Ingersoll Rand Construction Tools Installation Manual

Construction

Tools

▲ Air and Electric Pavement Breakers

▲ Diggers

▲ Jackhammers/Rockdrills

▲ Rivet Busters and Chipping Hammers

▲ Backfill Tampers and Sand Rammers

▲ Spike Drivers and Tie Tampers

▲ Air Saws and Construction Drills

▲ Full Line of Steel, Chisels and Retainers

Proven Source. Proven Solutions.

w w w . i r t o o l s . c o m

Notes

Ingersoll-Rand . . . On the job for more than a century.

Ingersoll-Rand has a unique heritage in construction that dates back to the company’s founding in 1871. Simon Ingersoll invented the world’s first rock drill, and revolutionized productivity on the jobsite with the wide array of compressors, tools, and related products that followed. He built a business and an industry, with the power and tools that helped create wonders such as the Hoover Dam and monuments like Mt. Rushmore. Those who followed him continued this pioneering spirit, adding tools for every job, and new refinements to make them even more powerful, efficient, and durable.

Today, Ingersoll-Rand offers one of the most comprehensive lines of construction tools available, as well as portable air compressors that have become the industry standards. Our pavement breakers and diggers deliver more power with fewer parts and easier maintenance than competitive tools, covering every weight class up to 90 pounds, and including a full selection of accessories.

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Our line of jackhammers, rock drills, rivet busters, and chipping hammers deliver superior power and speed in a variety of configurations to suit operator preferences and specific applications. IR tampers, rammers, spike drivers and tie tampers feature proven designs for minimal maintenance. Plus, our vibe-reduced demolition tools incorporate Vibrasmooth™ technology to absorb impact reaction before it reaches the operator, for a new level of ergonomics and comfort.

As a full-line tool and equipment provider, IR can also offer service and maintenance tools such as impact wrenches, surface preparation tools, drills, pumps, and saws for turnaround contractors, as well as pullers, hoists, and winches for related material handling tasks.

We complete the picture with merchandisers for effective product presentation in sales or rental facilities, popular accessories for each product type, and powerful examples from the extensive portable compressor line.

Ingersoll-Rand is breaking new ground with solutions for the job site, backed by a unique heritage, proven performance, and strong support.

Proudly supporting the following associations:

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Pavement Breakers: The IR Difference

Ingersoll-Rand features a full line of pavement breakers that offer more power and fewer parts than many of the competitive models. These units have been specifically designed in an effort to both improve productivity, by increasing power, and cut costs by reducing parts and costly wear items.

In the 35 lb and 50 lb class, IR’s “PB” series of breakers features a single housing design, that eliminates the need for high maintenance items such as side rods and springs, which can cost over $200 when they break. These units also feature a power-stroke piston that directly impacts the steel accessory, increasing the impact energy and eliminating the need for another costly wear item, the anvil block.

To further reduce contracting costs, both of these models also have many interchangeable parts which eliminates the need to carry excess inventory for a contractor.

In the 60 lb and 90 lb class, IR’s “MX” series of breakers also offers a host of category leading features designed to improve productivity and reduce costs over older conventional breakers. In particular, the “MX” breakers offer the following features: an adjustable exhaust that eliminates dust blow back in tight areas; a non-metallic valve cartridge to eliminate rust; a patented non-pressed, spring loaded anvil bushing that improves control and allows the bushing to be serviced without the need for a hydraulic press.

Similar to the smaller units, the MX60 and MX90 have a built in lubricator, power stroke piston, one piece housing design, and interchangeable parts in an effort to reduce costly wear items and improve productivity. Lastly, all the units feature a latch type front-head that is foot operated for rapid steel changing.

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Pavement Breakers

High wear items such as these side rods, springs, and anvil blocks can cost you over $200 when they break . . .

That’s why IR pavement breakers don’t have them! In fact, IR breakers have 30% less parts and wear items than conventional breakers.

	30% Fewer Parts
Competitive brand breaker	Ingersoll-Rand 60 and 90 lb Breaker
Advantages, Inside and Out:	Four-bolt backhead:
State-of-the-art composite materials are used	Contoured to fit the operator’s leg, and is
to eliminate rust and to ensure consistent	easily removed for routine maintenance.
performance of valve and throttle.

Internal lubricator:

For continuous tool protection.

Drop-in valve cartridge:

Simplifies maintenance and reduces overall operating cost.

Power-Strok™ piston cycle:

Transfers blow energy directly to the tool improving productivity

Ergonomically designed:

Handles, grips, throttle lever, and breaker housing provide maximum operator comfort and productivity.

One-piece breaker housing:

Variable exhaust deflector:

Eliminates the need for side rods and springs. Fewer parts mean lower operating cost.

Rotates 360°, allowing the operator to choose the direction of the exhaust air.

Unique metallurgy:

Cylinder area work-hardens as the tool is used, increasing wear resistance.

Patented anvil bushing:

Delivers superior control and is the only unit on the market which can be serviced without a press!

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Construction Tools

Pavement Breakers

PB35AL8

35 lb Class Breaker

Proven reliability and productivity make favorite for bridge deck resurfacing and demolition of concrete and asphalt.

•One piece housing eliminates costly and springs

•Power-stroke piston delivers more work surface and eliminates another item, the anvil block

•Built in lubricator helps assure adequate lubrication

•Many interchangeable parts with the series helps eliminate excess inventory carrying both models

•Two roll pins and removal of the the top head make service access

•1 in. x 4-1/4 in. shank

PB35AS8

35 lb Class Breaker

All the same features and specifications

as the PB35AL8 with the addition of a muffler.

PB50AL1

50 lb Class Breaker

These powerful units are perfect for general demolition, yet easy to handle. They serve as economical alternatives to heavier 60 lb and breakers.

•One piece housing eliminates costly side and springs

•Power-stroke piston delivers more energy work surface and eliminates another costly item, the anvil block

•Built in lubricator helps assure adequate lubrication

•Many interchangeable parts with the PB35 series helps eliminate excess inventory when carrying both models

•Two roll pins and removal of the housing the top head make service access simple

•1-1/8 in. x 6 in. shank

PB50AS1

50 lb Class Breaker

All the same features and specifications as the PB50AL1 with the addition of a muffler.

Part		Chuck Size		Piston			Blows per	Length w/o		Weight w/o
Number	Model	Hex w/Collar		Stroke		Bore	Minute	Accessory		Accessory		CFM
		in.	in.	mm	in.	mm		in.	mm	lb.	kg
Muffled Paving Breakers
51357176	PB35AS8	1 x 41⁄4	61⁄4	159	13⁄4	44	1250	2419⁄32	625	43	20	48
52085586	PB50AS1	11⁄8 x 6	61⁄4	159	13⁄4	44	1150	271⁄2	699	55	25	62
Non-Muffled Paving Breakers
51296358	PB35AL8	1 x 41⁄4	61⁄4	159	13⁄4	44	1250	2419⁄32	625	40	18	48
52085560	PB50AL1	11⁄8 x 6	61⁄4	159	13⁄4	44	1150	271⁄2	699	52	24	62

Air inlet: 3⁄4” NPT.

Size Hose Recommended: 3⁄4” (for hose lengths exceeding 50’, use larger dia. hose).

Performance figures are at 90 psi (6.3 bar) air pressure.

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Pavement Breakers

MX60A & B

60 lb Class Breaker Fixed Handle

Ideal for medium to heavy asphalt

removal, demolition, utility work, and industrial maintenance. This unit is the most versatile of the IR breakers with unmatched product features and benefits . . . such as the power-stroke piston which delivers more power to the work surface and eliminates a costly wear item, the anvil block.

•No costly side rods and springs

•Composite valve eliminates rusting

•Directional exhaust eliminates blow back

•Built in lubricator

•Hand serviceable shank doesn’t require a press to service

•Backhead conforms to operators leg

•1-1/8 in. x 6 in. shank = MX60A

•1-1/4 in. x 6 in. shank = MX60B

•Muffler sold separately, part no. 04704862

MX60AF & BF

60 lb Class Breaker Flex-Handle™

All the same features as the MX60A with the additional “Flex-Handle™” feature.

IR Flex-Handles provide vibration dampening in a full 360 degree movement. Competitive mechanical springs only work in one direction lose their ability to absorb vibration fully compressed, or when hammering while pulling the breaker out of the surface.

MX90A & B

90 lb Class Breaker Fixed Handle

Our most productive breaker, the MX90 is the hardest hitting breaker in its class, and is ideal performing heavy demolition work on thick concrete, asphalt and rock.

•No costly side rods and springs

•This unit features a power-stroke piston which delivers more power to the work surface and eliminates a costly wear item, the anvil block

•Composite valve eliminates rusting

•Directional exhaust eliminates blow back

•Built in lubricator

•Many interchangeable parts with the MX60

•Hand serviceable shank doesn’t require a to service

•Backhead conforms to operators leg

•1-1/8 in. x 6 in. shank = MX90A

•1-1/4 in. x 6 in. shank = MX90B

•Muffler sold separately, part no. 51953453

MX90AF & BF

90 lb Class Breaker Flex-Handle™

All the same features as the with the additional “Flexfeature.

IR Flex-Handles provide dampening in a full 360 movement. Competitive springs only work in one lose their ability to absorb fully compressed, or when while pulling the breaker out surface.

Part		Chuck size	Weight w/o		Length w/o		Piston		Piston		Blows per	Air	Muffler Kit
Number	Model	Hex w/Collar	Accessory		Accessory			Bore	Stroke		Minute	Connection	Part no.	CFM
		in.	lb.	kg	in.	mm	in.	mm	in.	mm		in.
Standard Models
51957207	MX60A	11⁄8 x 6	69	31.4	27.5	686	2.06	52.3	5.75	146	1250	3⁄4 NPT	52080298	75
51957181	MX60B	11⁄4 x 6	69	31.4	27.5	686	2.06	52.3	5.75	146	1250	3⁄4 NPT	52080298	75
51955136	MX90A	11⁄8 x 6	86	39.0	27.5	686	2.62	66.5	5.75	146	1250	3⁄4 NPT	51953453	89
51955110	MX90B	11⁄4 x 6	86	39.0	27.5	686	2.62	66.5	5.75	146	1250	3⁄4 NPT	51953453	89
Vibration Reduced Flex-Handled Models
51957215	MX60AF	11⁄8 x 6	69	31.4	27.5	686	2.06	52.3	5.75	146	1250	3⁄4 NPT	52080298	75
51957199	MX60BF	11⁄4 x 6	69	31.4	27.5	686	2.06	52.3	5.75	146	1250	3⁄4 NPT	52080298	75
51955284	MX90AF	11⁄8 x 6	86	39.0	27.5	686	2.62	66.5	5.75	146	1250	3⁄4 NPT	51953453	89
51955268	MX90BF	11⁄4 x 6	86	39.0	27.5	686	2.62	66.5	5.75	146	1250	3⁄4 NPT	51953453	89

Air inlet: 3⁄4” NPT.

Size Hose Recommended: 3⁄4” (for hose lengths exceeding 50’, use larger dia. hose).

Performance figures are at 90 psi (6.3 bar) air pressure.

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