figure 19. Re-inserting Empty EMI Shield/Slide Assembly into Chassis................................ 28

Figure 20. Removing EMI Shield/Slide Assembly from Upper Device Bay............................. 29

Figure 21. Attaching Slides to a DVD or CD-ROM Drive ........................................................ 29

Figure 22. Removing Six-drive Fixed Drive Cage from Chassis ............................................. 31

Figure 23. Unlocking and Opening Upper Door of Fixed Drive Cage ..................................... 31

Figure 24. Opening Lower Door of Fixed Drive Cage ............................................................. 32

Figure 25. Removing Drive/Slide Assembly from Drive Cage................................................. 32

Figure 26. Inserting Empty Device Slides into Drive Cage...................................................... 33

Figure 27. Closing Lower Door of Fixed Drive Cage............................................................... 33

Figure 28. Closing Upper Door of Fixed Drive Cage............................................................... 34

Figure 29. Tightening Thumb Screw ....................................................................................... 34

Figure 30. Removing Six-drive Fixed Drive Cage from Chassis ............................................. 35

Figure 31. Unlocking and Opening Upper Door of Fixed Drive Cage ..................................... 36

Figure 32. Opening Lower Door of Fixed Drive Cage ............................................................. 36

Figure 33. Removing Slides from Drive Cage......................................................................... 37

Figure 34. Attaching Device Slides to Hard Drive................................................................... 37

Figure 35. Inserting Drive/Slide Assembly into Drive Cage..................................................... 38

Figure 36. Closing Lower Door of Fixed Drive Cage............................................................... 38

Figure 37. Closing Upper Door of Fixed Drive Cage............................................................... 39

Figure 38. Tightening Captive Screw ...................................................................................... 39

Figure 39. Routing Power Cables to Fixed Drives .................................................................. 40

Figure 40. Routing SAS/SATA Data Cables ........................................................................... 41

Figure 41. Releasing Drive Carrier from Hot Swap Cage ....................................................... 42

Figure 42. Removing Hard Drive from Drive Carrier ............................................................... 42

Local Control Panel Features........................................................................... 9

Intel® Server Chassis SC5400 User’s Guide xv

Figure 43. Installing Plastic Air Baffle in Drive Carrier ............................................................ 43

Figure 44. Inserting Drive Carrier into Hot Swap Cage........................................................... 43

Figure 45. Removing Drive Carrier from Hot Swap Cage....................................................... 44

Figure 46. Removing Plastic Air Baffle ................................................................................... 44

Figure 47. Securing Hard Drive to Drive Carrier..................................................................... 45

Figure 48. Inserting Drive Carrier into Hot Swap Cage........................................................... 45

Figure 49. Preparing Chassis for Removal of PCI Add-in Board............................................ 46

Figure 50. Preparing Chassis for Addition of PCI Add-in Board ............................................. 48

Figure 51. Installing Add-in Board........................................................................................... 49

Figure 52. Reinstalling PCI Add-in Card Retainer .................................................................. 50

Figure 53. Removing Power Supply Filler Panel .................................................................... 51

Figure 54. Installing Additional Hot Swap Power Supply Module ........................................... 51

Figure 55. Removing Hot Swap Power Supply from Chassis................................................. 52

Figure 56. Installing Hot Swap Power Supply into Chassis .................................................... 52

Figure 57. Removing Fixed Power Supply.............................................................................. 53

Figure 58. Removing Hot Swap Power Supply from Chassis................................................. 54

Figure 59. Removing Center Divider....................................................................................... 55

Figure 60. Removing Power Distribution Board...................................................................... 56

Figure 61. Securing Power Distribution Board to Power Supply Cage................................... 57

Figure 62. Re-installing Center Divider................................................................................... 58

Figure 63. Installing Hot Swap Power Supply into Chassis .................................................... 58

xvi Intel® Server Chassis SC5400 User’s Guide

List of Tables

Table 1. Server Chassis Features (BASE SKU) .......................................................................2

Table 2. Server Chassis Features (BRP SKU) ..........................................................................3

Table 3. Server Chassis Features (LX SKU) .............................................................................4

Table 4. Server Chassis Features (LXi SKU) ............................................................................5

Table 5. Front Control Panel LED Descriptions ........................................................................8

Table 6. 670-W Power Supply Output Capability ....................................................................63

Table 7. 830-W Power Supply Output Capability ....................................................................64

Table 8. Environmental Specifications ....................................................................................64

Table 9. Power Usage Worksheet ...........................................................................................65

Table 10. Power Usage Worksheet 2 ......................................................................................66

Table 11. Product Regulatory Compliance Markings ..............................................................72

Table 12. Product Ecology Compliance Markings ...................................................................78

Table 13. Other Markings ........................................................................................................80

Intel® Server Chassis SC5400 User’s Guide xvii

xviii Intel® Server Chassis SC5400 User’s Guide

1 Server Chassis Features

This chapter briefly describes the main features of the Intel® Server Chassis SC5400. This chapter provides a list of the server chassis features, as well as diagrams showing the location of important components and connections on the server chassis.

Figure 1. Intel

Server Chassis SC5400

AF000551

Intel® Server Chassis SC5400 User’s Guide 1

Table 1 summarizes the features of the Intel® Server Chassis SC5400 Base SKU

Table 1. Server Chassis Features (BASE SKU)

Feature Description

Dimensions • 16.6 inches high (Pedestal: 17 inches)

• 8.6 inches wide

• 27.4 inches deep (Pedestal: 28.4 inches)

• 34.6 kilograms

Hard Drives One fixed drive bay for up to six fixed SAS or SATA drives.

Optional hot-swap drive bays:

• Six-drive SAS/SATA

• Four-drive SAS/SATA

An optional four-drive fixed drive bay is also available.

• Supports up to six drives, depending on peripheral choices.

Peripherals Control Panel (dependent

on option selected)

LEDs and displays (dependent on option selected)

• Three multi-mount 5.25 peripheral bays

• Front Control Panel

• Intel

With Front Control Panel:

Local Control Panel (optional)

• NIC1 Activity

• NIC2 Activity

• Power / Sleep

• System Status

• System Identification

• Hard Drive Activity

Power Supply One fixed 670-W power supply with an integrated cooling fan.

Upgradable to 830-W redundant power supplies.

Fans Two fixed, non-redundant chassis fans:

• One 120-mm fan

• One 92-mm fan

Upgradable to redundant.

USB 2.0 • Two front panel USB ports with Front Control Panel

• Four back panel USB ports (depending on server board)

Video

• One rear panel video port

NOTE: The 12V 6-pin power connector is for the 150-W PCIe video

cards, which require an external 75-W power connector.

2 Intel® Server Chassis SC5400 User’s Guide

Table 2 summarizes the features of the BRP SKU.

Table 2. Server Chassis Features (BRP SKU)

Feature Description

Dimensions • 16.6 inches high (Pedestal: 17 inches)

• 8.6 inches wide

• 27.4 inches deep (Pedestal: 28.4 inches)

• 36.2 kilograms

Hard Drives One fixed drive bay for up to six fixed SAS or SATA drives.

Optional hot swap drive bays:

• Six-drive SAS/SATA

• Four-drive SAS/SATA

An optional four-drive fixed drive bay is also available.

• Supports up to ten drives

Peripherals • Three multi-mount 5.25-inch peripheral bays Control Panel (dependent

on option selected)

LEDs and displays (dependent on option selected)

• Front Control Panel

• Intel

With Front Control Panel:

Local Control Panel (optional)

• NIC1 Activity

• NIC2 Activity

• Power / Sleep

• System Status

• System Identification

• Hard Drive Activity

Power Supply One 830-W power supply is standard. Upgradable to 830-W

redundant power supplies

Fans Two fixed, non-redundant chassis fans:

• One 120-mm fan

• One 92-mm fan

Upgradable to redundant.

USB 2.0 • Two front panel USB ports with Front Control Panel

• Four back panel USB ports

Video

• One front panel video port (available only with Front Control

Panel)

• One rear panel video port

Intel® Server Chassis SC5400 User’s Guide 3

Table 3 summarizes the features of the LX SKU.

Table 3. Server Chassis Features (LX SKU)

Feature Description

Dimensions • 16.6 inches high (Pedestal: 17 inches)

• 8.6 inches wide

• 27.4 inches deep (Pedestal: 28.4 inches)

• 36.2 kilograms

Hard Drives One fixed drive bay for up to six fixed SAS or SATA drives.

Optional hot-swap drive bays:

• Six-drive SAS/SATA

• Four-drive SAS/SATA

An optional four-drive fixed drive bay is also available.

• Supports up to ten drives

Peripherals • Three multi-mount 5.25-inch peripheral bays Control Panel (dependent

on option selected)

LEDs and displays (dependent on option selected)

• Front Control Panel

• Intel

With Front Control Panel:

Local Control Panel (optional)

• NIC1 Activity

• NIC2 Activity

• Power / Sleep

• System Status

• System Identification

• Hard Drive Activity

Power Supply One redundant capable 830-W power supply module with an

Fans Four hot-swap, redundant chassis fans:

integrated cooling fan. Optional second redundant power supply module is available.

• Two 120-mm fans

• Two 92-mm fans

USB 2.0

• Two front panel USB ports with Front Control Panel

• Four back panel USB ports

Video

• One front panel video port (available only with Standard Control

Panel)

• One rear panel video port

4 Intel® Server Chassis SC5400 User’s Guide

Table 3 summarizes the features of the SC5400LXi SKU

Table 4. Server Chassis Features (LXi SKU)

Feature Description

Dimensions • 16.6 inches high (Pedestal: 17 inches)

• 8.6 inches wide

• 27.4 inches deep (Pedestal: 28.4 inches)

• 36.2 kilograms

Hard Drives One fixed drive bay for up to six fixed SAS or SATA drives.

Optional expanded or non-expanded hot-swap drive bays:

• Six-drive SAS/SATA

• Four-drive SAS/SATA

An optional four-drive fixed drive bay is available.

• Supports up to ten drives

Peripherals • Three multi-mount 5.25-inch peripheral bays Control Panel (dependent

on option selected)

LEDs and displays (dependent on option selected)

• Front Control Panel

• Intel

With Front Control Panel:

Local Control Panel (optional)

• NIC1 Activity

• NIC2 Activity

• Power / Sleep

• System Status

• System Identification

• Hard Drive Activity

Power Supply One redundant capable 830-W power supply module with an

Fans Four hot-swap, redundant chassis fans:

integrated cooling fan. Optional second redundant power supply module is available.

• Two 120-mm fans

• Two 92-mm fans

USB 2.0

• Two front panel USB ports with Front Control Panel

• Four back panel USB ports

Video

• One front panel video port (available only with Standard Control

Panel)

• One rear panel video port

Intel® Server Chassis SC5400 User’s Guide 5

Component Identification

Internal Components

A. Fixed Power Supply G. Hard Disk Drive Cage Release

Mechanisms (2) B. Rear Serial B Connector H. Front Panel Controls C. PCI Add-in Card Panel I. 5.25-inch Device Bays D. Memory Air Duct J. Front Panel USB/Serial B E. Processor Air Duct K. Fixed Drive Cage 4-Drive (accessory) F. Fixed Fans (2) L. Fixed Drive Cage 6-Drive

AF000511

Figure 2. Internal Component Locations

6 Intel® Server Chassis SC5400 User’s Guide

Front Control Panel

The following figure shows the features available on the Front Control Panel. The Intel® Local Control Panel is optional.

TP00701

A. ID Toggle Switch F. NIC2 Activity LED (green) B. Reset Button G. ID LED (blue) C. NIC 1 Activity LED (green) H. Status LED (bi-color) D. Power Button I. NMI Button E. Hard Drive Activity LED (green)

Figure 3. Front Control Panel

Intel® Server Chassis SC5400 User’s Guide 7

Descriptions of the front control panel LEDs are listed in the following table. See your server documentation for functionality of buttons.

Table 5. Front Control Panel LED Descriptions

LED Name Color Condition Description

Power LED Green On Power on

Off Power off

Status Green On System ready

Blink System ready, but degraded: some CPU fault,

DIMM killed

Green/Blink Amber

Amber On Critical alarm: critical power module failure, critical

Hard drive activity

NIC1 activity Green On Linked

NIC2 activity Green On Linked

ID LED (rack only)

Green Blink Hard drive activity

Blue Blink Server identification; toggled by ID button or

Blink Condition during BMC reset.

fan failure, voltage (power supply), voltage and thermal fault

Blink Non-critical failure: redundant fan failure,

redundant power failure, non-critical power and voltage

Off System not ready: POST error/NMI event/PCI or

terminator missing

Blink LAN activity Off Idle

software

Off Server identification; toggled by ID button or

software

8 Intel® Server Chassis SC5400 User’s Guide

Intel® Local Control Panel

The following figure shows the features available on the Intel® Local Control Panel. The Intel® Local Control Panel is optional.

Note: The Intel® Local Control Panel requires the installation of the Intel

Management Module. See your server board documentation to determine if this control panel is compatible with your server board.

B C D

AF000955

Callout Function

A. LCD display (variable content) B. LCD up navigation button C. LCD down navigation button D. LCD backup level navigation button E. LCD command enter button

Remote

Figure 4. Intel

Intel® Server Chassis SC5400 User’s Guide 9

Local Control Panel Features

Back Panel Features

F E

A. Fixed Power Supply B. I/O Ports C. PCI Add-in Card Slots D. PCI Card Latch E. Rear Serial B Connector (optional) F. Knockout G. AC Power Connector

TP00526

Note: I/O connectors vary, depending on the server board installed. See your server board

documentation for port identification.

Figure 5. Server Chassis Back

10 Intel® Server Chassis SC5400 User’s Guide

Peripheral Devices

The chassis provides locations and hardware for installing hard drives, a floppy drive, a CD-ROM drive, or a DVD-ROM drive. The drives must be purchased separately. The following figure shows the available options.

A. Slimline floppy drive / DVD-ROM drive / CD-ROM drive B. USB ports (2) C. Hard drive bays

Figure 6. Optional Peripherals

AF000552

Intel® Server Chassis SC5400 User’s Guide 11

Standard and Optional Hot-swap Drive Bays

One bay supporting six cabled drives ships with the standard chassis. Optional hot swap drive bays may replace the six-drive fixed drive bay. An optional four-drive fixed drive bay (for cabled drives) is available. No tools are required to replace the fixed drive bays.

Optional four-drive and six-drive SAS/SATA and SCSI hot-swap drive bays are available.

For instructions on installing hard drives, see “Removing and Installing Hot Swap

Drive(s)” on page 42.

Note: Drives can consume up to 17 watts of power each. Drives must be specified to run at a

maximum ambient temperature of 45C. The Intel

See “Additional Information and Software” on page ix for an Internet link to a list of supported hardware.

Server Chassis SC5400 does not support all SAS, SATA, or SCSI hard drives.

Floppy / CD-ROM / DVD-ROM Slimline Carriers

For installation instructions on installing a floppy drive see “Installing and Removing a

Slimline USB Floppy/CD/DVD Combo Kit” on page 26. For installation instructions on

installing a CD-ROM drive or DVD-ROM drive, see “Removing and Installing a DVD or

CD-ROM Drive” on page 27.

To use one of the drives provided by Intel, use the following order codes:

• Slimline CD-ROM Drive: AXXSCD

• Slimline DVD/CDR Drive: AXXDVDCDR

• Slimline Floppy Drive: AXXCDUSBFDBRK

Note: The Intel

DVD-ROM hard drives. See “Additional Information and Software” on page ix for an Internet link to a list of supported hardware. Intel provides accessory kits for these drives.

Server Chassis SC5400 does not support all slimline floppy, CD-ROM or

12 Intel® Server Chassis SC5400 User’s Guide

Intel® Remote Management Module

The Intel® Remote Management Module is available to provide advanced system management features.

For installation instructions on installing the Intel instructions provided with the module.

Remote Management Module, see the

Note: Some server boards may not support the Intel

server board documentation to determine if this feature is compatible with your server board.

Rack-mounted Systems

Your Intel® Server Chassis SC5400 can be mounted into a rack. Intel provides a tool-less rail kit and a cable management arm to mount this server chassis into a rack. When installing the chassis into a rack, Intel recommends you install systems from the bottom of the rack to the top. In other words, install the first system in the rack into the bottom position of the rack, the second system in the second position from the bottom, and so on. Instructions for installing your chassis into a rack are included in the rail kit.

The order numbers are as follows:

• Tool-less Rail Kit: ARIGRACK

• Cable Management Arm: AXXRACKCARM (requires the tool-less rail kit)

Remote Management Module. See your

Intel® Server Chassis SC5400 User’s Guide 13

14 Intel® Server Chassis SC5400 User’s Guide

2 Hardware Installations and

Upgrades

Before You Begin

Before working with your server product, pay close attention to the “Safety Information”

on page iii.

This document provides instructions for adding and replacing chassis components. For instructions on replacing components on the server board, such as the processor and memory DIMMs, see the instructions provided with the server board.

Tools and Supplies Needed

• Phillips* (cross head) screwdriver (#1 bit and #2 bit)

• Needle nosed pliers

• Anti-static wrist strap and conductive foam pad (recommended)

System References

All references to left, right, front, top, and bottom assume the reader is facing the front of the chassis as it would be positioned for normal operation.

Intel® Server Chassis SC5400 User’s Guide 15

Removing and Installing the Chassis Cover

Removing the Chassis Cover

The Intel® Server Chassis SC5400 must be operated with the top cover in place to ensure proper cooling. You will need to remove the top cover to add or replace components inside of the platform. Before removing the top cover, power down the server and unplug all peripheral devices and the AC power cable.

Note: A non-skid surface or a stop behind the chassis may be needed to prevent the chassis from

sliding on your work surface.

1. Observe the safety and ESD precautions at the beginning of this book. See “Safety

Information” on page iii.

2. Turn off all peripheral devices connected to the server. Turn off the server.

3. Disconnect the AC power cord.

4. Remove the access cover screw if it is installed (see letter "A" in the following figure). While holding in the blue button at the top of the chassis (see letter "B"), slide the top cover back until it stops. Lift the cover outward to remove it.

AF000555

Figure 7. Removing the Chassis Cover

16 Intel® Server Chassis SC5400 User’s Guide

Installing the Chassis Cover

1. Slide the chassis cover on the chassis.

2. Latch the cover securely to the chassis.

3. If the chassis will be re-shipped, secure the chassis cover to the chassis with the access cover screw (see letter “A” in the following figure).

Figure 8. Installing the Chassis Cover

AF000572

Intel® Server Chassis SC5400 User’s Guide 17

Removing and Installing the Front Bezel

Removing the Bezel Assembly (Pedestal Only)

Caution: Do not rotate the bezel assembly more than 40 degrees or you will damage the bezel

assembly.

Note: The bezel assembly consists of two components, a front door and a sub-bezel.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Release the two plastic tabs (see letter “A” in the following figure) on the left side of the bezel assembly to disengage the tabs.

5. Rotate the bezel assembly (see letter “B”) no more than 40 degrees outward.

6. At a 40-degree angle, push the bezel assembly away from the chassis (see letter “C”).

7. If the bezel assembly does not immediately disconnect from the chassis, tap the left-hand side of the bezel assembly to disengage the bezel hooks on the right-hand side of the chassis.

AF000557

Figure 9. Removing the Front Bezel

18 Intel® Server Chassis SC5400 User’s Guide

Installing the Front Bezel (Pedestal Only)

Caution: This step applies to a pedestal configuration chassis only. For instructions on installing a

bezel in a rack-mount configuration, refer to the Rack Conversion kit Installation Guide:

Server Chassis SC5400.

Intel

1. Open the outer bezel door of the bezel assembly (see letter “A” in the following figure).

2. Remove the filler panels that correspond to installed devices (see letter “B”).

3. Close the outer bezel door (see letter “C”).

4. Fit the right edge of the bezel assembly against the right side of the chassis.

5. Engage the plastic bezel hooks (see letter “D”) into the raised metal slots at the chassis edge.

6. Rotate the bezel assembly toward the chassis.

7. Latch the two plastic tabs (see letter “E”) on the left side of the bezel assembly to the chassis.

Figure 10. Installing the Front Bezel

40° Max

AF000558

Intel® Server Chassis SC5400 User’s Guide 19

Removing and Installing the Processor and Memory Air Ducts

Always operate your server chassis with the processor and memory air ducts in place. The air ducts are required for proper airflow within the chassis.

For instructions on adding or replacing a processor, first remove the processor and memory air ducts, and then see your server board user guide for instructions on processor installations and removals. Return to these instructions to reinstall the processor and memory air ducts after installing your processor and heat sink.

Removing the Processor and Memory Air Ducts

1. Observe the safety and ESD precautions at the beginning of this book. See “Safety

Information” on page iii.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Press the latch on the memory air duct to disengage it from the server board (see letter “A” in the following figure).

5. Detach the memory air duct from the processor air duct (see letter “B”).

6. Remove the processor air duct (see letter “C”).

AF000321

Figure 11. Removing the Processor and Memory Air Ducts

20 Intel® Server Chassis SC5400 User’s Guide

Installing the Processor and Memory Air Ducts

1. If your system has two processors, remove the inner plastic air baffle from the inside of the processor air duct (see letter “A” in the following figure).

Caution: This step only applies to systems with two processors. If your server board has only one

processor installed, leave the inner air baffle in place and proceed to step two.

AF000323

Figure 12. Removing Inner Plastic Air Baffle from Processor Air Duct

2. Install the processor air duct. Make sure the tabs on the processor air duct (see letters “A” and “B” in the following figure) engage their matching slots on the chassis before inserting tabs into the chassis slots.

3. Install the memory air duct next by holding the large tab-end of the memory air duct at a downward angle and then inserting the large tab (see letter “C”) from the underside into the matching slot on the processor air duct.

Intel® Server Chassis SC5400 User’s Guide 21

4. Rotate the memory air duct downward until the two small tabs (see letter “D”) engage and the memory air duct latch (see letter “E”) snaps into place.

AF000325

Figure 13. Installing the Processor and Memory Air Ducts

Caution: The processor air duct interlocks with the memory air duct in two places before latching

into place.

Note: Use care to avoid pinching the cables.

22 Intel® Server Chassis SC5400 User’s Guide

Replacing a Fixed Fan (Intel® Server Chassis SC5400Base SC5400BRP only)

Note: This procedure applies only to the Intel® Server Chassis SC5400 BASE and Intel® Server

Chassis SC5400BRP configurations. The Intel

Server Chassis SC5400LX and

SC5400LXi ship with hot-swap fans.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Disconnect the appropriate fan power cable from the server board.

5. Remove the 92-mm (see letter “A” in the following figure) or 120-mm (see letter “B”) fixed fan from its snap-in bracket.

92-mm

Fixed Fan

120-mm Fixed Fan

TP00991

Figure 14. Removing a Fixed Fan

6. Install new 92-mm or 120-mm fixed fan.

7. Connect fan power cable to the server board. See the Intel

server board Quick

Start User’s Guide or User Guide for appropriate connection location.

8. Re-install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

9. Plug all peripheral devices and the AC power cable into the server and then power up the server.

Intel® Server Chassis SC5400 User’s Guide 23

Removing and Installing Hot Swap Fans (Intel Server Chassis SC5400LX or SC5400LXi Only)

Removing Hot Swap Fans

Note: This procedure applies only to the Intel® Server Chassis SC5400LX and SC5400LXi

configurations. The Intel SC5400BRP configurations ship with fixed fans.

The hot-swap fans from the Intel Server Chassis SC5400LX or SC5400LXi.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

3. Press latch on fan (see letter “A” in the following figure) and pull on handle to remove hot swap fan from chassis.

4. Repeat previous step for removal of remaining hot swap fans.

Server Chassis SC5400 BASE and Intel® Server Chassis

Server Chassis SC5300LX cannot be used in the Intel

AF000573

Figure 15. Removing Hot Swap Fan

24 Intel® Server Chassis SC5400 User’s Guide

Installing Hot Swap Fans

Note: This procedure applies only to the Intel® Server Chassis SC5400LX or SC5400LXi

configurations. The Intel

Server Chassis SC5400 BASE and Intel® Server Chassis

SC5400BRP configurations ship with fixed fans. The hot-swap fans from the Intel

Server Chassis SC5300 LX cannot be used in the Intel

Server Chassis SC5400LX or SC5400LXi.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Remove the chassis cover if not removed in a previous step. For instructions, see

“Removing the Chassis Cover” on page 16.

3. Insert the hot swap fan into the chassis until it latches into place.

4. Repeat previous step for insertion of remaining hot swap fans.

AF000574

Figure 16. Installing Hot Swap Fan

Intel® Server Chassis SC5400 User’s Guide 25

Installing and Removing a Slimline USB Floppy/ CD/DVD Combo Kit

Installing a Slimline USB Floppy/CD/DVD Slimline Kit

Refer to the Slimline USB Floppy/CD-ROM/DVD-ROM Drive Kit Install Guide that shipped with your slimline combo kit for installation instructions.

Removing a Slimline USB Floppy/CD/DVD Combo

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Remove the front bezel if it is installed. For instructions, see “Removing and

Installing the Front Bezel” on page 18.

5. Disconnect the power and data cables to the slimline combo drive assembly.

6. Remove the combo drive/slide assembly from the chassis by pressing in on the slide release latches (see letter “A” in the following figure). Remove the slides from the slimline combo drive tray by pulling the slides away from the tray (see letter “B”). A gentle pull should release the slide from the side dimple on the drive tray.

Figure 17. Removing Slide/Drive Assembly from Upper Device Bay

26 Intel® Server Chassis SC5400 User’s Guide

AF000575

7. If not replacing with another drive, re-attach pair of slides to an EMI shield and reinsert EMI shield/slide assembly into chassis for proper airflow.

AF000605

Figure 18. Re-inserting Empty EMI Shield/Slide Assembly into Chassis

8. Install the front bezel. For instructions, see “Removing and Installing the Front

Bezel” on page 18.

9. Install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

10. Plug all peripheral devices and the AC power cable into the server.

11. Power up the server.

Removing and Installing a DVD or CD-ROM Drive

Removing a DVD or CD-ROM Drive

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Remove the front bezel if it is installed. For instructions, see “Removing and

Installing the Front Bezel” on page 18.

5. Disconnect the power and data cables to the DVD/CD-ROM drive.

Intel® Server Chassis SC5400 User’s Guide 27

6. Remove the DVD/CD-ROM drive/slide assembly from the chassis by pressing in on the slide release latches (see letter “A” in the following figure). Remove the slides from the DVD or CD-ROM drive by pulling the slides away from the drive (see letter “B”). A gentle pull should release the slide from the side dimple on the drive.

AF000575

7. If not replacing with another drive, re-attach pair of slides to an EMI shield and reinsert EMI shield/slide assembly into chassis for proper airflow.

AF000605

Figure 19. Re-inserting Empty EMI Shield/Slide Assembly into Chassis

8. Install the front bezel. For instructions, see “Removing and Installing the Front

Bezel” on page 18.

9. Install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

10. Plug all peripheral devices and the AC power cable into the server.

11. Power up the server.

28 Intel® Server Chassis SC5400 User’s Guide

Installing a DVD or CD-ROM Drive

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Remove the front bezel if it is installed. For instructions, see “Removing and

Installing the Front Bezel” on page 18.

5. Remove an EMI shield/slide assembly from the upper device bay by pressing the two slide assembly latches inward (see letter “A” in the following figure). Remove the slides from the EMI shield by pulling the slides away from the EMI shield to release them from the EMI shield (see letter “B”).

AF000945

Figure 20. Removing EMI Shield/Slide Assembly from Upper Device Bay

6. Attach slides to the DVD or CD-ROM drive by pressing the slides firmly into the side dimples on the DVD or CD-ROM drive.

AF000576

Figure 21. Attaching Slides to a DVD or CD-ROM Drive

Intel® Server Chassis SC5400 User’s Guide 29

7. Insert the drive/slide assembly into the upper device bay until the slides lock into place.

8. Connect power and data cables.

9. Install the front bezel. For instructions, see “Removing and Installing the Front

Bezel” on page 18.

10. Install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

11. Plug all peripheral devices and the AC power cable into the server.

12. Power up the server.

Removing and Installing Fixed Hard Drive(s)

Removing Fixed Hard Drive(s)

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Remove the front bezel if it is installed. For instructions, see “Removing and

Installing the Front Bezel” on page 18.

5. Push the blue plastic release mechanism upward to release the fixed drive cage (see letter “A” in the following figure).

6. Remove power and data cables from the hard drive connectors.

7. Pull the drive cage out about two inches (see letter “B”) so that it is partially exposed from the drive bay slot in the chassis. Partially exposing the drive cage will make it easier to open the upper door of the drive cage.

Note: As an alternative, you may also fully remove the drive cage from its drive bay

slot in the chassis. Take care, however, to position the drive cage horizontally before opening the drive cage doors or the drive rails will spill out.

30 Intel® Server Chassis SC5400 User’s Guide

Figure 22. Removing Six-drive Fixed Drive Cage from Chassis

TP00906

8. Loosen the thumb screw (see letter “A” in the following figure). Open the upper door of the drive cage (see letter “B”).

AF000579

Figure 23. Unlocking and Opening Upper Door of Fixed Drive Cage

Intel® Server Chassis SC5400 User’s Guide 31

9. Open the lower door.

AF000946

Figure 24. Opening Lower Door of Fixed Drive Cage

10. Remove the drive/slide assembly from the drive cage.

AF000588

Figure 25. Removing Drive/Slide Assembly from Drive Cage

32 Intel® Server Chassis SC5400 User’s Guide

11. Remove the device slides from hard drive. If not replacing hard drive, insert empty device slides into drive cage.

AF000947

Figure 26. Inserting Empty Device Slides into Drive Cage

12. Close the lower door of drive cage.

AF000948

Figure 27. Closing Lower Door of Fixed Drive Cage

Intel® Server Chassis SC5400 User’s Guide 33

13. Close the upper door.

Figure 28. Closing Upper Door of Fixed Drive Cage

14. Tighten the captive screw.

AF000949

AF000586

Figure 29. Tightening Thumb Screw

15. Reinstall fixed hard drive into chassis.

16. If other hard drives remain in the drive cage, reconnect power and data cables.

17. Install the front bezel. For instructions, see “Removing and Installing the Front

Bezel” on page 18.

18. Install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

19. Plug all peripheral devices and the AC power cable into the server.

20. Power up the server.

34 Intel® Server Chassis SC5400 User’s Guide

Installing Fixed Hard Drive(s)

TP00906

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Remove the front bezel if it is installed. For instructions, see “Removing and

Installing the Front Bezel” on page 18.

5. Push the blue plastic release mechanism upward to release the fixed drive cage (see letter “A” in the following figure). Pull the drive cage out about two inches (see letter “B”) so that it is partially exposed from the drive bay slot in the chassis. Partially exposing the drive cage will make it easier to open the upper door of the drive cage.

Note: As an alternative, you may also fully remove the drive cage from its drive bay

slot in the chassis. Take care, however, to position the drive cage horizontally before opening the drive cage doors or the drive rails will spill out.

Figure 30. Removing Six-drive Fixed Drive Cage from Chassis

Intel® Server Chassis SC5400 User’s Guide 35

6. Loosen the captive screw (see letter “A” in the following figure). Open the upper door (see letter “B”).

AF000579

Figure 31. Unlocking and Opening Upper Door of Fixed Drive Cage

7. Open the lower door.

AF000580

Figure 32. Opening Lower Door of Fixed Drive Cage

36 Intel® Server Chassis SC5400 User’s Guide

8. Remove a pair of device slides from the drive cage.

AF000581

Figure 33. Removing Slides from Drive Cage

9. Attach the device slides to the hard drive. This is a tool-less operation. Insert pins on device slides into mounting holes on hard drive. Press firmly to secure device slides to hard drive. Ensure that the metal tabs on the device slides are facing the front of the hard drive and facing towards each other.

AF000582

Figure 34. Attaching Device Slides to Hard Drive

Intel® Server Chassis SC5400 User’s Guide 37

10. Insert the drive/slide assembly into the drive cage. Make sure the cable connector end of the hard drive faces towards the rear of the drive cage.

AF000583

Figure 35. Inserting Drive/Slide Assembly into Drive Cage

11. Repeat above steps for installation of additional hard drives into the drive cage.

12. Close the lower door of drive cage.

AF000584

Figure 36. Closing Lower Door of Fixed Drive Cage

38 Intel® Server Chassis SC5400 User’s Guide

13. Close the upper door of drive cage.

Figure 37. Closing Upper Door of Fixed Drive Cage

14. Tighten the captive screw.

AF000585

AF000586

Figure 38. Tightening Captive Screw

15. Re-install fixed drive cage into chassis.

16. Connect power and data cables to connectors on hard drive(s).

17. Install the front bezel. For instructions, see “Removing and Installing the Front

Bezel” on page 18.

18. Install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

19. Plug all peripheral devices and the AC power cable into the server.

20. Power up the server.

Intel® Server Chassis SC5400 User’s Guide 39

Routing Power Cables to Fixed Drives

Power Cable Routing

Chassis Primary Side View

To Server Board

Cable

Slot

To 4-Drive

To 6-Drive

Cage

PCI Add-in card retainer detail

To Upper Device Bay

Cage

AF000510

Figure 39. Routing Power Cables to Fixed Drives

Route longest power cables to the 6-drive bay and shorter cables to the 4-drive bay and upper device bay.

Power Cable Routing Guidelines:

• P3, P4 and P5 power cables route to removable drives.

• P6, P7, P8, P9, P10 and P11 power cables (standard SAS/SATA); route as

appropriate.

• P12 and P13 power cables (SATA); route as appropriate.

40 Intel® Server Chassis SC5400 User’s Guide

Routing Data Cables to Fixed Drives

Note: Front panel, USB and one IDE cable are pre-routed by the factory. SAS or SATA cables

are supplied with the server board and hot-swap drive accessory kits. No cables are supplied with the fixed drive bay kit.

• Route SAS/SATA data cables through the chassis openings located near the bottom

of the drive cage.

• Connect data cables to the respective fixed drive and to the appropriate connector on

the server board.

SAS/SATA Cable Routing

Chassis Primary Side View

To 4-Drive

IDE/USB/Front Panel Cables

4/6 Drive

Bay Cables

Chassis Primary Side View

Cage

SAS/SATA

To 6-Drive Cage

AF000509

Figure 40. Routing SAS/SATA Data Cables

Intel® Server Chassis SC5400 User’s Guide 41

Removing and Installing Hot Swap Drive(s)

Removing Hot Swap Drive(s)

1. Rotate the black lever downwards to unlatch the drive carrier. With the black lever open, remove the drive carrier from the drive cage.

AF000593

Figure 41. Releasing Drive Carrier from Hot Swap Cage

2. Remove the four screws securing the hard drive to the drive carrier. Remove the hard drive from the drive carrier.

AF000595

Figure 42. Removing Hard Drive from Drive Carrier

42 Intel® Server Chassis SC5400 User’s Guide

3. If not replacing with another hard drive, re-install the plastic air baffle into the empty drive carrier. Secure the plastic air baffle to the drive carrier using the four screws that were formerly attached to the hard drive.

Note: Plastic air baffles are necessary in all empty drive carriers to ensure proper

airflow within the chassis.

AF000950

Figure 43. Installing Plastic Air Baffle in Drive Carrier

4. With the black lever open, insert the drive carrier into the drive cage. Once inserted, rotate the black lever upwards to latch the drive carrier into position.

AF000592

Figure 44. Inserting Drive Carrier into Hot Swap Cage

Intel® Server Chassis SC5400 User’s Guide 43

Installing Hot Swap Drive(s)

1. Press in on the green latch (see letter “A” in the following figure) at the end of the drive carrier to disengage it from the hot swap drive cage.

2. Pull out on the black lever (see letter “B”) to fully open the drive carrier. When the lever reaches a fully opened position, it will push the drive carrier out from the hot swap drive cage. Slide the drive carrier out of the drive cage (see letter “C”).

AF000589

Figure 45. Removing Drive Carrier from Hot Swap Cage

3. Remove the four screws that secure the plastic air baffle to the drive carrier. Remove the plastic air baffle.

AF000590

Figure 46. Removing Plastic Air Baffle

4. Secure the hard drive to the drive carrier using the four screws that were formerly attached to the plastic air baffle. Ensure that the connector end of the hard drive is facing the back of the drive carrier. The label side of the hard drive should be facing up in the drive carrier.

44 Intel® Server Chassis SC5400 User’s Guide

AF000591

Figure 47. Securing Hard Drive to Drive Carrier

5. With the black lever open, insert the drive carrier into the drive cage. Once inserted, rotate the black lever upwards to latch the drive carrier into position.

AF000592

Figure 48. Inserting Drive Carrier into Hot Swap Cage

Removing and Installing PCI Add-in Board(s)

Removing PCI Add-in Board(s)

Caution: When removing a full-length add-in card, you must pull back the latch on the plastic card

guide at the front of the chassis to release the card from the card guide.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Remove the front bezel if it is installed. For instructions, see “Removing and

Installing the Front Bezel” on page 18.

5. Remove any cables attached to the add-in card, if necessary.

6. Remove the PCI add-in card retainer. Press in on the two plastic tabs (see letter “A” in the following figure) to release the PCI add-in card retainer from the chassis.

Intel® Server Chassis SC5400 User’s Guide 45

Open the back panel PCI add-in card retention device (see letter “B”) by pressing open from the inside of the chassis.

AF000600

Figure 49. Preparing Chassis for Removal of PCI Add-in Board

46 Intel® Server Chassis SC5400 User’s Guide

7. Firmly grab the PCI add-in board by its top edge or outer corners and remove from the expansion slot on the server board. Place the removed PCI add-in board in an anti-static protective wrapper. Close the back panel PCI add-in card retention device.

8. Remove additional PCI add-in boards as necessary. When done, reinstall the PCI add-in card retainer and close the PCI add-in card retention device(s).

9. Install the front bezel. For instructions, see “Removing and Installing the Front

Bezel” on page 18.

10. Install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

11. Plug all peripheral devices and the AC power cable into the server.

12. Power up the server.

Installing PCI Add-in Board(s)

Caution: You may want to install an operating system before installing any add-in boards.

Do not overload the server board by installing add-in boards that draw excessive current. Add-in boards can be extremely sensitive to ESD and always require careful handling.

After removing the board from its protective wrapper, place it component side up on a grounded, static-free surface. Do not slide the board over any surface.

When removing a full-length add-in card, you must pull back on the latch on the plastic card guide at the front of the chassis to release the card from the card guide.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Remove the front bezel if it is installed. For instructions, see “Removing and

Installing the Front Bezel” on page 18.

Intel® Server Chassis SC5400 User’s Guide 47

5. Press in on the two plastic tabs (see letter “A” in the following figure) and remove the PCI add-in card retainer. Open the back panel PCI add-in card retention device (see letter “B”) by pressing open from the inside of the chassis. Remove the PCI slot shield (see letter “C”), if it has not already been removed, by pushing the shield out from the inside of the chassis

AF000954

Figure 50. Preparing Chassis for Addition of PCI Add-in Board

6. Remove the PCI add-in board from its protective wrapper. Be careful not to touch the components or gold edge connectors. Place the add-in board on an anti-static surface. Record the type and serial number of the add-in board in your equipment log. Set the jumpers or switches on the board according to the manufacturer’s instructions.

48 Intel® Server Chassis SC5400 User’s Guide

7. Hold the PCI add-in board by its top edge or upper corners. Firmly press the add-in board into an expansion slot on the server board (see letter “A” in the following figure). Close the back panel PCI add-in card retention device (see letter “B”).

AF000599

Figure 51. Installing Add-in Board

8. Repeat steps 2-10 until all the PCI add-in cards are installed.

Intel® Server Chassis SC5400 User’s Guide 49

9. Reinstall the PCI Add-in Card Retainer.

AF000600

Figure 52. Reinstalling PCI Add-in Card Retainer

10. Attach cables if necessary.

11. Install the front bezel. For instructions, see “Removing and Installing the Front

Bezel” on page 18.

12. Install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

13. Plug all peripheral devices and the AC power cable into the server.

14. Power up the server.

50 Intel® Server Chassis SC5400 User’s Guide

Installing Additional Hot Swap Power Supply Module

Caution: This step only applies to a chassis with redundant power supply capability. Do not

perform this step if your chassis has a fixed power supply.

1. Remove screws (see letter “A” in the following figure). Remove the power supply filler panel (see letter “B”).

AF000602

Figure 53. Removing Power Supply Filler Panel

2. Insert the power supply module until it clicks into place. Secure with screw (see letter “A” in the following figure) if shipping chassis to another location.

AF000603

Figure 54. Installing Additional Hot Swap Power Supply Module

Intel® Server Chassis SC5400 User’s Guide 51

Replacing a Hot Swap Power Supply

Warnin g : Hazardous voltage, current, and energy levels are present inside the power supply. There

are no user-serviceable parts inside it; servicing should be done by technically qualified personnel.

1. Remove the power cable from the defective hot swap power supply.

2. If present, remove shipping screw securing defective hot swap power supply to chassis (see letter “A” in the following figure). Press on green latch (see letter “B”) while pulling on handle to remove power supply from chassis.

AF000956

Figure 55. Removing Hot Swap Power Supply from Chassis

3. Insert new hot swap power supply into chassis. Replace shipping screw (see letter “A” in the following figure) if shipping chassis to another location.

AF000603

Figure 56. Installing Hot Swap Power Supply into Chassis

4. Connect power cable to replaced power supply.

52 Intel® Server Chassis SC5400 User’s Guide

Replacing a Fixed Power Supply

Warnin g : Hazardous voltage, current, and energy levels are present inside the power supply. There

are no user-serviceable parts inside it; servicing should be done by technically qualified personnel.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Disconnect all internal power cables from chassis components and server board.

5. Remove the eight screws securing the fixed power supply shield to the chassis (see letter “A” in the following figure). Remove the fixed power supply (see letter “B”).

AF000957

Figure 57. Removing Fixed Power Supply

6. Insert new fixed power supply.

7. Secure the fixed power supply shield to the chassis with the eight screws.

8. Connect the P1, P14, and P16 cables to the server board. See the Intel

server

board Quick Start User’s Guide or User Guide for connection locations.

9. Reconnect power cables to other chassis components as appropriate.

10. Install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

11. Plug all peripheral devices and the AC power cable into the server.

12. Power up the server.

Intel® Server Chassis SC5400 User’s Guide 53

Replacing the Power Distribution Board

Warnin g : Hazardous voltage, current, and energy levels are present inside the power supply. There

are no user-serviceable parts inside it; servicing should be done by technically qualified personnel.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Remove the memory and processor air ducts. For instructions, see “Removing the

Processor and Memory Air Ducts” on page 20.

5. If present, remove shipping screw securing hot swap power supply to chassis (see letter “A” in the following figure). Press on green latch (see letter “B”) while pulling on handle to remove power supply from chassis. Repeat this step for the second hot swap power supply if one is installed.

AF000956

Figure 58. Removing Hot Swap Power Supply from Chassis

6. Disconnect all internal power cables from chassis components and server board.

54 Intel® Server Chassis SC5400 User’s Guide

7. Remove screw (see letter “A” in the following figure) securing center divider to the power supply cage. Push center divider straight back (see letter “B”) to release tabs from chassis slots. Then, while holding the right edge of the center divider at a downward angle, disengage tabs from chassis wall by pushing center divider up and sideways (see letter “C”). Remove center divider from power supply cage (see letter “D”).

Figure 59. Removing Center Divider

TP00696

Intel® Server Chassis SC5400 User’s Guide 55

8. Loosen thumb screw (see letter “A” in the following figure) securing the power distribution board to the chassis. Lift the power distribution board off of the standoffs (see letter “B”) and then remove it through the back of the power supply cage (see letter “C”). You may have to feed the power cables through the power supply cage while removing the power distribution board.

TP00698

Note: Cables on back of power distribution board not shown to clarify insertion process.

Figure 60. Removing Power Distribution Board

56 Intel® Server Chassis SC5400 User’s Guide

9. Insert new power distribution board into power supply cage (see letter “A” in the following figure). Try to route the power cables to the appropriate area at the time of insertion (see Steps 9 and 10 below). Position the power distribution board on the four standoffs inside the power supply cage. Push down on the power distribution board to securely attach it to the standoffs (see letter “B”). Tighten thumb screw (see letter “C”).

TP00693

Note: Cables on back of power distribution board not shown to clarify insertion process.

Figure 61. Securing Power Distribution Board to Power Supply Cage

10. Connect the P1, P14, and P16 cables to the server board. See the Intel

server

board Quick Start User’s Guide or User Guide for appropriate connection

locations.

11. Reconnect power cables to other chassis components as appropriate.

Intel® Server Chassis SC5400 User’s Guide 57

12. Reinstall center divider (see letter “A” in the following figure) and secure to chassis with one screw (see letter “B”).

TP00843

Figure 62. Re-installing Center Divider

13. Insert hot swap power supply(ies) into chassis. Replace shipping screw(s) (see letter “A” in the following figure) if shipping chassis to another location.

AF000603

Figure 63. Installing Hot Swap Power Supply into Chassis

58 Intel® Server Chassis SC5400 User’s Guide

14. Re-install the memory and processor air ducts. For instructions, see “Installing the

Processor and Memory Air Ducts” on page 21.

15. Re-install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

16. Plug all peripheral devices and the AC power cable into the server.

17. Power up the server.

Replacing the Control Panel

The steps for replacing the front control panel and the Intel® Local Control Panel are nearly identical. Use the following steps for both varieties of the control panel. Where necessary, differences between the two control panels are noted.

Your server must be operated with a control panel installed.

Caution: The control panel is NOT hot swappable. Before removing or replacing the control panel,

you must first take the server out of service, turn off all peripheral devices connected to the system, turn off the system by pressing the power button, and unplug the AC power cord from the system or wall outlet.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Remove the front bezel if it is installed. For instructions, see “Removing and

Installing the Front Bezel” on page 18.

5. Press the latch at the back of the control panel.

6. Slide the control panel out through the front of the chassis far enough so that you can reach the front panel and USB cable connectors at the rear of the control panel.

7. Disconnect cables.

8. Install the control panel module into the chassis.

9. Reconnect cables.

10. (Optional) Install the front bezel. For instructions, see “Removing and Installing the

Front Bezel” on page 18.

11. Install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

12. Plug all peripheral devices and the AC power cable into the server.

13. Power up the server.

Intel® Server Chassis SC5400 User’s Guide 59

Installing and/or Removing a Server Board

Note: The server board you can install in your chassis depends upon the chassis model.

To install or remove a server board, do the following:

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover” on

page 16.

4. Remove the front bezel assembly if it is installed. For instructions, see “Removing

the Bezel Assembly (Pedestal Only)” on page 18.

5. Remove any PCI add-in boards that are present. For instructions, see “Removing

PCI Add-in Board(s)” on page 45.

6. Remove the processor and memory air ducts. For instructions, see “Removing the

Processor and Memory Air Ducts” on page 20.

7. If installing a server board that shipped with your Intel® server board for installation instructions. Use the mounting screws, bumpers and standoffs (if necessary) that came with your chassis to secure the server board to the chassis. Make sure the server board is properly seated and then tighten the screws firmly, starting with the screws at the center of the server board. Make cable connections per instructions in the Intel® server board User Guide and/or Quick Start User’s Guide.

8. If removing a server board Remove the mounting screws, starting with the screws at the center of the server board. Remove the server board.

9. Re-install the processor and memory air ducts. For instructions, see “Installing the

Processor and Memory Air Ducts” on page 21.

10. If desired, install any PCI Add-in boards. For instructions, see “Installing PCI Add-

in Board(s)” on page 47.

11. Re-install the front bezel assembly. For instructions, see “Installing the Front Bezel

(Pedestal Only)” on page 19.

12. Re-install the chassis cover. For instructions, see “Installing the Chassis Cover” on

page 17.

13. Plug all peripheral devices and the AC power cable into the server.

14. Power up the server.

, refer to the User Guide and/or Quick Start User’s Guide

, disconnect all cables connected to the server board.

60 Intel® Server Chassis SC5400 User’s Guide

Connecting and Disconnecting Cables to or from Server Board

Caution: Use caution when routing cables to ensure that cables do not obstruct fan airflow.

1. See your Intel

connection locations.

2. If your server has a hot swap power supply, secure the cables (that route toward the server board) to the chassis.

Connecting Cables to Server Board

1. If your server has a hot swap power supply, connect the cables (that route toward the server board) to the chassis.

2. See your Intel connection locations.

Removing Cables from Server Board(s)

1. If your server has a hot swap power supply, remove the cables (that route toward the server board) to the chassis.

2. See your Intel connection locations.

Server Board User Guide or Quick Start User’s Guide for cable

Intel® Server Chassis SC5400 User’s Guide 61

62 Intel® Server Chassis SC5400 User’s Guide

3 Technical Reference

Power Supply Specifications

670-W Single Power Supply Input Voltages

• 100-127V at 50/60 Hz; 12A max.

• 200-240V at 50/60 Hz; 7A max.

670-W Single Power Supply Output Voltages

The following table lists the total wattage available from the power subsystem for each voltage. Ensure that your loads do not exceed the combined total wattage of 670 Watts. For information about calculating the power usage for your configuration, see

“Calculating Power Usage” on page 65.

Table 6. 670-W Power Supply Output Capability

Voltage Maximum Current

+3.3 V 24 A +5.0 V 30 A +5 V Standby 3 A +12.0 48 A

-12.0 V 0.5 A

Warnin g : Do not exceed a combined power output of 170 Watts for the +5 V and +3.3 V outputs.

Exceeding a combined 170 Watts will overload the power subsystem and may cause the power supplies to overheat and malfunction.

The expansion slots on the server board are rated for no more than 25 Watts for any one slot. The average current usage per slot should not exceed 13 Watts.

830-W Single Power Input Voltages

• 100-127 V∼ at 50/60 Hz; 14 A max.

• 200-240 V∼ at 50/60 Hz; 8 A max.

Intel® Server Chassis SC5400 User’s Guide 63

830-W Single Power Supply Output Voltages

The following table lists the total wattage available from the power subsystem for each voltage. If you configure your system heavily, ensure that your loads do not exceed the combined total wattage of 800 Watts. For information about calculating the power usage for your configuration, see “Calculating Power Usage” on page 65.

Table 7. 830-W Power Supply Output Capability

Voltage Maximum Current

+3.3 V 25 A +5.0 V 33 A +5 V Standby 3 A +12.0 51 A

-12.0 V 0.5 A

Warnin g : Do not exceed a combined power output of 170 Watts for the +5 V and +3.3 V outputs.

Exceeding a combined 170 Watts will overload the power subsystem and may cause the power supplies to overheat and malfunction.

The expansion slots on the server board are rated for no more than 25 Watts for any one slot. The average current usage per slot should not exceed 13 Watts.

System Environmental Specifications

Table 8. Environmental Specifications

Non-operating: -40 ° to 70 °C.

Temperature

Humidity

Shock

Acoustic noise

Electrostatic discharge

(ESD)

Operating: 10 ° to 35 °C; derated 0.5 °C for every 1000 ft. (305 m) to a maximum of 10,000 ft.

Non-operating: 90% relative humidity (non-condensing) at 30 °C.

Operating: 2.0 g, 11 msec, 1/2 sine Packaged: Operational after an 18" free fall. UP, DP, BRP configurations - 5.5 BA LWA idle; 6.0 BA LWA typical

operating Tested to 15 kilovolts (kV); no component damage.

64 Intel® Server Chassis SC5400 User’s Guide

Current Usage

Calculating Power Usage

The total combined wattage for your configuration must be less than the wattage rating for your power supply. Use the two worksheets in this section to calculate the total used

by your configuration. For current and voltage requirements of add-in boards and peripherals, see your vendor documents.

Worksheet, Calculating DC Power Usage

Table 9. Power Usage Worksheet

Current (maximum) at voltage level:

Device

Baseboard, Front Panel Board and Fans

Processor(s) Memory

3.5-inch Diskette Drive CD-ROM Drive Second 5.25-inch Device Third 5.25-inch Device 1st Hard Drive 2nd Hard Drive 3rd Hard Drive 4th Hard Drive 5th Hard Drive 6th Hard Drive Expansion Board 1 Expansion Board 2 Expansion Board 3 Expansion Board 4 Expansion Board 5 Expansion Board 6 Intel® Remote Management

Module Control Panel Total Current

+3.3

+5 V –5 V

+12 V–12

5 V Standby

Intel® Server Chassis SC5400 User’s Guide 65

Worksheet, Total Combined Power Used by the Server

3. From the previous worksheet, enter the total current for each column.

4. Multiply the voltage by the total current to get the total wattage for each voltage level.

Add the total wattage for each voltage level to arrive at the total combined power usage for the power subsystem.

Table 10. Power Usage Worksheet 2

Voltage level and total current

(V X A = W)

(+3.3 V) X (______ A) ________ W (+5 V) X (______ A) ________ W (+12 V) X (______ A) ________ W (–12 V) X (______ A) ________ W (5 V standby) X (______ A) ________ W Total Combined Wattage ________ W

Total Watts

for each voltage level

Caution: Do not exceed a combined power output of 170 Watts for the +5 V and +3.3 V outputs.

Exceeding a combined 170 Watts will overload the power subsystem and may cause the power supplies to overheat and malfunction.

66 Intel® Server Chassis SC5400 User’s Guide

Appendix B: Regulatory and

Compliance Information

Product Regulatory Compliance

Warnin g : To ensure regulatory compliance, you must adhere to the assembly instructions in this

guide to ensure and maintain compliance with existing product certifications and approvals. Use only the described, regulated components specified in this guide. Use of other products/components will void the UL listing and other regulatory approvals of the product and will most likely result in noncompliance with product regulations in the region(s) in which the product is sold.

To help ensure EMC compliance with your local regional rules and regulations, before computer integration, make sure that the server system, power supply, and other modules have passed EMC testing using a server board with a microprocessor from the same family (or higher) and operating at the same (or higher) speed as the microprocessor used on this server board. The final configuration of your end system product may require additional EMC compliance testing. For more information, please contact your local Intel representative.

This is an FCC Class A device. Integration of it into a Class B system does not result in a Class B device.

Product Safety Compliance

This server chassis product, when correctly integrated per this guide, complies with the following safety and electromagnetic compatibility (EMC) regulations.

Intended Application

This product was evaluated as Information Technology Equipment (ITE), which may be installed in offices, schools, computer rooms, and similar commercial type locations. The suitability of this product for other product categories and environments (such as: medical, industrial, telecommunications, NEBS, residential, alarm systems, test equipment, etc.), other than an ITE application, may require further evaluation.

Intel® Server Chassis SC5400 User’s Guide 71

Product Regulatory Compliance References

The following table references Server Chassis Compliance and markings that may appear on the product. Markings below are typical markings however, may vary or be different based on how certification is obtained.

Note: Certifications Emissions requirements are to Class A.

Table 11. Product Regulatory Compliance Markings

Compliance Regional

Description

Australia / New Zealand AS/NZS 3548

Argentina IRAM

Belarus Belarus

Canada / USA CSA 60950 - UL

Canada / USA Industry Canada

Compliance

Reference

(Emissions)

Certification (Safety)

Certification

60950 (Safety)

ICES-003 (Emissions)

Compliance Reference Marking Example

N232

None Required

CANADA ICES-003 CLASS A

CANADA NMB-003 CLASSE A

FCC CFR 47, Part 15

(Emissions)

China CNCA - CB4943

(Safety) GB 9254

(Emissions) GB17625

(Harmonics)

72 Intel® Server Chassis SC5400 User’s Guide

Table 11. Product Regulatory Compliance Markings

Compliance Regional

Description

CENELEC Europe Low Voltage

Germany GS Certification -

International CB Certification -

Compliance

Reference

Directive 93/68/ EEC;

EMC Directive 89/ 336/EEC EN55022 (Emissions)

EN55024 (Immunity)

EN61000-3-2 (Harmonics)

EN61000-3-3 (Voltage Flicker)

CE Declaration of Conformity

EN60950

IEC60950 CISPR 22 /

CISPR 24

Compliance Reference Marking Example

None Required

Japan VCCI Certification

Korea RRL Certification

MIC Notice No. 1997-41 (EMC) & 1997-42 (EMI)

Intel® Server Chassis SC5400 User’s Guide 73

Table 11. Product Regulatory Compliance Markings

Compliance Regional

Description

Russia GOST-R

Ukraine Ukraine

Taiwan BSMI CNS13438

Compliance

Reference

Certification GOST R 29216-

91 (Emissions) GOST R 50628-

95 (Immunity)

Certification

Compliance Reference Marking Example

None Required

R33025

74 Intel® Server Chassis SC5400 User’s Guide

Electromagnetic Compatibility Notices

FCC Verification Statement (USA)

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

For questions related to the EMC performance of this product, contact:

Intel Corporation

5200 N.E. Elam Young Parkway

Hillsboro, OR 97124-6497

1-800-628-8686

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and the receiver.

• Connect the equipment to an outlet on a circuit other than the one to which the

receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Any changes or modifications not expressly approved by the grantee of this device could void the user's authority to operate the equipment. The customer is responsible for ensuring compliance of the modified product.

Only peripherals (computer input/output devices, terminals, printers, etc.) that comply with FCC Class A or B limits may be attached to this computer product. Operation with noncompliant peripherals is likely to result in interference to radio and TV reception.

All cables used to connect to peripherals must be shielded and grounded. Operation with cables, connected to peripherals, that are not shielded and grounded may result in interference to radio and TV reception.

Intel® Server Chassis SC5400 User’s Guide 75

Industry Canada (ICES-003)

Cet appareil numérique respecte les limites bruits radioélectriques applicables aux appareils numériques de Classe A prescrites dans la norme sur le matériel brouilleur: "Apparelis Numériques", NMB-003 édictee par le Ministre Canadian des Communications.

English translation of the notice above:

This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the interference-causing equipment standard entitled: "Digital Apparatus," ICES-003 of the Canadian Department of Communications.

Europe (CE Declaration of Conformity)

This product has been tested in accordance to, and complies with the Low Voltage Directive (73/23/EEC) and EMC Directive (89/336/EEC). The product has been marked with the CE Mark to illustrate its compliance.

VCCI (Japan)

English translation of the preceding notice:

This is a Class A product based on the standard of the Voluntary Control Council for Interference (VCCI) from Information Technology Equipment. If this is used near a radio or television receiver in a domestic environment, it may cause radio interference. Install and use the equipment according to the instruction manual.

BSMI (Taiwan)

The BSMI Certification Marking and EMC warning is located on the outside rear area of the product.

76 Intel® Server Chassis SC5400 User’s Guide

Korean Compliance (RRL)

Following is the RRL certification information for Korea.

English translation of the notice above:

1. Type of Equipment (Model Name): On License and Product

2. Certification No.: On RRL certificate. Obtain certificate from local Intel representative

3. Name of Certification Recipient: Intel Corporation

4. Date of Manufacturer: Refer to date code on product

5. Manufacturer/Nation: Intel Corporation/Refer to country of origin marked on product

CNCA (CCC-China)

The CCC Certification Marking and EMC warning is located on the outside rear area of the product.

Product Ecology Compliance

Intel has a system in place to restrict the use of banned substances in accordance with world wide product ecology regulatory requirements. The following is Intel's product ecology compliance criteria.

Intel® Server Chassis SC5400 User’s Guide 77

Table 12. Product Ecology Compliance Markings

Compliance

Regional

Description

California California Code of Regulations, Title 22,

Division 4.5; Chapter 33: Best Management Practices for Perchlorate Materials.

China China RoHS

Administrative Measures on the Control of Pollution Caused by Electronic Information Products" (EIP) #39. Referred to as China RoHS.

Mark requires to be applied to retail products only. Mark used is the Environmental Friendly Use Period (EFUP). Number represents years.

China Recycling (GB18455-2001)

Mark requires to be applied to be retail product only. Marking applied to bulk packaging and single packages. Not applied to internal packaging such as plastics, foams, etc.

Compliance Reference

Marking Example

Special handling may apply. See www.dtsc.ca.gov/ hazardouswaste/perchlorate.

This notice is required by California Code of Regulations, Title 22, Division 4.5; Chapter 33: Best Management Practices for Perchlorate Materials. This product / part includes a battery which contains Perchlorate material.

Intel Internal Specification

Europe Waste Electrical and Electronic

78 Intel® Server Chassis SC5400 User’s Guide

All materials, parts and subassemblies must not contain restricted materials as defined in Intel's Environmental Product Content Specification of Suppliers and Outsourced Manufacturers - http:// supplier.intel.com/ehs/environmental.htm

Equipment (WEEE) Directive 2002/96/ EC - Mark applied to system level

products only.

None Required

Compliance

Regional

Description

Compliance Reference

Marking Example

Europe European Directive 2002/95/EC -

Restriction of Hazardous Substances (RoHS). Threshold limits and banned substances are noted below.

Quantity limit of 0.1% by mass (1000 PPM) for: Lead, Mercury, Hexavalent Chromium, Polybrominated Biphenyls Diphenyl Ethers (PBB/PBDE)

Quantity limit of 0.01% by mass (100 PPM) for: Cadmium

Germany German Green Dot

Applied to Retail Packaging Only for Boxed Boards

Intel Internal Specification

International ISO11469 -

Plastic parts weighing >25gm are intended to be marked with per ISO11469.

None Required.

None Required

>PC/ABS<

Recycling Markings - Fiberboard (FB) and Cardboard (CB) are marked with international recycling marks. Applied to outer bulk packaging and single package.

Japan Japan Recycling

Applied to Retail Packaging Only for Boxed Boards

Intel® Server Chassis SC5400 User’s Guide 79

Other Markings

Simplified Chinese

注意：本设备包括多条电源系统电缆。

为避免遭受电击，在进行维修之前应断开两（2）条电源系统电缆

Traditional Chinese

注意：

本設備包括多條電源系統電纜。

遭受電擊，

在進行維修之前應斷開兩（2）

條電源系統電纜

Table 13. Other Markings

Compliance

Description

Stand-by Power

Multiple Power Cords

Compliance Reference

Stand-by Power Warnings Applied to product if stand-by power

switch is used.

Multiple Power Cords Warnings Applied to product if more than one power

cord is used.

Compliance Reference

Marking Example

English: This unit has more than one

power supply cord. To reduce the risk of electrical shock, disconnect (2) two power supply cords before servicing.

80 Intel® Server Chassis SC5400 User’s Guide

German: Dieses Geräte hat mehr als ein

Stromkabel. Um eine Gefahr des elektrischen Schlages zu verringern trennen sie beide (2) Stromkabeln bevor Instandhaltung

Compliance Description

Compliance Reference

Marking Example

Ground Connection

Ground Connection Warnings Line1 :

Regulated Specified Components

To maintain the UL listing and compliance to other regulatory certifications and/or declarations, the following regulated components must be used and conditions adhered to. Interchanging or use of other components will void the UL listing and other product certifications and approvals.

“WARNING:” Swedish on line2: “Apparaten skall anslutas till

jordat uttag, när den ansluts till ett nätverk."

Finnish on line 3: "Laite on liitettävä

suojamaadoituskoskettimilla varustettuun pistorasiaan."

English on line 4: "Connect only to a properly earth

grounded outlet."

Updated product information for configurations can be found on the Intel Server Builder Web site at the following URL: http://channel.intel.com/go/serverbuilder

If you do not have access to Intel's Web address, please contact your local Intel representative.

• Server Chassis: (base chassis is provided with power supply and fans) - UL listed.

• Server board: you must use an Intel server board - UL recognized.

• Add-in boards: must have a printed wiring board flammability rating of minimum

UL94V-1. Add-in boards containing external power connectors and/or lithium batteries must be UL recognized or UL listed. Any add-in board containing modem telecommunication circuitry must be UL listed. In addition, the modem must have the appropriate telecommunications, safety, and EMC approvals for the region in which it is sold.

• Peripheral Storage Devices: must be a UL recognized or UL listed accessory and

TUV or VDE licensed. Total server configuration is not to exceed the maximum loading conditions of the power supply.

Intel® Server Chassis SC5400 User’s Guide 81

End-of-Life / Product Recycling

Product recycling and end-of-life take-back systems and requirements vary by country. Contact the retailer or distributor of this product for information about product recycling and / or take-back.

82 Intel® Server Chassis SC5400 User’s Guide

Appendix E: Installation/Assembly

Safety Instructions

English

The power supply in this product contains no user-serviceable parts. Refer servicing only to qualified personnel.

Do not attempt to modify or use the supplied AC power cord if it is not the exact type required. A product with more than one power supply will have a separate AC power cord for each supply.

The power button on the system does not turn off system AC power. To remove AC power from the system, you must unplug each AC power cord from the wall outlet or power supply.

The power cord(s) is considered the disconnect device to the main (AC) power. The socket outlet that the system plugs into shall be installed near the equipment and shall be easily accessible.

SAFETY STEPS: Whenever you remove the chassis covers to access the inside of the system, follow these steps:

1. Turn off all peripheral devices connected to the system.

2. Turn off the system by pressing the power button.

3. Unplug all AC power cords from the system or from wall outlets.

4. Label and disconnect all cables connected to I/O connectors or ports on the back of the system.

5. Provide some electrostatic discharge (ESD) protection by wearing an antistatic wrist strap attached to chassis ground of the system-any unpainted metal surface-when handling components.

6. Do not operate the system with the chassis covers removed.

Intel® Server Chassis SC5400 User’s Guide 117

After you have completed the six SAFETY steps above, you can remove the system covers. To do this:

1. Unlock and remove the padlock from the back of the system if a padlock has been installed.

2. Remove and save all screws from the covers.

3. Remove the cover(s).

For proper cooling and airflow, always reinstall the chassis covers before turning on the system. Operating the system without the covers in place can damage system parts. To install the covers:

1. Check first to make sure you have not left loose tools or parts inside the system.

2. Check that cables, add-in boards, and other components are properly installed.

3. Attach the covers to the chassis with the screws removed earlier, and tighten them firmly.

4. Insert and lock the padlock to the system to prevent unauthorized access inside the system.

5. Connect all external cables and the AC power cord(s) to the system.

A microprocessor and heat sink may be hot if the system has been running. Also, there may be sharp pins and edges on some board and chassis parts. Contact should be made with care. Consider wearing protective gloves.

Danger of explosion if the battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the equipment manufacturer. Dispose of used batteries according to manufacturer's instructions.

The system is designed to operate in a typical office environment. Choose a site that is:

• Clean and free of airborne particles (other than normal room

dust).

• Well ventilated and away from sources of heat including direct

sunlight.

• Away from sources of vibration or physical shock.

• Isolated from strong electromagnetic fields produced by

electrical devices.

• In regions that are susceptible to electrical storms, we

recommend you plug your system into a surge suppresser and disconnect telecommunication lines to your modem during an electrical storm.

• Provided with a properly grounded wall outlet.

• Provided with sufficient space to access the power supply

cord(s), because they serve as the product's main power disconnect.

118 Intel® Server Chassis SC5400 User’s Guide

Deutsch

Benutzer können am Netzgerät dieses Produkts keine Reparaturen vornehmen. Das Produkt enthält möglicherweise mehrere Netzgeräte. Wartungsarbeiten müssen von qualifizierten Technikern ausgeführt werden.

Versuchen Sie nicht, das mitgelieferte Netzkabel zu ändern oder zu verwenden, wenn es sich nicht genau um den erforderlichen Typ handelt. Ein Produkt mit mehreren Netzgeräten hat für jedes Netzgerät ein eigenes Netzkabel.

Der Wechselstrom des Systems wird durch den Ein-/Aus-Schalter für Gleichstrom nicht ausgeschaltet. Ziehen Sie jedes Wechselstrom-Netzkabel aus der Steckdose bzw. dem Netzgerät, um den Stromanschluß des Systems zu unterbrechen.

SICHERHEISMASSNAHMEN: Immer wenn Sie die Gehäuseabdeckung abnehmen um an das Systeminnere zu gelangen, sollten Sie folgende Schritte beachten:

1. Schalten Sie alle an Ihr System angeschlossenen Peripheriegeräte aus.

2. Schalten Sie das System mit dem Hauptschalter aus.

3. Ziehen Sie den Stromanschlußstecker Ihres Systems aus der Steckdose.

4. Auf der Rückseite des Systems beschriften und ziehen Sie alle Anschlußkabel von den I/O Anschlüssen oder Ports ab.

5. Tragen Sie ein geerdetes Antistatik Gelenkband, um elektrostatische Ladungen (ESD) über blanke Metallstellen bei der Handhabung der Komponenten zu vermeiden.

6. Schalten Sie das System niemals ohne ordnungsgemäß montiertes Gehäuse ein.

Intel® Server Chassis SC5400 User’s Guide 119

SICHERHEISMASSNAHMEN: Immer wenn Sie die Gehäuseabdeckung abnehmen um an das Systeminnere zu gelangen, sollten Sie folgende Schritte beachten:

1. Schalten Sie alle an Ihr System angeschlossenen Peripheriegeräte aus.

2. Schalten Sie das System mit dem Hauptschalter aus.

3. Ziehen Sie den Stromanschlußstecker Ihres Systems aus der Steckdose.

4. Auf der Rückseite des Systems beschriften und ziehen Sie alle Anschlußkabel von den I/O Anschlüssen oder Ports ab.

5. Tragen Sie ein geerdetes Antistatik Gelenkband, um elektrostatische Ladungen (ESD) über blanke Metallstellen bei der Handhabung der Komponenten zu vermeiden.

6. Schalten Sie das System niemals ohne ordnungsgemäß montiertes Gehäuse ein.

Zur ordnungsgemäßen Kühlung und Lüftung muß die Gehäuseabdeckung immer wieder vor dem Einschalten installiert werden. Ein Betrieb des Systems ohne angebrachte Abdeckung kann Ihrem System oder Teile darin beschädigen. Um die Abdeckung wieder anzubringen:

1. Vergewissern Sie sich, daß Sie keine Werkzeuge oder Teile im Innern des Systems zurückgelassen haben.

2. Überprüfen Sie alle Kabel, Zusatzkarten und andere Komponenten auf ordnungsgemäßen Sitz und Installation.

3. Bringen Sie die Abdeckungen wieder am Gehäuse an, indem Sie die zuvor gelösten Schrauben wieder anbringen. Ziehen Sie diese gut an.

4. Bringen Sie die Verschlußeinrichtung (Padlock) wieder an und schließen Sie diese, um ein unerlaubtes Öffnen des Systems zu verhindern.

5. Schließen Sie alle externen Kabel und den AC Stromanschlußstecker Ihres Systems wieder an.

Der Mikroprozessor und der Kühler sind möglicherweise erhitzt, wenn das System in Betrieb ist. Außerdem können einige Platinen und Gehäuseteile scharfe Spitzen und Kanten aufweisen. Arbeiten an Platinen und Gehäuse sollten vorsichtig ausgeführt werden. Sie sollten Schutzhandschuhe tragen.

Bei falschem Einsetzen einer neuen Batterie besteht Explosionsgefahr. Die Batterie darf nur durch denselben oder einen entsprechenden, vom Hersteller empfohlenen Batterietyp ersetzt werden. Entsorgen Sie verbrauchte Batterien den Anweisungen des Herstellers entsprechend.

120 Intel® Server Chassis SC5400 User’s Guide

Intel SC5400 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Information

Important Safety Instructions

Wichtige Sicherheitshinweise

Consignes de sécurité

Instrucciones de seguridad importantes

Warnings

Preface

About this Manual

Manual Organization

Product Contents, Order Options, and Accessories

Additional Information and Software

Contents

List of Figures

List of Tables

1 Server Chassis Features

Component Identification

Internal Components

Front Control Panel

Intel® Local Control Panel

Back Panel Features

Peripheral Devices

Standard and Optional Hot-swap Drive Bays

Floppy / CD-ROM / DVD-ROM Slimline Carriers

Intel® Remote Management Module

Rack-mounted Systems

Before You Begin

Tools and Supplies Needed

System References

Removing and Installing the Chassis Cover

Removing the Chassis Cover

Installing the Chassis Cover

Removing and Installing the Front Bezel

Removing the Bezel Assembly (Pedestal Only)

Installing the Front Bezel (Pedestal Only)

Removing and Installing the Processor and Memory Air Ducts

Removing the Processor and Memory Air Ducts

Installing the Processor and Memory Air Ducts

Replacing a Fixed Fan (Intel® Server Chassis SC5400Base SC5400BRP only)

Removing Hot Swap Fans

Installing Hot Swap Fans

Installing and Removing a Slimline USB Floppy/ CD/DVD Combo Kit

Installing a Slimline USB Floppy/CD/DVD Slimline Kit

Removing a Slimline USB Floppy/CD/DVD Combo

Removing and Installing a DVD or CD-ROM Drive

Removing a DVD or CD-ROM Drive

Installing a DVD or CD-ROM Drive

Removing and Installing Fixed Hard Drive(s)

Removing Fixed Hard Drive(s)

Installing Fixed Hard Drive(s)

Routing Power Cables to Fixed Drives

Routing Data Cables to Fixed Drives

Removing and Installing Hot Swap Drive(s)

Removing Hot Swap Drive(s)

Installing Hot Swap Drive(s)

Removing and Installing PCI Add-in Board(s)

Removing PCI Add-in Board(s)

Installing PCI Add-in Board(s)

Installing Additional Hot Swap Power Supply Module

Replacing a Hot Swap Power Supply

Replacing a Fixed Power Supply

Replacing the Power Distribution Board

Replacing the Control Panel

Installing and/or Removing a Server Board

Connecting and Disconnecting Cables to or from Server Board

Connecting Cables to Server Board

Removing Cables from Server Board(s)

3 Technical Reference

Power Supply Specifications

670-W Single Power Supply Input Voltages

670-W Single Power Supply Output Voltages

830-W Single Power Input Voltages

830-W Single Power Supply Output Voltages

System Environmental Specifications

Current Usage

Calculating Power Usage

Worksheet, Calculating DC Power Usage