Ingersoll Rand Construction Tools Installation Manual

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Page 1

Construction Tools

▲

Air and Electric Pavement Breakers

▲▲

Diggers

Jackhammers/Rockdrills

▲

Rivet Busters and Chipping Hammers

▲▲ ▲

Backfill Tampers and Sand Rammers

Spike Drivers and Tie Tampers

Air Saws and Construction Drills

▲

Full Line of Steel, Chisels and Retainers

Proven Source. Proven Solutions.

www.irtools.com

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Notes

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Ingersoll-Rand . . . On the job for more than a century.

Ingersoll-Rand has a unique heritage in construction that dates back to the company’s founding in 1871. Simon Ingersoll invented the world’s first rock drill, and revolutionized productivity on the jobsite with the wide array of compressors, tools, and related products that followed. He built a business and an industry, with the power and tools that helped create wonders such as the Hoover Dam and monuments like Mt. Rushmore. Those who followed him continued this pioneering spirit, adding tools for every job, and new refinements to make them even more powerful, efficient, and durable.

Today, Ingersoll-Rand offers one of the most comprehensive lines of construction tools available, as well as portable air compressors that have become the industry standards. Our pavement breakers and diggers deliver more power with fewer parts and easier maintenance than competitive tools, covering every weight class up to 90 pounds, and including a full selection of accessories.

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Construction Tools

Our line of jackhammers, rock drills, rivet busters, and chipping hammers deliver superior power and speed in a variety of configurations to suit operator preferences and specific applications. IR tampers, rammers, spike drivers and tie tampers feature proven designs for minimal maintenance. Plus, our vibe-reduced demolition tools incorporate Vibrasmooth™ technology to absorb impact reaction before it reaches the operator, for a new level of ergonomics and comfort.

As a full-line tool and equipment provider, IR can also offer service and maintenance tools such as impact wrenches, surface preparation tools, drills, pumps, and saws for turnaround contractors, as well as pullers, hoists, and winches for related material handling tasks.

We complete the picture with merchandisers for effective product presentation in sales or rental facilities, popular accessories for each product type, and powerful examples from the extensive portable compressor line.

Ingersoll-Rand is breaking new ground with solutions for the job site, backed by a unique heritage, proven performance, and strong support.

Construction Tools

Proudly supporting the following associations:

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Ingersoll-Rand features a full line of pavement breakers that offer more power and fewer parts than many of the competitive models. These units have been specifically designed in an effort to both improve productivity, by increasing power, and cut costs by reducing parts and costly wear items.

In the 35 lb and 50 lb class, IR’s “PB” series of breakers features a single housing design, that eliminates the need for high maintenance items such as side rods and springs, which can cost over $200 when they break. These units also feature a power-stroke piston that directly impacts the steel accessory, increasing the impact energy and eliminating the need for another costly wear item, the anvil block.

To further reduce contracting costs, both of these models also have many interchangeable parts which eliminates the need to carry excess inventory for a contractor.

In the 60 lb and 90 lb class, IR’s “MX” series of breakers also offers a host of category leading features designed to improve productivity and reduce costs over older conventional breakers. In particular, the “MX” breakers offer the following features: an adjustable exhaust that eliminates dust blow back in tight areas; a non-metallic valve cartridge to eliminate rust; a patented non-pressed, spring loaded anvil bushing that improves control and allows the bushing to be serviced without the need for a hydraulic press.

Similar to the smaller units, the MX60 and MX90 have a built in lubricator, power stroke piston, one piece housing design, and interchangeable parts in an effort to reduce costly wear items and improve productivity. Lastly, all the units feature a latch type front-head that is foot operated for rapid steel changing.

Pavement Breakers: The IR Difference

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Construction Tools

30% Fewer Parts

Construction Tools

Pavement Breakers

High wear items such as these side rods, springs, and anvil blocks can cost you over $200 when they break . . .

That’s why IR pavement breakers don’t have them! In fact, IR breakers have 30% less parts and wear items than conventional breakers.

Advantages, Inside and Out:

State-of-the-art to eliminate rust and to ensure consistent performance of valve and throttle.

composite materials

are used

Internal lubricator:

For continuous tool protection.

Drop-in valve cartridge:

Simplifies maintenance and reduces overall operating cost.

Power-Strok™ piston cycle:

Transfers blow energy directly to the tool improving productivity

One-piece breaker housing:

Eliminates the need for side rods and springs. Fewer parts mean lower operating cost.

Competitive brand breaker Ingersoll-Rand 60 and 90 lb Breaker

Four-bolt backhead:

Contoured to fit the operator’s leg, and is easily removed for routine maintenance.

Ergonomically designed:

Handles, grips, throttle lever, and breaker housing provide maximum operator comfort and productivity.

Variable exhaust deflector:

Rotates 360°, allowing the operator to choose the direction of the exhaust air.

184

Unique metallurgy:

Cylinder area work-hardens as the tool is used, increasing wear resistance.

Patented anvil bushing:

Delivers superior control and is the only unit on the market which can be serviced without a press!

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PB35AL8

35 lb Class Breaker

Proven reliability and productivity make this unit a favorite for bridge deck resurfacing and lightweight demolition of concrete and asphalt.

• One piece housing eliminates costly side rods and springs

• Power-stroke piston delivers more energy to the work surface and eliminates another costly wear item, the anvil block

• Built in lubricator helps assure adequate lubrication

• Many interchangeable parts with the PB50 series helps eliminate excess inventory when carrying both models

• Two roll pins and removal of the housing plug on the top head make service access simple

• 1 in. x 4-

/4 in. shank

Part Chuck Size Piston Blows per Length w/o Weight w/o Number Model Hex w/Collar Stroke Bore Minute Accessory Accessory CFM

in. in. mm in. mm in. mm lb. kg

Muffled Paving Breakers

51357176 PB35AS8 1 x 41⁄4 61⁄4 159 13⁄4 44 1250 2419⁄32 625 43 20 48 52085586 PB50AS1 11⁄8 x 6 61⁄4 159 13⁄4 44 1150 271⁄2 699 55 25 62

Non-Muffled Paving Breakers

51296358 PB35AL8 1 x 41⁄4 61⁄4 159 13⁄4 44 1250 2419⁄32 625 40 18 48 52085560 PB50AL1 11⁄8 x 6 61⁄4 159 13⁄4 44 1150 271⁄2 699 52 24 62

Air inlet: 3⁄4” NPT. Size Hose Recommended:

⁄4” (for hose lengths exceeding 50’, use larger dia. hose).

Performance figures are at 90 psi (6.3 bar) air pressure.

Construction Tools

Pavement Breakers

PB35AS8

35 lb Class Breaker

All the same features and specifications as the PB35AL8 with the addition of a muffler.

PB50AL1

50 lb Class Breaker

These powerful units are perfect for general demolition, yet easy to handle. They serve as economical alternatives to heavier 60 lb and 90 lb breakers.

• One piece housing eliminates costly side rods and springs

• Power-stroke piston delivers more energy to the work surface and eliminates another costly wear item, the anvil block

• Built in lubricator helps assure adequate lubrication

• Many interchangeable parts with the PB35 series helps eliminate excess inventory when carrying both models

• Two roll pins and removal of the housing plug on the top head make service access simple

/8 in. x 6 in. shank

•1-

PB50AS1

50 lb Class Breaker

All the same features and specifications as the PB50AL1 with the addition of a muffler.

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Construction Tools

Part Chuck size Weight w/o Length w/o Piston Piston Blows per Air Muffler Kit Number Model Hex w/Collar Accessory Accessory Bore Stroke Minute Connection Part no. CFM

in. lb. kg in. mm in. mm in. mm in.

Standard Models

51957207 MX60A 11⁄8 x 6 69 31.4 27.5 686 2.06 52.3 5.75 146 1250

⁄4 NPT 52080298 75

51957181 MX60B 11⁄4 x 6 69 31.4 27.5 686 2.06 52.3 5.75 146 1250

⁄4 NPT 52080298 75

51955136 MX90A 11⁄8 x 6 86 39.0 27.5 686 2.62 66.5 5.75 146 1250

⁄4 NPT 51953453 89

51955110 MX90B 11⁄4 x 6 86 39.0 27.5 686 2.62 66.5 5.75 146 1250

⁄4 NPT 51953453 89

Vibration Reduced Flex-Handled Models

51957215 MX60AF 11⁄8 x 6 69 31.4 27.5 686 2.06 52.3 5.75 146 1250

⁄4 NPT 52080298 75

51957199 MX60BF 11⁄4 x 6 69 31.4 27.5 686 2.06 52.3 5.75 146 1250

⁄4 NPT 52080298 75

51955284 MX90AF 11⁄8 x 6 86 39.0 27.5 686 2.62 66.5 5.75 146 1250

⁄4 NPT 51953453 89

51955268 MX90BF 11⁄4 x 6 86 39.0 27.5 686 2.62 66.5 5.75 146 1250

⁄4 NPT 51953453 89

Air inlet: 3⁄4” NPT. Size Hose Recommended:

⁄4” (for hose lengths exceeding 50’, use larger dia. hose).

Performance figures are at 90 psi (6.3 bar) air pressure.

Construction Tools

Pavement Breakers

MX60A & B

60 lb Class Breaker Fixed Handle

Ideal for medium to heavy asphalt removal, demolition, utility work, and industrial maintenance. This unit is the most versatile of the IR breakers with unmatched product features and benefits . . . such as the power-stroke piston which delivers more power to the work surface and eliminates a costly wear item, the anvil block.

• No costly side rods and springs

• Composite valve eliminates rusting

• Directional exhaust eliminates blow back

• Built in lubricator

• Hand serviceable shank doesn’t require a press to service

• Backhead conforms to operators leg

/8 in. x 6 in. shank = MX60A

•1-

/4 in. x 6 in. shank = MX60B

•1-

• Muffler sold separately, part no. 04704862

MX90A & B

90 lb Class Breaker Fixed Handle

Our most productive breaker, the MX90 is the hardest hitting breaker in its class, and is ideal for performing heavy demolition work on thick concrete, asphalt and rock.

• No costly side rods and springs

• This unit features a power-stroke piston which delivers more power to the work surface and eliminates a costly wear item, the anvil block

• Composite valve eliminates rusting

• Directional exhaust eliminates blow back

• Built in lubricator

• Many interchangeable parts with the MX60

• Hand serviceable shank doesn’t require a press to service

• Backhead conforms to operators leg

/8 in. x 6 in. shank = MX90A

•1-

•1-1/4 in. x 6 in. shank = MX90B

• Muffler sold separately, part no. 51953453

MX60AF & BF

60 lb Class Breaker Flex-Handle™

All the same features as the MX60A & B with the additional “Flex-Handle™” feature.

IR Flex-Handles provide vibration dampening in a full 360 degree range of movement. Competitive mechanical springs only work in one direction and lose their ability to absorb vibration when fully compressed, or when hammering while pulling the breaker out of the work surface.

MX90AF & BF

90 lb Class Breaker Flex-Handle™

All the same features as the MX90A & B with the additional “Flex-Handle™” feature.

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IR30 and 45VR

These powerful units are designed to deliver power and durability for a variety of construction and maintenance applications.

• Vibration dampening handle designed to reduce the shock to the operator causing less fatigue

• Latch type retainer

• Noise dampening mufflers are standard on all units

• Mufflers can rotate to accomodate left or right handed operators, or to direct exhaust

Part Chuck Size Piston Piston Weight w/o Length w/o Blows per Air Number Model Hex w/Collar Stroke Bore Accessory Accessory Minute CFM Inlet

in. in. mm in. mm lb. Kg in. mm in.

85043040 IR30VRD 7/8" X 3-1/4" 6.61 168 1.42 36 33 15 25.4 644 1080 27 3/4 NPT

85043032 IR30VRC 1" X 4-1/4" 6.61 168 1.42 36 33 15 26.4 670 1080 27 3/4 NPT

85043024 IR45VRC 1" X 4-1/4" 5.35 136 1.65 42 46 21 25.9 659 1320 46 3/4 NPT

85043016 IR45VRA 1-1/8" X 6" 5.35 136 1.65 42 46 21 27.3 694 1320 46 3/4 NPT

85043008 IR45VRB 1-1/4" X 6" 5.35 136 1.65 42 46 21 27.3 694 1320 46 3/4 NPT

85042992 IR60VRA 1-1/8" X 6" 6.38 162 1.77 45 66 30 28.9 735 1200 60 3/4 NPT

85042984 IR60VRB 1-1/4" X 6" 6.38 162 1.77 45 66 30 28.9 735 1200 60 3/4 NPT

85042976 IR90VRA 1-1/8" X 6" 7.95 202 1.77 45 88 40 31.5 800 960 64 3/4 NPT

85042968 IR90VRB 1-1/4" X 6" 7.95 202 1.77 45 88 40 31.5 800 960 64 3/4 NPT

IR60 and 90VR

These powerful units are designed to deliver power and durability for a variety of construction and maintenance applications.

• Vibration dampening handle designed to reduce the shock to the operator causing less fatigue

• Latch type retainer

• Noise dampening mufflers are standard on all units

• Mufflers can rotate to accomodate left or right handed operators, or to direct exhaust

NEW

Construction Tools

Vibe Reduced Paving Breakers

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Construction Tools

DT11TL1

29 lb Breaker / “T” Handle Digger

At only 29 lbs this powerful tool combines comfort both comfort and hitting power to make utility work easier. This tool is ideally suited for digging utility pipe trenches as well as breaking and removing medium weight concrete and asphalt.

• Powerful 6 in. stroke

• Integral muffler

• Optimum diameter handle accommodates natural wrist position

• Solid steel cylinder

• Forged steel front head

•

/8 in. x 3-1/4 in. shank with latch retainer

95 Series Diggers

30 lb Class / “D” Grip

Our larger 30 lb class offering provides the sametime tested durability of the lighter 93 series. However, this unit is ideal for heavier digging, foundation work, pipeline and utility work as well as heavier concrete, bridge and brick demolition.

• Multiple latch configurations

• “D” handle grip

• Extra long nozzles for long life

• Three finger trigger

•

/8 in. x 3-1/4 in. shank with sleeve retainer

•7/8 in. x 3-1/4 in. or 1 in. x 4-1/4 in. shank with latch retainer

93 Series Digger

20 lb Class / “D” Grip

Time tested valve durability in dusty conditions make IR diggers one of the most reliable and requested tools in their class. The lighter of the two IR series, the 93 digger is ideal for digging in clay, hardpan and frozen ground as well as horizontal concrete demolition, tunneling, and bridgework.

• Multiple latch configurations

• “D” handle grip

• Extra long nozzles for long life

• Three finger trigger

•

/8 in. x 3-1/4 in. shank

Retainer Shank Size Handle Trigger Piston Blows per Length w/o Weight w/o

Model Type Hex w/Collar Type Type Stroke Bore Minute Accessory Accessory CFM

in. in. mm in. mm in. mm lb. kg

Lightweight with Inside Trigger Grip Handle

93A1 Sleeve

⁄8 x 31⁄4 D-Grip Inside 21⁄2 64 111⁄16 43 2350 187⁄8 479 22 10 45

93A4 Hitch

⁄8 x 31⁄4 D-Grip Inside 21⁄2 64 111⁄16 43 2350 177⁄8 454 21 9.5 45

93LA1 Latch

⁄8 x 31⁄4 D-Grip Inside 21⁄2 64 111⁄16 43 2350 187⁄8 479 23 10.4 45

Medium Weight with Inside Trigger Grip Handle

95A1 Sleeve

⁄8 x 31⁄4 D-Grip Inside 4 102 111⁄16 43 1850 217⁄8 556 27 12.3 47

95LA1 Latch

⁄8 x 31⁄4 D-Grip Inside 4 102 111⁄16 43 1850 217⁄8 556 28 12.7 47

95LA3 Latch

1 x 41⁄4 D-Grip Inside 4 102 111⁄16 43 1850 217⁄8 556 30 13.6 47

DT11TL1 Latch

⁄8 x 31⁄4 T-Handle Top 4 102 111⁄16 43 1550 24 610 29 13.2 47

All Diggers have a 3⁄8 ” NPT inlet. A

⁄2“ (13mm) size hose recommended. (for hose lengths exceeding 25´, use larger dia. hose) Sound level is 95 dBA. Performance figures are at 90 psi (620 kPa) air pressure.

Construction Tools

Diggers

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Most Popular Hex Shank Part Number and Size

Steel Description Product Under Collar Length7/8” x 3-1/4” 1” x 4-1/4”1-1/8” x 6” 1-1/4” x 6”

Moil Point (Standard Duty) 14” 50050269 50050368 50050475 50055680

Used for all purpose general demolition 18” 50050277 50050376 50055524 50055698

Moil Points (Super Duty) 14” 22041495 22041057 22041073 22041099

18” 22041602 22041065 22041081 22041107

1” Narrow Chisel (Standard Duty) 14” 50199207 50197805 50197904 50196385

Used for general demolition 18” 50199215 50197821 50197912 50196401

1” Narrow Chisel (Super Duty) 14” 22041503 22041115 22041131 22041156

18” 22041610 22041123 22041149 22041164

/2” Supercut Chisel 16” N/A 22040463 22040471 22040489

Especially designed for breaking concrete

3” Chisels 14” 50195288 50195320 50114883 50193879

Concrete demolition and asphalt cutting 18” 50195296 50195338 50193747 50193887

3” Digging Chisel 16” 22040968 22040976 22040984 50186014

Digging and deeper asphalt cutting

3-3/4” Combo Cutter 11-1/2” N/A N/A 22040612 22040620

Great for manhole reconstruction

5” Asphalt Cutter 11” 22040935 50190404 50185982 50185990

Ashphalt cutting and removal

5-1/2” Clay Spade 16” 50189596 50189554 50189562 50189570

Trench digging and trimming

Pipe Driver 11” N/A N/A 22040505 22040513

Pipe Size 1”

Pipe Driver 11” N/A N/A 22040547 22040554

Pipe Size 1-1/2”

Ground Rod Driver 8” N/A 22040588 22040596 22040604

Drives/Rod up to 1”, Socket 3” deep

Detachable Shank 7-3/4” 22040927 50187830 50187848 50187855

2” Tent Stake Driver

(1)

N/A 22040638 22040638 22040638 22040638

2-1/2” Tent Stake Driver

(1)

N/A 22040646 22040646 22040646 22040646

Tamping Pad 8” Square

(1)

N/A 50187897 50187897 50187897 50187897

Compacting and backfilling

3 Piece Sign Post Driver 7-3/4” 22040778 22040943 22041008 22041016

Includes: Shank, Post Block, 3-1/2” IO Driver

(1) Used with detachable shank.

Other steel and lengths available through IRAX Catalog: Form - 52225G. Super Duty moil points and chisels are rounded under the collar and have more mass and strength for longer life and less sharpening.

Construction Tools

Pavement Breaker Accessories

189

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Construction Tools

Shank Size Weight w/o Length w/o Blows per Air Inlet Max Bit Max Hole Piston Part Model Hex w/Collar Accessory Accessory Minute Size (NPT) Diameter Depth Stroke Bore CFM Number in. lb. kg in. mm in. mm in. mm ft. mm in. mm in. mm

JRD30-A JRD30-A7⁄8 x 31⁄4 29 13.2 191/2 495 2700

⁄4 19 11/2 38 10 254 17/16 37 23/8 60 73

JRD30-B JRD30-B7⁄8 x 41⁄4 29 13.2 191⁄2 495 2700

⁄4 19 11⁄2 38 10 254 17⁄16 37 23⁄8 60 73

⁄4” (19mm) hose size is recommended.

Performance figures are at 90 psi (620 kPa) air pressure.

JRD30-A and B

30 lb Class Rockdrill

At 29 lbs, this tool is light enough for horizontal drilling, yet incorporates the speed, stamina, hole-cleaning capacity and easy handling that have made IR Jackhamers™ the standards of comparison. This tool is ideal for a variety of wet or dry drilling jobs, requiring holes up to 1-

/2 inches wide and 10 feet deep

in concrete or soft to medium rock.

• Easy access adjustable 3 speed throttle

• Reversible pawls

• Directional exhaust

• JRD30-A =

/8 in. x 3-1/4 in. shank

• JRD30-B =

/8 in. x 4-1/4 in. shank

Construction Tools

Jackhamers™ / Rockdrills

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Rivet Buster Steel and Retainers

Bit Size Part Number

Description Product in. mm Single Use Multi Use

“H” Thread-Carbide Bits 1-1/2 38 51248367 51248300

1-3/4 44 51248383 51248326

2 52 51248409 51248342 2-1/4 57 N/A 51356723 2-1/2 64 51293017 N/A

1-1/4 in. x 4-1/4 in. Hex Shank Rope Thread Jackrod are available in the IRAX catalog along with other sizes of jackrod and bits.

Hex Shank Part Number and Size

Description Product Under Collar Length

/8” x 3-1/4”

/8” x 4-1/4” 1” x 4-1/4”

“H” Thread-Jack Rods 18” 50283266 51242014 50713031

24” 50283506 51233690 50354596 30” 51305639 51242030 51305704 36” 50712728 51234052 50713049 48” 50283555 51234060 50283183 60” 50712736 51242063 50713056

Rivet Diameter Part

Description Product in. mm Number

Black Out Punches: 9-1/2 in.

/8 10 9001-278

/2 13 9001-279

/8 16 9001-280

/4 19 9001-281

/8 22 9001-282

1 25 9001-283

1-1/8 29 9001-284

Retainers & Barrel Threaded Barrel Grooved Accessories Product 9001, 11001 8001A, 9001A, 11001A

Bumper 9001-203 9001-203

Lock Clip 9RB-207 N/A

Spring Lock N/A 89938450

Key 9001-208 N/A

Pin FMD2-667 N/A

Retainers & Barrel Threaded Barrel Grooved Accessories Product 9001, 11001 8001A, 9001A, 11001A

Retainer N/A 89938443

Retainer 9001-200 N/A

Upper Sleeve 9001-220 9001-220

Lower Sleeve 9001-201 9001-201

Length Part

Description Product in. mm Number

Moil Point: 12 in. 12 305 9001-297 12

Chisels 9-1/2 241 9001-276-9-1/2

12 305 9001-276-12 18 457 9001-276-18

Side Cut Chisel: 9-

/2 in. 12 305 9001-277-9-1/2

Ripper Chisel: 9-1/2 in. 9-1/2 241 9001-295 9-1/2

Assembled Unit shows position of sleeves and bumper

Construction Tools

Steel, Bits, and Retainers

191

Page 14

Construction Tools

DT9DL1, DS1 and DH1

6 in. Stroke Rivet Buster

This rivet buster provides the hard-hitting performance of a small breaker, without the added weight. The unit features the use of standard hex steel, and weighs just 20-22 lbs, depending on retainer selection.

• Enclosed “D” handle

• Inside 3 finger trigger

• Latch retainer: DT9TL1

• Sleeve retainer: DT9DS1

• Hitch retainer: DT9DH1

• Takes

/8 in. x 3-1/4 in. hex steel

• Integral muffler

• Solid steel cylinder

8001A

8 in. Stroke Rivet Buster

Our general duty eight inch rivet buster is

configured with a “D” grip, inside trigger, and

grooved barrel spring lock retainer as standard.

This provides ease of handling and ease of steel

changing for a variety of tough demolition and

removal projects.

• Piston bridge prevents accidental discharge for increased safety

• Rugged steel forged “D” handle

• Three finger inside trigger

• Steel throttle valve

• Case hardened alloy steel cylinder

• Heavy duty upper and lower sleeves

• Takes industry standard jumbo steel

9001 and 9001A

9 in. Stroke Rivet Buster

Whether your job involves heavy duty foundry applications, bridge deck work, rivet removal, tank cutting and ripping, or general brick or concrete demolition, the 9001 provides an ideal solution to handle your toughest job. Your choice of threaded retainer, (Model 9001) or grooved barrel spring lock retainer, (Model 9001A).

• Piston bridge prevents accidental discharge for increased safety

• Swan neck handle

• Outside forged steel trigger

• Steel throttle valve

• Case hardened alloy steel cylinder

• Directional exhaust deflector

• Takes industry standard jumbo steel

11001 and 11001A

11 in. Stroke Rivet Buster

For production rivet removal and heavy demolition, our longest stroke rivet buster is the heaviest hitting unit in IR’s rivet buster line. It features all of the same features and benefits of the 9001, including the integral piston bridge for added safety, a choice of retainers, and the swan neck handle.

Model Length

(1)

Stroke Retainer Type Handle Type Steel Type Weight

(1)

BPM Bore CFM Air Inlet

in. in. kg lbs in. in. (NPT)

8001A 221⁄2 8 Grooved barrel with lock spring “D” handle Jumbo 30 1140 13/16 44

9001A 221⁄2 9 Grooved barrel with lock spring Swan neck Jumbo 24.75 900 11/16 40

9001 221⁄2 9 Threaded barrel with lock clip Swan neck Jumbo 24.75 900 11/16 40

11001A 241⁄2 11 Grooved barrel with lock spring Swan neck Jumbo 30.21 800 11/16 45

11001 241⁄2 11 Threaded barrel with lock clip Swan neck Jumbo 30.21 800 11/16 45

Model Retainer Shank Size Handle Trigger Piston Blows per Length w/o Weight w/o No. Type Hex w/Collar Type Type Stroke Bore Minute Accessory Accessory CFM

in. in. mm in. mm in. mm lbs kg

DT9DL1 Latch

⁄8 x 31⁄4 D Grip Inside 515/16 150 111/16 42.5 1560 221/2 565 22 10 47

DT9DS1 Screw

⁄8 x 31⁄4 D Grip Inside 515/16 150 111/16 42.5 1560 221/2 565 22 10 47

DT9DH1 Hitch

⁄8 x 31⁄4 D Grip Inside 515/16 150 111/16 42.5 1560 221/2 565 22 10 47

/4 in. male NPT air inlet. A 3/4 in. (19 mm) size hose recommended. (for hose lengths exceeding 100 ft, use larger dia. hose).

Sound level is 95 dBA. Performance figures are at 90 psi (20 kPa) air pressure.

Construction Tools

Rivet Busters

192

Page 15

“K” Series

General / Light Duty

Weighing just 8 lbs, and offered only in a 11/4 in. stroke, this tool is IR’s smallest line of chippers, but features the same time-tested features that have made our chippers leaders in the industry. Available in .580 and .680 round shank. Uses oval collar accessories.

• Grooved barrel, lock spring retainer

• Swan neck handle

• Outside trigger

• Time tested valve durability

• Replaceable piston

“D” Series

Construction Duty / 4 Bolt

Compare the weight of this 4 bolt to the competition! This rugged tool features the best power to weight in its class for increased job site productivity. In addition, this unit features a convenient “D” shaped handle and outside trigger, along with a strong four bolt backhead for easy serviceability.

• Time tested valve design

• Die cast aluminum handle

• Directional exhaust

• Tease throttle

• Over-molded steel collar

• Available in 2, 3 or 4 in. stroke

• Choice of .580 hex or .680 round shank

• Accepts oval collar accessories

Series Model/ Chisel Retainer Blows/ Weight w/o Length w/o Length w Air Stroke Bore

Part No. Bushing in. minute Retainer lbs Retainer in. Retainer in. SCFM in. in.

D 2DA1SA Hex Std 2200 113⁄4 131⁄4 133⁄4 28 21/4 11⁄8 D 3DA1SA Hex Std 1900 13 143⁄4 17 31 3 11⁄8 D 4DA1SA Hex Std 1600 14 153⁄4 18 34 4 11⁄8 D 2DA2SA Round Std 2200 113⁄4 131⁄4 133⁄4 28 21/4 11⁄8 D 3DA2SA Round Std 1900 13 143⁄4 17 31 3 11⁄8 D 4DA2SA Round Std 1600 14 153⁄4 18 34 4 11⁄8

Hex Bushings – Measures .580 hex, Round Bushing – Measures .680 round 7/8"-24 NPT air inlet bushing is standard on “D” series chippers. 3/8" NPT bushing supplied as accessory. (1) Weight of standard retainer and spring equals 2 lbs.

Weight less Piston Blows per Chisel Hose Connector Size Hose

Model Chisel Length Stroke Bore Minute Retainer Pipe Tap Recomm. CFM

lb. kg in. mm in. mm in. mm in. in. mm

With .580” Hex Nozzle — for use with Hex Shank Oval Collar Chisels

K2LA1 6 2.72 107⁄8 276 13⁄4 44

⁄8 22 3600 None

⁄4

⁄2 13 18

K2LA1SA 8 3.63 12 305 13⁄4 44

⁄8 22 3600 Plain Arrow

⁄4

⁄2 13 18

With .680” Round Nozzle — for use with Round Shank Oval Collar Chisels

K2LA2 6 2.72 107⁄8 276 13⁄4 44

⁄8 22 3600 None

⁄4

⁄2 13 18

K2LA2SA 8 3.63 12 305 13⁄4 44

⁄8 22 3600 Plain Arrow

⁄4

⁄2 13 18

Performance figures are at 90 psi (620 kPa) air pressure.

Construction Tools

Chipping Hammers

193

Page 16

Construction Tools

“A” Series

Industrial Duty

Renowned for its valve life and handle durability, this classic tool is widely used throughout industry and construction. It is ideal for light demolition work, bridge decking, concrete surface preparation, metal removal, form stripping, and many other applications. It is available in a 1, 2, 3 or 4 in. piston stroke with your choice of .580 hex or .680 round shank. Uses oval collar accessories.

• Grooved barrel, lock spring retainer

• Swan neck handle

• Outside trigger

• Time tested valve durability

• Replaceable piston

• Long nozzle for extra life

“W” Series

Heavy Duty

Same tough specifications as the “A” series units, but with a heavy duty front end featuring a threaded barrel and rubber buffered retainer for increased steel and retainer life. Uses round collared accessories.

Weight less Piston Blows per Chisel Hose Connector Size Hose

Model Chisel Length Stroke Bore Minute Retainer Pipe Tap Recomm. CFM

lb. kg in. mm in. mm in. mm in. in. mm

‘A’ Series Industrial Duty Chippers With .580” Hex Nozzle — uses Hex Shank Oval Collar Chisels

1A1S 123⁄4 5.78 131⁄2 343 1 25 11⁄8 28 2500 None

⁄8

⁄2 13 28

1A1SA 143⁄4 6.69 151⁄2 394 1 25 11⁄8 28 2500 Plain

⁄8

⁄2 13 28

2A1S 131⁄8 5.95 14 356 2 51 11⁄8 28 2300 None

⁄8

⁄2 13 28

2A1SA 151⁄8 6.86 16 406 2 51 11⁄8 28 2300 Plain

⁄8

⁄2 13 28

3A1S 145⁄8 6.63 157⁄8 403 3 76 11⁄8 28 1725 None

⁄8

⁄2 13 29

3A1SA 165⁄8 7.54 177⁄8 454 3 76 11⁄8 28 1725 Plain

⁄8

⁄2 13 29

4A1S 151⁄2 7.03 167⁄8 429 4 102 11⁄8 28 1480 None

⁄8

⁄2 13 29

4A1SA 171⁄2 7.94 187⁄8 480 4 102 11⁄8 28 1480 Plain

⁄8

⁄2 13 29

With .680” Round Nozzle — uses Round Shank Oval Collar Chisels

1A2S 133⁄4 5.78 131⁄2 343 1 25 11⁄8 28 2500 None

⁄8

⁄2 13 28

1A2SA 143⁄4 6.69 151⁄2 394 1 25 11⁄8 28 2500 Plain

⁄8

⁄2 13 28

2A2S 131⁄8 5.95 14 356 2 51 11⁄8 28 2300 None

⁄8

⁄2 13 28

2A2SA 151⁄8 6.86 16 406 2 51 11⁄8 28 2300 Plain

⁄8

⁄2 13 28

3A2S 145⁄8 6.63 157⁄8 403 3 76 11⁄8 28 1725 None

⁄8

⁄2 13 29

3A2SA 165⁄8 7.54 177⁄8 454 3 76 11⁄8 28 1725 Plain

⁄8

⁄2 13 29

4A2S 151⁄2 7.03 167⁄8 429 4 102 11⁄8 28 1480 None

⁄8

⁄2 13 29

4A2SA 171⁄2 7.94 187⁄8 480 4 102 11⁄8 28 1480 Plain

⁄8

⁄2 13 29

‘W’ Series Heavy Duty Chippers With .580” Hex Nozzle — to use Hex Shank Round Collared Accessories

W1A1 143⁄4 6.69 157⁄8 403 1 25 11⁄8 28 2500 N/A

⁄8

⁄2 13 28

W2A1 151⁄2 7.03 163⁄8 416 2 51 11⁄8 28 2300 N/A

⁄8

⁄2 13 28

W3A1 165⁄8 7.54 181⁄4 464 3 76 11⁄8 28 1725 N/A

⁄8

⁄2 13 29

W4A1 171⁄2 7.94 191⁄4 489 4 102 11⁄8 28 1480 N/A

⁄8

⁄2 13 29

With .680” Round Nozzle — to use Round Shank Round Collared Accessories

W1A2 143⁄4 6.69 157⁄8 403 1 25 11⁄8 28 2500 N/A

⁄8

⁄2 13 28

W2A2 151⁄2 7.03 163⁄8 416 2 51 11⁄8 28 2300 N/A

⁄8

⁄2 13 28

W3A2 165⁄8 7.54 181⁄4 464 3 76 11⁄8 28 1725 N/A

⁄8

⁄2 13 29

W4A2 171⁄2 7.94 191⁄4 489 4 102 11⁄8 28 1480 N/A

⁄8

⁄2 13 29

Performance figures are at 90 psi (620 kPa) air pressure. For hose lengths exceeding 50´, use larger dia. hose.

Construction Tools

Chipping Hammers

3A2SA *Units ending in ‘A’ include a retainer as standard. Those ending in ‘S’ do not.

W3A2 Screw on retainers are standard on all ‘W’ units.

194

Page 17

Construction Tools

DT13 Series Demolition Tools

28 lb Vertical Demolition

Same Vibrasmooth™ technology and specs as the DT10, with a “T” handle for vertical demolition. This unit is ideal for medium weight demolition such as curb and walkway removal as well as utility digging. The grips are positioned to accommodate natural wrist position. When the throttle is depressed, it lies flush and provides hand grips of equal size.

Retainer Shank Size Handle Trigger Piston Blows per Length w/o Weight w/o

Model Type Hex w/Collar Type Type Stroke Bore Minute Accessory Accessory CFM

in. in. mm in. mm in. mm lb. kg

DT10DS1 Screw

⁄8 x 31⁄

D-Grip Inside 515⁄16150 111⁄1642.5 1560 263⁄

670 23 10 62

DT10DH1 Hitch

⁄8 x 31⁄

D-Grip Inside 515⁄16150 111⁄1642.5 1560 263⁄

670 23 10 62

DT10DL1 Latch

⁄8 x 31⁄

D-Grip Inside 515⁄16150 111⁄1642.5 1560 263⁄

670 23 10 62

DT10DL2 Latch 1 x 41⁄

D-Grip Inside 515⁄16150 111⁄1642.5 1560 263⁄

670 23 10 62

DT13TL1 Latch

⁄8 x 31⁄4T-Handle Top 515⁄16150 111⁄1642.5 1560 271⁄

690 28 13 62

DT13TL2 Latch 1 x 41⁄

T-Handle Top 515⁄16150 111⁄1642.5 1560 271⁄

690 28 13 62

All IRGO-PICs have a 3⁄4” male NPT air inlet. A

⁄4” at 90 psi (620 kPa) air pressure.

DT10 Series Demolition Tools

23 lb Horizontal Demolition

Using IR’s exclusive Vibrasmooth™ technology to dampen the impact reaction before it reaches the operator, these tools provide exceptional power to weight ratios, for a combination of productivity and operator comfort not found in traditional tools. Designed for horizontal demolition, these units also feature optional retainers such as latch, hitch, or sleeve and have an integral composite muffler for sound reduction.

• “D” handle with 3 finger trigger

• Both hands are isolated

• Solid steel cylinder

• Life time warranty on composite housing

• Shank options:

/8 x 3-1/4 in. and 1 x 4-1/4 in.

Latch Type Retainers

Screw Type Retainers

Hitch Type Retainers (most popular)

Retainers Types

Hitch: Thread-on Key Way (multiple accessory

options such as spades and diggers)

Latch: Traditional Latch Type (multiple accessory

options)

Screw: Thread-on Sleeve (chisels and points up to

1 in. only)

DT13TL1

Note: Hitch retainer must be completely threaded off to change chisels. It allows shank and collar to be inserted through side hole when using a spade or chisel with a wide blade that will not fit through 1 in. opening in screw retainer.

Construction Tools

Vibe Reduced Demolition Tools

195

Page 18

Most Popular Series: K2L, 1, 2, 3, 4A and D Series: W1, W2, W3 and W4

Under Collar .680 Round Shank .580 Hex Shank .680 Round Shank .580 Hex Shank

Description Product Length Oval Collar Oval Collar Round Collar Round Collar

1” Flat Chisel 12” HH1-215F-12 HH1-214F-12 H3R-215F-12 H3R-214F-12

18” HH1-215F-18 HH1-214F-18 H3R-215F-18 H3R-214F-18

Moil Point 12” HH1-215M-12 HH1-214M-12 H3R-215M-12 H3R-214M-12

18” HH1-215M-18 HH1-214M-18 N/A H3R-214M-18

Diamond Point 12” HH1-215D-12 HH1-214D-12 H3R-215D-12 H3R-214D-12

2” Scaling Chisel 12” HH1-323-12 HH1-324-12 H3R-423-12 H3R-424-12

18” N/A N/A N/A N/A

Bushing Tool 9” HH1-215-9 HH1-214T-9 N/A N/A

Other Steels available through IRAX Catalog, Form 52225G: Spark Resistant Chisels, Blanks, Cape, Gouge, Round Nose, Fuller, Caulking, Ripper Chisel, Tooth Chisel, Paper Box Stripping Chisel.

Barrel

Retainers Product Area Type Series: K2L, 1, 2, 3, 4A and D Series: W1, W2, W3 and W4

Standard Grooved HH1-1190 N/A

Standard on all chippers ending in “SA”

Optional Quick Change Grooved HH1-1191 N/A

Optional Quick Change Grooved HH1-3400-3 N/A

Lock Spring Grooved HH1-1194 N/A

Used on all grooved barrel retainers above

Rubber Buffered

(1)

Threaded N/A HHW1-A300

Standard on all “W” series chippers

Optional Economy Type Threaded N/A HHW2-200

Optional Quick Change Threaded N/A HHW1-3450

Description Product Part No.

Upper Buffer Washer H3R-31

(2 Pieces)

Lower Buffer Washer HHW1-213

(2 Pieces)

Lower buffer Washer Ring R000A2-103

Rubber Bumper H3R-203

Lock Clip 24SR-207

(1) “W” Series chipper w/rubber buffered retainer, part no. HHW1-A300, includes the parts

above.

Construction Tools

Chipping Hammer Steel and Retainers

Note:

Operating percussive tools without impacting a work surface (dry firing) or without proper lubrication subjects the tool to premature wear and damage. IR recommends using am in-line oiler (part no. 6LUB12) on your compressor with medium weight rock drill oil (part no. 51378693).

196

Page 19

Construction Tools

341A2M

Tamper

At 35 lbs, this tamper is a favorite among municipal and utility crews for compacting around both utility line repairs and new installations such as street lights, fire hydrants, and telephone poles prior to pouring concrete. In addition, this proven tool is ideal for backfilling around foundations or other tight areas. Fits in openings down to 6 in. in standard version, or 3 in. with optional butt.

• Standard 5

/4 in. round malleable butt

• Built in lubricator

• Built in muffler

• Dual action sand wiper keeps dirt out of the barrel

•

/8 in. tapered rod

• Plated piston

• Optional front end butts

• 3 in. steel butt: 34SR-383

441A2

Tamper

This unit features all of the same rugged design features as the 35 lb model, but adds extra weight and power to extend deep into the soils and substructures for those applications where deeper backfill is necessary. This unit weighs 47 lbs and has a 1 in. threaded tapered rod to accommodate optional front-end butts.

•5

/4 in. round malleable butt is standard

• Optional front end butt

•

/2 in. moon: 44SR-HM183-5

130A1M

“Bench” Sand Rammer

Ideal for compacting sand molds in a foundry or casting facility, the short size, light weight and long throttle lever allow this unit to be used on smaller models that are set up waist high. Its unique double-action “sand wiper” seal excludes dirt and grit from inside the tool for reduced wear and long life.

• Time tested valve design

•11

/16 lbs

• Optional front end butts

•2

/2 in. butt standard

• Round piston rod

• Built in muffler

241A1M

“Floor” Sand Rammer

This unit features a long handle, heavier stroke, two times the weight, and double the BPM of the 130A1M. This unit is easily held from a standing position while compacting very large molds at floor level.

• Time tested valve design

• Front end seal excludes dirt and grit

•47

/8 lbs

• 3 in. butt standard

• Optional front end butts

• Round piston rod

Description of Butt Part Number

For Model 241A1M — 5⁄8” Tapered Rod

Malleable Butt 3” (76 mm) diameter (Std.) 22SR–83–3x3⁄4 Rubber Tipped Butt 3” (76 mm) diameter 24SR–83R–3 Rubber Tipped Butt 5” (127 mm) diameter 24SR–83R–5

Optional Accessories

Description of Butt Part Number

For Model 130A1M — 1⁄2” Tapered Rod

Malleable Butt 21⁄2” (64 mm) diameter (Std.) 12SR–83 Rubber Tipped Butt 23⁄8” (60 mm) diameter 14SR–83R–23⁄8 Rubber Topping-off Butt 329⁄32” (99 mm) diameter 14SR–83R–4 Rubber Tipped Peen 14SR-93R

Model Type Weight w/Butt Length w/Butt Barrel Bore Piston Stroke Blows per Butt Diameter CFM

lb. kg in. mm in. mm in. mm Minute in. mm

130A1M Bench 119⁄16 5.24 211⁄2 546 1 25 21⁄2 63 870 – – 14 241A1M Floor 267⁄8 12.2 523⁄4 1340

⁄16 33 4 102 1590 – – 29 341A2M – 347⁄8 15.8 523⁄4 1340 15⁄8 41 4 102 1550 53⁄4 146 29 441A2 – 471⁄8 21.4 507⁄8 1292 2 51 4 102 1750 53⁄4 146 36

Model 130A1M has 1⁄4” NPT air inlet; 3⁄8” (10 mm) hose is recommended. Model 241A1M has

⁄8” NPT air inlet; 1⁄2” (13 mm) hose is recommended.

Both Tampers have

⁄8” NPT air inlet; 1⁄2” (13 mm) size hose is recommended.

Performance figures are at 90 psi (620 kPa) air pressure.

Construction Tools

Backfill Tampers and Sand Rammers

197

Page 20

60 lb Spike Drivers

• MX60-SD: Fixed Handle

• MX60F-SD: Flex Handle

Looking to improve the productivity of rail maintenance and installation crews? In comparative field testing, rail crews have discovered that the 60 lb IR spike driver, performs as fast as competitive 90 lb tools, giving you the productivity of a large tool with one third less weight. IR spike drivers transfer 20 percent more blow energy to the spike than traditional tools by incorporating the same hard hitting power-stroke piston technology found in our pavement breakers. The units are available with optional flex handles for enhanced operator comfort and productivity.

• Built in lubricator

• No side rods or springs to wear

• Composite valve eliminates valve rust

• Power-stroke piston

• Fronthead guides and supports spike

90 lb Spike Drivers

• MX90-SD: Fixed Handle

• MX90F-SD: Flex Handle

For those crews requiring maximum production, IR offers the larger 90 lb tool with all the same rugged design and performance specifications as the 60 lb tool.

Optional Accessories

MX60 muffler (52080298) MX90 muffler (51953453)

MT4 Tie Tamper

Built for fluffing up railroad ballast, this tool features a forged-steel housing and handles, as well as precision engineered valving and pistons for long life and durability. With top and rear handles, this tool is balanced for improved comfort and handling. Multiple steel options are available to meet all applications in rock, gravel, slag, dirt, cinder, sand, or chat ballast. Hose can be attached from either side to reduce interference when working in pairs.

• Chrome plated piston

• Low air consumption

• Excellent power balance will not crush ballast

• Chrome plated nozzle for long life

• Wing throttle

Hose connection Recommended

Model Weight w/Butt Length w/Butt Barrel Bore Piston Stroke Blows per Pipe Tap Hose Size CFM

lb. kg in. mm in. mm in. mm Minute in. mm

MT4 401⁄4 18.3 291⁄4 743 2 51 111⁄16 43 1400

⁄4

⁄4 19 9

Performance figures are at 90 psi (620 kPa) air pressure.

Standard Part Weight w/o Length Piston Piston Blows per Air Consumption Air Models Number Accessory Accessory Bore Stroke Minute @ 90 psi Connection

lb. kg in. mm in. mm in. mm bpm cfm 1/sec in.

MX60-SD 51997922 69 31.4 27.5 686 2.06 52.3 5.75 146 1250 75 35.4

⁄4 NPT

MX90-SD 51997948 86 39.0 27.5 686 2.62 66.5 5.75 146 1250 89 40.1

⁄4 NPT

MX60F-SD 51997930 69 31.4 27.5 686 2.06 52.3 5.75 146 1250 75 35.4

⁄4 NPT

MX90F-SD 51997955 86 39.0 27.5 686 2.62 66.5 5.75 146 1250 89 40.1

⁄4 NPT

Air inlet: 3⁄4” NPT. Size Hose Recommended:

⁄4” (for hose lengths exceeding 50’, use larger dia. hose).

Performance figures are at 90 psi (6.3 bar) air pressure.

Construction Tools

Rail Tools: Spike Drivers and Tie Tampers

Tie Tamper Steels

Part Number A B C Description

MT2–12–3⁄8 24” 3”3⁄8” Plain face, for spot tamping and low lifts MT2–12–5⁄8 24” 3”5⁄8” Plain face, for rock ballast of 29 mesh or larger MT2–12–7⁄8 24” 3”7⁄8” Plain face, for small rock ballast, gravel and slag MT2–12–3⁄4 24” 3”3⁄4” Plain face, for dirt, cinder, gravel, sand or chat ballast MT2–S12–5⁄8 24” 3”5⁄8” Toothed face, for stone ballast MT2-12-11⁄8 24” 3” 11⁄8” Plain face, for dirt, cinder, gravel, sand or chat ballast

198

Page 21

Construction Tools

Hoses

Part Number Description

22040679 Yellow 3/4” x 50’ hose with double banded Universals on both ends. 300 psi 22040687 Red 1/2” x 8’ whip hose. Double banded Universal to 3/8” NPT straight male. 250 psi 22041453 Red 1/2” x 8’ whip hose. Double banded Universal to 1/2” NPT straight male. 250 psi 22041461 Red 1/2” x 8’ whip hose. Double banded Universal to 1/2” NPT swivel male. 250 psi 22041479 Red 1/2” x 8’ whip hose. Double banded Universal to 7/8”-24 NPT swivel male. 250 psi

Whip hoses with swivels use heavy duty swivels

Needle Pressure Gauge

Part Number Description

NPG-A1 Gauge Kit

IR tools are rated at 90 psi. Pressure above or below can effect performance. For best performance check with an IR gauge.

Swivel Inlet

Part Number Description Duty Type

HH1-A165

/8” NPT x 1/2” Hose Barb General Duty

HH1-SW7/8

/8” - 24 x 1/2” Hose Barb General Duty

HH1-VSW7/8

/8” - 24 x 1/2” Hose Barb Heavy Duty

HH1-VSW1/2

/2” NPT x 1/2” Hose Barb Heavy Duty

Oilers

Oil Capacity 3 oz. 5 oz. 8 oz. 16 oz.

Part Number 3LUB8 6LUB12 8LUB12 16LUB16 NPT Pipe Size

/2”

/4”

/4”1”

Rule of thumb: 1/2 oz. per hour.

Oil

Description Light - 1 Gallon Medium - 1 Gallon Heavy - 1 Gallon

Part Number 51378701 51378693 51378784 Temperature Range Below 20o F20

- 90o F Above 90o F

Coupler

Illustrations

Couplers

Hose/Pipe Universal to Universal to Universal to OSHA Universal Universal Hose Thread Female Hose Barb Male Shut off Valve 3 Way Coupler Gasket Clamp

/8” N/A N/A UM-37-M N/A UW-300-B UG-100 MT1-AL34-3/8

/2” UF-50-M UH-50-M UM-50-M N/A UW-300-B UG-100 MT1-AL34-1/2

/4” UF-75-M UH-75-M UM-75-M 170-6 UW-300-B UG-100 MT1-AL34-3/4

1” UF-100-M UH-100-M UM-100-M 178-8 UW-300-B UG-100 MT1-AL34-1

Construction Tools

Construction Tool Hose and Accessories

199

Page 22

Standard Equipment

• Built-in Lubricator

• Muffled Exhaust

• Self-locking Trigger

SRA010K2 Kit

• Model SRA010A1 Saw

• Blade Assortment of seven blades for cutting a variety of materials (205885: 5 each 6 in. blades 2 each 4 in. blades)

• Metal Carrying Case (SRA010A1-4)

(Example of saw blade)

SRA010A1

Strokes per Length of Length Over Front Side to Center Maximum Air Inlet Size Size Hose

Model Minute Stroke of Saw Guide Weight Distance Power NPT Recomm. CFM

in. mm in. mm lb. kg in. mm hp kW in. mm in. mm

SRA010A1 1600

⁄816 171⁄4438 81⁄43.7 15⁄841 .65 .48

⁄46

⁄16821

Performance figures are at 90 psi (620 kPa) air pressure.

Features

• Self-locking throttle

• Air power means no motor burnout from stalls

• Exclusive self-regulating motor with patented controller for more power with less weight

• Depth and angle of cut are easily adjusted

Standard Equipment

Model S80

• Grip Handle with Lock-off Throttle

•8

⁄4 in. (210 mm) diameter Combination Chisel

Tooth Blade

•

⁄8 in. (16 mm) diameter Round Hub

• Depth Gauge Bracket for adjusting depth of cut from

⁄16 to 3 in. (5 mm to 76 mm) with 81⁄4 in.

(210 mm) diameter blade

• Built-in Lubricator

Optional Accessories

Model S80

• Metal Carrying Case S80–4*

• Availability subject to prior sale*

S80

S120

Weight w/o Maximum Speed at Blade Arbor Hole Max. Depth Min. Depth of

Model Free Speed Blade Power Max. Power Diameter Diameter of Cut Vertical Cut CFM

rpm lb. kg hp kw rpm in. mm in. mm in. mm in. mm

S80 4000 141⁄26.6 2 1.49 2500 81⁄4210

⁄816 3 76

⁄

567

S120 2050 271⁄412.4 3.2 2.4 1400 12 305 1 25 43⁄8111 13⁄835 93

Sound level for S80 is 85 dBA.

Model S120

• Grip Handle with Lock-off Throttle

• 12 in. (305 mm) diameter Crosscut Wood Sawing Blade. Model No. B12–257R

• Pin-type Blade Flange

• Depth Gauge Bracket for adjusting depth of cut from 1

⁄8 to 43⁄8 in. (35 mm to 111 mm)

with 12 in. (305 mm) blade

• Built-in Lubricator

Optional Accessories

Model S120

• Abrasive Blade Flange Kit S12–A86

• Depth Gauge Bracket for adjusting depth of cut from 0 to 4

⁄8 in. (0 to 111 mm)

with 12 in. (305 mm)

• Blade, S12–506

Blades for use with Model S120

• (12 in. diameter with 1 in. diameter arbor hole) Part No./Description

• B12–257R cross cut, ripping, planer blade*

• B12–257Z insulating board*

*Availability subject to prior sale.

Max. Depth Max. Thickness Dist. from Dist. fromCenter of

Size of of Cut at of Material Blade to End of Center of Blade NPT Size Hose

Model Shoe 45˚ Angle for 45˚ Cut Length Width Motor Casing to Front of Shoe Air Inlet Recomm.

in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm

S80 77⁄8 x 12 200 x 305 21⁄264 13⁄4102 133⁄4350 83⁄4222 57⁄8149 17⁄848

⁄2—*3⁄4*19

S120 81⁄2 x 181⁄2216 x 470 4 45 27⁄873 197⁄8505 105⁄16262 85⁄16211 85⁄16211

⁄2—*3⁄4*19

*Recommended for maximum performance; however a whip of 1⁄2” (13 mm) hose up to 00 feet (3.7 meters) long can be used with only slight reduction in performance. Performance figures are at 90 psi (620 kPa) air pressure.

Features

• Grip handle with self-locking throttle to promote operator safety.

• Rotatable exhaust deflector with muffler for quiet operation — piped-away exhaust hose available.

• Heavy-duty thrust bearings for extended life.

Circular Saws

Reciprocating Saws

Construction Tools

Saws

200

Page 23

Construction Tools

Features

• Ball bearing support for long life and efficient operation

• Durable spur gearing

• Governed motor regulates air to the motor to keep drill working at the peak of its power curve

• Selection of speeds to match all applications

Standard Equipment

• Self-closing roll throttle with independent reverse

• Breast plate

• Dead handle

• Built-in lubricator

• Spindle attachment as shown in specifications table below

Features

• Small side-to-center distance is ideal for close-quarter applications

• Bearing support in motor and gearing for efficient operation

• Ratchet handle feed screw for compactness

Standard Equipment

• Self-closing Nonreversible

• Lever Throttle

• Feed Screw and Ratchet Handle (R30-48 Ratchet Handle)

• Built-in Lubricator

Capacity in Steel Height over Side to Center

Model Free Speed Drilling Reaming Spindle Spindle Attachment Weight Spindle Distance CFM

rpm in. mm in. mm lb. kg in. mm in. mm

22JA1 1025

⁄16 143⁄8 10 Stub Taper, Th’ded 5⁄64–1⁄2” Chuck 15 6.8 163⁄8 416 17⁄16 36 55

22KA1 725

⁄16 147⁄16 11 Stub Taper, Th’ded 5⁄64–1⁄2” Chuck 151⁄4 6.92 175⁄8 448 17⁄16 36 55

22MA2 350

⁄8 225⁄8 16 No. 2 Morse Taper Socket 141⁄4 6.46 185⁄8 473 17⁄16 36 55

22NA1 280

⁄8 225⁄8 16 Stub Taper, Th’ded

⁄8” Square Drive 161⁄2 7.48 203⁄8 517 17⁄16 36 55

22KWA1 725 — — — — Stub Taper, Th’ded

⁄2” Shank Wood 141⁄4 6.46 171⁄4 438 17⁄16 36 55

Series 22 Drills have 3⁄8” NPT air inlet, 1⁄2” (13 mm) size hose recommended. Performance figures are at 90 psi (620 kPa) air pressure. If feed screw is ordered separately and installed, length of feed is 2

⁄2” (63 mm).

Capacity in Steel Morse Taper Length Height over Side to Center

Model Free Speed Drilling Reaming Socket of feed Weight Spindle Length Distance CFM

rpm in. mm in. mm lb. kg in. mm in. mm in. mm in. mm

20LB 310

⁄8 225⁄8 16 No. 2 Morse Taper 13⁄4 44 143⁄4 6.69 67⁄8 175 213⁄4 552 13⁄16 30 46

20SLB 310

⁄8 225⁄8 16 No. 3 Morse Taper 13⁄8 35 173⁄4 8.05 67⁄8 175 213⁄4 552 13⁄16 30 46

Construction Tools

Large Drills

22 Series Models

22KWA1

IR offers large drills in straight and angle configurations, ideal for opening and closing large valves, or drilling large diameter holes with a variety of available attachments.

22MA2

20 Series Models

201

Page 24

Features

• Graduated roll throttle for excellent speed control

• Ball bearing support for long life and efficient operation

• Strong, lightweight heat-treated aluminum housing for strength without weight

Standard Equipment

• Self-closing Roll Throttle with Independent Reverse

• Feed Screw

• Dead Handle

• Built-in Lubricator

• Spindle Protection Nut

Capacity in Steel Morse Taper Length Height over Side to Center

Model Free Speed Drilling Reaming Socket of feed Weight Spindle Distance CFM

rpm in. mm in. mm in. mm lb. kg in. mm in. mm

33SJA 450 1 25

⁄16 24 No. 3 Morse Taper 41⁄4 108 253⁄4 11.7 14 355 17⁄8 47 85 33SKA 300 11⁄4 32 1 25 No. 3 Morse Taper 41⁄4 108 253⁄4 11.7 14 355 17⁄8 47 85 33SMA 185 11⁄4 32 11⁄4 32 No. 3 Morse Taper 41⁄4 108 31 14.1 1613⁄16 427 115⁄16 49 85 44SMA 155 2 51 2 51 No. 4 Morse Taper 41⁄4 108 433⁄4 19.8 181⁄4 463 25⁄16 59 102 551SMA 120 3 76 21⁄2 64 No. 5 Morse Taper 5 127 69 31.3 217⁄8 556 215⁄16 75 160 551SOA 77 Heavy Heavy No. 5 Morse Taper 5 127 691⁄2 31.5 217⁄8 556 215⁄16 75 160

Series 33S and 44 Drills have 1⁄2” NPT air inlet, 3⁄4” (19 mm) size hose recommended. Series 551 Drills have 1” NPT air inlet; 1” (25 mm) size hose recommended. Performance figures are at 90 psi (620 kPa) air pressure.

Socket Adapters for Large Drills

Square Drive Morse Part

in. Taper No. Number

⁄4 3 R4J–214

1 5 R5SM–214

Large Drills Accessories

Series 33S Model 44SMA Series 551S

Description Part Number Part Number Part Number

Grip Handle R33H–A41 TB–A41 TA–A41 Suspension Ring TC–365 TB–365 TC–365 Breast Plate TC–A79 Disc Feed Screw Cover TC–461 TB–461 TA–461 Feed Screw R3H–A291 Disc TA–A291 Chuck Nut* T12-347 TO1–347 TISE–347 Wood Bit Chuck for 1⁄2” (13 mm) dia. shank bits (#3 MT)

R33SW–151–1⁄2 ––– –––

Wood Bit Chuck for 5⁄8” (16 mm) dia. shank bits (#3 MT)

R33SW–151–5⁄8 ––– –––

*Required whenever any spindle equipment is to be mounted on any spindle.

551SMA

33SKA

33, 44, and 551 Series Models

Large Drills Accessories

Description Part No.

Series 22

Suspension Ring TO5–365 Feed Screw TO4–A3 No. 2 Morse Taper Socket DE–323A–2 No. 3 Morse Taper Socket DE–323A–3 0 to 1⁄2” (0 to 13mm) ––– 3-Jaw Key Chuck DE–99C 5⁄64-1⁄2

⁄2” Square Dr. Socket Adapter DE–215A†

⁄8” Square Dr. Socket Adapter DE–215B Chuck Nut* DE–347A Wood Bit Chuck R22W–151 Wood Bit Chuck Wrench K–27

Series 22 and 33

Nonreversible lockout spacer kit R22/R33-K518

*Required whenever any spindle equipment is to be mounted on Series 22 Drills. Unless a Drill has threaded spindle (will not fit 22MA2, 2XMA2), none of the above accessories can be added to the spindle. See specifications for Series 2X and 22 Drills to verify that spindle is threaded before ordering above spindle equipment. †Availability subject to prior sale.

Construction Tools

Large Drills

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Construction Tools

Construction Tool Merchandiser

Contractors can look for this display at their local IR distributor to provide the best solution in air compressors and construction tools. This compact and professional display is aimed at supporting same store sales and rental growth for dealers while assisting contractors in selecting a wide variety of IR tools and accessories to complete a multitude of jobs.

Manual Chain Hoist Display Stand

This functional stand makes it easy to display and select a wide variety of manual chain hoists. Item number DS-1.

Ratchet Puller Display

This professional display presents and promotes customer selection of allpurpose ratchet pullers. Item number DSP-1.

Tool Stands

When looking over tools to rent or buy, you might notice it displayed on this sturdy stand which positions the tool at a slight angle. Available in 3/4 in. shank or 1 in. shank.

• Part No.: MX-28 = 1 in. shank

• Part No.: DT-28 =

/4 in. shank

(For more details, see form no. 52837)

Construction Tools

Merchandising Support and Complementary Products

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Construction Tools

Warranty

WARRANTY

CONSTRUCTION TOOLS

Ingersoll-Rand warrants to the original user its construction tool products to be free of defects in material and workmanship for a period of one year from the date of purchase. IR will repair, without cost, any Product found to be defective, including parts and labor charges, or at its option, will replace such Products or refund the purchase price less a reasonable allowance for depreciation, in exchange for the Product. Repairs or replacements are warranted for the remainder of the original warranty period.

If any product proves defective within its original one year warranty period, it should be returned to an appropriate Ingersoll-Rand Service Distributor, transportation prepaid with proof of purchase or warranty card.

This warranty does not apply to Products which IR has determined to have been misused or abused, improperly maintained by the purchaser: or where the malfunction or defect can be attributed to the use of non-genuine IR parts.

IR makes no other warranty, and all implied warranties including any warranty of merchantability or fitness for a particular purpose are limited to the duration of the expressed warranty period as set for the above. IR’s maximum liability is limited to the purchase price of the Product and in no event shall IR be liable for any consequential, indirect, incidental, or special damages of any nature arising from the sale or use of the Product, whether based on contract, tort, or otherwise.

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Questions? Parts? Service?

1-866-IR4 TOOLS

Visit our website:

www.irtools.com