Ingersoll-Rand PM05P-X-X-A02 User Manual

OPERATOR’S MANUAL

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

1/2” DIAPHRAGM PUMP

1:1 RATIO, METALLIC

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Chart to match the pump material options.
637140-XX for Fluid Section Repair (see page 4).
637141 for Air Section Repair (see page 6).

PUMP DATA

Models See Model Description Chart for “-XXX”..............

Pump Type Air Operated Double Diaphragm...........

Material See Model Description Chart..............

Weight 14.75 lbs (6.7 kgs).........................

Maximum Air Inlet Pressure 100 p.s.i.g. (6.9 bar).........

Maximum Material Inlet Pressure 10 p.s.i.g. (0.69 bar).....

Maximum Outlet Pressure 100 p.s.i.g. (6.9 bar)..........

Air Consumption 1 c.f.m. / gallon (approx.).................

Maximum Flow Rate

Displacement / Cycle @ 100 p.s.i. 0.040 g.p.m. (.15 l.p.m.)....

Maximum Particle Size 3/32” dia. (2.4 mm)............

Maximum Temperature Limits

Polypropylene seats 175_ F(79_ C)........

Stainless steel seats 200_ F(93_ C)........

Dimensional Data see page 8................

Noise Level @ 70 p.s.i., 60 c.p.m. 71.1 db(A)

 The pump sound pressure levels published here have beenupdated to an Equivalent

Continuous Sound Level (L
ROP S5.1 using four microphone locations.

NOTICE: All possibleoptionsare shown inthechart however certaincom­binations may not be recommended, consult a representative or the fac­tory if you have questions concerning availability.

The ARO Diaphragm Pump offers high volume delivery even at low air
pressure and a broad range of material compatibility options available.
Refer to the model and option chart. ARO pumps feature stall resistant
design, modular air motor / fluid sections.
Air operated double diaphragm pumps utilize a pressure differential in
the air chambers to alternately create suction and positive fluid pressure in
the fluid chambers, ball checks insure a positive flow of fluid.
Pump cycling will begin as air pressure is applied and it will continue to
pump and keep up with the demand. It will build and maintain line pres­sure and will stop cycling once maximum line pressure is reached (dis­pensing device closed) and will resume pumping as needed.

(flooded inlet) 13 g.p.m. (49.2 l.p.m.).....

) to meet the intent ofANSI S1.13-1971, CAGI-PNEU-

Aeq

GENERAL DESCRIPTION

PM05P-CSS-XXX-A02

1/2” DIAPHRAGM PUMP

.....

CENTER SECTION MATERIAL

P - Polypropylene

PORT

C - Tri-Clamp

FLUID CAPS & MANIFOLD MATERIAL

S - Stainless Steel

HARDWARE MATERIAL

S - Stainless Steel

SEAT MATERIAL

P - Polypropylene
S - 316 Stainless Steel

BALL MATERIAL

A - SantopreneR T - PTFE
G - Nitrile V - VitonR
S - Stainless Steel

DIAPHRAGM MATERIAL

A - Santoprene T - PTFE
G - Nitrile

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: MODEL # PM05P-CSS-SAA-A02
FLUID SECTION SERVICE KIT # 637140-AA

PM05P-X-X-A02

RELEASED: 1-3-02
REVISED: 11-9-10

F)

(REV.

MODEL DESCRIPTION CHART

PM05 P -C S S -X X X -A02

PM05P - CSS - X X X -A02

637140 - X X

DIAPHRAGMBALL

FIGURE 1

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

[phone] FAX [phone]

www.ingersollrandproducts.com

© 2010 CCN 20013744

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE AIR PRESSURE
STATIC SPARK

WARNING

al injury, pump damage or property damage.

EXCESSIVE AIRPRESSURE. Can cause person-

HAZARDOUS MATERIALS
HAZARDOUS PRESSURE

S Do not exceed themaximum inletair pressureas stated on the

pump model plate.

S Be sure materialhoses and othercomponents areable to with-

stand fluid pressuresdevelopedby this pump.Checkall hoses
for damage or wear. Be certain dispensing device is clean and
in proper working condition.

WARNING

severe injury or death. Ground pump and pumping system.

STATIC SPARK.Can cause explosion resultingin

S Sparks can ignite flammable material and vapors.
S The pumping system and object being sprayed must be

grounded when it ispumping, flushing,recirculating or spray­ing flammable materials such as paints, solvents, lacquers,
etc. or used in a location where surrounding atmosphere is
conducive to spontaneous combustion. Ground the dispens­ing valveor device, containers, hoses and any object to which
material is being pumped.

S Secure pump, connections and all contact points to avoid

vibration and generation of contact or static spark.

S Consult local building codes and electrical codes for specific

grounding requirements.

S Aftergrounding,periodically verify continuity of electrical path

to ground. Test with an ohmmeter from each component (e.g.,
hoses, pump, clamps, container, spray gun, etc.) to ground to
insure continuity. Ohmmeter should show

0.1 ohms or less.

S Submerse the outlet hose end, dispensing valve or device in

the material being dispensedif possible. (Avoidfreestreaming
of material being dispensed.)

S Use hoses incorporating a static wire.
S Use proper ventilation.
S Keep inflammables away from heat, open flames and sparks.
S Keep containers closed when not in use.

WARNING

causesevere injury.Pipeexhaustaway from work area and per­sonnel.

Pump exhaust may contain contaminants. Can

S In the event of a diaphragm rupture material can be forced out

of the air exhaust muffler.

S Pipe theexhaust to a safe remote location when pumping haz-

ardous or inflammable materials.

S Use a grounded 3/8” min. i.d. hose between the pump and the

muffler.

WARNING

injury or property damage. Do not service or clean pump,
hoses or dispensing valve while the system is pressurized.

HAZARDOUS PRESSURE. Can result in serious

S Disconnect air supply line and relieve pressure from the sys-

tem by opening dispensing valve or device and / or carefully
and slowly loosening andremoving outlethose orpiping from
pump.

WARNING

jury or property damage.Donot attempt toreturna pump tothe
factory or service center that contains hazardous material.
Safe handling practices must comply with local and national
laws and safety code requirements.

HAZARDOUSMATERIALS. Can causeseriousin-

S Obtain Material Safety Data Sheets on all materials from the

supplier for proper handling instructions.

WARNING

num wetted partscannot beused with III.-Trichloroethane, Me­thylene Chloride or other Halogenated Hydrocarbon solvents
which may react and explode.

EXPLOSION HAZARD. Models containing alumi-

S Check pump motor section, fluid caps, manifolds and all

wetted parts to assure compatibilitybeforeusingwith solvents
of this type.

CAUTION

wetted parts and the substance being pumped, flushed or re­circulated. Chemical compatibility may change with tempera­ture and concentration of the chemical(s) within the
substances being pumped, flushed or circulated. For specific
fluid compatibility, consult the chemical manufacturer.

CAUTION

cal stress only. Certain chemicals will significantly reduce
maximum safe operating temperature. Consult the chemical
manufacturer for chemical compatibility and temperature lim­its.RefertoPumpDataonpage1ofthismanual.

CAUTION

been trained for safeworking practices,understand it’s limita­tions, and wear safety goggles / equipment when required.

CAUTION

the piping system. Be certain the system components are
properly supported to prevent stress on the pump parts.

Verify the chemical compatibility of the pump

Maximum temperatures are based on mechani-

Be certain all operators of this equipment have

Do not usethe pump for the structuralsupport of

S Suction and discharge connectionsshould be flexible connec-

tions (such ashose),not rigid piped,andshould be compatible
with the substance being pumped.

CAUTION

notallow pump tooperate whenoutofmaterial for long periods
of time.

Prevent unnecessary damage to the pump. Do

S Disconnect air line from pump when system sits idle for long

periods of time.

CAUTION

sure compatible pressure rating and longest service life.

NOTICE

pump may not prime properly if the balls do not checkby grav­ity upon start-up.

NOTICE

of housing and gasket materials may cause fasteners to loos­en.Re-torque all fasteners toinsureagainst fluid or air leakage.

NOTICE

request: “Static Spark”PN \ 93616-1, “Diaphragm Rupture”PN
\ 93122.

WARNING

CAUTION

NOTICE

Use only genuine ARO replacement parts to as-

Install the pump in the vertical position. The

Re-torque all fasteners before operation. Creep

Replacement warning labels are available upon

= Hazards or unsafe practices which could
result in severe personal injury, death or
substantial property damage.

= Hazards or unsafe practices which could
result in minor personal injury, product or
property damage.

= Important installation, operation or
maintenance information.

PM05P-X-X-A02PAGE 2 OF 8

AIR AND LUBE REQUIREMENTS

S A filter capable offilteringout particles largerthan50 microns should

be used onthe air supply. There isno lubrication requiredother than
the “O” ring lubricant which is applied during assembly or repair.

S If lubricated air is present, make sure that it is compatible with the

Nitrile “O” rings in the air motor section of the pump.

S When the diaphragm pump is used in a forced-feed (flooded inlet)

situation, itis recommended that a “Check Valve” beinstalled at the
air inlet.

S Secure the diaphragm pump legs to a suitable surface to insure

against damage by vibration.

MAINTENANCE

OPERATING INSTRUCTIONS

S Always flush the pump with a solvent compatible with the material

being pumped if the materialbeing pumped is subject to“setting up”
when not in use for a period of time.

S Disconnect the airsupplyfrom the pumpif it is tobe inactive fora few

hours.

S The outlet materialvolume is governed not onlyby the airsupply but

also by thematerial supply availableat the inlet. Thematerial supply
tubing should not be too small or restrictive. Be sure not to usehose
which might collapse.

TYPICAL CROSS SECTION

S Certain ARO “Smart Parts” are indicated which should be available

for fast repair and reduction of down time.

S Provide a clean work surface to protect sensitive internal moving

parts from contamination from dirtand foreign matter during service
disassembly and reassembly.

S Keep good records of service activity and include pump in preven-

tive maintenance program.

S Service Kits are available toservice two separate Diaphragm Pump

functions: 1. AIR SECTION,2. FLUIDSECTION. TheFluid Section
is divided further to match typical active MATERIAL OPTIONS.

FIGURE 2

PAGE 3 OF 8PM05P-X-X-A02