Ingersoll-Rand CL0443X2XXXXXXXX User Manual
OPERATOR’S MANUAL CL0443X2XXXXXXXX
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE.
INCLUDE MANUALS: AF0443XXX Pump manual (pn 97999-1501), 67075 Cart (pn 97999-603), 65184X-X Follower
manual (pn 97999-605) & S-636 General Information Manual (pn 97999-636).
RELEASED: 2-15-10
(REV. 01)
4 1/4” AIR MOTOR
43:1 RATIO
4” STROKE
CL0443X2XXXXXXXX
PUMP AND CART PACKAGE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Use only genuine ARO® replacement parts to assure com-
y
patible pressure rating and longest service life.
637489 for repair of Air motor.
y
63729X-XXX for repair lower pump section.
y
MODEL DESCRIPTION CHART
Package
CL- Cart Mount with Lift
Air Motor Size
4 - 4 1/4”
CL
04
43
2
X
XX
XXXXX
X
Pump Ratio
43 - 43:1
Check Type / Wetted Materials
S – Primer Piston, Carbon Steel Nickel-Plated
T – Primer Piston, 300 Series Stainless Steel
Container Suitability
5 Gallon (35 lbs)
Lower Pump End Options
Refer to pump model operator’s manual
Follower Assembly
E3 - 651840-1 EB - 66731-2
E1 - 651840-2 A8 - 67347-1
E5 - 651840-3 A7 - 67347-2
S3 - 651841-1 T8 - 67347-11
EC - 66731 T7 - 67347-12
EA - 66731-1
Package Option
0 - None
1 - Integrated ball valve regulator on pump
Figure 1
GENERAL DESCRIPTION
By delivering a smooth, continuous bead of the proper size,
an ARO system helps the operator maintain both production
rate and produce high quality standards. Maintained quality
standards assures that the material bene ts are realized. To
further maximize operator production time, the ARO system
has a built-in lift / ram feature for quick and easy drum
changeover and easy lifting of the pump assembly from the
container.
ARO systems are totally enclosed, sealing the material in
the system from air and moisture, preventing premature
cure-out of the material. This allows for either continuous or
intermittent use of the system and allows the need for daily
system clean-up.
Built-in lift capability allows for quick drum changeover and
easy lifting of pump assembly from container.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET -BRYAN, OHIO 43506
(800) 495-0276 y FAX (800) 892-6276
www.ingersollrandproducts.com
© 2010 CCN 15337355
OPERATING INSTRUCTIONS
WARNING
DO NOT EXCEED MAXIMUM OPERATING
PRESSURE OF 4500 P.S.I. (310 BAR) AT 150 P.S.I. (10.3
BAR) AIR INLET PRESSURE.
INSTALLATION
The CL0443X2XXXXXXXX Chop-Check Dispensing System
comes completely assembled. Remove unit from crate and
place on a level surface. Install material hose and dispensing
device as required. When the following instructions are observed, heavy paste materials can be pumped directly from
their original 5 gallon drumwithout air inclusion, or excessive
waste. The follower plate creates an air tight seal as well as
clean-wiping action in its progressive downward movement
into the drum.
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS / INITIAL SETUP PROCEDURE
WARNING
lift.
TO RAISE LIFT, (THE FIRST TIME):
Take note of the pump / drum clearance above. Be cer-
1.
tain the lift is clear of any objects above the unit.
Adjust (Turn Needle Valve Knob Counter-Clockwise) air
2.
pressure to lift. Connect the air supply (160 PSI MAX) to
the air inlet.
Raise the lift high enough to clear the height of the
3.
drum. Stop the lift upward travel by adjusting (TurnNeedle Valve Clockwise until tight.) Needle Valve.
STAND CLEAR.When raising or lowering the
AIR CONTROLS
OFF
FOLLOWER PLATE
AIR SUPPLY VALVE
ON
Figure 2
WARNING
REFER TO THE PUMP MANUAL FOR ADDITIONAL OPERATING AND SAFETY PRECAUTIONS AND
OTHER IMPORTANT INFORMATION.
REFER TO PAGE 3:
Once lift assembly andpumpare in the “UP” position,
1.
place and center an opened 5 gallon drum of material on
the lift base. Use the stops on the base to center 5 gallon
drum. Tighten thumb screw to secure drum.
Lubricate lower follower wiper plate seal with any type
2.
grease. (silicone, vaseline, gear, etc.) This ensures a
smooth fit into the pail as well as prevents curing type
compounds from bonding to seal.
Check vent plug on follower plate to be sure it easily
3.
threads in and out. It is recommended to lubricate the
threads of the plug to help prevent possible set up of
compound at this point. See 65184X-X Operator’s Manual.
OPERATING INSTRUCTIONS / INITIAL SETUP PROCEDURE
WARNING
PINCH HAZARD. Follower can descend
quickly causing injury. Keep hands clear when aligning with container.
NOTE: Be certain the Follower Plate vent plug has been
removed so that the air trapped between the follower
and the material is allowed to escape from this vent.
Captured air between the follower plate and drum will
escape.
NOTE: The lift may hesitate momentarily before starting
downward, the air pressure inside the post air chamber
must decrease before it will begin to descend.
1.
Disconnect air line from the lift air inlet. Adjust (Turn
Needle Valve Knob Counter-Clockwise) Needle Valve to
Lower the pump end into drum.
2.
Replace the vent plug once the material begins to ooze
from the vent opening.
3.
Adjust (Turn pump air regulator knob Counter-Clockwise
to prevent over pressurization of pump.) Knob on pump
air regulator.
4.
Connect air line to pump air regulator and adjust (Turn
pump air regulator Clockwise) air until pump begins to
cycle.
5.
Trigger gun to prime pump with material.
TO RAISE LIFT, (NORMAL OPERATION):
1.
Disconnect air line from pump air regulator and connect to lift air inlet. Adjust the Follower Plate Air Valve
pressure up to approximately 8 psig. DO NO OVERPRESSURIZE THE DRUM to avoid damage. NOTE: Air from this
valve will only passwhen the unit is being raised.
2.
Adjust (Turn Needle Valve Knob Counter-Clockwise) air
pressure on lift.
3.
Raise the lift high enough to clear the height of the
drum. Stop the lift upward travel adjusting needle valve
knob Counter-Clockwise.
TO CHANGE DRUM:
NOTE: The Needle Valve Knob should be turned Clockwise to
hold lift in the “UP” Position.
1.
Unsrew thumb screw and remove old 5 gallon drum.
2.
Place and center. a new drum into position. Remove
cover. Tighten thumb screw.
Page 2 of 4 CL0443X2XXXXXXXX (en)
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