Ingersoll-Rand TP0423S5XXXXXXXX User Manual

OPERATOR’S MANUAL TP0423S5XXXXXXXX

INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE.

INCLUDE MANUALS: AF0423SXXXXXX-XX-X Extrusion Pump (97999-1499), 66516-X Follower Assembly (pn
97999-854), 67195-X Follower Assembly (pn 97999-841), RM552X-X Two Post Lift / Ram (pn 97999-1445), & S-636
General Information (pn 97999-636).

RELEASED: 2-15-10
(REV. 01)

4-1/4” AIR MOTOR
23:1 RATIO
6” STROKE

TWO POST RAM PACKAGE

55 GALLON

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Use only genuine ARO® replacement parts to assure com-

y

TP0423S5XXXXXXXX RAM PACKAGE

patible pressure rating and longest service life.
637489 for repair of air motor section.

y

104302 for repair of P39124-100  lter / regulator.

y

104453 for repair of P39344-100  lter / regulator.

y

637466 for repair of lift / ram seals.

y

637074-X43-B for repair of lower end pump section.

y

MODEL DESCRIPTION CHART

Package

TP - Two Post

Air Motor Size

04 - 4-1/4”

TP

04

23

5

S

XX

XXXXX

X

Pump Ratio

23 - 23:1

Check Type / Wetted Materials

S - Chop Check / Carbon Steel

Mount Style

5 - 55 gallon (400 lbs)

Lower Pump End Options

Refer to pump model operator’s manual

Follower Assembly

AC - 66516 AN - 67195-2
AA - 66516-1 AV - 67195-3
AB - 66516-2 TM - 67195-5
TC - 66516-5 TB - 67195-6
TA - 66516-6 TV - 67195-7
TB - 66516-7 AS - 67195-8
AM - 67195-1 TS - 67195-9

Package Option

0 - None - Basic Control for Ram only
2 - Advanced Ram and Pump Controls

Figure 1

GENERAL DESCRIPTION

By delivering a smooth, continuous bead of the proper size,
an ARO system helps the operator maintain both production
rate and produce high quality standards. Maintained quality
standards assures that the material bene ts are realized. To
further maximize operator production time, the ARO sys­tem has a built-in lift / ram feature for quick and easy drum
changeover and easy lifting of the pump assembly from the
container.
ARO systems are totally enclosed, sealing the material in
the system from air and moisture, preventing premature
cure-out of the material. This allows for either continuous or
intermittent use of the system and allows the need for daily
system clean-up.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET -BRYAN, OHIO 43506

[phone] y FAX [phone]



www.ingersollrandproducts.com

© 2010 CCN 15337447

OFF

ON

INSTALLATION

The TP0423S5XXXXXXXX Ram System comes completely
assembled. Remove the unit from the crate and place on a
level surface. Install the material hose and dispensing device
as required.

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS / INITIAL SET-UP PROCEDURE

WARNING

STAND CLEAR WHEN RAISING OR

LOWERING THE LIFT.

Read the warnings on page 2 of RM552S-C Two Post Lift /
Ram Operator’s Manual.

AIR CONTROLS

G

F

H

C

A

B

When the following instructions are observed, heavy paste
materials can be pumped directly from their original drum
without air inclusion or excessive waste. The follower plate
creates an air tight seal as well as clean-wiping action in its
progressive downward movement into the drum.

5. Once the lift / ram assembly and pump are in the “up”
position, place and center an opened 5 gallon drum of
material on the lift / ram base.

6. Lubricate the lower follower wiper plate seal with grease.
This ensures a smooth  t into the drum, as well as pre­vents curing type compounds from bonding to the seal.
NOTE: Make certain the grease is compatible with the
material being dispensed.

7. Check the vent plug on the follower plate to be sure it
easily threads in and out. It is recommended to lubricate
the threads of the plug to help prevent possible set-up
of the compound at this point (see RM552S-C Operator’s
Manual).

TO LOWER LIFT:

WARNING

PINCH HAZARD. Follower can descend
quickly, causing injury. Keep hands clear when align­ing with container. Read the warnings on page 2 of
RM552S-C Two Post Lift / Ram Operator’s Manual.

NOTE: Be certain the follower plate vent plug has been re-

moved so that the air trapped between the follower and the
material is allowed to escape from this vent. Captured air
between the follower plate and drum will escape.
NOTE: The lift / ram may hesitate momentarily before start­ing downward. The air pressure inside the post air chamber
must decrease before it will begin to descend.

E

D

OFF

A - Air inlet
B - Ram pressure gauge
C - Ram air  lter / regulator
D - Follower plate air supply valve
E - Ram control lever
F - Pump air  lter / regulator
G - Pump air supply valve
H - Pump pressure gauge

ON

Figure 2

TO RAISE THE LIFT, (the  rst time):

Take note of the pump / drum clearance above. Be cer-

1.
tain the lift / ram is clear of any objects above. Also, refer
to “Operating and Safety Precautions” found on page 2
of RM552S-C Two Post Lift / Ram Operator’s Manual.
Connect the air supply (150 p.s.i. / 10.3 bar max.) to the

2.
air inlet. Adjust the air pressure on the lift / ram pressure
regulator (turn the knob clockwise) to 20 p.s.i. (1.4 bar).
Shift the control valve lever to the “up” position.

3.
Raise the lift / ram high enough to clear the height of the

4.
drum. Stop the lift upward travel by moving the control
valve lever to the “neutral” (center) position.

Shift the control valve lever to the “down” position and

1.
proceed to lower the pump.
Replace the vent plug once the material begins to ooze

2.
from the vent opening.
The unit is now ready for operation. Open the pump air

3.
supply valve. Adjust the air pressure on the pump  lter /
regulator (turn the pump regulator knob clockwise) until
the pump begins to cycle.
Trigger the gun to prime the pump with material.

4.

TO RAISE LIFT, (normal operation):

1.

Close the pump air supply valve.

2.

Shift the control valve lever to the “up” position.

3.

Raise the lift / ram high enough to clear the height of the
drum. Stop the lift upward travel by moving the control
valve lever to the “neutral” (center) position.

TO CHANGE THE DRUM:
NOTE: The control valve lever must be in the “neutral” posi-

tion.

To avoid damage, DO NOT OVER PRESSURIZE THE DRUM.

1.
Open the folllower plate supply valve to allow air under

2.
the follower plate.
Shift the control valve lever to the “up” position.

3.
Place and center a new drum into position. Remove the

4.
cover.

Page 2 of 4 TP0423S5XXXXXXXX (en)