Ingersoll Rand Construction Tools Installation Manual

Construction Tools

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Air and Electric Pavement Breakers

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Diggers

Jackhammers/Rockdrills

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Rivet Busters and Chipping Hammers

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Backfill Tampers and Sand Rammers

Spike Drivers and Tie Tampers

Air Saws and Construction Drills

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Full Line of Steel, Chisels and Retainers

Proven Source. Proven Solutions.

www.irtools.com

Notes

Ingersoll-Rand . . . On the job for more than a century.

Ingersoll-Rand has a unique heritage in construction that dates back to the company’s founding in 1871. Simon Ingersoll invented the world’s first rock drill, and revolutionized productivity on the jobsite with the wide array of compressors, tools, and related products that followed. He built a business and an industry, with the power and tools that helped create wonders such as the Hoover Dam and monuments like Mt. Rushmore. Those who followed him continued this pioneering spirit, adding tools for every job, and new refinements to make them even more powerful, efficient, and durable.

Today, Ingersoll-Rand offers one of the most comprehensive lines of construction tools available, as well as portable air compressors that have become the industry standards. Our pavement breakers and diggers deliver more power with fewer parts and easier maintenance than competitive tools, covering every weight class up to 90 pounds, and including a full selection of accessories.

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Construction Tools

Our line of jackhammers, rock drills, rivet busters, and chipping hammers deliver superior power and speed in a variety of configurations to suit operator preferences and specific applications. IR tampers, rammers, spike drivers and tie tampers feature proven designs for minimal maintenance. Plus, our vibe-reduced demolition tools incorporate Vibrasmooth™ technology to absorb impact reaction before it reaches the operator, for a new level of ergonomics and comfort.

As a full-line tool and equipment provider, IR can also offer service and maintenance tools such as impact wrenches, surface preparation tools, drills, pumps, and saws for turnaround contractors, as well as pullers, hoists, and winches for related material handling tasks.

We complete the picture with merchandisers for effective product presentation in sales or rental facilities, popular accessories for each product type, and powerful examples from the extensive portable compressor line.

Ingersoll-Rand is breaking new ground with solutions for the job site, backed by a unique heritage, proven performance, and strong support.

Construction Tools

Proudly supporting the following associations:

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Ingersoll-Rand features a full line of pavement breakers that offer more power and fewer parts than many of the competitive models. These units have been specifically designed in an effort to both improve productivity, by increasing power, and cut costs by reducing parts and costly wear items.

In the 35 lb and 50 lb class, IR’s “PB” series of breakers features a single housing design, that eliminates the need for high maintenance items such as side rods and springs, which can cost over $200 when they break. These units also feature a power-stroke piston that directly impacts the steel accessory, increasing the impact energy and eliminating the need for another costly wear item, the anvil block.

To further reduce contracting costs, both of these models also have many interchangeable parts which eliminates the need to carry excess inventory for a contractor.

In the 60 lb and 90 lb class, IR’s “MX” series of breakers also offers a host of category leading features designed to improve productivity and reduce costs over older conventional breakers. In particular, the “MX” breakers offer the following features: an adjustable exhaust that eliminates dust blow back in tight areas; a non-metallic valve cartridge to eliminate rust; a patented non-pressed, spring loaded anvil bushing that improves control and allows the bushing to be serviced without the need for a hydraulic press.

Similar to the smaller units, the MX60 and MX90 have a built in lubricator, power stroke piston, one piece housing design, and interchangeable parts in an effort to reduce costly wear items and improve productivity. Lastly, all the units feature a latch type front-head that is foot operated for rapid steel changing.

Pavement Breakers: The IR Difference

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Construction Tools

30% Fewer Parts

Construction Tools

Pavement Breakers

High wear items such as these side rods, springs, and anvil blocks can cost you over $200 when they break . . .

That’s why IR pavement breakers don’t have them! In fact, IR breakers have 30% less parts and wear items than conventional breakers.

Advantages, Inside and Out:

State-of-the-art to eliminate rust and to ensure consistent performance of valve and throttle.

composite materials

are used

Internal lubricator:

For continuous tool protection.

Drop-in valve cartridge:

Simplifies maintenance and reduces overall operating cost.

Power-Strok™ piston cycle:

Transfers blow energy directly to the tool improving productivity

One-piece breaker housing:

Eliminates the need for side rods and springs. Fewer parts mean lower operating cost.

Competitive brand breaker Ingersoll-Rand 60 and 90 lb Breaker

Four-bolt backhead:

Contoured to fit the operator’s leg, and is easily removed for routine maintenance.

Ergonomically designed:

Handles, grips, throttle lever, and breaker housing provide maximum operator comfort and productivity.

Variable exhaust deflector:

Rotates 360°, allowing the operator to choose the direction of the exhaust air.

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Unique metallurgy:

Cylinder area work-hardens as the tool is used, increasing wear resistance.

Patented anvil bushing:

Delivers superior control and is the only unit on the market which can be serviced without a press!

PB35AL8

35 lb Class Breaker

Proven reliability and productivity make this unit a favorite for bridge deck resurfacing and lightweight demolition of concrete and asphalt.

• One piece housing eliminates costly side rods and springs

• Power-stroke piston delivers more energy to the work surface and eliminates another costly wear item, the anvil block

• Built in lubricator helps assure adequate lubrication

• Many interchangeable parts with the PB50 series helps eliminate excess inventory when carrying both models

• Two roll pins and removal of the housing plug on the top head make service access simple

• 1 in. x 4-

/4 in. shank

Part Chuck Size Piston Blows per Length w/o Weight w/o Number Model Hex w/Collar Stroke Bore Minute Accessory Accessory CFM

in. in. mm in. mm in. mm lb. kg

Muffled Paving Breakers

51357176 PB35AS8 1 x 41⁄4 61⁄4 159 13⁄4 44 1250 2419⁄32 625 43 20 48 52085586 PB50AS1 11⁄8 x 6 61⁄4 159 13⁄4 44 1150 271⁄2 699 55 25 62

Non-Muffled Paving Breakers

51296358 PB35AL8 1 x 41⁄4 61⁄4 159 13⁄4 44 1250 2419⁄32 625 40 18 48 52085560 PB50AL1 11⁄8 x 6 61⁄4 159 13⁄4 44 1150 271⁄2 699 52 24 62

Air inlet: 3⁄4” NPT. Size Hose Recommended:

⁄4” (for hose lengths exceeding 50’, use larger dia. hose).

Performance figures are at 90 psi (6.3 bar) air pressure.

Construction Tools

Pavement Breakers

PB35AS8

35 lb Class Breaker

All the same features and specifications as the PB35AL8 with the addition of a muffler.

PB50AL1

50 lb Class Breaker

These powerful units are perfect for general demolition, yet easy to handle. They serve as economical alternatives to heavier 60 lb and 90 lb breakers.

• One piece housing eliminates costly side rods and springs

• Power-stroke piston delivers more energy to the work surface and eliminates another costly wear item, the anvil block

• Built in lubricator helps assure adequate lubrication

• Many interchangeable parts with the PB35 series helps eliminate excess inventory when carrying both models

• Two roll pins and removal of the housing plug on the top head make service access simple

/8 in. x 6 in. shank

•1-

PB50AS1

50 lb Class Breaker

All the same features and specifications as the PB50AL1 with the addition of a muffler.

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Construction Tools

Part Chuck size Weight w/o Length w/o Piston Piston Blows per Air Muffler Kit Number Model Hex w/Collar Accessory Accessory Bore Stroke Minute Connection Part no. CFM

in. lb. kg in. mm in. mm in. mm in.

Standard Models

51957207 MX60A 11⁄8 x 6 69 31.4 27.5 686 2.06 52.3 5.75 146 1250

⁄4 NPT 52080298 75

51957181 MX60B 11⁄4 x 6 69 31.4 27.5 686 2.06 52.3 5.75 146 1250

⁄4 NPT 52080298 75

51955136 MX90A 11⁄8 x 6 86 39.0 27.5 686 2.62 66.5 5.75 146 1250

⁄4 NPT 51953453 89

51955110 MX90B 11⁄4 x 6 86 39.0 27.5 686 2.62 66.5 5.75 146 1250

⁄4 NPT 51953453 89

Vibration Reduced Flex-Handled Models

51957215 MX60AF 11⁄8 x 6 69 31.4 27.5 686 2.06 52.3 5.75 146 1250

⁄4 NPT 52080298 75

51957199 MX60BF 11⁄4 x 6 69 31.4 27.5 686 2.06 52.3 5.75 146 1250

⁄4 NPT 52080298 75

51955284 MX90AF 11⁄8 x 6 86 39.0 27.5 686 2.62 66.5 5.75 146 1250

⁄4 NPT 51953453 89

51955268 MX90BF 11⁄4 x 6 86 39.0 27.5 686 2.62 66.5 5.75 146 1250

⁄4 NPT 51953453 89

Air inlet: 3⁄4” NPT. Size Hose Recommended:

⁄4” (for hose lengths exceeding 50’, use larger dia. hose).

Performance figures are at 90 psi (6.3 bar) air pressure.

Construction Tools

Pavement Breakers

MX60A & B

60 lb Class Breaker Fixed Handle

Ideal for medium to heavy asphalt removal, demolition, utility work, and industrial maintenance. This unit is the most versatile of the IR breakers with unmatched product features and benefits . . . such as the power-stroke piston which delivers more power to the work surface and eliminates a costly wear item, the anvil block.

• No costly side rods and springs

• Composite valve eliminates rusting

• Directional exhaust eliminates blow back

• Built in lubricator

• Hand serviceable shank doesn’t require a press to service

• Backhead conforms to operators leg

/8 in. x 6 in. shank = MX60A

•1-

/4 in. x 6 in. shank = MX60B

•1-

• Muffler sold separately, part no. 04704862

MX90A & B

90 lb Class Breaker Fixed Handle

Our most productive breaker, the MX90 is the hardest hitting breaker in its class, and is ideal for performing heavy demolition work on thick concrete, asphalt and rock.

• No costly side rods and springs

• This unit features a power-stroke piston which delivers more power to the work surface and eliminates a costly wear item, the anvil block

• Composite valve eliminates rusting

• Directional exhaust eliminates blow back

• Built in lubricator

• Many interchangeable parts with the MX60

• Hand serviceable shank doesn’t require a press to service

• Backhead conforms to operators leg

/8 in. x 6 in. shank = MX90A

•1-

•1-1/4 in. x 6 in. shank = MX90B

• Muffler sold separately, part no. 51953453

MX60AF & BF

60 lb Class Breaker Flex-Handle™

All the same features as the MX60A & B with the additional “Flex-Handle™” feature.

IR Flex-Handles provide vibration dampening in a full 360 degree range of movement. Competitive mechanical springs only work in one direction and lose their ability to absorb vibration when fully compressed, or when hammering while pulling the breaker out of the work surface.

MX90AF & BF

90 lb Class Breaker Flex-Handle™

All the same features as the MX90A & B with the additional “Flex-Handle™” feature.

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