Intel FALCON 8 Plus User Manual

INTEL® FALCON™ 8+

USER MANUAL
UNMANNED AIRCRAFT SYSTEM
ENGLISH
AUGUST 2017
This publication is protected by copyright. No part of the publication may be used, reproduced, or translated, in any form, without the prior written consent of Intel Corporation. AscTec, Ascending Technologies, the Ascending Technologies and Falcon logos are trademarks of Intel Corporation. © 2017 Intel Corporation. All rights reserved. Intel and the Intel logo are trademarks of Intel Corporation. Other names and brands may be claimed as the property of others.
DISCLAIMER
The information contained herein is subject to change without notice. All statements, information and recommendations contained herein do not constitute a warranty of any kind, express or implied. All images are for illustration purposes only; actual items shown in the images may vary as to, without limitation, size, color, and labeling. Please review this product guide thoroughly, paying particular attention to any safety sections, to make sure that you use your unmanned aircraft system safely. Intel Corporation reserves the right to change, amend or update all available documents, including this Aircraft Flight Manual, at any time and without notice regarding the Intel® Falcon 8+ Unmanned Aircraft System. Contact your Intel Corporation representative or go to http://intel.com/FalconManual to obtain the latest documentation for this product. The features and benefits of the unmanned aircraft system depend on system configuration and may require enabled hardware, software, or service activation. Technical results may have been estimated or simulated using internal analysis or architecture simulation or modeling of any one or more of the following companies, and are provided to you for informational purposes: Intel Corporation, Ascending Technologies GmbH, which became an Intel Corporation subsidiary after acquisition by Intel Corporation, or Intel Deutschland GmbH, the Intel Corporation subsidiary into which Ascending Technologies GmbH merged after Intel Corporation acquired it. Any differences in your system hardware, software or configuration may affect actual performance. Learn more at http://intel.com/FalconManual. Intel Corporation (Intel), and its subsidiaries, disclaim all other warranties, of any kind, express, implied, statutory, or otherwise, published specifications, including, without limitation, warranties of merchantability, fitness for a particular purpose, and non-infringement, as well as any warranty arising from course of performance, course of dealing, or usage in trade. To the extent permitted by applicable law, Intel disclaims all liability for any damages, direct or indirect, arising from the use of the unmanned aircraft system (UAS) outside of its intended use, in breach of Intel Corporation's Safety Guidelines, Safety Precautions or any other documentation for this product, in violation of any applicable laws or regulations, or in violation of any of the operating limitations of the aircraft, or from any error of the Operator. © 2017 Intel Corporation. All rights reserved. No license of any kind, whether express, implied, statutory, by estoppel or otherwise to any intellectual property rights, technology, software, in each case whether in whole or part, is granted by Intel, or any of its subsidiaries, in this User Manual.

RECORD OF REVISION

REVISION NUMBER REVISION DATE
Version 1 April 2017
Version 1.0.1 May 2017
Version 2 July 2017
Version 2.1 July 2017
Version 2.2 August 2017
Version 2.2.1 August 2017
Described Firmware Versions: NAV/PER: 0.95 Intel® Cockpit Controller (CTR): 0.95 Cockpit Control application (on tablet): 1.1.10
USER MANUAL INTEL® FALCON™ 8+ UAS

TABLE OF CONTENTS

1. INTEL® FALCON™ 8+ UAS ............................................................................................................. 7
1.1. SAFETY FIRST .........................................................................................................7
1.1.1. Intended Use ......................................................................................................................... 7
1.1.2. Safety Guidelines ................................................................................................................ 8
1.2. UAS AND SAFETY CHECK ...............................................................................11
1.3. PRE-FLIGHT CHECK ...........................................................................................13
1.4. POST-FLIGHT CHECK .......................................................................................16
2. DESCRIPTION OF THE SYSTEM .................................................................................................. 18
2.1. THE INTEL® FALCON™ 8+ UAV ......................................................................18
2.1.1. Central Unit ..........................................................................................................................20
2.1.2. Motor Rails Of The UAV .................................................................................................22
2.1.3. Actively Stabilized Camera Mount (Gimbal) ..........................................................23
2.2. THE INTEL® COCKPIT CONTROLLER (CTR) .............................................23
2.2.1. The Status Display ............................................................................................................27
2.2.2. The Touchscreen Tablet ................................................................................................27
2.3. THE INDEPENDENT CAMERA CONTROL (ICC) .......................................28
2.4. THE 2ND OPERATOR MONITOR ..................................................................29
2.5. PAYLOADS - CAMERA OPTIONS .................................................................30
2.5.1. Changing a Payload (Camera) ......................................................................................32
2.5.2. Payload and Compass Calibration .............................................................................34
2.5.3. Sony Alpha 7R Full Frame Camera ............................................................................37
2.5.4. Inspection Payload ...........................................................................................................41
2.6. THE INTEL® POWERPACK BATTERIES ......................................................46
2.6.1. Charging the Intel® Powerpack Batteries ................................................................49
2.6.2. Operating The BMS Menu .............................................................................................50
2.6.3. .Battery Update ..................................................................................................................53
2.6.4. Battery Information Safety Instructions And Warnings ...................................53
2.7. TRANSPORT CASES & INTEL® BACKPACK ..............................................57
2.7.1. Packing Instructions .........................................................................................................57
2.8. SOFTWARE FEATURE PACKAGES ...............................................................61
2.8.1. Activating Software Feature Packages .....................................................................62
2.8.2. Checking Activated Software Feature Packages .................................................63
2.9. INTEL® FALCON™ 8+ UAV FLIGHT LOGS ..................................................64
3. OPERATING THE SYSTEM .........................................................................................................68
3.1. PREPARING THE INTEL® FALCON™ 8+ UAV ............................................68
3.2. PREPARING THE INTEL® COCKPIT CONTROLLER (CTR) ...................70
3.3. THE TOUCHSCREEN TABLET ........................................................................72
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3.3.1. PATH Projects .....................................................................................................................76
3.3.2. AscTec Navigator Software Projects .........................................................................84
3.4. AUTOMATED START-UP CHECKS ..............................................................88
3.4.1. Magnetic Field Warning ..................................................................................................88
3.5. LINK LOSS PROCEDURE ..................................................................................90
3.6. FLIGHT MODES ....................................................................................................93
3.6.1. GPS-Mode ............................................................................................................................95
3.6.2. Height-Mode .......................................................................................................................99
3.6.3. Manual-Mode ...................................................................................................................100
3.7. STARTING AND STOPPING THE MOTORS ........................................... 101
3.8. TAKING OFF ....................................................................................................... 101
3.8.1. Launching In GPS-Mode .............................................................................................102
3.8.2. Launching In Height-Mode ........................................................................................102
3.8.3. Launching In Manual-Mode .......................................................................................103
3.9. THE FLIGHT ........................................................................................................ 103
3.9.1. Controlling The Intel® Falcon™ 8+ UAV From The CTR .................................105
3.9.2. Mission Planning ............................................................................................................106
3.9.3. In-Flight ..............................................................................................................................107
3.9.4. General Operating Tips ...............................................................................................107
3.9.5. Battery Warnings ............................................................................................................108
3.10. IN-FLIGHT EMERGENCIES .........................................................................110
3.11. LANDING ........................................................................................................... 117
3.11.1. Landing In GPS-Mode ...............................................................................................117
3.11.2. Landing In Height-Mode ...........................................................................................117
3.11.3. Landing In Manual-Mode .........................................................................................118
3.11.4. Switching OFF The UAS ............................................................................................119
3.12. WARNINGS ....................................................................................................... 119
3.12.1. Magnetic Field Warning ............................................................................................121
3.12.2.Critical Battery Levels & Warnings Of The UAV And The CTR ..................123
3.12.3. Data Link Warnings .....................................................................................................125
3.12.4. GPS Warning .................................................................................................................126
3.12.5. Motor Failure Warning ..............................................................................................127
3.12.6. CTR Warnings ...............................................................................................................127
3.12.7. AscTec Trinity Control Unit System Warnings ...............................................129
3.13. OPERATIONAL LIMITATIONS .................................................................. 137
4. STATUS DISPLAY ................................................................................................................... 138
4.1. STATUS DISPLAY OVERVIEW .................................................................... 138
4.1.1. Status Display Menu Structure .................................................................................139
4.1.2. The Main Information Screens .................................................................................150
5. SPECIAL FUNCTIONS ...............................................................................................................155
5.1. CIRCLE OF INTEREST (COI) ..........................................................................155
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5.2. PANORAMA ........................................................................................................ 156
5.3. QUICK SURVEYING ASSISTANT ................................................................ 160
5.4. WAYPOINT NAVIGATION Using AscTec Navigator Software ....... 164
6. MAINTENANCE, TROUBLESHOOTING, AND SUPPORT ...............................................................165
6.1. MAINTENANCE .................................................................................................165
6.1.1. Intel® Falcon™ 8+ UAS Firmware Updates ...........................................................165
6.1.2. Caring for the Intel® Falcon™ 8+ UAV ....................................................................170
6.1.3. Propeller Replacement ................................................................................................171
6.2. TROUBLESHOOTING ..................................................................................... 172
6.2.1. Establishing A Connection Between The CTR And The UAV ......................172
6.2.2. Analyzing Data Link Connection Issues ................................................................173
6.2.3. No Preview Video On The Touchscreen Tablet Of The CTR .......................174
6.2.4. Flight Logs .........................................................................................................................174
6.3. SUPPORT ............................................................................................................176
7. TECHNICAL SPECIFICATION .....................................................................................................178
LIST OF FIGURES ........................................................................................................................ 184
LIST OF TABLES .......................................................................................................................... 186
INDEX ........................................................................................................................................187
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USER MANUAL INTEL® FALCON™ 8+ UAS

1. INTEL® FALCON™ 8+ UAS

Thank you very much for choosing the Intel® Falcon™ 8+ UAS!
The Intel® Falcon™ 8+ UAV is the first-choice drone for the most challenging professional UAV inspections and surveying operations. Small and portable with a maximum take-off weight of only 2.8 kg, but with a payload weight of 0.8 kg, the Intel® Falcon™ 8+ UAV can carry professional cameras like the Sony Alpha 7R, offering the full quality of an airborne image studio. The in-house developed AscTec Trinity Control Unit - the world's first triple redundant, fully adaptive control unit for multi-rotor aircrafts - makes the Intel® Falcon™ 8+ UAV the most advanced and reliable unmanned aerial vehicle. Thanks to the modular concept, you can spontaneously exchange the payload at any time, and get the very best out of each project by using the most suitable camera.
In the following text, Unmanned Aircraft System (UAS) is used if the whole system (including Intel® Cockpit™ Controller, payload, etc.) is referenced; Unmanned Aerial Vehicle (UAV) is used when only the aircraft itself is referenced.

1.1. SAFETY FIRST

The following sections contain important safety information. Any personnel operating the UAS must read, understand and accept these warnings and guidelines before operating the Intel® Falcon™ 8+ UAV.
1.1.1. Intended Use
This product is an Unmanned Aircraft System (UAS) that is intended for commercial use only, such as for visual inspection of infrastructure, surveying and mapping. It is not intended for any consumer or recreational use. Acrobatic flight is prohibited.
You must read, understand, and agree to all documentation before using the Intel® Falcon™ 8+ UAS. By using the Intel® Falcon™ 8+ UAS, you certify that you have read and understand all the material in this document, as well as all user documentation, and agree to abide by said materials.
Use the Intel® Falcon™ 8+ UAS only as intended. Always operate in accordance with the operating limitations stated in the later sections of this User Manual.
Operating the system while ignoring these guidelines and warnings may be illegal and subject to fine.
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1.1.2. Safety Guidelines
Failure to adhere to the following guidelines and warnings and to operate within the limitations of the UAS could result in an accident and death, serious injury, property damage, or damage to the UAS.
You are responsible for knowing and complying with all laws and regulations applicable to the airspace in which you operate. Jurisdictions have different safety rules pertaining to authorization for flying UAVs; flying near airports, manned aircrafts, or people; operation within visual line of sight; altitude limits; operation at night or twilight; operation of multiple UAVs at the same time; and airspace usage. Know and understand all applicable laws before you fly. Follow applicable laws at all times.
Some jurisdictions also have rules that may affect your operation of UAS, such as laws relating to receipt of wireless signals, aerial photography, aerial surveying, privacy, and trespassing. You must know and follow all laws and regulations applicable to your region.
In some jurisdictions, the operator may be required to have a pilot certification from the aviation authority or advance approval from the aviation authority or air traffic control. Check your local laws before operating the UAS. You are always responsible for operating the UAS safely and responsibility, and in compliance with all laws.
Professional drone operators must comply with all applicable insurance and aviation-specific liability requirements.
Completion of a UAS safety check, pre-flight check, and post-flight check according to the following sections before every operation is compulsory for every flight.
Rotating propellers can cause serious personal injury and property damage. Keep a safe distance and/or wear appropriate safety equipment (e.g. safety goggles, gloves).
Our UAS, like all comparable aircraft systems, can in rare cases, suffer electrical, mechanical, and/or other failures. This may lead to a partial or complete loss of flying capability. Therefore, the pilot is responsible for conducting all flights at a safe distance from people, moving vehicles, etc. such that in the event of loss of flight control no personal injury or property damage will occur.
Operating the UAV close to power lines, power transformers or other areas with high electromagnetic disturbances, or in urban canyons, can have severe effects on the GPS stability and/or the magnetic field sensor, which ultimately also effects GPS stability. The Intel® Falcon™ 8+ UAV is designed to compensate for these errors in most cases, but the function is not guaranteed in any scenario. Therefore, a pilot must have the training and ability to fly the Intel® Falcon™ 8+ UAV in Height-Mode in any situation. Only operate in these environments if you have sufficient training!
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USER MANUAL INTEL® FALCON™ 8+ UAS
Risk of fire or explosion: Do not operate the UAV in potentially explosive environments such as fueling stations, fueling areas, fuel or chemical storage facilities, or areas where the air may contain chemical or dust particles, such as grain particles or metal powders.
If possible, and if you can do so safely, physically remove this product from any such environment. Do not connect any accessory cables or press any of the product's buttons until outside of these environments.
GPS-Mode will limit your maximum speed. Flying the Intel® Falcon™ 8+ UAV at wind speeds above 12 m/s is not recommended. Please note that wind conditions on the ground and in the air can differ.
Do not fly the UAV outside the specified temperature range, see “TECHNICAL SPECIFICATION” on page 178 for further details.
The UAS and payloads are not waterproof. Do not operate the UAS in adverse weather (sand storm, rain, fog, snow, etc.) or at night.
Only operate the UAV on clear days and during daylight hours. The UAV has LED position lights, but not anti-collision lights.
The UAV is not equipped with a sense-and-avoid system. The operator is responsible for seeing and avoiding all other traffic, persons, structures, and obstacles. We recommend two-person operations (pilot and observer). All sense and avoid is done by the pilot and observer.
Avoid placing the UAV or the Intel® Cockpit Controller (CTR) next to heat sources, leaving it in the direct sunlight for extended periods, or leaving it in a place where the temperature may exceed the specified range (such as a parked car on a hot day).
Do not disassemble the UAS.
Do not transport the UAS in transport containers not approved by Intel.
Do not modify the UAS. Any modifications may compromise safety features, increasing risk of injury, death, or property damage. There are no user serviceable parts inside this UAS. Refer all service to your local support.
Using devices in combination with the UAS other than those approved by Intel (e. g. batteries, battery chargers, cameras, etc.) is prohibited. Any unapproved modification of the UAS is prohibited.
The UAS is equipped with a 2.4 GHz radio link for remote control and a 5.8 GHz radio link for video transmission. Please note that local laws may apply and restrictions in using radio equipment may exist in your area. The UAV may only be used for flight with the original accessories and under the defined environmental conditions.
The UAV is equipped with Global Positioning System (GPS) or Assisted GPS (AGPS) technology, which may be used to determine the approximate location of the UAV. Please check the settings of any installed applications to ensure that
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USER MANUAL INTEL® FALCON™ 8+ UAS
you manage these location-based services in accordance with your privacy preferences.
The pilot of an Intel UAV should always act according to his or her best judgment focusing on the safety of the populace and the environment within which he or she is flying.
Every pilot must undergo intensive training to operate the UAV in all flight modes and to maintain the UAV in a safe and airworthy condition - this is mandatory.
Do not operate the UAS under the influence of alcohol or drugs.
CAUTION: HAZARDOUS MOVING PARTS; KEEP FINGERS AND OTHER BODY PARTS AWAY. THIS PRODUCT USES REPLACEABLE BATTERIES; THERE IS RISK OF EXPLOSION IF BATTERY IS REPLACED WITH AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
CAUTION: ALWAYS FLY SAFELY AND RESPONSIBLY.
THIS MEANS, FOR EXAMPLE:
Always keep a safe distance between the UAV and people.
Do not fly too close to obstacles (e.g. houses, trees, etc.). The UAV could damage third party property and/or the GPS signal might suffer from shadowing and worsen the positional accuracy.
Do not fly beyond the line of sight.
Never fly in closed or restricted areas.
Always keep both hands on the control sticks. You must be able to react at any time, to prevent critical situations.
Be aware of dogs or birds as they might attack your UAV.
Always give way to other aircrafts! Watch out for low flying helicopters!
All control inputs are given to the UAV as if you were sitting in the UAV as a pilot.
We strongly recommend attending the basic training and to frequently practice Height-Mode.
Never exceed a speed of 16 m/s (35 mph) in Height-Mode.
Never descend faster than 10 m/s (22 mph) in Manual Mode.
In case of any problems close to the ground, ascend to a safe height.
Always keep the left control stick, controlling the altitude, completely down when the UAV is on the ground and the motors are running.
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USER MANUAL INTEL® FALCON™ 8+ UAS
These safety guidelines are subject to change without prior notice. Errors and omissions excepted.
Privacy and Property Rights
As the operator of a UAS, you must comply with all applicable laws, especially privacy, property, and copyright laws. This includes the below common types of rules that may apply in the jurisdiction in which you operate. Always consult the laws of your jurisdiction before operating the UAS, as jurisdictions have different laws.
Monitoring and filming public areas where individuals are staying may be only permitted under limited circumstances, e.g. for safety reasons and provided sufficient notice is provided.
Monitoring and filming private areas may require the consent of the owner and, potentially, any residents or visitors.
Filming individuals and using their pictures (such as sharing them) may infringe an individual's rights of his/her own image.
Under copyright laws, some pictures may only be used for private purposes. In addition, taking pictures of buildings may breach copyrights.
Take-offs and landings of the UAV may only be allowed with consent of the owner of the property on which take-offs / landings occur.
Violations of the laws and regulations referred to above may lead to penalties, damage claims from individuals, or even criminal prosecution.
This information is provided for informational purposes and is not an exhaustive description of legal requirements. This information is not designed to provide any legal advice or include any kind of warranty regarding the usability of the UAS. Please contact legal counsel for any specific and binding advice on the use of the UAS in your jurisdiction.

1.2. UAS AND SAFETY CHECK

The UAS and safety check must be performed once per day before the first flight or any time it may be necessary (e.g. after any incident like a hard landing). If you notice anything unusual (any loose part, strange noise from the motors, or any other unusual occurrence), please contact support through your reseller, if you purchased through a reseller, or support at Intel, if you purchased directly from Intel. Please include a detailed description of your observation and photos if applicable.
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USER MANUAL INTEL® FALCON™ 8+ UAS
You must follow these steps to complete a close UAS and safety check:
Table 1.1: Safety Check List
1. Is the transport case free of visible damage?
2. Is the UAV free of visible damage?
3. Are all the propellers in good condition?
4. Are all the propellers firmly mounted to the motors?
If there is new visible damage from the last transport, please take special care during the check of the complete UAS.
If there is visible damage, please contact your support as noted directly above this table.
Replace propellers if there are any cracks, breaks or other damages.
Move each propeller gently while holding the connected motor. The nut on top of the pro­pellers is self-tightening. It only needs to be finger tight (20 Ncm +- 5 Ncm). Never tighten it with too much force, as it might damage the motor.
To tighten the nut, use the supplied screw­wrench. Put the screw wrench on the nut, hold the motor head with thumb and index finger of one hand, and use the index finger of the other hand to turn the screw wrench. As soon as the motor head starts turning as well, sufficient force has been applied
□ □
5. Nudge every single propeller so that it turns, and check if any unusual sound can be heard, or if a propeller spins slower than the others and stops spinning abruptly.
6. Is the User SD card of the “Black Box” (flight logger) correctly inserted?
© 2017 Intel Corporation. All rights reserved 12
If there is a scratching sound or if a propeller spins slower than the others without any unusual sound, this might come from an obstacle inside the motor. Please try canned pressurized air to clean the motor. If there is a rattling sound this might come from a pro­peller which is not attached tightly enough. In this case, carefully check the self-tightening nut on top of the propeller.
Tighten the nut as described in step 4.
Check the User SD card in the back of the Intel® Falcon™ 8+ UAV. If on the Status Dis­play of the CTR there is the message No user SD card, please take out the card, make a backup copy, format it and re-insert it into the Intel® Falcon™ 8+ UAV
USER MANUAL INTEL® FALCON™ 8+ UAS
Table 1.1: Safety Check List (Continued)
7. Is the gimbal correctly attached, and its thumbscrew installed in the back of the Intel® Falcon™ 8+ UAV?
Make sure that the camera mount is pushed all the way in and that the thumbscrew is installed finger tight.
8. Is the payload adapter firmly connected to the central unit?
9. Are all the batteries fully charged?
WARNING VIOLATION OF THESE SAFETY PRECAUTIONS RESULTS IN
THE LOSS OF WARRANTY!
Make sure that the connector plug of the adapter is connected to the equivalent at the front side of the UAV.
Make sure that the ball of the ball link con­nector of the roll servo is fixed in the respec­tive slot in the payload adapter.
Voltage level can easily be checked using the BMS of the batteries. It will be shown by the LEDs on the front of the batteries.

1.3. PRE-FLIGHT CHECK

You must follow these steps for a close pre-flight check:
Table 1.2: Pre Flight Check List
1. Is the UAS in proper condition (according to the points listed in “UAS AND SAFETY CHECK” on page 11)?
2. Make sure to have an empty and correctly formatted SD card inserted in the camera.
3. Are there two batteries fully inserted into the Intel® Falcon™ 8+ UAV, with the colored label facing upwards and secured by the retaining clips?
4. Is the battery of the Intel® Cockpit Controller (CTR) fully inserted, with the colored Intel label facing downwards?
5. Is the Intel® Cockpit Controller in proper condition (no loose parts) and the antenna panel folded out?
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USER MANUAL INTEL® FALCON™ 8+ UAS
Table 1.2: Pre Flight Check List (Continued)
6. Place the UAV on the take-off location and verify the following:
There is enough space to take-off and land (no people, animals or
obstacles within a radius of 10 m).
There are no obstacles around that could shadow the GPS signal.
The surface allows all propellers to spin freely.
There are no small rocks, dust or sand which could be sucked into the
motors.
There are no magnetic fields to be expected.
CAUTION: TO AVOID INTERFERENCES WITH THE UAS PLEASE SET YOUR SMARTPHONE TO AIRPLANE (FLIGHT) MODE AS THEY USE THE SAME 2.4 GHZ AND 5.8 GHZ FREQUENCIES.
Table 1.3: Pre Flight Checklist (Continued)
7. Always switch on the UAS in the following order:
1. Payload
2. Intel® Falcon™ 8+ UAV
3. Touchscreen tablet
4. Intel® Cockpit Controller (CTR)
Wait for the link to be established.
8. The end of the boot process is marked by a triple beep emitted by the Intel® Falcon™ 8+ UAV. During boot up, the Intel® Falcon™ 8+ UAV does not need to stand still. It can be moved - for example, it can be started from a moving boat.
9. The start-up process is finished when camera mount stabilization starts working. A gentle buzzing sound can be heard from the gimbal.
10. Make sure to comply with all points in the checklist presented on the touchscreen tablet. Confirm the checklist on the tablet.
11. Confirm the preview video image is visible on the touchscreen tablet of the Intel® Cockpit Controller.
12.Choose a Link Loss Procedure, which is suitable for the current flight mission.
□ □ □ □
13.Confirm the displayed battery capacity of the CTR is sufficient for the planned mission (displayed in minutes in the Status Display - see “STATUS DISPLAY” on page 138).
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USER MANUAL INTEL® FALCON™ 8+ UAS
Table 1.3: Pre Flight Checklist (Continued)
14.Confirm the battery capacity of the UAV is at least 80% (displayed in the top line of the tablet).
15.The bottom line in the Status Display shows OK.
16.Is the GPS quality greater than or equal to 4 bars? This is mandatory if you want to fly in GPS-Mode.
17.Confirm the wind speed is within the operational limits: 16 m/s in Height­Mode or 12 m/s in GPS-Mode.
18.Choose the correct flight mode (usually GPS-Mode or Height-Mode).
19.Switch the motors on (with both hands, only in idle mode). While the Intel® Falcon™ 8+ UAV is on the ground with running motors, always keep the left control stick, which controls the height, in the fully downward position.
□ □ □ □ □
20.Are all the motors running correctly?
21.Ready for take-off!
WARNING VIOLATION OF THE SAFETY PRECAUTIONS RESULTS IN THE
LOSS OF WARRANTY!
□ □
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USER MANUAL INTEL® FALCON™ 8+ UAS

1.4. POST-FLIGHT CHECK

You must follow these steps closely for a post-flight check:
Table 1.4: Post-flight Check List
1. Before landing the Intel® Falcon™ 8+ UAV, adjust the camera to a horizontal position.
2. Land the Intel® Falcon™ 8+ UAV. Always keep the left control stick, which controls the height, in the fully downward position when the system is on the ground with running motors.
3. When the system is on the ground, switch off the motors. Always switch off the system in the following order:
Camera (depending on the payload, wait at least 10 seconds until the
camera has stored all data and is fully powered down).
Intel® Falcon™ 8+ UAV
Push and hold the power button. The LED position lights will increase brightness. The LED position lights will decrease brightness and simultaneously there will be a short beep from the UAV.
After the beep, let go of the button.
Touchscreen tablet
Push and hold the power button until “Slide to shut down your PC” is shown.
Let go of the button.
Follow the instructions on the tablet to fully power down the touchscreen tablet.
Intel® Cockpit Controller (CTR)
Push and hold the POWER button. The CTR will vibrate a few seconds later.
Let go of the button.
4. Remove all batteries of the Intel® Falcon™ 8+ UAV.
5. Store the UAV safely in the transport case or in the backpack.
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USER MANUAL INTEL® FALCON™ 8+ UAS
Table 1.4: Post-flight Check List (Continued)
6. Remove the battery of the CTR.
7. Fold in the antenna panel of the CTR.
8. Remove the shoulder harness of the CTR.
9. Store the CTR and all accessories safely in the transport case or in the backpack.
CAUTION: ALWAYS REMOVE ALL BATTERIES FROM BOTH THE INTEL® FALCON™ 8+ UAV AND CTR WHEN THE SYSTEM IS NO LONGER IN USE.
□ □ □ □
WARNING VIOLATION OF THESE SAFETY PRECAUTIONS RESULTS IN
THE LOSS OF WARRANTY!
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2. DESCRIPTION OF THE SYSTEM

In this chapter, you find a description of the whole system and its components:
The Intel® Falcon™ 8+ UAV
The Intel® Cockpit Controller (CTR)
Payloads/Cameras
The Intel® Powerpack Batteries

2.1. THE INTEL® FALCON™ 8+ UAV

The following section describes the single parts of the Intel® Falcon™ 8+ UAV.
Figure 2.1: The Intel® Falcon™ 8+ UAV Components
The Intel® Falcon™ 8+ UAV consists of several components:
(1) Actively stabilized camera mount
(gimbal) with camera (2) Motor rails (3) Central unit (4) Carbon cross
The Intel® Falcon™ 8+ UAV bottom view: (1) Actively stabilized camera mount with
camera (2) Motor rails (3) Center cross piece with LEDs (4) Carbon cross (5) Landing feet For orientation reasons, the UAV has three LED position lights:
white at the bottom
green on the right side
red on the left side
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USER MANUAL
Data
Data
Video
Video
INTEL® FALCON™ 8+ UAS
Figure 2.1: The Intel® Falcon™ 8+ UAV Components (Continued)
The Intel® Falcon™ 8+ UAV bottom view, Carbon Cross with center cross piece, antenna arrangement:
The data link antennas (2.4 GHz) as well as the video link antennas (5.8 GHz) are integrated into the landing feet.
They are diagonally arranged as shown in the image to the left.
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2.1.1. Central Unit
The following figures describe the single parts of the Central Unit.
Figure 2.2: Central Unit Back View without Gimbal (Camera Mount)
The Central Unit consists of: (1) Carbon fiber chassis
(2) USB stick slot (supports up to 16 GB,
file system: FAT32, allocation unit
size: 32 kilobytes) for firmware
updates (3) Hole for the camera mount’s carbon
rod, see “Units of the Gimbal” on
page 23 (4) Battery compartments with retaining
clips (7) for batteries (5) Power button (6) Micro SD-card slot (SD card: speed
class 10 minimum, supports up to 16
GB, file system: FAT32, allocation unit
size: 32 kilobytes), for flight logs
(“Black Box”), must be inserted
contacts upwards (7) Retaining clips for the batteries (8) Place for the label with the serial
number of the UAV Built inside:
The electronics for flight stabilization and power supply
Diversity Data Link modules
Video Transmitter module
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Figure 2.3: Central Unit Front View without Gimbal (Camera Mount)
Front view: (1) Hole for the camera mount’s carbon
rod
(2) Connector slot for the plug of the
payload adapter, (see no. (1) in “Units
of the Gimbal” on page 23 (3) Retaining clip for the payload adapter (4) Cable tube (contains the cabling of
the antennas) (5) Fan for the internal cooling behind
the slots (6) Vibration dampers
Figure 2.4: Central Unit Side View, Left Side without Gimbal (Camera Mount)
Side view (left): (1) LED position light (red when UAV is
running), same on the right side
(green when UAV is running) (2) Vibration dampers (3) Cable tube (which contains, e.g., the
cabling of the antennas)
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2.1.2. Motor Rails Of The UAV
The following figure shows the front part of the left motor rail.
Figure 2.5: Motor Rails and Equipment
The motor rails and the related elements consist of:
(1) Propellers, mounted directly on the
motors
(2) Brushless motors, mounted directly
onto the motor mounts (3) Motor mount (4) Carbon fiber tube (5) Connector between carbon cross and
motor rails (6) Landing foot (front left shown): the
video link antenna (or data link
antenna as applicable) is integrated
(see “The Intel® Falcon™ 8+ UAV
Components” on page 18). Each motor rail consists of four motor
controllers seated within the carbon tube.
CAUTION: HAZARDOUS MOVING PARTS, KEEP FINGERS AND OTHER BODY PARTS AWAY.
The motor rails are connected by a carbon cross which consists of four carbon tubes connected by a center cross piece. The antenna cabling is found inside the tubes of the carbon cross.
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2.1.3. Actively Stabilized Camera Mount (Gimbal)
The following figure describes the parts (or sub-assemblies) of the gimbal.
Figure 2.6: Units of the Gimbal
The actively stabilized camera mount consists of:
(1) Circuitry for controlling the camera (2) Payload (e. g. Sony Alpha 7R) (3) Pitch servo (4) Carbon fiber structure (5) Knurled securing nut for the actively
stabilized camera mount
(6) Payload adapter (see below for
details). The payload adapter is the connection between the camera mount and the central unit of the UAV. It is movable when mounted on the rod of the camera mount and connected by a cable.
The payload adapter (backside) (1) Connector plug, should be connected
to the equivalent at the front side of the UAV (see no. (2) in “Central Unit Front View without Gimbal (Camera Mount)” on page 21).
(2) Adapter slot for the ball link
connector of the roll servo (3) Releasing clip (4) Hole for the camera mount’s carbon
rod

2.2. THE INTEL® COCKPIT CONTROLLER (CTR)

The CTR is the main control hub for the Intel® Falcon™ 8+ UAV and the attached payloads/ cameras. It is designed to be carried and operated by one person and displays all relevant flight information.
The communication between the CTR and the Intel® Falcon™ 8+ UAV is ensured by two independent 2.4 GHz digital data links. The preview video is transmitted digitally on 5.8 GHz. The CTR uses the same battery type as the Intel® Falcon™ 8+ UAV. The battery is in
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the battery compartment which can be accessed from the bottom of the CTR (see “Preparing the CTR” on page 70).
The CTR serves as an interface device to the flight system. It is pre-programmed and ready to use.
The Status Display is used for communication between the CTR and the Intel® Falcon™ 8+ UAV.
The touchscreen tablet displays the live video preview from the attached camera.
Figure 2.7: Intel® Cockpit Controller (CTR) Overview
Front view, with unfolded antenna panel. The CTR can be divided into (from bot-
tom to top): (1) Remote control unit
(2) Touchscreen tablet (for preview video
and more, see “THE TOUCHSCREEN TABLET” on page 72), displayed without sun shade
(3) Antenna panel (unfolded). All
communication between CTR and the Intel® Falcon™ 8+ UAV is sent and received by the antenna panel. It features 2.4 GHz antennas for all control and telemetry communication and 5.8 GHz antennas to receive the preview video.
Overview, side view right side. (1) Remote control unit
(2) Touchscreen tablet, displayed
without sun shade
(3) Antenna panel (unfolded)
To avoid reflections, there is a sun shield permanently attached to the touch­screen tablet. It folds away for storage and transport.
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Figure 2.7: Intel® Cockpit Controller (CTR) Overview (Continued)
The functional elements of the CTR remote control unit are:
(1) START/STOP button: starts/stops the
motors when the left stick is simultaneously held down (see “STARTING AND STOPPING THE
MOTORS” on page 101). (2) GPS button: GPS-Mode ON (3) HGT button: Height-Mode ON. When
both buttons are switched ON/lit
Manual-Mode is activated (4) Left rocker switch (R1) controls the
camera pitch angle, right rocker
switch (R2), controls different camera
functions depending on the attached
payload (5) Left and right control sticks (6) Status Display (see “STATUS
DISPLAY” on page 138). (7) Left push button (B1) sets the camera
to predefined angles +/- 90°, +/- 45°
and 0° when the left rocker switch R1
(4) is pushed simultaneously, right
push button (B2) controls different
camera functions depending on the
attached payload (8) Four function buttons for the Status
Display (9) RETURN TO HOME button (10)POWER button (11)Integrated shoulder harness holders
There are different connectors on the back of the CTR:
4 X USB 1 X HDMI
The USB port labeled USB 1 can only be
used to perform firmware updates from a USB stick. The other USB ports can be used to connect the Independent Cam­era Control (ICC) or USB sticks with pre­planned flight missions.
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Figure 2.7: Intel® Cockpit Controller (CTR) Overview (Continued)
A headphone port (mini jack) is located on the lower right-hand side of the CTR remote control unit (1). It is possible to connect headphones, which might be helpful under noisy conditions.
Without headphones connected, acous­tic warnings are played back through a small loudspeaker (2) inside the CTR.
CAUTION: RISK OF PERMANENT HEARING LOSS FROM USING EARPHONES OR HEADPHONES WITH THIS PRODUCT AT HIGH VOLUME.
BEFORE PLACING HEADPHONES OR EARPHONES NEAR THE EAR, 1) FIND A QUIET ENVIRONMENT, 2) TURN THE VOLUME DOWN ON THIS PRODUCT TO THE MINIMUM SETTING, 3) CONNECT THE EARPHONE OR HEADPHONE TO THE PRODUCT, 4) PLACE THE EARPHONE OR HEADPHONE NEAR OR ON THE EAR AND 5) SLOWLY INCREASE THE VOLUME ON THE PRODUCT TO A COMFORTABLE LEVEL. AVOID INCREASING THE VOLUME ABOVE THIS LEVEL.
INCREASING THE VOLUME TO BE LOUDER THAN A NOISY ENVIRONMENT, SUCH AS A CITY STREET, MAY EXCEED SAFE LISTENING LEVELS. IF YOU EXPERIENCE DISCOMFORT OR BUZZING IN YOUR EARS, REDUCE THE VOLUME OR DISCONTINUE USE OF YOUR EARPHONES OR HEADPHONES.
RISK OF PERMANENT HEARING LOSS FROM USING THE LOUDSPEAKER IN CLOSE PROXIMITY TO THE EAR.
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2.2.1. The Status Display
The Status Display shows all relevant information for flying. It is built into the CTR remote control unit. For further information about the handling of the Status Display see “STATUS DISPLAY” on page 138).
Figure 2.8: Status Display
Via the Status Display you can view the current settings and adjust specific func­tions of the UAV. In order to do so, use the four buttons under the lower left cor­ner of the Status Display.
Escape (left side) is used to leave menus / sub-menus and to clear functions. In the following text, it is displayed as ESC.
With the arrow LEFT button (middle, left side)
and the arrow RIGHT button (middle, right side) you can scroll through menus or alter parameters.
Enter (right side) is used to enter
menus and activate functions. In the
following text, it is displayed as ENT.
2.2.2. The Touchscreen Tablet
The Intel® based Windows® touchscreen tablet has an 8.3-inch screen with a resolution of 1920 X 1200 pixels. It is directly mounted on the remote control unit of the Intel® Cockpit Controller (CTR) and cannot be removed.
The tablet is powered by the battery of the CTR and must be switched ON before the CTR is powered ON.
The touchscreen tablet serves as a video monitor, displays flight information and gives access to extended functionality (see “THE TOUCHSCREEN TABLET” on page 72).
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Figure 2.9: The Touchscreen Tablet
Power button on the top edge, right side (1)

2.3. THE INDEPENDENT CAMERA CONTROL (ICC)

The Independent Camera Control (ICC) is an optional part of the Inspection Package (see “SOFTWARE FEATURE PACKAGES” on page 61). Thanks to the ICC, a camera operator can control the main camera functions from a gamepad, which is connected to the CTR via a USB port (USB port 2 – 4). The USB ports are in the back of the CTR in the upper left corner (see “Intel® Cockpit Controller (CTR) Overview” on page 24).
Figure 2.10: Independent Camera Control (ICC)
The following table presents an overview of the function assignment:
Table 2.1: Operating a Camera By ICC
BUTTON
REFERENCED
ON ICC
SONY ALPHA 7R INSPECTION-PAYLOAD TZ71
CAMERA
(1) Start/Stop video /
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Table 2.1: Operating a Camera By ICC (Continued)
(2) Trigger photo Trigger photo (both cameras)
(3) View last image /
(4) /
(5)
(6)
(7)
(8) Shutter speed -
(9) Shutter speed +
(10) Camera tilt velocity - Camera tilt velocity -
(11) Camera tilt velocity + Camera tilt velocity +
Camera tilt (up/down) Yaw (left/right)
Camera tilt (up/down) Yaw (left /right)
Horizontal tilt (adjust camera horizon) (left/right)
Exposure compensation +/- (up/ down)
Change color palette (when FLIR is active)
Camera tilt (up/down) Yaw (left/right)
Camera tilt (up/down) Yaw (left/right)
Horizontal tilt (adjust camera horizon) (left/right)
Switch camera (up/down)
Zoom - (when RGB camera is active)
Zoom + (when RGB camera is active)

2.4. THE 2ND OPERATOR MONITOR

The 2nd operator monitor is an optional part of the UAS and can be delivered as an additional accessory.
It can be used as a video preview monitor for the 2nd pilot, especially when used with the ICC (see “THE INDEPENDENT CAMERA CONTROL (ICC)” on page 28). There is no further (flight) information shown on this monitor.
Thanks to the 2nd monitor, a camera operator can control the video preview of the camera used. It is connected to the CTR via the HDMI port by a cable. The HDMI port is in the back of the CTR in the upper left corner (see “Intel® Cockpit Controller (CTR) Overview” on page 24).
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Figure 2.11: 2nd Operator Monitor Package
The elements of the 2nd operator moni­tor package are:
(1) Tripod (2) Sunshield (3) Adapter plate for tripod (4) Battery adapter (5) Monitor adapter (6) Frame for sunshield (7) Monitor (8) HDMI cable
Not shown:
Battery
•Charger
The 2nd operator monitor fully assem­bled.

2.5. PAYLOADS - CAMERA OPTIONS

Because of the deep integration of cameras, it is possible to change settings like aperture, shutter speed or zoom (depending on the camera) directly from the Intel® Cockpit Controller (CTR), while the system is airborne. To ensure complete integration into the Intel® Falcon™ 8+ UAV, every payload must undergo mechanical and electrical modifications. Therefore, only payloads approved by Intel are allowed. Payloads which have not been integrated might affect the compass calibration due to magnetic emissions by the camera and could have detrimental effects on the flight performance. If you require assistance with determining which payload to choose for your application, please contact our support team: support@intel.com.
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