Ingersoll-Rand NM2322X-X1.P4X User Manual

OPERATOR’S MANUAL NM2322X-X

SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING

INCLUDE MANUALS: 6710X-X LOWER PUMP END (PN 97999-600), 66913 AIR MOTOR (PN 97999-748) & S-632 GENERAL INFORMATION MANUAL (PN 97999-624).

3” AIR MOTOR 22:1 RATIO 3” STROKE

CHOP CHECK PUMP SERIES

NM2322X-X1-P4X

CARBON STEEL OR STAINLESS STEEL

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

RELEASED: 10-17-97 REVISED: 6-3-10 (REV. D)

SERVICE KITS

• Use only genuine AROR replacement parts to assure compatible

pressure rating and longest service life.

• 637316 for repair of air motor section.

• 637290-P43 for repair of 67100-P43 lower pump end.

637290-P48 637291-P43 637291-P48

for repair of 67100-P48 lower pump end. for repair of 67101-P43 lower pump end. for repair of 67101-P48 lower pump end.

SPECIFICATIONS

Model Series (refer to option chart) NM2322X-X1-P4X.......

Type Air Operated, Chop Check........................

Ratio 22:1........................

Air Motor 66915.....................

Motor Repair Kit 637316..............

Motor Diameter 3” (7.62 cm)..............

Stroke (Double Acting) 3” (7.62 cm).........

Air Inlet (female) 1/4 - 18 N.P.T.F. - 1..............

Lower Pump End Series

NM2322E-11-P43 67100-P43............

NM2322E-11-P48 67100-P48............

NM2322E-71-P43 67100-P43...........

NM2322E-71-P48 67100-P48...........

NM2322F-11-P43 67101-P43............

NM2322F-11-P48 67101-P48............

NM2322F-71-P43 67101-P43...........

NM2322F-71-P48 67101-P48...........

Lower Pump Repair Kit 63729X-P4X........

Material Outlet (female) 1/2 - 14 N.P.T.F. - 1........

Weight NM2322X-1

NM2322X-7

Air Inlet Pressure Range 0 - 150 p.s.i. (0 - 10.3 bar).........

Fluid Pressure Range 0 - 3300 p.s.i. (0 - 227.6 bar)...........

Maximum Rec’d Cycles / Minute 120... Displacement In

Per Cycle 1.9.......

Volume / Cycle 1.05 oz. (31.1 ml).................

Cycles Per Gallon 121.6..............

Flow @ 60 Cycles / Minute 0.5 g.p.m. (1.9 l.p.m.)........

Noise Level @ 100 p.s.i. 85 db(A) *..........

Accessories Available 61113 Wall Mount Bracket........

* Thepump sound pressure level has been updated to an Equivalent Continuous Sound

Level (L microphone locations.

) to meet the intent of ANSI S1. 13-1971, CAGI-PNEUROP S5.1 using four

Aeq

1-P4X 29 lbs (13.2 kgs)..... ..

1-P4X 33 lbs (15.0 kgs)..

PERFORMANCE

66073-1 Air Line Connection Kit

PUMP DATA

MODEL NM2322X-X1-P4X

Air I nlet (female) 1/4 - 18 N.P.T.F. - 1

“A”

“B”

2-3/4”

(69.9 mm)

14-3/16”

(360 mm)

Figure 1

NOTE: Dimensionsareshown in inches and (mm), supplied for reference only and are

typically rounded up to the nearest 1/16 inch.

MODEL “A” (mm) “B” (mm) “C”

NM2322X-1 NM2322X-7

1-P4X 33-23/32” (856.1) 24-15/32” (620.8) 93962 1-P4X 42-5/8” (1082.6) 33-11/32” (846.9) 93962-2

IMPORTANT This is one of the four documents which support the pump. Replacement copies of these forms are available upon request.

= NM2322X-X MODEL OPERATOR’S MANUAL

- GENERAL INFORMATION -- INDUSTRIAL PISTON PUMPS

- 6710X-X LOWER PUMP END OPERATOR’S MANUAL

- 66913 AIR MOTOR OPERATOR’S MANUAL

Air Motor 66915

(see manual 66913)

Spacer Section

“C” Spacer Rod (3)

Nut Y12-6-C (3)

Material Outlet (female) 1/2 - 14 N.P.T.F. - 1

Lower Pump 6710X-P4X

(see manual 6710X-X)

Material Inlet

INGERSOLL RAND COMPANY

209 NORTH MAIN STREET -- BRYAN, OHIO 43506

 (800) 495--0276 D FAX (800) 892--6276

www.ingersollrandproducts.com

E2010 CCN 99695207

PUMP OPTION DESCRIPTION CHART

NM2322 X - X1 - P 4 X

PUMP MATERIAL

PACKING MATERIAL

SPRING ARRANGEMENT

PLUNGER TYPE

GENERAL DESCRIPTION

WARNING

mum operating pressure of 3300 p.s.i. (227.6 bar) at 150 p.s.i. (10.3 bar) inlet air pressure.

INLET PRESSURE TO PUMP MOTOR

Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied to the motor of a 22:1 ratio pump it will develop a maximum of 3300 p.s.i. (227.6 bar) fluid pressure (at no flow) -- as the fluid control is opened, the flow rate will increase as the motor cycle rate increases to keep up with the demand.

WARNING

al safety precautions and important information.

• The chop-check design provides for easy priming of the lower foot

valve. The double acting feature is standard in all ARO industrial pumps. Material is delivered to the pump discharge outlet on both the up and down stroke.

• A bleed valve is located on the lower pump body. This bleed valve

allows trapped air to be vented from the pump.

HAZARDOUS PRESSURE. Do not exceed maxi-

PUMP RATIO X MAXIMUM PUMP

= FLUID PRESSURE

Refer to general information sheet for addition-

PUMP MATERIAL

Carbon Steel

E F Stainless Steel

SPRING ARRANGEMENT

Multiple Wave Spring

PACKING MATERIAL

UHMW-PE / Glass Filled PTFE Staggered (upper)

UHMW-PE (lower)

PLUNGER TYPE

Hardened Stainless Steel with Hard Chrome Plating

3 8 Hardened Stainless Steel with Alternate Piston

PUMP CONNECTION -- UPPER / LOWER

DISASSEMBLY

NOTE: All threads are right hand.

1. Lay the pump assembly on a workbench.

2. Remove the three (Y12-6-C) nuts from the three spacer rods (see figure 1).

3. Pull the air motor from the lower pump end until motor piston rod is in the “down” position and lower pump end rod is in “up” position.

4. Unscrew three spacer rods (see figure 1) from the air motor assembly

5. Remove two (Y15-22-S) cotter pins and remove (93985 and 94048) pins. Remove (93961-X) connector.

PUMP CONNECTOR DETAIL

Pump Motor Piston Rod

TROUBLE SHOOTING

Pump problems can occur in either the Air Motor Section or the Lower Pump End Section. Use these basic guidelines to help determine which section is affected. Be sure to eliminate any possible non-pump problems before suspecting pump malfunction.

Pump will not cycle.

• No pressure to the motor. See motor manual.

• Restricted return lines. Clean obstruction.

• Damaged motor. Service motor.

No material at the outlet (pump continually cycles).

• Check the material supply, disconnect or shut off the air supply and

replenish the material, reconnect.

Material on one stroke only (fast downstroke).

• The lower check may not be seating in the foot valve (see lower

pump disassembly). Remove the check from the foot valve, clean and inspect the valve seat area. If check or foot valve are damaged, replace.

Material on one stroke only (fast upstroke).

• The middle packings may be worn (see lower pump disassembly).

Replace the seals as necessary.

Material leakage out of the solvent cup or material appears on the pump plunger rod.

• Tighten the solvent cup until leakage discontinues. If this procedure

does not aid in stopping the leakage problem, the upper packings may be worn (see lower pump disassembly). Replace the seals as necessary.

Clevis Pin 94048

Connector

Cotter Pin Y15-22-S (2)

Pin 93985

Lower Pump Piston Rod

(NM2322X-11-P4X)

93961 93961-2 (NM2322X-71-P4X)

Figure 2

REASSEMBLY

1. Align the pump motor with the lower pump end. Position the air inlet of the motor in line with the lower pump material outlet.

2. Position (93961-X) connector in place and insert (93985 and 94048) pinsinto connector. Use two (Y15-22-S) cotter pins to retain connector.

3. Screw three (93962-X) spacer rods into air motor lower plate.

4. Bring the motor and lower pump together, aligning spacer rods with holes in lower pump body.Assemble three nuts (Y12-6-C) to spacer rods, securing assembly.

PN 97999-755

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