Ingersoll-Rand AF1060-XX User Manual

WARNING
WARNING
AF1060 AF1060-01
CAUTION
INCLUDING: SERVICE KITS, TROUBLESHOOTING, PARTS LIST, DISASSEMBLY & REASSEMBLY.
RELEASED: REVISED:
(REV. 02)
10” AIR MOTORS
6” STROKE
Also covers 637489 service kits
READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
THIS MANUAL COVERS THE FOLLOWING MODELS
MODEL
AF1060 AF1060-01
SERVICE KITS
Use only genuine ARO® replacement parts to assure com-
patible pressure rating and longest service life. 637489 for general repair of all air motors.
GENERAL DESCRIPTION
DO NOT EXCEED MAXIMUM OPERATING
PRESSURE AS INDICATED ON PUMP MODEL PLATE.
REFER TO GENERAL INFORMATION SHEET FOR ADDITIONAL SAFETY PRECAUTIONS AND IMPOR­TANT INFORMATION.
This manual only covers the air motor section. It is one of
four documents which support an ARO pump. Replace­ment copies of these forms are available upon request.
Pump Model Operator’s Manual.
General Information for Air Operated or Hydraulically
Operated Pumps.
Lower Pump End Operator’s Manual.
Air or Hydraulic Motor Operator’s Manual.
The 10” air motor is a general purpose power unit and
is used with many 2-ball and chop check pumps. It uti­lizes tie rod type construction for easy breakdown and it connects to the various lower ends via tie rods for easy operation. Consult pump model operator’s manual for specic instructions.
MODEL DESCRIPTION CHART
A F 10 X X – XX
Air Motor Diameter
10 - 10”
OPERATING AND SAFETY PRECAUTIONS
DO NOT EXCEED MAXIMUM AIR INLET PRESSURE OF
90 P.S.I. (6.2 BAR) OR 75 CYCLES PER MINUTE.
High pressure equipment – Always dis­connect air supply and relieve material pressure be­fore attempting to service. A ground lug is located on the air motor. This ground
lug allows proper grounding of the pump.
[A] = Aluminum [D] = Acetal [B] = Buna Nitrile [PP] = Polypropylene [Br] = Brass [SS] = Stainless Steel [Bz] = Bronze [Ef] = Epoxy - Fiberglass Filament Reinforced [C] = Carbon Steel [CK] = Ceramic
DISASSEMBLY OF AIR MOTOR
Figure 1
MATERIAL CODE
8-16-10 8-10-12
Stroke Length
6 - 6”
Air Motor Base/Rod Combination
0 - Divorced pump base with quick coupled rod connection. (See Figure 3)
Air Motor Options
01 – Integrated On/O Valve and Regulator
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276  FAX (800) 892-6276
www.ingersollrandproducts.com
© 2012 CCN 15331408
NOTE: All threads are right hand.
Force the piston assembly up by pushing the (115) rod
1. toward the top of the air motor. Remove the (155) muffler/(201) muffler assembly for
2. ease of disassembly. Remove the four (138) socket head screws from the (140)
3. head manifold and the one (138) socket head screw form the (122) head plate. Remove the (140) head manifold by pulling up and outward to remove from tubes (114) and (137). Remove (141) major gasket from the (140) head manifold.
4.
(continued on page 3)
PARTS LIST / AF1060-XX
Item Description (Qty) Part No. [Mtl]
101 Base & Bearing (1) 66652 [A] 109 Nut 111 O-Ring
(1/2” - 20)
(1/8” X 9 3/4” o.d.)
(8) Y11-8-C [C]
(2) Y325-272 [B] 112 Cylinder (1) 96940 [Ef] 113 O-Ring
(1/16” X 1 1/4” o.d.)
(4) Y325-24 [B] 114 Tube (1) 96872 [C]
*115 Rod (1) [SS]
116 O-Ring
(1/4” X 10” o.d.)
(1) Y325-448 [B]
*117 Piston (1) [A] *119 Bushing (1) [C]
*120 Trip Rod Assembly (1) [A]
Bolt
121
Head Plate
122 123 O-Ring
124 O-Ring
(1/2” - 20 x 10 1/4”)
(3/32” X 1/2” o.d.)
(1/16” X 2” o.d.)
94046-1
(8)
96862
(1)
(1) Y325-109 [B]
(1) Y325-32 [B]
[C] [A]
125 Cap (1) 96897 [D] 126 Sleeve (1) 96901 [Br] 127 Ground Lug (1) 96878 [Bz]
128 O-Ring
129 Snap Ring
(1/16” X 1 11/16” o.d.)
(1.180” o.d.)
(1) 96917 [B]
(1) Y147-7 [C] 130 Washer (1) 96894 [C] 131 Pin (1) 96895 [C] 132 Driver (1) 96868 [C] 133 U-Cup
(3/16” X 1 1/2” o.d.)
(1) 96908 [B]
134 Spool (1) 96875 [A]
135 Vent Bushing (1) 96896 [D]
136 U-Cup
(5/32” X 1 3/8” o.d.)
(1) 96907 [B] 137 Tube (1) 96871 [C] 138 Socket Head Screw
(5/16”-18 X 1”)
(9) Y99-52 [C]
140 Head Manifold (1) 96857 [A]
141 Major Gasket (1) 96900 [B]
142 Valve Plate (1) 96884 [CK] 143 D-Valve (1) 96889 [D] 144 Valve Housing (1) 96866 [A]
145 Socket Head Screw
(5/16”-18 X 4 1/2”)
(2) Y99-516 [C] 146 Pilot Insert (1) 96882 [D] 147 Pilot Valve Plate (1) 96883 [CK] 148 Pilot Gasket (1) 96899 [B]
149 Vent Plug (1) 96906 [D] 150 Pilot Cover (1) 96865 [A] 152 U-Cup (1) Y186-24 [B]
153 Washer (1) 92216 [Br] 154 Snap Ring (1) Y147-237 [C] 155 Muer (1) 96916 [C] 201 Muer Kit
202
Regulator / Shut-O
Piston Assembly
*203
119 and 120)
Lubriplate FML-2 Grease Packet
Items included in Service Kit (637489).
(Optional, See Fig. 4)
(Optional, See Fig. 4)
(includes items 115, 117,
(1) 67445-4 [C]
(1/4 oz.)
(2) 94276
67442
67498
For simplication of ordering and stocking, the Universal Service Kit contains service parts that can be used for every size of air mo­tor. When repairing the motor, use only the parts that are needed for that specic motor. Extra service parts from the kit will remain after repair of the air motor.
TORQUE REQUIREMENTS
NOTE: DO NOT OVERTIGHTEN FASTENERS.
Tighten (109 & 121) to 10-15 ft-lbs (13.6-20.3 Nm)
Tighten (138 & 145) to 50-60 in-lbs (5.6-6.8 Nm)
LUBRICATION / SEALANTS
NOTE: Lubricate with Grease (ARO p/n 94276).
138
150
147
121
*203
Not User
Serviceable
Figure 2
132
109
122
148
112
111
101
130
111
116
117
136
146
128
126
124
123
119
115
154
152
134
120
149
135
131
145
144
138
133
129
125
127
153
143
142
155
141
113
137
113
TORQUE SEQUENCE
7
2
4
138
140
113
114
113
5
3
1
86
Page 2 of 4 AF1060-XX (en)
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