Ingersoll Rand System Automation VX Accessory Box Installation Manual
Ingersoll Rand
System Automation
VX Accessory Box
Installation Manual
Before installing or starting this unit for the rst
time, this manual should be studied carefully to
obtain a working knowledge of the unit and or the
duties to be performed while operating and
maintaining the unit.
RETAIN THIS MANUAL WITH UNIT. This Technical
manual contains IMPORTANT SAFETY DATA and
should be kept with the unit at all times.
More Than Air. Answers.
Online answers: http://air.ingersollrand.com
C.C.N. : 80445083
REV. : B
DATE : JANUARY
2010
SECTION 1 TABLE OF CONTENTS
Section 1 - table of contentS .............................2
Section 2 - intRoDUction ...................................... 3
Section 3 - Safety pRecaUtionS .........................3
INSTALLATION .............................................................................3
OPERATION ...................................................................................3
SERVICE MAINTENANCE AND REPAIR
...............................4
Section 4 - inStallation .........................................5
UNIT LOCATION ..........................................................................5
POWER SUPPLY
RS485 CONNECTION MODBUS
RS485 CONNECTION IR485
ETHERNET CONNECTION........................................................6
USB CONNECTION
SD CARD ACCESS
...........................................................................5
........................................6
.............................................. 6
.....................................................................7
....................................................................... 7
Section 5 - paRtS liSt ................................................9
Section 6 - tecHnical Data ....................................9
Section 7 - ScHeMatic ............................................10
REFER TO SECTION INDICATED
NOTE
IMPORTANT OR CAUTION, SAFETY
BATTERY
LED INDICATORS
PUSH SWITCHES
......................................................................................... 8
........................................................................8
......................................................................... 8
2
SECTION 2 INTRODUCTION
!
!
The VX box is an embedded controller that hosts a
web based visualization interface for the X8I and X12I
system controller family. The VX box is connected to
a local area network (LAN) and to the X8I/X12I’s serial
network and provides a simple web based interface that
SECTION 3 SAFETY PRECAUTIONS
ALWAYS EMPLOY SAFE WORKING PRACTICE AND
PROCEDURES
WARNING : Risk of Danger
WARNING : Risk of Electric Shock
WARNING : Risk of High Pressure
WARNING : Consult Manual
•
Before installing or operating the product, take time
to carefully read all the instructions contained in this
manual, all compressor manuals, and all manuals of
any other peripheral devices that may be installed or
connected to the unit.
•
When installing, commissioning, operating or
carrying out service or maintenance on a product,
personnel must use safe working practice and
observe all relevant local health and safety
requirements and regulations.
•
Electricity and compressed air have the potential to
cause severe personal injury or property damage.
•
Lethal voltages are used within the product. Use
extreme caution when carrying out electrical
checks. Isolate the power supply before starting any
maintenance work.
•
Maintenance must be performed by adequately
qualied personnel that are equipped with the
proper tools. If the user employs an operating
procedure, an item of equipment, or a method of
working which is not specically recommended, the
user must ensure the product will not be damaged
or made unsafe and that there is no risk to persons or
property.
•
It is not possible to anticipate every circumstance
that might represent a potential hazard. Failure
to observe safety precautions or implement safe
working practices may be considered dangerous
practice or misuse of the product.
INSTALLATION
Installation work must only be carried out by a
•
competent person under qualied supervision.
can be accessed by any computer on the LAN. The VX
box is not a server and will not initiate any trac on the
network except for optional email notications.
A fused isolation switch must be tted between the
•
main power supply and the product.
The product should be mounted in such a location
•
as to allow operational and maintenance access
without obstruction or hazard and to allow clear
visibility of indicators at all times.
If raised platforms are required to provide access
•
to the product they must not interfere with normal
operation or obstruct access. Platforms and stairs
should be of grid or plate construction with safety
rails on all open sides.
OPERATION
The product must only be operated by competent
•
personnel under qualied supervision.
Never remove or tamper with safety devices, guards
•
or insulation materials tted to the unit.
The product must only be operated at the supply
•
voltage and frequency for which it is designed.
When main power is switched on, lethal voltages are
•
present in the electrical circuits and extreme caution
must be exercised whenever it is necessary to carry
out any work on the unit.
Do not open access panels or touch electrical
•
components while voltage is applied unless it is
necessary for measurements, tests or adjustments.
Such work should be carried out only by a qualied
electrician equipped with the correct tools and
wearing appropriate protection against electrical
hazards.
All air compressors and/or other equipment
•
connected too, and controlled by, the product
should have a warning sign attached stating “THIS
UNIT MAY START WITHOUT WARNING” next to the
display panel. Please see your
provider to obtain these warning signs. Warning
signs must be placed on the control panel of the
compressor.
If an air compressor and/or other equipment
•
connected too, and controlled by, the product is to
be started remotely, attach two warning signs to
the equipment stating “THIS UNIT CAN BE STARTED
REMOTELY”. Attach one sign in a prominent location
on the outside of the equipment, and the other sign
inside the equipment control compartment.
Ingersoll Rand service
3
4
SERVICE MAINTENANCE AND REPAIR
•
Service, maintenance, repairs or modications
must only be carried out by competent personnel
under qualied supervision.
•
If replacement parts are required, use only genuine
parts from the original equipment manufacturer, or
an alternative approved source.
•
Carry out the following operations before opening
or removing any access panels or carrying out any
work on the product:-
Isolate from the main electrical power supply.
i.
Lock th e isolator in the “OFF” position and
remove the fuses.
Attach label to the isolator switch and to the unit
ii.
stating “WORK IN PROGRESS - DO NOT APPLY
VOLTAGE”. Do not switch on electrical power or
attempt to start the unit if such a warning label is
attached.
Ensure that all instructions concerning operation
•
and maintenance are strictly followed and that
the complete unit, with all accessories and safety
devices, is kept in good working order.
The accuracy of sensor devices must be checked
•
on a regular basis. They must be calibrated when
acceptable tolerances are exceeded. Always ensure
any pressure within the compressed air system is
safely vented to atmosphere before attempting to
remove or install a sensor device.
The product must only be cleaned with a damp
•
cloth, using mild detergents if necessary. Avoid the
use of any substances containing corrosive acids or
alkalis.
Do not paint the control faceplate or obscure any
•
indicators, controls, instructions or warnings.
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