Ingersoll-Rand 132 User Manual
03528072
Form P6374
Edition 6
September, 2001
OPERATION AND MAINTENANCE MANUAL FOR
MODEL 132 SUPER DUTY AIR HAMMER
Model 132 Super Duty Air Hammer is designed for front end work, heavy exhaust work,
riveting, king pin removal, bushing driving and bolt shearing.
Ingersoll--Rand is not responsible for customer modification of tools for applications on which
Ingersoll--Rand was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
• Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).
• For safety, top performance, and maximum durability
of parts, operate this tool at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet with 5/16” (8 mm)
inside diameter air supply hose.
• Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool, or before performing any
maintenance on this tool.
• Do not use damaged, frayed or deteriorated air hoses
and fittings.
• Be sure all hoses and fittings are the correct size and
are tightly secured. See Dwg. TPD905--1 for a typical
piping arrangement.
• Keep clear of whipping air hoses. Shut off the
compressed air before approaching a whipping air
hose.
• Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
• Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
• Do not remove any labels. Replace any damaged label.
USING THE TOOL
• Always wear eye protection when operating or
performing maintenance on this tool.
• Always wear hearing protection when operating this
tool.
• Keep hands, loose clothing, long hair and jewelry
away from rotating end of tool.
• Keep body stance balanced and firm. Do not overreach
when operating this tool. Anticipate and be alert for
sudden changes in motion, reaction torques, or forces
during start--up and operation.
• Tool shaft may continue to impact briefly after
throttle is released.
• Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may be
harmful to your hands and arms. Stop using any tool
if discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
• Use accessories recommended by Ingersoll--Rand.
• Never operate a Percussion Tool unless an accessory
is properly installed and the tool is held firmly against
the work.
• Always use a retainer in addition to proper barriers
to protect persons in surrounding or lower areas from
possible ejected accessories.
• This tool is not designed for working in explosive
atmospheres.
• This tool is not insulated against electric shock.
• Prevent exposure and breathing of harmful dust and
particles created by power tool use:
Some dust created by power sanding, sawing,
grinding, drilling and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
-- lead from lead based paints,
-- crystalline silica from bricks and cement and
other masonry products, and
-- arsenic and chromium from chemically
treated lumber .
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.
The useof other than genuine Ingersoll--Rand replacement parts may result insafety hazards, decreased tool performance,and
increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll--Rand Authorized Servicenter.
Refer All Communications to the Nearest
Ingersoll--Rand Office or Distributor.
Ingersoll--Rand Company 2001
PrintedinU.S.A.
WARNING SYMBOL IDENTIFICATION
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
WARNING
Always wear eye protection
when operating or performing maintenance on this tool.
WARNING
Air powered tools can vibrate
in use. V ibration, repetiti ve
motions or uncomfortable
positions may be harmful to
your hands and arms. Stop
using any tool if discomfort,
tingling feeling or pain occurs.
Seek medical advice before resuming use.
90 psig
(6.2bar/620kPa)
WARNING
Keep body stance balanced
and firm. Do not overreach
when operating this tool.
PERCUSSIVE TOOL SPECIFIC WARNINGS
• When wearing gloves and operating models with
inside trigger, always be sure that the gloves will not
prevent the trigger from being released.
• Wear safety shoes, hard hat, safety goggles, gloves,
dustmask and any other appropriate protective
clothing while operating the tool.
• Do not indulge in horseplay. Distraction can cause
accidents.
• Keep hands and fingers away from the throttle lever
until it is time to operate the tool.
• Never rest the tool or chisel on your foot.
• Never point the tool at anyone.
• Compressed air is dangerous. Never point an air hose
at yourself or co--workers.
• Never blow clothes free of dust with compressed air.
• Be sure all hose connections are tight. A loose hose
not only leaks but can come completely off the tool
and while whipping under pressure, can injure the
operator and others in the area. Attach safety cables
to all hoses to prevent injury in case a hose is
accidentally broken.
• Never disconnect a pressurized air hose. Always turn
off the air supply and bleed the tool before
disconnecting a hose.
WARNING
Always wear hearing
protection when operating
this tool.
WARNING
Do not carry the tool by the
hose.
WARNING
Operate at 90 psig (6.2 bar/
620 kPa) Maximum air pressure.
• The operator must keep limbs and body clear of the
chisel. I f a chisel breaks, the tool with the broken
chisel projecting from the tool will suddenly surge
forward.
• Do not ride the tool with one leg over the handle.
Injury can result if the chisel breaks while riding the
tool.
• Know what is underneath the material being worked.
Be alert for hidden water, gas, sewer, telephone or
electric lines.
• Use only proper cleaning solvents to clean parts. Use
only cleaning solvents which meet current safety and
health standards. Use cleaning solvents in a well
ventilated area.
• Do not flush the tool or clean any parts with diesel
fuel. Diesel fuel residue will ignite in the tool when
the tool is operated, causing damage to internal parts.
When using models with outside triggers or throttle
levers, take care when setting the tool down to prevent
accidental operation.
• Do not operate the tool with broken or damaged
parts.
• Never start the tool when it is lying on the ground.
WARNING
Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool,
or before performing any
maintenance on this tool.
WARNING
Do not use damaged, frayed
or deteriorated air hoses
and fittings.
2
PLACING TOOL IN SERVICE
LUBRICATION
Ingersoll--Rand No. 10
Always use an air line lubricator with these tools.
We recommend the following Filter--Lubricator-- Regulator
Unit:
F o r U S A -- N o . C 0 8 -- 0 2 -- F K G 0 -- 2 8
Before operating the tool and after each two to three
hours of operation, unless an air line lubricator is used,
detach the air hose and inject several drops of
Ingersoll--Rand No. 10 Oil into the air inlet.
When the tool is to be idle for a period exceeding 24
hours, lubricate it in the regular manner and operate it for
5 seconds. This will coat the internal parts with oil and
prevent rusting while the tool is idle.
Never use a heavy oil or oil that forms a gum.
If the action of the tool becomes sluggish, in a well
ventilated area, remove the air hose, pour about one
teaspoonful of a clean, suitable cleaning solution into the
air inlet and operate the tool for not more than thirty
seconds. Immediately, follow t his treatment with an
injection of Ingersoll--Rand No. 10 Oil.
MAIN LINES 3 TIMES
AIR TOOL INLET SIZE
TO
AIR
SYSTEM
TO
AIR
TOOL
LUBRICATOR
REGULATOR
BRANCH LINE 2 TIMES
AIR TOOL INLET SIZE
DRAIN REGULARLY
FILTER
COMPRESSOR
(Dwg. TPD905--1)
HOW TO ORDER AN AIR HAMMER
PISTOL GRIP WITH TRIGGER THROTTLE
Piston Stroke
Model Impacts/min. in mm
132 1 725 4 101
3
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