Infiniti Q45 2005 User Manual

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Edition: May 2004 Revision: March 2005
Publication No. SM5E-1F50U1
QUICK REFERENCE INDEX
GENERAL INFORMATION
B ENGINE
C TRANSMISSION/
TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION
F BRAKES
G STEERING
H RESTRAINTS
I BODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE M INDEX
GI
General Information
EM
Engine Mechanical
LU
Engine Lubrication System
CO
Engine Cooling System
EC
Engine Control System
FL
Fuel System
EX
Exhaust System
ACC
Accelerator Control System
AT
Automatic Transmission
PR
Propeller Shaft
RFD
Rear Final Drive
FAX
Front Axle
RAX
Rear Axle
FSU
Front Suspension
RSU
Rear Suspension
WT
Road Wheels & Tires
SCS
Suspension Control System
BR
Brake System
PB
Parking Brake System
BRC
Brake Control System
PS
Power Steering System
STC
Steering Control System
SB
Seat Belts
SRS
Supplemental Restraint System (SRS)
BL
Body, Lock & Security System
GW
Glasses, Window System & Mir­rors
RF
Roof
EI
Exterior & Interior
IP
Instrument Panel
SE
Seat
ATC
Automatic Air Conditioner
SC
Starting & Charging System
LT
Lighting System
DI
Driver Information System
WW
Wiper, Washer & Horn
LAN
LAN System
AV
Audio, Visual,Navigation & Tele­phone System
ACS
Auto Cruise Control System
PG
Power Supply, Ground & Circuit Ele­ments
MA
Maintenance
IDX
Alphabetical Index
A B C D
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All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any me ans, ele ctronic , me cha nic al, rec ordin g or oth erwise, wit hout th e prior written permission of Nissan Motor Company Ltd., Tokyo, Japan.
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This manual contains maintenance and repair procedure for the 2005 INFINITI Q45.
In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifi­cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service
method selected.
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PLEASE HELP MAKE THIS SERVICE MANUAL BETTER!
INFINITI
Your comments are important to INFINITI and will help us to improve our Service Manuals.
Use this form to report any issues or comments you may have regarding our Service Manuals.
Please print this form and type or write your comments below. Mail or fax to:
SERVICE MANUAL: Model: Year:
PUBLICATION NO. (Refer to Quick Reference Index ):
Please describe any Service Manual issues or problems in detail:
Page number(s)
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Nissan North America, Inc. Technical Service Information 39001 Sunrise Drive, P.O. Box 9200 Farmington Hills, MI USA 48331 FAX: (248) 488-3910
Note: Please include a copy of each page, marked with your comments.
Are the trouble diagnosis procedures logical and easy to use? (circle your answer) YES NO
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Please describe the issue or problem in detail:
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DATE: YOUR NAME: POSITION:
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CITY: STATE/PROV./COUNTRY: ZIP/POSTAL CODE:
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INCH TO METRIC CONVERSION TABLE
(Rounded-off for automotive use)
inches mm inches mm
.100 2.54 .610 15.49 .110 2.79 .620 15.75 .120 3.05 .630 16.00 .130 3.30 .640 16.26 .140 3.56 .650 16.51 .150 3.81 .660 16.76 .160 4.06 .670 17.02 .170 4.32 .680 17.27 .180 4.57 .690 17.53 .190 4.83 .700 17.78 .200 5.08 .710 18.03 .210 5.33 .720 18.29 .220 5.59 .730 18.54 .230 5.84 .740 18.80 .240 6.10 .750 19.05 .250 6.35 .760 19.30 .260 6.60 .770 19.56 .270 6.86 .780 19.81 .280 7.11 .790 20.07 .290 7.37 .800 20.32 .300 7.62 .810 20.57 .310 7.87 .820 20.83 .320 8.13 .830 21.08 .330 8.38 .840 21.34 .340 8.64 .850 21.59 .350 8.89 .860 21.84 .360 9.14 .870 22.10 .370 9.40 .880 22.35 .380 9.65 .890 22.61 .390 9.91 .900 22.86 .400 10.16 .910 23.11 .410 10.41 .920 23.37 .420 10.67 .930 23.62 .430 10.92 .940 23.88 .440 11.18 .950 24.13 .450 11.43 .960 24.38 .460 11.68 .970 24.64 .470 11.94 .980 24.89 .480 12.19 .990 25.15 .490 12.45 1.000 25.40 .500 12.70 2.000 50.80 .510 12.95 3.000 76.20 .520 13.21 4.000 101.60 .530 13.46 5.000 127.00 .540 13.72 6.000 152.40 .550 13.97 7.000 177.80 .560 14.22 8.000 203.20 .570 14.48 9.000 228.60 .580 14.73 10.000 254.00 .590 14.99 20.000 508.00 .600 15.24
METRIC TO INCH CONVERSION TABLE
(Rounded-off for automotive use)
mm inches mm inches
1 .0394 51 2.008 2 .079 52 2.047 3 .118 53 2.087 4 .157 54 2.126 5 .197 55 2.165 6 .236 56 2.205 7 .276 57 2.244 8 .315 58 2.283
9 .354 59 2.323 10 .394 60 2.362 11 .433 61 2.402 12 .472 62 2.441 13 .512 63 2.480 14 .551 64 2.520 15 .591 65 2.559 16 .630 66 2.598 17 .669 67 2.638 18 .709 68 2.677 19 .748 69 2.717 20 .787 70 2.756 21 .827 71 2.795 22 .866 72 2.835 23 .906 73 2.874 24 .945 74 2.913 25 .984 75 2.953 26 1.024 76 2.992 27 1.063 77 3.031 28 1.102 78 3.071 29 1.142 79 3.110 30 1.181 80 3.150 31 1.220 81 3.189 32 1.260 82 3.228 33 1.299 83 3.268 34 1.339 84 3.307 35 1.378 85 3.346 36 1.417 86 3.386 37 1.457 87 3.425 38 1.496 88 3.465 39 1.535 89 3.504 40 1.575 90 3.543 41 1.614 91 3.583 42 1.654 92 3.622 43 1.693 93 3.661 44 1.732 94 3.701 45 1.772 95 3.740 46 1.811 96 3.780 47 1.850 97 3.819 48 1.890 98 3.858 49 1.929 99 3.898 50 1.969 100 3.937
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QUICK REFERENCE CHART Q45
2005
QUICK REFERENCE CHART Q45 PFP:00000
ENGINE TUNE-UP DATA (VK45DE) ELS0003W
Engine model VK45DE Firing order 1-8-7-3-6-5-4-2 Idle speed
A/T (In “P” or “N” position) rpm Ignition ti ming
(BTDC at idle speed) CO% at idle 0.7 - 9.9 % and engine runs smoothly Tensions of drive belts Auto adjustment by auto tensioner Radiater cap relief pressure
Standard
Cooling system leakage testing pressure
Compression pressure
Standard Minimum 1,130 (11.5, 164)/300
Spark plug Standard type PLFR5A - 11
kPa (kg/cm
kPa (kg/cm
kPa (kg/cm
Hot type PLFR4A - 11 Cold type PLFR6A - 11
2
, psi)
2
, psi)
2
, psi)/rpm
650±50
12°±5°
78-98 (0.8-1.0 , 11-14 )
157(1.6, 23)
1,320 (13.5, 191) /300
FRONT WHEEL ALIGNMENT (Unladen* ) ELS0003X
Camber Minimum – 1° 30 (– 1.50°)
Nominal – 0° 45 (– 0.75°) Degree minute Maximum 0° 00 (0.00°) (Decimal degree) Left and right difference 45 (0.75°) or less
Caster Minimum 5° 25 (5.42°)
Nominal 6° 10 (6.17°) Degree minute Maximum 6° 55 (6.92°) (Decimal degree) Left and right difference 45 (0.75°) or less
Kingpin inclination Minimum 13° 15 (13.25°)
Degree minute Nominal 14° 00 (14.00°) (Decimal degree) Maximum 14° 45 (14.75°)
Total toe-in
Nominal 1 (0.04)Distance (A – B)
mm (in)
Angle (left plus right) Minimum 0 (0°)
Degree minute Nominal 3 (0.05°) (Decimal degree) Maximum 6 (0.10°)
Wheel turning angle (Full turn) Minimum 39° 45 ( 39. 75°)
Inside Degree minute Nominal 42° 45 (42. 75°)
(Decimal degree) Maximum 43° 45 (43.75°)
Outside Degree minute
(Decimal degree)
* : Fuel radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Nominal 33° 50 (33.83°)
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QUICK REFERENCE CHART Q45
2005
REAR WHEEL ALIGNMENT (Unladen*)
Tire 17 inch 18 inch Camber
Degree minute (Decimal degree)
Total toe-in Distance
(A–B)
mm (in) Maximum 3.6 (0.142) 4.0 (0.157)
Angle (left plus right) Minimum – 5′ (0.08°)– 4′ (0.07°)
Degree minute (Decimal degree)
* : Fuel, radiator coolant and oil full. Spare tire, jack, hand tools and mats in designated positions.
Minimum – 0° 55 (– 0.92°)– 1° 05′ (– 1.08°) Nominal – 0° 25 (– 0.42°)– 0° 35′ (– 0.58°) Maximum 0° 05 (0.08°)– 0° 05′ (–0.08°) Left and right difference 45(0.75) or less Minimum – 2.0 (– 0.079) – 1.6 (– 0.063) Nominal 0.8 (0.031) 1.2 (0.047)
Nominal 2 (0.03°)3′ (0.05°) Maximum 9 (0.15°)10′ (0.17°)
ELS0003Y
BRAKE ELS0003Z
Unit : mm ( in )
Front brake
Pad wear limit 2.0 (0.079) Rotor repair limit 26.0 (1.02)
Rear brake
Pad wear limit 2.0 (0.079)
Rotor repair limit 14.0 (0.551) Pedal free height 192.4 - 202.4 (7.57 - 7.97) Pedal depressed height* 90 (3.54) or more
* : Under force of 490 N(50 kg, 110 lb) with engine running.
REFILL CAPACITIES ELS00040
UNIT Liter US measure Fuel tank 80 21 - 1/8 gal Coolant (W i th reservoir tank) 10.3 10 - 7/8 qt
Drain and refill
Engine*
Dry engine (overhall) 6.7 7 - 1/8 qt Transmission A/T 10.3 10 - 7/8 qt Differential carrier 1.4 3 pt Power steering system 1.0 1 - 1/8 qt
Air conditioning system
* : For further details, see “Changing Engine Oil” in MA section.
Compressor oil 0.18 6.0 fl oz
Refrigerant 0.60 kg 1.32 lb
With oil filter change 5.6 5 - 7/8 qt Without oil filter change 5.0 5 - 1/4 qt
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GENERAL INFORMA TION
A GENERAL INFORMATION
GI
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SECTION GI
CONTENTS
PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NVIS/IVIS (NISSAN/INFINITI VEHICLE IMMOBILIZER SYSTEM - NATS) (If
Equipped) ................. ................................................ 3
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precaution s for Fuel (Unle aded Premium Gasoline
Required) ................................................................. 5
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 6
HOSE REMOVAL AND INSTALLATION ............... 6
HOSE CLAMPING ................................................ 6
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
ENVIRONMENTAL PROTECTION PRECAU-
TIONS ................................................................... 7
Precautions for Air Conditioning ............................... 7
HOW TO USE THIS MANUAL ................................... 8
Description ............................................................... 8
Terms ....................................................................... 8
Units ......................................................................... 8
Contents ...................................... ............................. 8
Components ................................ ............................. 9
SYMBOLS ................... .......................................... 9
How to Follow Trouble Diagnoses .......................... 10
DESCRIPTION ................................ .................... 10
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................... 10
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ........................................11
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ................. ....... ....... 12
How to Read Wiring Diagrams ............................... 14
CONNECTOR SYMBOLS ................................... 14
SAMPLE/WIRING DIAGRAM - EXAMPL - ......... 15
GENERAL INFORMATION
DESCRIPTION ............................ ........................16
Abbreviations ........ ................................. ................. 22
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT .............................. ........................................... 23
How to Check Terminal ........................................... 23
CONNECTOR AND TERMINAL PIN KIT ............23
HOW TO PROBE CONNECTORS ......................23
How to Perform Efficient Diagnosis for an Electrical
Incident ........................ ...........................................26
WORK FLOW ......................................................26
INCIDENT SIMULATION TESTS ........................26
CIRCUIT INSPECTION .......................................29
Control Units and Electrical Parts ...........................34
PRECAUTIONS .................................................. 34
CONSULT-II CHECKING SYSTEM .......................... 36
Description ................... ...... ....... ...... ........................ 36
Function and System Application ........................... 36
Nickel Metal Hydride Battery Replacement ............36
Checking Equipment ..............................................37
CONSULT-II Start Procedure ................. ...... ....... .... 37
CONSULT-II Data Link Connector (DLC) Circuit ....38
INSPECTION PROCEDURE .............................. 39
LIFTING POINT .........................................................40
Special Service Tools .............................................40
Garage Jack and Safety Stand ...............................40
2-pole Lift ................................................................41
Board-on Lift ...........................................................42
TOW TRUCK TOWING .............................................43
Tow Truck Towing ...................................................43
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 44
TIGHTENING TORQUE OF STANDARD BOLTS ....45
Tightening Torque Table ......................................... 45
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................... 46
Recommended Chemical Products and Sealants ...46
IDENTIFICATION INFORMATION ............................47
Model Variation .......................................................47
IDENTIFICATION NUMBER ................................ 47
IDENTIFICATION PLATE .................................... 48
ENGINE SERIAL NUMBER ................................48
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AUTOMA TIC TRANSMISSION NUMBER ...........48
Dimensions ............... ..............................................49
Wheels & Tires .......................................................49
TERMINOLOGY ........................................................50
SAE J1930 Terminology List ...................................50
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PRECAUTIONS
PRECAUTIONS PFP:00001
Description EAS0019D
Observe the following precautions to ensure safe and proper servicing. Thes e precautions are not described in each individual section.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
The Supplemental Rest raint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, us ed along with a front seat belt, helps to redu ce th e risk or se verit y of i njury to the driv er and front passenge r for ce rtain types of collision. This sys tem includes seat belt switch inputs and dual s tage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Man­ual.
WARNING:
To avoid rendering the SRS inopera tive, which c ould increa se the risk of perso nal injury or dea th
in the event of a collision which would result in air bag inflation, all maintenance must be per­formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, inc luding incorrect removal and installation of the SRS, can lead to per-
sonal injury ca use d by unintentional ac tiv atio n o f the system. For remo va l of Spiral Cable and Air Bag Module, see the SRS section.
Do not use electrical test equ ipment o n any circu it related to the SRS unless in structed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.
EAS0019E
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Precautions for NVIS/IVIS (NISSAN/INFINITI VEHICLE IMMOBILIZER SYSTEM ­NATS) (If Equipped)
NVIS/IVIS (N ATS) will immob il iz e th e e ng ine if s ome on e tri es t o s t ar t it wit h ou t t he r e gi ste re d ke y o f NVI S /IV I S (NATS). Both of the originally supplied ignition key IDs have been NVIS/IVIS (NATS) registered. The security indic ator i s lo cated on the in strum ent panel. T he in di cato r blin ks wh en th e im mobi lizer sys tem i s functioning. Therefore, NVIS/IVIS (NATS) warns outsi ders that the ve hicle is equipped with the anti -theft system .
When NVIS/IVIS (NATS) detects trouble, the security i ndicator lamp lights up while ignition switch is in
"ON" position. This lighting up indicates that the anti-theft is not functioning, so prompt service is required.
When servicin g NVIS/IVIS (NATS) (trouble diag noses, syst em initializatio n and addition al registration of
other NVIS/IVIS (NATS) ignition key IDs), CONSULT-II hardware and CONSULT-II NVIS/IVIS (NATS) software is necessary. Regarding the procedures of NVI S/IVIS (NATS) initialization and NVIS/I VIS (NATS) ignition key ID re gis­tration, refer to CONSULT-II operation manual, NVIS/IVIS (NATS).
Therefore, CONSULT-II NVIS/IVIS (NAT S) software (pro gram card an d operatio n manual) m ust be kept strictly confidential to maintain the integrity of the anti-theft function.
When servicin g NVIS/IVIS (NATS) (trouble diag noses, syst em initializatio n and addition al registration of
other NVIS/IVIS (NATS) ignition key IDs), it may be necessary to re-register original key identification. Therefore, be sure to receive all keys from vehicle owner. A maximum of four or five key IDs can be regis­tered into NVIS/IVIS (NATS).
When failing to start the engine first time using the key of NVIS/IVIS (NATS), start as follows.
1. Leave the ignition key in "ON" position for approximately 5 seconds.
2. Turn ignition key to "OFF" or "LOCK" position and wait approximately 5 seconds.
3. Repeat step 1 and 2 again.
4. Restart the engine while keeping the key separate from any others on key-chain.
EAS0019F
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PRECAUTIONS
General Precautions EAS0019G
Do not ope rate t he en gine f or an exte nded perio d of t ime wi thou t
proper exhaust ventilation. Keep the work area well ventilated and free of any inflammable materials. Special care should be taken when handling any inflammable or pois onous materials, suc h as gasoline, refrig er­ant gas, etc. When working in a pit or other enclosed area, be sure to properly ventila te the area before working with haza rd­ous materials. Do not smoke while working on the vehicle.
SGI285
Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheel s to prevent the vehicle from movin g. After jacking up the vehicle, support the vehicle weight with safety stands at the points designat ed for proper lifting be fore working on the vehicle. These operations should be done on a level surface.
When removing a heavy component such as the en gin e or tra n-
saxle/transmiss io n, be care fu l not to los e yo ur ba la nc e an d dro p them. Also, do not allow them to strike adjacent parts, especially the brake tubes and master cylinder.
SGI231
Before starting repairs which do not require battery power:
Turn off ignition switch. Disconnect the negative battery terminal.
If the battery termin als are disconnected, recorded memory of
radio and eac h control unit i s erased.
SEF289H
To prevent serious burns:
Avoid contact with hot metal parts. Do not remove the radiator cap when the engine is hot.
Dispose of drained oil or the solvent us ed for cleaning parts in
an appropriate manner.
Do not attempt to top off the fuel tank aft er th e f ue l pu m p n ozzl e
shuts off automatically. Continued refueling may cause fuel overflow, resulting in fuel spray and poss ibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
SGI233
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual .
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PRECAUTIONS
Use approved bonding agent, sealants or their equivalents when required.
Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser­vice repairs.
When repairing the fu el, oil, wate r, vacuum or exhaust sys tems,
check all affected lines for leaks.
GI
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Before servici ng the vehicle:
Protect fenders, u pholstery and carp eting with appropriat e cov­ers. Take caution that keys, buckles or buttons do not scratch paint.
SGI234
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly d isconnect the harness connectors which are related to the engine control system and TCM (transmission control module) system. The connectors should be disconnected only when working according to the WORK FLOW of TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way Catalyst EAS0019H
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To prevent this, follow the ins tru cti on s.
Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst .
When checki ng for ignition spark or m easuring engine com pression, make tests q uickly and only whe n
necessary.
Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to
the catalyst.
Do not place the vehicle on flammable ma terial. Keep flamm able material off the exha ust pipe and the thre e way catalyst.
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Precaution s for Fuel (Unleaded Premium Gasoline Required) EAS001 9I
Use unleaded pr emi um ga soline with an oct a ne rat ing of at l east 91 AKI ( Anti -Kno ck Ind ex) nu mber (Resea rch octane number 96).
If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 87 AKI number (Research octane number 91) can be used, bu t only under th e following precautions:
have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium
gasoline as soon as possible.
avoid full throttle drivin g and abrupt acceleration.
However, for maximum vehicle performanc e, the use of unleaded prem ium gasoline is recommended.
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Using a fuel other than that specified cou ld adversel y affect the emis sion control de vices and systems, and could also affect the warranty coverage validi ty.
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PRECAUTIONS
Precautions for Multiport Fuel Injection System or Engine Control System EAS0019J
Before connecting or disconnecting any harness co nnector for
the multiport fuel injection system or ECM: Turn ignition switch to “OFF” position. Disconnect negative batt ery terminal. Otherwise, there may be damage to ECM.
Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
Be careful not to jar components such as ECM and mass air
flow sensor.
SGI787
Precautions for Hoses EAS0019K
HOSE REMOVAL AND INSTALLATION
To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
To reinstall the rubber ho se securely, make sure that hose inser-
tion length and orientation is correct. (If tube is equipped with hose stopper, insert rubber hose into tube until it butts up against hose stopper.)
HOSE CLAMPING
If old rubber hose is re-used, install hose clamp in its original
position (at the ind entation whe re the ol d clamp wa s). If ther e is a trace of tube bulging left on the old rubber hose, align rubber hose at that position.
Discard old clamps; replace with new ones.
SMA019D
SMA020D
SMA021D
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PRECAUTIONS
After installing pl ate cla mps, apply fo rce to th em in th e directi on
of the arrow, tightening rubber hose equally all around.
SMA022D
Precautions for Engine Oils EAS0019L
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROT EC TION PRECAUTIONS
Avoid prolonged and repeated contact with oils, particularly used engine oils.
Wear protective clothing, including impervious gloves where practicable.
Do not put oily rags in pockets.
Avoid contaminating clothes, particularly underpants, with oil.
Heavily soil ed c l o thi ng a nd oil-impregnate d foo tw e ar s h ou ld not be worn. Ove r al ls m us t b e cleaned regu-
larly.
First aid treatment should be obtained immediately for open cuts and wounds.
Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
Wash with soap and water to ensu re all oil is removed (ski n clea nse rs a nd nail b rus hes will he lp) . Prepa-
rations containing la nolin replace the natural skin oils which have been re moved.
Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
If skin disorders develop, obtain medical advice without delay.
Where practical, degrease components prior to handling.
Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Dispose of used oil and used oil filters through authorized waste disposal contractors to licensed waste dis­posal sites, or to the waste oil reclamation trade. If in doubt, contact the local authority for advice on disposal facilities. It is illegal to pour used oil on to the ground, down sewers or drains, or into water sources. The regulations co nc ern in g pol lu tio n va ry between regions.
Precautions for Air Conditioning EAS0019M
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Use an approved refrig erant recov ery unit any time the air condi tioning syst em must be disc harged. Refe r to ATC section “HFC-134a (R-1 34a) Service Procedure”, “REFRIGERANT LIN ES” for specific instructio ns.
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HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL PFP:00008 Description EAS0019N
This volume expla ins “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag­noses”.
Terms EAS0019O
The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal
injury and/ or damage to som e part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value:Toleranc e at insp ec tion and adjustment. Limit value:The maximum or minimu m limit value that sh ould not be exceed ed at inspection an d adjust­ment.
Units EAS0019P
The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque.
“Example”
Range
Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Standard
Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)
Contents EAS0019Q
ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and
page you are searching for.
A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on th e firs t page. You can quickly find
the first page of each sec tion by matchi ng it to the section's black tab.
THE CONTENTS are listed on the first page of each section.
THE TITLE is indicated on the upper portion of each page and shows the part or system.
THE PAGE NUMBER of ea ch secti on con sists of t wo or t hree let ters wh ich de signat e the partic ular se c-
tion and a number (e.g. “BR-5”).
THE SMA LL ILLUST RATIONS show the important steps such as inspection, use of special tools, knacks
of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjus tment procedures for the complicated units such a s the automatic tran­saxle or transmission, etc. are presented in a step-by-step format where necessary.
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Components EAS0019R
THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques,
lubrication points, section number of the P ARTS CATALOG (e.g . SE C. 440) and oth er in form atio n neces - sary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG . Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration.
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1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover 1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease
Refer to GI section for additional symbol defi ni tions .
2: Rubber grease : Brake fluid
SYMBOLS
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How to Follow Trouble Diagnoses EAS0019S
DESCRIPTION
NOTICE:
Trouble diagnoses indi cate work proce dures req uired to diag nose proble ms effec tivel y. Observe the following instructions before diagnosing.
1. Befo re performing tro uble diagno ses, read t he “Preli minary Check”, th e “Symptom Chart” or the
“Work Flow”.
2. After repairs, re-chec k that the problem has be en com ple te ly eli min ate d.
3. Refe r to Component Parts and Harness Connector Loca tion for the Systems described in each
section for identification/location of components and harness connectors.
4. Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a sub-harness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identification of harness connectors.
5. When checking circuit continuity, ignition switch should be OFF.
6. Before checking voltage at connectors, check battery voltage.
7. After accomplishing the Diagnostic Procedures and Electrical Components Inspection, make sure
that all harness connectors are reconnected as they were.
HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES
SAIA0256E
1. Work and diagnos tic procedure Start to diagnose a problem using procedures indicated in enclosed test groups.
2. Questions and required results Questions and required results are indicated in bold type in test group. The meaning of are as follows:
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a. Battery voltage 11 - 14V or approximately 12V b. Voltage : Approxima tely 0V Less than 1V
3. Symbol used in illustration Symbols included in illustrations refer to measurements or procedures. Before diagnosing a problem, familiarize y ourself with ea ch symbol. R efer to "Connec tor Symbols" in GI Section a nd "KEY TO SYM­BOLS SIGNIFYING MEASUREMENTS OR PROCEDURES" below.
4. Action items Next action for ea ch te st gr o up is ind ic at e d base d on r es ult o f e ach qu es ti o n. Test group n umber i s sh own in the left upper portion of each test group.
HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION
There are two types of harness wire color and connector number indication.
TYPE 1: Harness Wire Color and Connector Number are Shown in Illustration
Letter designations next to test meter probe indicate harness
wire color.
Connector numbers in a single circle (e.g. M33) indicate har-
ness connectors.
Connector numbers in a double circle (e.g. F211) indicate com-
ponent connectors.
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TYPE 2: Harness Wire Color and Connector Number are Shown in Text
KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES
SGI144A
SAIA0750E
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How to Read Wiring Diagrams EAS0019T
CONNECTOR SYMBOLS
Most of connector symbols in wir ing diagrams are shown from the terminal side.
Connector symbols shown from the terminal side are enclosed
by a single line and followed by the direction mark.
Connector symbols shown from the harness side are enclosed
by a double line and followed by the direction mark.
Certain systems and components, especially those related to
OBD, may use a new style slide-locking type harness connector. For description and how to disconnect, refer to PG section, “Description”, “HARNESS CONNECTOR”.
Male and female terminals
Connector guides for male terminals are shown in black and female terminals in white in wiring diagrams.
SAIA0257E
SGI363
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SAMPLE/WIRING DIAGRAM - EXAMPL -
For detail, refer to following “DESCRIPTION”.
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HOW TO USE THIS MANUAL
DESCRIPTION
Num-
ber
1 Power condition
2 Fusible link
Fusible link/fuse loca-
3
tion
4Fuse
5 Current ra ting
6 Connectors
7 Optional splice 8 Splice
9 Page crossing
10 Common connector 11 Option abbreviation
12 Relay
13 Connectors
SGI942
Item Description
This shows the condition when the system receives battery positive voltage (can be oper-
ated).
The double line shows that this is a fusibl e link.
The open circle shows curren t flow in, and the shaded circl e show s current flow out.
This shows the location of the fusible l ink or fuse in the fusi ble link or fus e box. For ar ran ge-
ment, refer to PG section, POWER SUPPLY ROUTING.
The single line shows that this is a fuse.
The open circle shows curren t flow in, and the shaded circl e show s current flow out.
This shows the current rating of the fusi bl e link or fuse .
This shows that connector E3 is female and connector M1 is male.
The G/R wire is located in the 1A terminal of both connectors.
Terminal number with an alphabet (1A, 5B, etc.) indicates that the connector is SMJ connec-
tor. Refer to PG section, SMJ (SUPER MULTIPLE JUNCTION).
The open circle shows that the spli ce is optional depending on vehicle application.
The shaded circle shows that the splice is always on the vehicle.
This arrow shows that the circuit cont i nues to an adjacent page.
The A will match with the A on the preceding or next page.
The dotted lines between terminals show that these terminals are part of the same connector.
This shows that the circuit is optiona l dep ending on vehicle application.
This shows an internal representation of the relay. For details, refer to PG section, STAN-
DARDIZED RELAY.
This shows that the connector is connected to the body or a terminal with bolt or nut.
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Num-
ber
Item Description
14 Wire color
15 Option description
16 Switch
17 Assembly parts
18 Cell code
19 Current flow arrow
20 System branch
21 Page crossing
22 Shielded line
Component box in
23
wave line
24 Component name
25 Connector number
26 Ground (GND)
27 Ground (GND)
28 Connector views
29 Common component
30 Connector color
This shows a code for the color of the wire.
B = Black W = White R = Red G = Green L = Blue Y = Yellow LG = Light Green
BR = Brown OR or O = Orange P = Pink PU or V (Violet) = Purple GY or GR = Gray SB = Sky Blue CH = Dark Brown DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe color as shown below: Example: L/W = Blue with White Stripe
This shows a description of the option abb rev ia tion us ed on th e page.
This shows that continuity exists between te rmi nals 1 and 2 w hen t he sw itch is in the A posi-
tion. Continuity exists between terminals 1 and 3 when the switch is in the B positio n.
Connector terminal in comp onent shows that it is a harness incorporated assembly.
This identifies each page of the wiring diagram by section, system and wiring diagram page
number.
Arrow indicates electric current flow, especially where the direction of standard flow (vertically
downward or horizontally from left to right) is difficult to follow.
A double arrow “ ” shows that current can flow in either direction depe ndi ng on cir-
cuit operation.
This shows that the system branches to another system identified by cell code (section and
system).
This arrow shows that the circuit contin ues t o anot her page identified by cell code.
The C will match with the C on another page within the system other than the next or preced-
ing pages.
The line enclosed by broken line circle shows shield wire.
This shows that another part of the component is also show n on another page (indicated by
wave line) within the system.
This shows the name of a component .
This shows the connector number.
The letter shows which harness th e connector is located in.
Example: M : main harness. For detail and to locate the con nect or, refer to PG section "Main
Harness", “Harness Layout”. A coordina te grid is included for complex harnesses to aid in locating connectors.
The line spliced and grounded unde r wire color shows that ground line is spliced at the
grounded connector.
This shows the ground connection. For detailed ground distribution information, refer to
"Ground Distribution" in PG section.
This area shows the connector face s of the com ponents in the wiring diagram on the page.
Connectors enclosed in broken l in e show th at thes e connectors belong to the same compo-
nent.
This shows a code for the color of the connector. For code meaning, refer to wire color codes,
Number 14 of this chart.
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Fusible link and fuse
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box
32 Reference area
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This shows the arrangement of fusibl e link (s) and fu se( s) , use d for connector views of
"POWER SUPPLY ROUTING" in PG section. The open square shows current flow in, and the shaded square shows current flow out.
This shows that more information on the Super Multiple Junction (SMJ) and Joint Connectors
(J/C) exists on the PG section. Refer to "Reference Area" for details.
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Harness Indication
Letter designations next to test meter probe indicate harness
(connector) wire color.
Connector numbers in a sing le circ le M3 3 indic ate ha rness co n-
nectors.
Component Indication
Connector numbers in a double circle F211 indicate component connectors.
Switch Positions
Switches are shown in wiring diagrams as if the vehicle is in the “normal” condition. A vehicle is in the “normal” condition when:
ignition switch is “OFF”,
doors, hood and trunk lid/b ac k door are closed,
pedals are not depressed, and
parking brake is released.
AGI070
SGI860
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Detectable Lines and Non-Detectable Lines
In some wiring diagrams, two kind s of lin es , rep res en tin g w ire s, with different weight are used.
A line with regula r weight (wider line) represents a “detectable
line for DTC (Diagnostic Trouble Code)”. A “detectable line for DTC” is a circu it in which ECM can detect its malf unctions with the on board diagnostic system.
A line with less weight (thinner line) represents a “non-detect-
able line for DTC”. A “non-dete ctable line for DT C” is a circuit in which ECM cannot detect its malfunctions with the on board diagnostic system.
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Multiple Switch
The continuity of multiple switch is descri bed in two ways as shown below.
The switch ch art is used in schematic diagrams.
The switch diagram is used in wiring diagrams.
SGI875
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Reference Area
The Reference Area of the wiring diagram contains references to additional electrical reference pages at the end of the manual. If connector numbers and titles are shown in the Reference Area of the wiring diagram, these connector symbols are not shown in the Connector Area.
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Abbreviations EAS0019U
The followi ng ABBREVIATIONS are used:
ABBREVIATION DESCRIPTION
A/C Air Conditioner
A/T Automatic Transaxle/Transmission
ATF Automatic Transmission Fluid
D
1 Drive range 1st gear 2 Drive range 2nd gear
D
3 Drive range 3rd gear
D D
4 Drive range 4th gear
FR, RR Fron t, Re ar LH, RH Left-Hand, Right-Hand
M/T Manual Transaxle/Transmission
OD Overdrive
P/S Power Steering SAE Society of Automotive Engineers, Inc. SDS S ervice Data and Specifications SST Special Service Tools
2WD 2-Wheel Drive
2 2nd range 2nd gear
2
1 2nd range 1st gear
2
2 1st range 2nd gear
1
1 1st range 1st gear
1
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SERVICE INFORMATION FOR ELECTRICAL INCIDENT
SERVICE INFORMATION FOR ELECTRICAL INCIDENT PFP:00000
How to Check Terminal EAS0019V
CONNECTOR AND TERMINAL PIN KIT
Use the connector and terminal pin kits listed below when replacin g connectors or terminals. The connector and terminal pin kits contain some of the most commonly used NISSAN/INFINITI connectors and terminals. For detailed connector and terminal pin replacement procedures, refer to the latest NISSAN/ INFINITI CONNECTOR AND TERMINAL PIN SERVICE MANUAL.
Too l number
(Kent-Moore No.)
Tool name
­(J38751-95NI) Connector and terminal pin kit (NISSAN)
­(J38751-95INF) Connector and terminal pin kit (INFINITI)
­(J42992-98KIT) OBD and terminal repair kit
­(J42992-2000UPD) OBD-II Connector Kit Update
Description
WAIA0004E WAIA0005E
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HOW TO PROBE CONNECTORS
Connector damage and an intermittent connection can result from improperly probing of the connector during circuit checks. The probe of a digital multimeter (DMM) may not correctly fit the connector cavity. To correctly probe the con­nector, follow the procedures belo w using a “T” pin. For the b est contact grasp the “T” pin using an alligat or clip.
Probing from Harness Side
Standard type (not waterproof type) connector should be probed from harness side with “T” pin.
If the connector has a rear cover such as a ECM connector,
remove the rear cover before probing the terminal.
Do not probe waterproof connector from harness side. Damage
to the seal between wire and co nnector may result.
SGI841
Probing from Terminal Side
FEMALE TERMINAL
There is a small notch abov e each fe male te rminal. Pro be each
terminal with the “T” pin through the notch. Do not insert any ob ject other th an the same type male termin al into female terminal.
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SEL265V
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Some connectors do not have a notch above ea ch terminal . To
probe each terminal, remove the connector retainer to make contact space for probing.
MALE TERMINAL
Carefully pr obe the cont act surface of each terminal using a “T” pi n.
Do not bend terminal.
SEL266V
SEL267V
How to Check Enlarged Contact Spring of Terminal
An enlarged contact spring of a terminal may create intermittent signals in the circuit. If the intermittent open circuit occurs, follow the procedure below to inspect for open wires and enlarged con­tact spring of female terminal.
1. Assemble a male terminal and approx. 10 cm (3.9 in) of wire.
Use a male terminal which matches the female terminal.
2. Disconnect the suspected faulty connector and hold it terminal side up.
SEL270V
3. While holding the wire of the male terminal, try to insert the male terminal into the female terminal.
Do not force the male terminal into the female terminal with your hands.
SEL271V
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SERVICE INFORMATION FOR ELECTRICAL INCIDENT
4. While moving the connector, check whether the male terminal can be easily inserted or not.
If the male terminal can be easily inserted into the female termi-
nal, replace the female terminal.
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SEL273V
Waterproof Connector Inspection
If water enters the connector, it can short interior circuits. This may lead to intermittent problems. Check the following items to maintain the original waterproof characteristics.
RUBBER SEAL INSPECTION
Most waterproof connectors are provided with a rubber seal
between the male and female connectors. If the seal is missing, the waterpro of performanc e may not meet spec ifications .
The rubber seal may come off when connectors are discon-
nected. Whenev er connectors are reco nnected, make sure the rubber seal is properly installed on either side of male or female connector.
SEL275V
WIRE SEAL INSPECTION
The wire seal mu st be installed o n the wire insertion ar ea of a wate rproof conn ector. Be sure that the sea l is installed properly.
Terminal Lock Inspection
Check for unlocked terminals by pulling wire at the en d of connector. An unlocked terminal may create intermittent signals in the circuit.
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SEL330V
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How to Perform Efficient Diagnosis for an Electrical Incident EAS0019W
WORK FLOW
SGI838
STEP DESCRIPTION
Get detailed information about the conditions and the environment when the incident occurred. The following are key pieces of information required to make a good analysis:
WHAT Vehicle Model, Engine, Transmission/Transaxle and the System (i.e. Radio).
STEP 1
STEP 2
STEP 3
STEP 4
STEP 5 Repair or replace the incident circuit or component .
STEP 6
WHEN Date, Time of Day, Weather Conditions, Frequency. WHERE Road Conditions, Altitude and Traffic Situation.
HOW
Operate the system, road test if necessary. Verify the parameter of the incident. If the problem cannot be duplicated, refer to “Inc id ent Simul ation Tests”.
Get the proper diagnosis materials tog eth er incl udi ng:
Power Supply Routing
System Operation Descrip tions
Applicable Service Manual Sections
Check for any Service Bulletins
Identify where to begin diagnosis base d upon your knowledge of the system operation and the cu st om er com m ents. Inspect the system for mechanical bi nding, loo se connectors or wiring damage.
Determine which circuits and components are involved and diagnose using the Power Supply Routing and Harness Layouts.
Operate the system in all modes. Verify the system works properly under all conditions. Make sure you have not inad­vertently created a new incident during your diagnosis or repair steps.
System Symptoms, Operating Conditi ons (Ot her Components Interaction). Service History and if any After Market Accessories have been installed.
INCIDENT SIMULATION TESTS Introduction
Sometimes the symptom is not present when the vehicle is brought in for service. If possible, re-create the conditions present at the time of the incident. Doing so may help avoid a No Trouble Found Diagnosis. The fol­lowing section illustrates ways to simulate the conditions/environment under which the owner experiences an electrical incident. The section is broken into the six following topics:
V ehicle vibration
Heat sensitive
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Freezing
Water intrusion
Electrical load
Cold or hot start up
Get a thorough description of the incident from the customer. It is important for simulating the conditions of the problem.
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Vehicle Vibration
The problem may occu r or be com e wors e wh ile dr iving on a roug h road or whe n eng ine i s vibrat in g (idl e with A/C on). In such a case , you w ill wan t to ch eck f or a vib rati on rel ated con ditio n. Re fer to th e foll owing i llu stra­tion.
CONNECTORS & HARNESS
Determine which con necto rs an d wirin g ha rness woul d affect t he elec trical s yste m yo u are insp ecti ng. G entl y shake each connect or and harness while monit oring the system for the inciden t you are trying to duplicate. This test may indicate a loose or poor electrical connection.
HINT
Connectors can be exposed to moi sture. It is possibl e to get a thin film of corrosion on the co nnector termi­nals. A visual inspection may not reveal this without disconnecting the connector. If the problem occurs inter­mittently, perhaps the problem is ca used by corrosi on. It is a good i dea to disco nnect, inspec t and clean the terminals on related connectors in the system.
SENSORS & RELAYS Gently apply a slight vibration to sensors and relays in the system you are inspecting.
This test may indicate a loose or poorly mounted sensor or relay.
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ENGINE COMPARTMENT
There are several reasons a vehicle or engine vibration could cause an electrical complaint. Some of the things to check for are:
Connectors not full y se ate d.
Wiring harness not long enough and is being stressed due to engine vibrations or rocking.
Wires laying across brackets or moving components.
Loose, dirty or corroded ground wires.
Wires routed too clos e to ho t components.
To inspect componen t s u nd er th e ho od, start by ve rif yi ng t h e i nte gr it y o f gro un d conne ct i on s. ( Re fer t o Gr ou nd Inspection described later.) First check that the system is properly grounded. Then check for loose connection by gently shak ing the wiring or comp onents as previously explained. Using th e wiring diagrams inspe ct the wiring for continuity.
BEHIND THE INSTRUMENT PANEL
An improperly routed or improperly clamped harness can become pinched during accessory installation. Vehi­cle vibration can aggravate a harness which is routed along a bracket or near a screw.
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UNDER SEATING AREAS
An unclamped or loose harness can cause wiring to be pinched by seat components (such as slide guides) during vehicle vibrat ion. If the wiring runs under seating are as, inspect wire routing for possible damage or pinching.
Heat Sensitive
The customer's concern may occur during h ot weather or after car has sat for a short time. In such cases you will want to check for a heat sensitiv e condition. To determine if an electrical component is heat sensitive, heat the component with a heat gun or equivalent. Do not heat compo nents above 60°C (140°F). If incident occurs while heating th e unit, either repla ce o r p rop erly insulate the c om p o­nent.
SGI842
Freezing
The customer may indicate the incident goes away after the car warms up (wint e r tim e) . T he c au se co ul d be r el a ted to wa te r fr ee zi ng somewhere in the wiring/electrical system. There are two me thods to check for this. The first is to arra nge for the owner to leave his car overnight. Make sure it will get cold enough to demonstrate his complaint. Leave the car parked outside overnight. In the morning, do a quick and thorough diagnosis of those electrical components which could be affected. The second m ethod is to put the sus pect component int o a freezer long enough for any water to freeze. Reinstall the part into the car and check for the re occurrence of the inci dent. If it o ccurs, repair or replace the compone nt .
SGI843
Water Intrusion
The incident may occur only during high humidity or in rainy/snowy weather. In such cases the in cident could be c aused by wa ter intru­sion on an electrical part. This can be simulated by soaking the car or running it through a car wash.
Do not spray water directly on any electrical components.
Electrical Load
The incident may be electrical load sensitive. Perform diagnosis with all accessories (including A/C, rear window defogger, radio, fog lamps) turned on.
SGI844
SGI845
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Cold or Hot Start Up
On some occas ions an elec trical incide nt may occur on ly when the ca r is started col d, or it may oc cur when the car is restarted hot shortly after being turned off. In these cases you may have to keep the car overnight to make a proper diagno sis.
CIRCUIT INSPECTION Introduction
In general, testing electrical circuits is an easy task if it is approached in a logical and organized method. Before beginning it is important to have all available information on the system to be tested. Also, get a thor­ough understanding of system opera tion. Then you will be able to use the approp riate equipm ent and follow the correct test procedure. Yo u may hav e to sim ulate vehi cle v ibr ation s whil e test ing e lectri cal c ompo nents. Ge ntly s hak e the wi ring h ar­ness or electrical component to do this.
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OPEN A circ ui t is open when there is no continuity through a section of the circuit.
There are two types of shorts.
SHORT
SHORT CIRCUIT
SHORT TO GROUND When a circuit contacts a ground source and grounds the circuit.
When a circuit contacts another circuit and causes the norm al resistanc e to change.
NOTE:
Refer to “How to Check Terminal” to probe or check terminal.
Testing for “Opens” in the Circuit
Before you begin to diagnose and test the system, you should rough sketch a schematic of the system. This will help you to logically walk through the diagnosis process. Drawing the sketch will also reinforce your work­ing knowledge of the system.
SGI846-A
CONTINUITY CHECK METHOD
The continuity check is used to find an open in the circuit. The digital multimeter (DMM) set on the resistance function will indicate an open circuit as over limit (no beep tone or no ohms symbol). Make sure to always start with the DMM at the highest resistance level. To help in understanding the diagnosis of open circuits, please refer to the previous schematic.
Disconnect the ba tte ry ne gative cable.
Start at one end of the circuit and work your way to the other end. (At the fuse block in this example)
Connect one probe of the DMM to the fuse block terminal on the load side.
Connect the ot her probe to the fuse b lock (power) side of SW1. Little or no resis tance will indicate th at
portion of the circuit has good continuity. If there were an open in the circuit, the DMM would indicate an over limit or infinite resistance condition. (point A)
Connect the prob es be tw ee n SW 1 an d th e re la y. Little or no resistance wil l ind ic at e th at p ort ion of th e c ir-
cuit has good conti nuity. If there were an open in the circuit, the DMM would in dicate an over limi t or infi­nite resist ance condition. (point B)
Connect the probes between the relay and the solenoid. Little or no resistance will indicate that portion of
the circuit ha s g oo d co nt inu it y. If there were an open in t he cir cu it , th e DM M w o uld i n di ca te an ov er l im it o r infinite resi stance condition. (point C)
Any circuit can be diagnosed using the approach in the previous example.
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SERVICE INFORMATION FOR ELECTRICAL INCIDENT
VOLTAGE CHECK METHOD
To help in understanding the diagnosis of open circ uits please refer to the previous schematic. In any powered circu it, an open can b e fou nd by method ical ly ch ecki ng the syste m for t he p res ence of volt a ge. This is done by switching the DMM to the voltage function.
Connect o ne probe of the DMM to a known good gr ound.
Begin probing at one end of the circuit and work your way to the other end.
With SW1 open, probe at SW1 to check for voltage.
voltage; open is further down the ci rcuit than SW1. no voltage; open is between fuse block and SW1 (point A).
Close SW1 and probe at relay.
voltage; open is further down the circuit than the relay. no voltage; open is between SW1 and relay (point B).
Close the relay and probe at the solenoid.
voltage; open is furthe r down the circuit than the solenoid. no voltage; open is between relay and solenoid (point C).
Any powered circuit can be diagnosed using the approach in the previous example.
Testing for “Shorts” in the Circuit
To simplify the discussion of shorts in the system, please refer to the following schematic.
SGI847-A
RESISTANCE CHECK METHOD
Disconnect the battery negative cable and remove the blown fuse.
Disconnect all loads (SW1 open, relay disconnected and solenoid disconnected) powered through the
fuse.
Connect one probe of the DMM to the load side of the fuse terminal. Connect the other probe to a known
good ground.
With SW1 open, check for continuity.
continuity; short is between fuse terminal and SW1 (point A). no continuity; short is further down the circuit than SW1.
Close SW1 and disconn ect the relay. Put probes at the lo ad side of fuse terminal and a known good
ground. Then, check for cont inuity. continuity; short is between SW1 and the relay (point B). no continuity; short is further down the circuit than the relay.
Close SW1 and jump the relay contacts with jumper wire. Put probes at the load side of fuse terminal and
a known good ground. Then, check for continuity. continuity; short is be tween relay and solenoid (point C). no continuity; check solenoid, retrac e steps.
VOLTAGE CHECK METHOD
Remove the bl own fus e and d is con ne ct al l loa ds (i. e. SW 1 ope n, rel ay d is con nect e d an d sole no id di scon-
nected) powered through the fuse.
Turn the ignition key to the O N or START position. Verify battery voltage at the ba ttery + s ide of the fuse
terminal (on e l ead on th e b at ter y + term in al side of th e fus e b lo ck a nd on e lead on a kn own goo d g rou nd ).
With SW1 open and the DMM leads across both fuse terminals, check for voltage.
voltage; short is between fuse block and SW1 (point A).
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SERVICE INFORMATION FOR ELECTRICAL INCIDENT
no voltage; short is further down the circuit than SW1.
With SW1 closed, relay and solenoid disconnected and the DMM leads across both fuse terminals, check
for voltage. voltage; short is between SW1 and the relay (point B). no voltage; short is further down the ci rcuit than th e relay.
With SW1 closed, relay contacts jumped with fused jumper wire check for voltage.
voltage; short is down the circuit of the relay or between the relay and the disconnected solenoid (point C). no voltage; retrace steps and check power to fuse block.
Ground Inspection
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can become an unwant ed resistance. This unwant ed resistance can change the way a circuit works. Electronical ly cont rol l ed ci rcui t s a r e ve ry se ns it ive to prop er gr ou ndin g. A lo ose or co r rod ed gro un d ca n d rast i­cally affect an elec tronically controlled circui t. A poor or corroded ground c an easily affect the circuit. Eve n when the groun d connection lo oks clean, there can be a thin fil m of rust on the su rface. When inspecting a ground connection follow these rules:
Remove the ground bolt or screw.
Inspect all mating surfaces for tarnish, dirt, rust, etc.
Clean as required to assure good contact.
Reinstall bolt or screw securely.
Inspect for “add-on” acce ssories which may be interfering with the ground circuit.
If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one eyelet make sure no ground wires have excess wire insulation.
For detailed ground distribution information, refer to “Ground Distribution” in PG section.
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SGI853
Vo ltage Drop Tests
Voltage drop tests are often used to find co mponents or circuits whic h have excessiv e resistance. A voltage drop in a circuit is caused by a resistance when the circuit is in operation. Check the wire in the illustration. When measuring resistance with DMM, contact by a single strand of wire will give reading of 0 ohms. This would indicate a good circuit. When the circuit operates, this single strand of wire is not able to carry the current. The single strand will have a high resistance to the current. This will be picked up as a slight voltage drop. Unwanted resistance can be caused by many situations as follows:
Undersized wiring (single strand example)
Corrosion on switch contacts
Loose wire connec tions or splices.
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SERVICE INFORMATION FOR ELECTRICAL INCIDENT
If repairs are needed always use wire that is of the same or larger gauge.
MEASURING VOLTAGE DROP — ACCUMULATED METHOD
Connect the DMM ac ross the co nnector or part of the circ uit you wa nt to check. The posit ive lead of t he
DMM should be closer to power and the negative lead closer to ground.
Operate the circuit.
The DMM will indicate how many volts are being used to “p ush” current through that part of the circuit.
Note in the illustration that there is an excessive 4.1 volt drop between the battery and the bulb.
SGI974
MEASURING VOLTAGE DROP — STEP-BY-STEP
The step-by-step method is most useful for isolating excessive drops in low voltage systems (such as those in “Computer Controlled Systems”). Circuits in the “Computer Controlled System” operate on very low amperage. The (Computer Controlled) system operations can be adversely affected by any variation in resistance in the system. Such resistance variation may be caused by poor connection, improper installation, improper wire gauge or corros ion. The step by step v oltage drop test can identify a component or wire with too much resistance.
SAIA0258E
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SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Control Unit Circuit Test
System Description:When the switch is ON, the control unit lights up the lamp.
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MGI034A
INPUT-OUTPUT VOLTAGE CHART
Pin No.
1 Switch
2Lamp
The voltage value is based on the body ground. *:If high resistance exists in the switch side circu it (caused by a single stran d), terminal 1 doe s not detect ba ttery voltage. Control unit does not detect the s witch is ON even i f the switch does n ot turn ON . Therefore, the contro l unit doe s not su pply power t o light up the lamp.
Item Condition
Switch ON Battery voltage Lower than batter y vol tage Approx. 8 (Example) Switch OFF Approx. 0 Approx. 0 Switch ON Battery voltage Approx. 0 (Inoperative lamp) Switch OFF Approx. 0 Approx. 0
Voltage
value [V]
In case of high resistance such as single strand [V ] *
MGI035A
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INPUT-OUTPUT VOLTAGE CHART
Pin No.
1 Lamp
2Switch
The voltage value is based on the body ground. *:If high resistance exists in the swi tch side circuit ( caused by a s ingle stran d), ter minal 2 does not dete ct approx. 0V. Control unit d oe s not detect the switch is ON even if the switch does not turn O N. Ther ef ore , the cont r ol unit does not control ground to light up the lamp.
Item Condition
Switch ON Approx. 0 Battery voltage (Inoperative lamp) Switch OFF Battery voltage Battery voltage Switch ON Approx. 0 Higher than 0 Approx. 4 (Example) Switch OFF Approx. 5 Approx. 5
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Voltage
value [V]
In case of high resistance such as single strand [V] *
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SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Control Units and Electrical Parts EAS0019X
PRECAUTIONS
Never reverse polarity of battery terminals.
Install only parts specified for a vehicle.
Before replacing the control unit, check the input and output and
functions of the component parts.
Do not apply excessive force when disconnecting a connector.
If a connector is ins talled by tigh tenin g bo lts, loos en bo lt mo unt-
ing it, then take it out by hand.
SAIA0251E
Before installing a connecto r, make sure the terminal is not ben t
or damaged, and then correc t ly conne c t it . When installing a con nector by tightening bolts, fix it b y tighten­ing the mount ing bolt u ntil the pain ted projec tion of th e connec ­tor becomes even with the surface.
For removal of the l ever type connector, pull the leve r up to th e
direction pointed to by the arrow A in the figure, and then remove the connector.
For installation of the lever type connector, pull down the lever to
the direction poin ted by the ar row B in th e figure , and the n push the connector until a clicking noise is heard.
SAIA0252E
SAIA0253E
SAIA0254E
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SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Do not apply excessive shock to the control unit by dropping or
hitting it.
Be careful to prevent condensation in the control unit due to
rapid temperatur e c ha ng es an d do not let water or rain get o n it . If water is found in the control unit, dry it fully and then install it in the vehicle.
Be careful not to let oil to get on the control unit connector.
Avoid clea ning the control unit with volatile oil.
Do not disassemble the control unit, and do not remove the
upper and low er covers.
When using a DMM, be careful not to let test probes get close to
each other to prevent the power transistor in the control unit from damaging battery voltage because of short circuiting.
When checking input and output signals of the control unit, use
the specified check adapter.
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CONSULT-II CHECKING SYSTEM
CONSULT-II CHECKING SYSTEM PFP:00000 Description EAS0019Y
CONSULT-II i s a han d-hel d typ e tes ter. When it is connected with a diagno sti c conn ect or equi pped on th e
vehicle side, it will communicate with the control unit equipped in the vehicle and then enable various kinds of diagnosti c tes ts.
Refer to “CONSULT-II Software Operation Manual” for more information.
Function and Sys tem Application EAS0019Z
Diagnostic test
mode
Work support
Self-diagnostic results
Trouble diagnos­tic record
Data monitor Input/Output data in the ECM can be read. xx-xxxxxx-­CAN diagnosis
support monitor
Active test
DTC confirma­tion
DTC work sup­port
ECM (ECU) part number
ECU discrimi­nated No.
Function test
Control unit ini­tialization
x: Applicable *1: IVIS (NATS) [INFINITI Vehicle Immobilizer system (NISSAN Anti-Theft System)]
This mode enables a technician to adjust some devices faster and more accurately by following the indicat i ons on CO N S ULT-II.
Self-diagnostic results can be read and erased quickl y. x x x xxxxxxxx
Current self-diagnostic results and all troub le diagnost i c rec ords previously stored can be read.
The condition of CAN communication line can be rea d. x x - - - - x x - - -
Diagnostic Test Mode in which CONSUL T -II drives some actuators apart from th e ECMs and a ls o shifts some parameters in a s p eci­fied range.
The results of SRT (System Readiness Test) and the self-diagno­sis status/result can be confirmed.
The operating condition to confirm Diagnosis Trouble Codes can be selected.
ECM (ECU) part number can be read. xx--xxxxx-x
Classification number of a replacement EC U can be re ad to pre­vent an incorrect ECU from being installed.
This mode can show results of self-diagnosis of ECU with either “OK” or “NG”. For engines, more practical tests regarding sensors/ switches and/or actuators are available.
All registered ignition key IDs in NATS components can be initial­ized and new IDs can be registered.
Function
A/T
ENGINE
x---x-xxx-x
--x--------
x---xxxx--x
x---------x
xx---------
--x--------
xxx---x----
---------x-
AIR BAG
IVMS
MULT I AV
ACT D/SUS
VDC
ICC
IVIS(NATS)*1
AIR PRESSURE MONITOR
HEAD LAMP LEVELIZER
Nickel Metal Hydride Battery Replacement EAS001A0
CONSULT-II contains a nickel metal hydride battery . When replacing the battery obey the following:
WARNING:
Replace the nickel metal hydride battery with Genuine CONSULT-II battery only. Use of another bat­tery may present a risk of fire or explosion. The battery may present a fire or chemical burn hazard if mistreated. Do not rechar ge, disassem ble or dispose of in fire. Keep the battery out of reach of children and discard used battery conforming to the local regulations.
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CONSULT-II CHECKING SYSTEM
Checking Equipment EAS001A1
When ordering the following equipment, contact your NISSAN/INFINITI distributor.
Tool name Description
NISSAN CONSULT-II
1.CONSULT-II unit (Tester internal soft: Resident version 3.3.0) and accessories
2.Program card AED04A and AEN02C (For NATS) To conf irm the bes t combination of these softwares, refer to CONSULT-II Operation Manual.
3.CONSULT-II CONVERTER
4.“CONSULT-II Pigtail” Cable
SAIA0363E
CAUTION:
Previous CONSULT-II “I” and “Y” DLC-I and DLC-II cables should NOT b e used any more becaus e
their DDL connector pins can be damaged during cable swapping.
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self- diagnosis depending on control unit which carry out CAN communication.
If CONSULT-II CONVERTER is not connected with CONSULT-II, vehicle occur the “FAIL SAFE
MODE” which is “LIGHT UP the HEAD LIGHT” and/or “COOLING FAN ROTATING” when CON­SULT-II is started.
NOTE:
The CONSULT-II must be used in conj unction with a program card.
CONSULT-II does not require loading (Initialization) procedure.
Be sure the CONSULT-II is turned off before installing or removing a program card.
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CONSULT-II Start Procedure EAS001A2
NOTE:
Turning ignition switch off when performing CAN diagnosis could cause CAN memory to be erased.
1. Connect CONSULT-II and CONSULT-II CONVERTER to the data link co nnector.
PAIA0070E
2. If necessary, turn on the ignition switch.
3. Touch “START (NISSAN BASED VHCL)” or “System Shortcut key” (eg: ENGINE) on the screen.
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CONSULT-II CHECKING SYSTEM
CONSULT-II Data Link Connector (DLC) Circuit EAS001A3
TAWM0015E
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CONSULT-II CHECKING SYSTEM
INSPECTION PROCEDURE
If the CONSULT-II cannot diagnose the system properly, check the following items.
Symptom Check item
CONSULT-II cannot access any system.
CONSULT-II cannot access individual system. (Other sys­tems can be accessed.)
CONSULT-II DLC power supply circuit (Terminal 8) and ground circuit (Terminal 4) (For detailed
circuit, refer to “MIL & Data Link Connectors Wiring Diagra m” in EC section.)
CONSULT-II DLC cable and CONSULT-II CONVERTER.
CONSULT-II program card (Check the appropria te CO N SU LT-II program card for the system.
Refer to "Checking Equipment".)
Power supply and ground circuit fo r the cont rol uni t of the syst em (For detailed circuit , refer to wi r-
ing diagram for each system.)
Open or short circuit between the system and CONSULT -II DLC (For detailed circuit, refer to wiring
diagram for each system.)
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NOTE:
The DDL1 and DDL2 circuits from DLC pins 12, 13, 14 and 15 may be connected t o more than one system. A short in a DDL circuit connected to a control unit in one system may affect CONSULT-II access to other sys­tems.
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LIFTING POINT
LIFTING POINT PFP:00000 Special Service Tools EAS001A4
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Too l number
(Kent-Moore No.)
Tool name
LM4086-0200 ( - ) Board on at tachment
LM4519-0000 ( - ) Safety stan d attachmen t
Description
S-NT001
S-NT002
CAUTION:
Every time the vehicle is lifted up, maintain the complete vehicle curb condition.
Since the vehicle's center of gravity change s w he n remo vi ng ma in parts on the front side (engine,
transmission, suspension etc.), support a jack up point on the rear side garage jack with a mission jack or equivalent.
Since the veh icle's cen ter o f grav it y chan ges when remov ing m ain p arts on the rear side (rear axl e,
suspension, etc.), support a jack up point on the front side garage jack with a mission jack or equivalent.
Be careful not to smash or do not do anything that would affect piping parts.
Garage Jack and Safety Stand EAS001A5
WARNING:
Park the vehicle on a level surface when using the jack. Make sure to avoid damaging pipes,
tubes, etc. under the vehicle.
Never get under the ve hic le while it is supported only by the ja ck . Always use safety stands when
you have to get under the vehicle.
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LIFTING POINT
Place wheel chocks at both front and back of the wheels on the ground.
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2-pole Lift EAS001A6
WARNING:
When lifting the vehicle, open the lift arms as wide as possible and ensure that the front and rear of the vehicle are well balanced. When setting the li ft arm, do not all ow the arm to contact the brake tu bes, brake cable, fue l lines and sill spoiler.
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LIFTING POINT
Board-on Lift EAS001A7
CAUTION:
Make sure vehicle is empty when lifting.
The board-on lift attachment (LM4086- 0200) se t at fro nt end
of vehicle should be set on the front of the sill under the front door opening.
Position attachments at front and rear ends of board-on lift.
AGI016
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TOW TRUCK TOWING
TOW TRUCK TOWING PFP:00000
Tow Truck Towing EAS001A8
CAUTION:
All applicable state or Provincial (in Ca nada) laws and local laws rega rding the towing operation
must be obeyed.
It is necessary to us e proper towing equipment to avoid possible damage to the vehicle duri ng
towing operation. Towing is in accordance with Towing Procedure Manual at dealer.
Always attach safety chains before towing .
When towing, make sure that the transmission, steering system and power train are in good order.
If any unit is damaged, dollies must be used.
Never tow an automa tic transmissio n model from the rear (that is ba ckward) with four whee ls on
the ground. This may cause serious and expensive damage to the transmission.
INFINITI recommends that the vehicle be towed with the driving (rear) wheels off the ground as illus trated.
CAUTION:
When towing models with the front wheels on the ground (If
a towing dollies d oes not be used ), turn the ignition key to the OFF position, and secure the steering wheel in the straight-ahead positio n wit h a rope or si milar d evice . Never place the ignition key in the LOCK position . This will result in damage to the steering lock mechanism.
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TOW TRUCK TOWING
Vehicle Recovery (Freeing a Stuck Vehicle) EAS001A9
Front
Tow chai ns or cables must be attached only to the mai n struc-
tural members of the vehicle.
Pulling devices should be route d so they do not touch any part
of the suspension, steering, brake or cooling systems.
Always pull the ca ble straight out from the fro nt or rear of the
vehicle. Never pull on the vehicle at an angle.
Pulling devices such as ropes or canvas straps are not recom-
mended for use in vehicle towing or recovery.
Rear
Use the recove ry h ook onl y, not other part s of th e vehi cle. Ot her -
wise, the vehicle body will be damaged.
Use the recovery hook only to free a vehicle stuck in sand,
snow, mud, etc. Never tow the vehicle for a long distanc e using only the towing hook.
The recover y ho ok is un de r trem en dous for c e whe n us ed to free
a stuck vehicle. Always pull the ca ble straig ht out from the fron t or rear of the vehicle. Never pull on the hook at an angle.
Stand clear of a stuck vehicle.
SAIA0267E
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TIGHTENING TORQUE OF STANDARD BOLTS
TIGHTENING TORQUE OF STANDARD BOLTS PFP:00000
Tightening Torque Table EAS001AA
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Bolt diam-
Grade Bolt size
M6 6.0 1.0 5.5 0.56 4 49 7 0.71 5 62
M8 8.0
4T
7T
9T
*: Nominal diameter
1. Special parts are excluded.
2. This standard is applicable to bolts having the following marks embossed on the bolt head.
M10 10.0
M12 12.0
M14 14.0 1.5 80 8.2 59 100 10 74 — M6 6.0 1.0 9 0.92 7 80 11 1.1 8 97
M8 8.0
M10 10.0
M12 12.0
M14 14.0 1.5 130 13 96 170 17 125 — M6 6.0 1.0 11 1.1 8 13.5 1.4 10
M8 8.0
M10 10.0
M12 12.0
M14 14.0 1.5 170 17 125 210 21 155
eter *
mm
Pitch
mm
N·m kg-m ft-lb in-lb N·m kg-m ft-lb in-lb
1.25 13.5 1.4 10 17 1.7 13
1.0 13.5 1.4 10 17 1.7 13
1.5282.921—353.626—
1.25 28 2.9 21 35 3.6 26
1.75 45 4.6 33 55 5.6 41
1.25 45 4.6 33 65 6.6 48
1.25 22 2.2 16 28 2.9 21
1.0222.216—282.921—
1.5454.633—555.641—
1.25 45 4.6 33 55 5.6 41
1.75 80 8.2 59 100 10 74
1.25 80 8.2 59 100 10 74
1.25 28 2.9 21 35 3.6 26
1.0282.921—353.626—
1.5555.641—808.259—
1.25 55 5.6 41 80 8.2 59
1.75 100 10 74 130 13 96
1.25 100 10 74 130 13 96
Hexagon head bolt Hexagon flange bolt
Tightening torque (Without lubricant)
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RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS PFP:00000 Recommended Chemical Products and Sealants EAS001AB
Refer to the fo llowing chart for help in selecting the appropriate chemical product or sealant.
Product Description Purpose
Rear View Mirror
1
Adhesive
Anaerobic Liquid Gas-
2
ket
High Performance
3
Thread Sealant
4 Silicone RTV
High Temperature,
5
High Strength Thread Locking Sealant (Red)
Medium Strength
6
Thread Locking Seal­ant (Blue)
Used to permanently remount rear view mirrors to windows.
For metal-to-metal flange sealing. Can fill a 0.38 mm (0.015 inch) gap and provide instant sealing for most powertrain applications.
Provides instant sealing on any threaded straight or parallel threaded fitting. (Thread sealant only, no locking ability.)
Do not use on plastic.
Gasket Maker
Gasket Maker for Maxi ma / Quest 5-speed automatic transmission (RE5F22A)
Threadlocker 999MP-AM004P 999MP-AM004P
Threadlocker (service tool removable)
Nissan North America
Part No. (USA)
999MP-AM000P 99998-50505 Permatex 81844
999MP-AM001P 99998-50503
999MP-AM002P 999MP-AM002P Permatex 56521
999MP-AM003P (Ultra Grey)
––
999MP-AM005P 999M P-AM005P
Nissan Canada Part
No. (Canada)
99998-50506 (Ultra Grey)
Aftermarket Cross-
reference Part Nos.
Permatex 51813 and 51817
Permatex Ultra Grey 82194; Three Bond 1207,1215, 1216, 1217F, 1217G and 1217H Nissan RTV Part No. 999MP-A7007
Three Bond 1281B or exact equivalent in its quality
Permatex 27200; Three Bond 1360, 1360N, 1305 N&P, 1307N, 1335, 1335B, 1363B, 1377C, 1386B, D&E and 1388
Permatex 24200, 24206, 24240, 24283 and 09178; Three Bond 1322, 1322N, 1324 D&N, 1333D, 1361C, 1364D, 1370C and 1374
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IDENTIFICATION INFORMATION
IDENTIFICATION INFORMATION PFP:00010
Model Variation EAS001AC
Body Engine Transmission Model Destination
Sedan VK45DE 5 A/T
BPHALGNF50EUA USA BPHALGNF50ENA Canada
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Prefix and suffix design ations:
IDENTIFICATION NUMBER
SAIA0260E
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IDENTIFICATION INFORMATION
VEHICLE Identification Number ARRANGEMENT
IDENTIFICATION PLATE
PAIA0286E
ENGINE SERIAL NUMBER
AUTOMATIC TRANSMISSION NUMBER
SGI315
SAIA0265E
SAIA0266E
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IDENTIFICATION INFORMATION
Dimensions EAS001AD
Unit: mm (in) Overall length 5,100 (200.8) Overall width 1,845 (72.6) Overall height 1,490 (58.7) Front tread 1,580 (62.2), 1,590 (62.6)* Rear tread 1,560 (61.4), 1,570 (61.8)* Wheelbase 2,870 (113.0)
*: Chorme wheel model
Wheels & Tires EAS001AE
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Road whee
Tire
*: Model without chrome wheel
Aluminum
Conventional
Spare
Type Size Offset in(mm)
17 X 7-1/2JJ
18 X 8JJ
18 X 7.5JJ*
225/55R17 245/45R18
T145/90D16
Conventional
1.38(35)
1.57(40)*
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TERMINOLOGY
TERMINOLOGY PFP:00011 SAE J1930 Terminology List EAS001AF
All emission rela ted te rms u sed in th is pu blic ation in ac cordan ce with SAE J1 930 a re list ed. Ac cordi ngly, new terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERM
Air cleaner ACL Air cleaner Barometric pressure BARO *** Barometric pressure sensor-BCDD BAROS-BCDD BCDD Camshaft position CMP *** Camshaft position sensor CMPS Crank angle sensor Canister *** Canister Carburetor CARB Carburetor Charge air cooler CAC Intercooler Closed loop CL Closed loop Closed throttle position switch CTP switch Idle switch Clutch pedal position switch CPP switch Clutch switch Continuous fuel injection system CFI system *** Continuous trap oxidizer system CTOX system *** Crankshaft position CKP *** Crankshaft position sensor CKPS *** Data link connector DLC *** Data link connector for CONSULT-II DLC for CONSULT-II Diagnostic connector for CONSULT-II Diagnostic test mode DTM Diagnostic mo de Diagnostic test mode selector DTM selector D ia gnostic mode selector Diagnostic test mode I DTM I Mode I Diagnostic test mode II DTM II Mode II Diagnostic trouble code DTC Malfunc tion code Direct fuel injection system DFI system *** Distributor ignition system DI system Ignition timing control Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater Early fuel evaporation system EFE system Mixtur e heater control Electrically erasable programmable read
only memory Electronic ignition system EI system Ignition timing control Engine control EC *** Engine control module ECM ECCS control unit Engine coolant temperature ECT Engine temperature Engine coolant temperature sensor ECTS Engine t em per atu re se nsor Engine modification EM *** Engine speed RPM Engine speed Erasable programmable read only memory EPROM *** Evaporative emission canister EVAP canister Canister Evaporative emission system EVAP system Cani st er co ntrol solenoi d val ve Exhaust gas recirculation valve EGR valve EGR valve
EEPROM ***
NEW ACRONYM /
ABBREVIATION
OLD TERM
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TERMINOLOGY
NEW TERM
Exhaust gas recirculation control-BPT valve
Exhaust gas recirculation control-sol enoi d valve
Exhaust gas recirculation temperature sen­sor
EGR temperature sensor Flash electrically erasable programmable
read only memory Flash erasable programmable read only
memory Flexible fuel sensor FFS *** Flexible fuel system FF system *** Fuel pressure regulator *** Pressure regulator Fuel pressure regulator control solenoid
valve Fuel trim FT *** Heated Oxygen sensor HO2S Exhaust gas sensor Idle air control system IAC system Idle speed control Idle air control valve-air regulator IACV-air regulator Air regulator Idle air control valve-auxiliary air contro l
valve Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve Idle air control valve-idle up control sole -
noid valve Idle speed control-FI pot ISC-FI pot FI pot Idle speed control system ISC system *** Ignition control IC *** Ignition control module I CM *** Indirect fuel injection system IFI system *** Intake air IA Air Intake air temperature sensor IAT sensor Air temperature sensor Knock *** Detonation Knock sensor KS Detonation sensor Malfunction indicator lamp MIL Check engine light Manifold absolute pressure MAP *** Manifold absolute pressure sensor MAPS *** Manifold differe nt ia l pr e ssu re MDP *** Manifold differential pressure sensor MDPS *** Manifold surface temperature MST *** Manifold surface temperature sensor MSTS *** Manifold vacuum zone MVZ *** Manifold vacuum zone sensor MVZS *** Mass air flow sensor MAFS Air flow meter Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve Multipo rt fuel injec tion Syste m MFI system Fuel injection co n trol
EGRC-BPT valve B PT valve
EGRC-solenoid valve EGR control solenoid valve
EGRT sensor Exhaust gas t em per atu re se nsor
FEEPROM ***
FEPROM ***
*** PRVR control solenoid valve
IACV-AAC valv e Auxiliary air control (AAC) valve
IACV-idle up control solenoid valve Idle up control solenoid valve
NEW ACRONYM /
ABBREVIATION
OLD TERM
GI
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NEW TERM
Nonvolatile random access memory NVRAM *** On board diagnostic system OBD system Self-diagnosis Open loop OL O pen l oop Oxidation catalyst OC Catalyst Oxidation catalytic converter sys te m OC system *** Oxygen sensor O2S Exhaust gas sensor Park position switch *** Park switc h
Park/neutral position switch PNP switch
Periodic trap oxidizer system PTOX system *** Positive crankcase ventilation PCV Positive crankcase ventilation Positive crankcase ventilation valve PC V val ve PCV valve Powertrain control module PCM *** Programmable read only memory PROM *** Pulsed secondary air injection control sole-
noid valve Pulsed secondary air injection system PAIR system Air induction valve (AIV) control Pulsed secondary air injection valve PAIR valve Air induct io n val ve Random access memory RA M ** * Read only memory ROM *** Scan tool ST *** Secondary air injection pump AIR pump *** Secondary air injection system AIR system *** Sequential multiport fuel injection system SFI system Sequential fuel injecti on Service reminder indicator SRI *** Simultaneous multiport fuel injection sys-
tem Smoke puff lim iter system S P L system *** Supercharger SC *** Supercharger bypass SCB *** System readiness test SRT *** Thermal vacuum valve TVV Thermal vacuum valve Three way catalyst TWC Catalyst Three way catalytic converter system TW C syst em *** Three way + oxidation catalyst TWC + OC C atalyst Three way + oxidation catalytic converter
system
Throttle body TB
Throttle body fuel injection system TBI system Fuel injec tion control Throttle position TP Throttle position Throttle position sensor TPS Throttle sensor Throttle position switch TP switch Throttle switch
Tor que converter clutch solenoid valve TC C sol enoid valve
PAIRC solenoid valve AIV control solenoid valve
*** Simultaneous fuel injection
TWC + OC system ***
NEW ACRONYM /
ABBREVIATION
Park/neutral switch Inhibitor switch Neutral position switch
Throttle chamber SPI body
Lock-up cancel solenoid Lock-up solenoid
OLD TERM
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TERMINOLOGY
NEW TERM
Transmission control module TCM A/T control unit Turbocharger TC Turbocharger Vehicle speed sensor VSS Vehicle speed sensor Volume air flow sensor VAFS Air flow meter Warm up oxidation catalyst WU-OC Catalyst Warm up oxidation catalytic converter sys-
tem Warm up three way cata ly st WU-TWC Catalyst Warm up three way catalytic converter sys-
tem Wide open throttle position switch WOTP switch Full switch
***: Not applicable
WU-OC system ***
WU-TWC system ***
NEW ACRONYM /
ABBREVIATION
OLD TERM
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ACCELERATOR CONTROL SYSTEM
B ENGINE
A
ACC
SECTION ACC
ACCELERATOR CONTROL SYSTEM
CONTENTS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
ACCELERATOR CONTROL SYSTEM .......................3
Removal and Installation .......................................... 3
REMOVAL ............................................................. 3
INSTALLATION ..................................................... 3
INSPECTION AFTER INSTALLATION .................. 3
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PRECAUTIONS
PRECAUTIONS PFP:0000 1 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front sea t belt , helps t o redu ce th e r isk or s everi ty of injury to th e driv er an d front passenge r for c ertain types of collisi on . Thi s s ys te m in cludes seat belt swi tch inp uts an d du al stage front air bag modules . The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information ne ce ss ary t o se rvi ce th e sy stem saf e ly is i nclu de d in th e SR S and SB se ct i on of th is Ser vic e Man­ual.
WARNING:
To avoid rendering the SRS inoperative, wh ich could increa se the risk of personal injury or de ath
in the event of a collision which would result in air bag inflation, all maintenance must be per­formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, incl uding incorrect removal and installation of the SRS, can lead to pe r-
sonal injury caused by unintentional activation of the system. For rem ova l of Sp iral Ca ble an d Air Bag Module, see the SRS section.
Do not use electrical test equipment on any circ uit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors .
EBS01K2T
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ACCELERATOR CONTROL SYSTEM
ACCELERATOR CONTROL SYSTEM PFP:18005
Removal and Installation EBS001JM
A
ACC
E
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G
PBIC2779E
1. Accelerator pedal assembly 2. Stopper 3. Clip
REMOVAL
1. Disconnect accelerator pedal position sensor harness connector.
2. Loosen mounting nuts, and re move accelerato r pedal assembly.
CAUTION:
Do not disassemble a cc ele rator pedal assemb ly. Do not remove accele rator ped al pos ition sen-
sor from accelerator pedal assembly.
Avoid impact from dropping etc. during handling.
Be careful to keep accelerator pedal assembly away from water.
3. Remove stopper, if necessary.
CAUTION:
Never pry the clip away from the stopper.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Make sure accelerator pedal moves smoothly within the whole operation range.
Make sure accelerator pedal securely returns to the fully released position.
For the electrica l inspection of accelerator pedal position sens or. Refer to EC-669, "DTC P2122, P2123
APP SENSOR" , EC-676, "DTC P212 7, P2128 APP SENSOR" and EC-690, "DTC P2138 APP SEN­SOR" .
CAUTION:
When harness connecto r of ac celera tor pedal pos ition sen sor is dis conne cted, perform “Acceler­ator Pedal Released Position Learning”. Refer to EC-88, "
Learning"
Accelerator Pedal Released Position
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ACCELERATOR CONTROL SYSTEM
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AUTO CRUISE CONTROL SYSTEM
K ELECTRICAL
A
B
SECTION ACS
AUTO CRUISE CONTROL SYSTEM
CONTENTS
ASCD
AUTOMA TIC SPEED CONTROL DEVICE (ASCD) ..... 3
Description ............................................................... 3
ICC
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for ICC System Service ........................ 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ................. .................... ...................... 5
Special Service Tools ............................................... 5
DESCRIPTION ......................... ................................... 6
Outline ...................... ................................................ 6
VEHICLE-TO-VEHICLE DIST ANCE CONTROL
MODE ................................................................... 6
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ................................................. 6
BRAKE ASSIST (WITH PREVIEW FUNCTION) ..... 6
System Diagram ....................................................... 6
Components Description .......................................... 7
CAN Communication ................................................ 7
CAN COMMUNICATION UNIT ............................. 7
Switch Operation ...................................................... 8
ICC System Display ................................................. 8
ACTION TEST ......................... ...... ....... ...... ....... ......... 9
ICC System Running Test ........................................ 9
VEHICLE-TO-VEHICLE DIST ANCE CONTROL
MODE ................................................................... 9
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................... 10
LASER BEAM AIMING ADJUSTMENT ................... 12
Outline ...................... .............................................. 12
Preparation ............................ .......................... ....... 12
Outline of Adjustment Procedure ........................... 12
Setting the ICC Target Board ................................. 12
ADJUSTING HEIGHT OF THE TARGET ............ 12
SETTING THE TARGET ..................................... 13
Aiming Adjustment ..................................................14
CHECK AFTER THE ADJUSTMENT ..................16
ELECTRICAL UNITS LOCATION ............................ 17
Component Parts and Harness Connector Location ...17
WIRING DIAGRAM ...................................................18
Schematic .................... ....................................... ....18
Wiring Diagram — ICC — ......................................19
TERMINALS AND REFERENCE VALUE .................27
Terminals and Reference Value for ICC Unit .......... 27
Terminals and Reference Value for ICC Sensor .....28
Terminals and Reference Value for ICC Warning
Chime .....................................................................29
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION ..........................................................................30
Work Flow ...............................................................30
CONSULT-II Function .................................. ....... .... 31
DESCRIPTION ............................ ........................ 31
CONSULT-II BASIC OPERATION .......................31
WORK SUPPORT ...............................................32
SELF-DIAGNOSTIC RESULTS ...........................32
DATA MONITOR .................................................33
ACTIVE TEST .....................................................34
Self-Diagnostic Function .........................................37
WITH CONSULT-II ..............................................37
WITHOUT CONSULT-II ....................................... 37
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY
WILL NOT RUN ........ ...... ....... ...... ....... ...... ....... .... 39
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ............................. ............. ............. ............. .... 42
Diagnostic Trouble Code (DTC) Chart ...................42
DTC 11 CONTROL UNIT .......................................43
DTC 20 CAN COMM CIRCUIT ............................... 44
DTC 31 POWER SUPPLY CIR, DTC 34 POWER
SUPPLY CIR 2 ....................................................... 44
DTC 41 VHCL SPEED SE CIRC ............................ 45
DTC 43 ABS/TCS/VDC CIRC ................................ 46
DTC 45 BRAKE SW/STOP L SW ...........................46
DTC 46 OPERATION SW CIRC .............................48
DTC 61 PRESS SEN CIRCUIT .............................. 50
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DTC 62 BOOSTER SOL/V CIRCUIT ......................52
DTC 63 RELEASE SW CIRCUIT ........................... 53
DTC 65 PRESSURE CONTROL ............................54
DTC 74 LASER BEAM OFF CNTR ........................55
DTC 90 STOP LAMP RLY FIX ...............................55
DTC 92 ECM CIRCUIT .......... ...... ....... ...... ....... ....... 61
DTC 96 NP RANGE ...............................................62
DTC 97 AT CIRCUIT ..............................................63
DTC 98 GEAR POSITION ......................................63
DTC 102 RADAR STAIN ........................................64
DTC 103 LASER SENSOR FAIL ............................65
DTC 104 LASER AIMING INCMP ..........................65
DTC 107 LASER COMM FAIL ................................65
DTC 109 LASER HIGH TEMP ...............................66
TROUBLE DIAGNOSIS FOR SYMPTOMS ..............67
Symptom Chart .......................................................67
Symptom 1: MAIN Switch Does Not Turn ON*
2
MAIN Switch Does Not Turn OFF*
........................68
1
,
Symptom 2: ICC System Cannot Be Set (MAIN
Switch Turns ON/OFF) ...........................................68
Symptom 3: ICC System Cannot Be Operated by CANCEL Switch, RESUME/ACCELERATE Switch
or DISTANCE Switch ..............................................69
Symptom 4: ICC System Is Not Cancelled When
the Gear Is in Other Than ‘D’ ..................................70
Symptom 5: Chime Does Not Sound ......................70
Symptom 6: Chime Does Not Stop .........................72
Symptom 7: Driving Force Is Hunting .....................73
Symptom 8: ICC System Frequently Cannot Detect
the Vehicle Ahead/ Detection Zone Is Short ...........73
Symptom 9: The System Does Not Detect the Vehi-
cle Ahead at All .......................................................73
ELECTRICAL COMPONENT INSPECTION .............75
ICC Steering Switch ................................................75
ICC Brake Switch and Stop Lamp Switch ...............75
Boost Solenoid ................... ....... ...... ....... ...... ....... ....75
Release Switch .......................................................76
REMOVAL AND INSTALLATION ..............................77
ICC Unit ..................................................................77
REMOVAL ........................................................ ....77
INSTALLATION .. ..................................................77
ICC Sensor .............................................................77
REMOVAL ........................................................ ....77
INSTALLATION .. ..................................................78
ICC Warning Chime ................................................78
REMOVAL ........................................................ ....78
INSTALLATION .. ..................................................78
ICC Steering Switch ................................................78
REMOVAL AND INSTALLATION .............. ....... ....78
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
[ASCD]
[ASCD]
AUTOMATIC SPEED CONTROL DEVICE (ASCD) PFP:18930
Description EKS00H28
Regarding the information for ASCD system, refer to EC-29, "AUTOMATIC SPEED CONTROL DEVICE
(ASCD)" .
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PRECAUTIONS
[ICC]
[ICC]
PRECAUTIONS PFP:0000 1 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front sea t belt , helps t o redu ce th e r isk or s everi ty of injury to th e driv er an d front passenge r for c ertain types of collisi on . Thi s s ys te m in cludes seat belt swi tch inp uts an d du al stage front air bag modules . The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information ne ce ss ary t o se rvi ce th e sy stem saf e ly is i nclu de d in th e SR S and SB se ct i on of th is Ser vic e Man­ual.
WARNING:
To avoid rendering the SRS inoperative, wh ich could increa se the risk of personal injury or de ath
in the event of a collision which would result in air bag inflation, all maintenance must be per­formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, incl uding incorrect removal and installation of the SRS, can lead to pe r-
sonal injury caused by unintentional activation of the system. For rem ova l of Sp iral Ca ble an d Air Bag Module, see the SRS section.
Do not use electrical test equipment on any circ uit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors .
EKS00IVX
Precautions for ICC System Service EKS003S3
Do not look straight into the laser beam discharger when adjusting laser beam aiming.
Tu rn the MAIN sw itch OF F in co nditi ons s imilar to dr ivin g, such like Free r oll ers or a cha ssis dyna mome ter.
Do not use the ICC sensor removing from vehicle, disassemble, or remodel the sensor.
Erase DTC when replacing parts of ICC system, then check the operation of ICC system after adjusting
laser beam ai ming if necessary.
Wiring Diagrams and Trouble Diagnosis EKS003S4
When reading wiring diag ram s, refer to the foll owin g:
GI-14, "How to Read Wiring Diagrams" in GI section
PG-2, "POWER SUPPLY ROUTING" for power distribution circuit in PG section
When performing troubl e dia gn os is, refer to the following:
GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" in GI section
GI-26, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section
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PREPARATION
[ICC]
PREPARATION PFP:00002
Special Service Tools EKS003ON
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Too l number (Kent - Moore No. ) Too l name
KV99110100 (J-45718) ICC target board
Description
Laser beam aiming adjustment
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DESCRIPTION
[ICC]
DESCRIPTION PFP:00000 Outline EKS00GFA
The Intelligent Cruise Control (ICC) system automatically maintains a selected distance from the vehicle ahead accordi ng to that vehicle's speed, or at the set speed, if the road ahead is clear. The ICC function has two cruise control mode s and brake assi st (with preview function).
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Vehicle-to-vehicle distance control mode, the driver can maintain the same speed as other vehicles without the constant need to adjust the set speed as you would with a normal cruise control system. The system is in tended to enhance the op eration of the vehicle when f ollowing the vehicle trave ling in the same lane and direction. If the dist an ce sen sor de tec t s a slow e r mo vi ng ve hi cl e a head , th e syste m w il l r edu ce sp ee d s o th at the ve hi cle ahead can be followed at the selected distance. The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if necessary. The detection range of the sensor is approximately 390 ft (120 m) ahead. Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Conventional (fixed speed) cr uise control mode is cruising at preset speeds. Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
BRAKE ASSIST (WITH PREVIEW FUNCTION)
When the force applie d to brake p edal exc eeds a certain lev el, the Brak e Assist is activated and gene rates a greater braking force than that of a conventional brake booster even with light pedal force. When the Preview Fun ct ion identifies the nee d to app ly the sudden brake by se ns in g th e ve hicle ahead in the same lane and the distance and relative speed from it, it applies the brake pre-pressure before driver depress the brake peda l and improves b rake response by reducing its free play. Refer to Owner's Manual for BRAKE ASSIST (WITH PREVIEW FUNCTION) operating instructions.
System Diagram EKS00GFB
PKIA9661E
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DESCRIPTION
[ICC]
Components Description EKS00GFC
Vehi-
cle-to-
vehi-
Component
ICC unit ×××
ICC sensor ××
ECM ×× VDC/TCS/ABS control unit ×××Transmits wheel speed signal to ICC unit through CAN communic at ion.
Brake pressure sensor ××Detects fluid pressure in master cylinder. Brake booster ××Adjusts brake fluid pressure, based on command from ICC unit.
TCM ××
Combination meter ××
ICC warning chime ×××Rings by receiving a signal from ICC unit.
Front wiper motor ×
ICC brake switch, stop lamp switch
Paking br ake switch ×× The cruise system is cancelled when applied.
cle dis-
tance
con-
trol
mode
Con-
ven­tional (fixed
speed)
cruise
con-
mode
×××
trol
Brake assist
(with
pre-
view
brake)
Operates electric throttle control actuator and br ake booster based on that sensor signals and CAN communicat ion data, the n cont rols vehicle dis­tance.
Irradiates laser beam, and receives reflect ed l aser beam to measure dis­tance from preceding vehicle.
Transmits throttle position signal and ICC steering switch signal to ICC unit through CAN communication.
Transmits gear position signal and output shaft revolution signal to ICC unit through CAN communication.
Receives “ICC system di splay si gnal” from ICC unit through CAN commu­nication.
Is monitored by ICC unit, and ICC unit cancel s t he cr uis e syst em at wiper HI or LO speed operation. (The wiper switch is cancelled according to wiper speed though it is at INT.)
Transmit operating signal to ICC unit when touching brake pedal. IC C un it cancels cruise system at driver's brake operation.
Description
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CAN Communication EKS003OR
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul­tiplex communication line with high data communication speed and excellent error detection ability. Many elec­tric control units are equipped onto a vehicle, and each control unit shares information and links with other control units during opera tion (not independent). In CA N communication, cont rol units are connected with 2 communicatio n lines ( CAN H lin e, CAN L li ne) all owi ng a high ra te of in forma tion tr ans missi on wit h less wir ing. Each control unit transmits/receives data but selectively reads required dat a only.
CAN COMMUNICATION UNIT
Refer to LAN-36, "CAN Communication Unit" .
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DESCRIPTION
[ICC]
Switch Operation EKS003OS
The system is ope rated by MAI N swit ch and four co ntro l swi tches , all mounted on the steering wheel
SKIA1203E
No. Switch name Description
1 MAIN switch Master switch to activate the system 2 SET/COAST switch Sets desired cruise speed, reduces speed incrementally 3 RESUME/ACCELERATE switch Resumes set speed or increases speed increme ntally 4 CANCEL switch Deactivates system witho ut erasi ng set speed 5 DISTANCE switch Changes the following distance from: Long, Middle, Short
ICC System Display EKS003OT
No. Display items Description
1 Vehicle ahead detection indicator Indicates whether it detects a vehicle ahead. 2 Own vehicle indicator Indicates the base vehicle.
Intelligent cruise control system warning
3
lamp (Orange) 4 MAIN switch indicator lamp (White) Indicates that the MAIN switch is ON. 5 SET switch indicator lamp Indicates that the conventional cruise control mode is controlled.
6 Set distance indicator 7 Set vehicle speed indicator Indicates the set vehicle speed.
The light comes on if there is a malfunction in the ICC system.
Display the selected distance between vehicl es set w ith th e DISTANCE switch.
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ACTION TEST
[ICC]
ACTION TEST PFP:00000
ICC System Running Test EKS00GFD
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE Set Checking
1. Press the MAIN switch for less than 1.5 seconds.
2. Drive the vehicle between 25 MPH (40 km/h for CANADA models) and 90 MPH (144 km/h for CANADA models).
3. Push the SET/COAST switch.
4. Confirm that the desired speed is set as hand is released from the SET/COAST switch.
NOTE:
When there is no vehicle ahead, drive at the set speed steadily.
When there is a v ehicle ahead, control to maintain distance from the vehicle ahead, watching its speed.
The set vehicle speed is displayed on the ICC system indicator in the combination meter.
Check For Increase Of Cruising Speed
1. Set vehicl e-to-v eh ic le distance control mode at des ire d spe ed .
2. Check if the set speed increases by 1 MPH (1 km/h for CANADA models) as RESUME/ACCELERATE switch is pushed.
NOTE:
The maximum set speed of t he vehicle-to-v ehicle distance control mode i s 90 MPH (144 km /h for CANADA models).
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Check For Decrease Of Cruising Speed
1. Set vehicl e-to-v eh ic le distance control mode at des ire d spe ed .
2. Check if the set speed decreases by 1 MPH (1 km/h for CANADA models) as SET/COAST switch is pushed.
NOTE:
Vehicle-to-vehicle distance control mode is automatically turned off when the driving speed lowers to 20
MPH (32 km/h for CANADA models) due to the deceleration of the vehicle ahead.
The minimum set sp eed of the vehicle-to-vehicle distance control mode is 25 MPH (40 km/h for CANADA
models).
Check For Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving Condi­tion) In The Following Cases:
1. When the brake pedal is depressed after the system is turned on.
2. When the selector lever is sh ifted into other than “D” including manu al shift.
3. When the MAIN switch is turned off.
4. When CANCEL switch is operated.
Check For Restoring Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode Before Cancellation
1. Cancel the system by depressing the foot brake. Then, check that the speed before cancellation is restored when pressing RESUME/ACCELERATE switch with 25 MPH (40 km/h for CANADA models) or above.
2. Cancel the system by shifting the selector lever into other than “D”. Then, check if the speed set before the cancellat ion is restored when RESUME/ACCELERATE switch is pressed.
3. Check if the speed previously set is restored when RESUME/ACCELERATE switch is operated with driv­ing 25 MPH (40 km/h for CANADA models), after canceling vehicle-to-vehicle distance control mode by operating the C ANCEL switch.
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ACTION TEST
Check For MAIN Switch
1. Start the engine. Then, check the fo llowing operations are car­ried correctly.
2. Vehicle-to-vehicle distance control mode is displaye d in combi­nation meter illu minates when M AIN switch is p ressed “ON” for less than 1.5 seconds and ready for operation. The illumination goes off when MAIN switch is turned to OFF.
3. “CRUISE” illumination and ICC system display go off when the key switch is turned to OFF while MAIN switch is ON (“CRUISE” illumination is ON and vehicle-to-vehicle distance control mode is ready for operation).
Check For RESUME/ACCELERATE, SET/COAST, CANCEL Switches
1. Check if RESUME/ACCELERATE, SET/COAST, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is release d from the buttons.
Check For Distance Switch
1. Start the engine.
2. Press the MAIN switch for less than 1.5 seconds.
3. Press the DISTANCE switch.
4. Check if the set distance indicator changes display in order of: (Long)(Middle)(Short).
NOTE:
The set distance indicator shows (Long) immediately after the engine starts.
[ICC]
PKIA9663E
PKIA9664E
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE Set Checking
1. Press the MAIN switch for more than 1.5 seconds.
2. Drive the vehicle between 25 MPH (40 km/h for CANADA models) and 90 MPH (144 km/h for CANADA models).
3. Push the SET/COAST switch.
4. Confirm that the desired speed is set as hand is released from the SET/COAST switch.
NOTE:
ICC system display in the combin ation meters shows nothing.
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ACTION TEST
[ICC]
Check For Increase Of Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed increases by 1 MPH (1.6 km/h for CANADA models) as RESUME/ACCELERATE switch is pushed.
NOTE:
If the RESUME/ACCELERATE switch is kept lifting up during cruise control driving, the vehicle speed
increases until the switch is released.
The maximum set speed is 90 MPH (144 km/h for CANADA models).
Check For Decrease Of Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed decreases by 1 MPH (1.6 km/h for CANADA models) as SET/COAST switch is pushed.
NOTE:
Conventional (fixed spee d) crui se cont rol mod e is a utom atica lly tu rned o ff when th e driv ing sp eed l owe rs
to 20 MPH (32 km/h for CANADA models).
The lowest set speed is 25 MPH (40 km/h for CANADA models).
Check For Cancellation Of Conventional (Fixed Speed) Cruise Control Mode (Normal Driving Condition) In The Following Cases:
Refer.toACS-9, "Check For Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving Condi-
tion) In The Following Cases:"
A
B
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F
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Check For Restoring Speed That Is Set By Conventional (Fixed Speed) Cruise Control Mode Before ICC Cancellation
Refer to.ACS-9, "Check For Restoring Speed That Is Set By Vehicle-T o-Vehicle Distance Control Mode Before
Cancellation"
Check For MAIN Switch
1. Start the engine. Then, check the following operations are car­ried correctly.
2. “CRUISE” lamp illuminates and ICC system indicator goes off when MAIN swi tch is pressed “ON” fo r more than 1.5 seco nds, and then ready for operation. The illumination goes off when MAIN switch is turned to OFF.
3. “CRUISE” illumination go off when the key switch is turned to OFF while MAIN switch is ON.
PKIA9665E
Check For RESUME/ACCELERATE, SET/COAST, CANCEL Switches
1. Check if RESUME/ACCELERATE, SET/COAST, CANCEL switches are operated smoothly .
2. Check if buttons come up as hand is released from the buttons.
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LASER BEAM AIMING ADJUSTMENT
[ICC]
LASER BEAM AIMING ADJUSTMENT PFP:00026 Outline EKS003OV
Adjust the laser beam aiming every time the ICC sensor is removed or installed.
CAUTION:
Place the vehicle on the level ground when the laser beam aiming adjustment is operated.
Follow the CONSULT-II when adjusting the laser beam aiming (laser beam aiming adjustment can-
not be operated without CONSULT-II).
Preparation EKS003OW
Adjust the tire pressure to the specified value.
See that there is no load in the vehicle.
Coolant, engine oil filled up to correct level and full fuel tank.
Shift the gear into “P” position and release the p arking brake.
Clean the ICC sensor with a soft cloth.
PKIA9666E
Outline of Adjustment Procedure EKS003OX
1. Set up the ICC target bo ard [KV99110100 (J-45718)].
2. Adjust the sensor following the procedure on CONSULT-II. (Turn manually the screw for up-down position adjustment. ICC sensor automatically adjust the right-left position.)
Setting the ICC Target Board EKS003OY
Accurate ICC target bo ard setting i s required for the laser beam aiming adjustment.
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a scale at 17mm (0.67in) below the center.
PKIA9667E
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LASER BEAM AIMING ADJUSTMENT
[ICC]
2. Adjust the height of the target board stand so that the scale edge point to th e center of the ICC sensor.
PKIA9668E
SETTING THE TARGET
1. Suspend a thread with weight on tip to splice the center of the front and rear bumpers. Then, mark the center point on the ground as each weight points.
2. Link the front and rear bumpers center points marked on the ground, and mark a point 5 m (16.4ft) ahead of the vehicle, on the extended line of the previous link line of the bumper center points. Then, adjust the position of the target bo ard s o tha t the c ente r com e on the to p of the m arked poin t [5 m (16. 4ft) ah ead of the vehicle] and face to the vehi cle.
3. Adjust t he positi on of the target board so that th e extend ed line that links th e cente r of th e re ar wi nd shi eld (t he ce nter of th e rear window defog ge r pattern) and the cent er o f th e front wind shield (the setting part of the room mirror) alig n with the center sus­pended from the board.
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PKIA9669E
4. Suspend a thread with weight on tip on the center of the target board. Then mark the point of weight on the ground.
5. Pivot the edge of the tar get board 20 ° to either side.
NOTE:
Approx. 50 mm(2 in) shift rates the 20° movement.
PKIA2589E
6. Do not place anything in the space shown in the figure (view from top).
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LASER BEAM AIMING ADJUSTMENT
[ICC]
NOTE:
In case the space shown in the figure is not available, make space by covering the side of the target board with a 400 mm(15.75 in)-size frosted black board or black cloth.
Aiming Adjustment EKS00GFF
CAUTION:
Complete all necessary wo rk for las er beam adjustm ent until the ad just ment co mplete s as shown
in the procedure. If the procedure does not complete, the ICC system is inoperable.
If CONSULT-ll is used with no connection of CONSULT-ll CONVERTER, malfunctions might be
detected in self-diagnosis depe nd ing on con trol unit wh ich carry out CAN comm unic at ion.
1. Turn ignition sw itch OFF.
2. Connect CONSULT-ll and CONSULT-ll CONVERTER on the data link connector.
PBIB0196E
3. Start the engine, wait for at least 10 seconds, and touch “START (NISSAN BASED VHCL)”.
4. Touch “ICC”. If “ICC” is not indicated, go to GI-38, "
CONSULT-II Data Link
Connector (DLC) Circuit" .
5. Touch “WORK SUPPORT”.
SAIA0450E
PKIA9670E
PKIA8867E
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LASER BEAM AIMING ADJUSTMENT
6. Touch “LASER BEAM ADJUST”.
7. Touch “START”.
CAUTION:
If the adjustment sc reen d oes not a ppear o n the C ONSULT­II screen in 10 seconds. After touching “LASER BEAM ADJUST” screen, the foll owing causes may be considered:
Target is not set accurately.
There is not enough space beside the target.
Deformation of vehicle or the surrounding equipment
unit, bracket, or the surrounding equipment is causing inappropriate installation of sensor and aiming may be set out of the adjustable range.
The area is not suitable for the adjustment work.
ICC sensor is not clean.
8. After the CONSULT-II displays “ADJUST THE VERTICAL OF LASER BEAM AIMING” turn the up-down direction adjusting screw until “U/D CORRECT” value is set in the range of ±4.
CAUTION:
Turn the screw slowly. The value change on display is slower than actual move ment of the ICC sensor. Wait for 2 seconds every time the screw is turned half a rotation.
NOTE:
Turning the screw to the right lowers the aiming and to the left lifts the aiming.
[ICC]
A
B
SKIA6191E
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SKIA1220E
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SKIA1221E
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PKIA9671E
9. When “U/D CORRECT” value indicates ±4, confirm that the margin of value remains within ±4 at least for 2 seconds with no equipment or hand touching the ICC sensor.
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LASER BEAM AIMING ADJUSTMENT
When “COMPLETED THE VERTICAL AIMING OF LASER BEAM” appears on screen, touch “END”.
CAUTION:
Be sure that the margin of “U/D CORRECT” is within ±4 with ICC sensor unit is untouched.
10. Confirm that “ADJUSTING AUTOMATIC HORIZONTAL LASER BEAM AIMING” is on screen and wait for a while. (maximum: 10 seconds.)
[ICC]
SKIA1223E
11. Confirm that “N ORMALLY COMPLETED” is displayed on CON­SULT-II and close the aiming adjustment procedure by touching “END”.
CAUTION:
Complete all the procedures once “LASER BEAM ADJUST” mode is entered in CONSULT-II. When the procedure is dis­continued, the ICC system is inoperable.
CHECK AFTER THE ADJUSTMENT
Test the ICC system operation by running test. Refer to ACS-9, "ICC System Running Test" .
SKIA1224E
SKIA1225E
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ELECTRICAL UNITS LOCATION
[ICC]
ELECTRICAL UNITS LOCATION PFP:25230
Component Parts and Harness Connector Location EKS003P0
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PKIA9672E
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WIRING DIAGRAM
[ICC]
WIRING DIAGRAM PFP:00000 Schematic EKS003P1
TKWM1456E
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WIRING DIAGRAM
[ICC]
Wiring Diagram — ICC — EKS003P2
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TKWM3229E
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WIRING DIAGRAM
[ICC]
TKWM1458E
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WIRING DIAGRAM
[ICC]
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B
E
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TKWM1459E
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WIRING DIAGRAM
[ICC]
TKWM1460E
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ACS-22
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WIRING DIAGRAM
[ICC]
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B
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TKWM3230E
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WIRING DIAGRAM
[ICC]
TKWM1462E
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ACS-24
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WIRING DIAGRAM
[ICC]
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B
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TKWM1463E
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WIRING DIAGRAM
[ICC]
TKWM1464E
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TERMINALS AND REFERENCE VALUE
[ICC]
TERMINALS AND REFERENCE VALUE PFP:00000
Terminals and Reference Value for ICC Unit EKS003P3
A
Terminals
(Wire color)
+-
1 (B/R)
2 (W/R)
4
(L/W)
5 (P) CAN L ON
(BR/W)
(B/W)
8 (PU)
10
(W/R)
12
(B/R)
Ground
6
7
Ground NEUT-SW ON
(OR)
Battery power supply OFF Battery voltage
Wiper motor HI signal ON
Release switch power supply ON Approx. 10
24
Brake pressure sensor power supply
Brake booster solenoid (+) side
Brake booster solenoid (–) side
Item
Ignition
switch
ON Approx. 5
ON Appr ox. 12
ON
Condition
Voltage (V)
Operation
Wiper HI operating Approx. 0 Wiper HI not operating Approx. 12
Selector lever in “N” or “P ” p os i ­tions
Selector lever in other positions Approx. 0
Solenoid operating
Approx. 12
B
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Ground
Solenoid not operating Approx. 12
13
(L/Y)
14 (L) C AN H ON
15 (SB)
17
(B/Y)
(OR)
Wiper motor LO signal ON
Brake release switch (normal closed)
24
Brake pressure sensor signal ON
ON
Wiper LO operating Approx. 0 Wiper LO not operating Approx. 12
Depress the brake pedal Approx. 0 Release the brake pedal Approx. 10 Release the brake pedal Approx. 0. 5
Approx. 0.5 - 5
Depress the brake pedal
(Note) Voltage becomes higher
depending on effectiveness of
depressing brakes.
PKIA9673E
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TERMINALS AND REFERENCE VALUE
[ICC]
Terminals
(Wire color)
+-
19 (B) 20 (B) 46 (B)
21 (Y) ICC warning chime ON
22
(R/B)
29
(Y/PU)
Ground
30 (P) DDL - TX
33
(BR/W)
42
(BR/W)
38
(R/W)
39
(BR/Y)
40
(Y/R)
47
(L/W)
Ground ON Approx. 0
Brake release switch (normally open)
ICC brake switch (normal closed)
Ignition switch ON or START ON Battery voltage
Stop lamp swit ch (normally open)
DDL - RX
Parking brake signal ON
Stop lamp drive output signal ON
Item
Ignition
switch
ON
ON
ON
Condition
Voltage (V)
Operation
Activated
Not activated Approx. 12 Depress the brake pedal Approx. 10 Release the brake pedal Approx. 0 Selector
lever: Not in “N” or “P” posi­tion
Depress the brake pedal Approx. 12 Release the brake pedal Approx. 0
Depress the parking brake Approx. 0 Release the parking brake Approx. 12 Brake operating with ICC sys-
tem Brake not operating with ICC
system
Depress the brake pedal
Release the brake pedal
Approx. 0
Approx. 12
Approx.12
Approx. 0
PKIA9674E
Terminals and Reference Value for ICC Sensor EKS003P4
Terminals
(Wire color)
+– 1
(BR/W)
3 (L) CAN H ON — 4 (B) Ground ON Approx. 0 6 (P) CAN L O N
Ground
ICC sensor power ON Battery voltage
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Item
Ignition
switch
ACS-28
Condition
Voltage (V)
Operation
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TERMINALS AND REFERENCE VALUE
[ICC]
Terminals and Reference Value for ICC Warning Chime EKS003P5
Terminals
(Wire color)
1
(BR/W)
Item
Ignition switch ON or
START
Ignition
switch
ON Battery voltage
Condition
Operation
Chime output OFF Approx. 12
Voltage (V)
A
B
2 (Y) ICC warning signal ON
Chime output ON
PKIA9674E
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION PFP:00004 Work Flow EKS003RG
SKIA1227E
Reference 1··· Refer to ACS-37, "Self-Diagnostic Function" .
Reference 2··· Refer to ACS-42, "Diagnostic Trouble Code (DTC) Chart" .
Reference 3··· Refer to ACS-67, "Symptom Chart" .
Reference 4···Refer to GI-38, "CONSULT-II Data Link Connector (DLC) Circuit" /ACS-39, "SELF-DIAG-
NOSIS BY ICC SYSTEM DISPLAY WILL NOT RUN" .
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
CONSULT-II Function EKS00GFG
DESCRIPTION
CONSULT-II performs the following functions communicating with the ICC unit.
A
Test mode Function Reference page
WORK SUPPORT
SELF-DIAGNOSTIC RESULTS Displays malfunctioning system memorized in ICC unit. ACS-32 DATA MONITOR Displays real-time input/output data of ICC unit. ACS-33 CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of CAN communicat i on can be r ead. LAN-32 ACTIVE TEST Enables operation check of electrical loads by sending driving signal to them. ACS-34 ECU PART NUMBER Displays part number of ICC unit.
Monitors aiming direction to facilitate laser beam aiming operation.
Indicates causes of autom atic can cel l ation of the ICC system.
ACS-32
CONSULT-II BASIC OPERATION
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-ll and CONSULT-ll CONVERTER on the data link co nnector.
3. Turn ignition switch ON.
B
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4. To uc h “START (NISSAN BASED VHCL)”
5. Touch “ICC” on “SELECT SYSTEM”screen. If “ICC” is not indicated, go to GI-38, "
CONSULT-II Data Link
Connector (DLC) Circuit" .
PBIB0196E
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PKIA9670E
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
6. Touch any of “WORK SUPPORT”, “SELF-DIAG RESULTS”, “DATA MONITOR”, “CAN DIAG SUPPORT MNTR”, “ACTIVE TEST” and “ECU PART NUMBER” on selection sc reen.
WORK SUPPORT Work Item
Operation Function
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system . LASER BEAM ADJUST Outp uts laser beam, calculates dislocation of the beam, and indicates adjustment direction.
Cause of Auto-Cancel
1. Touch “WORK SUPPORT” on the “SELECT DIAG MODE” screen. Refer to ACS-31, "
2. Touch “CAUSE OF AUTO-CANCEL” on the “SELECT WORK ITEM” screen.
3. Cause of automatic cancellation screen will be shown.
CAUTION:
Last five cancel (system cancel) causes are displayed.
CONSULT-II BASIC OPERATION" .
[ICC]
PKIA8867E
Display Item List
Cause of cancellation Description
OPERATING WIPER OPERATING ABS ABS function was operated.
OPERATING TCS TCS function was operated. OPERATING VDC VDC function was operated. OPE SW VOLT CIRC Outside the standard control switch input voltage was detected. LASER SUN BEAM Intense light such as sunlight entered ICC sensor light sensing part. LASER TEMP Temperature around ICC sensor became low. OP SW DOUBLE TOUCH ICC steering switches were pressed at the same time. VDC/TCS OFF SW VDC OFF switch was pressed. WHEEL SPD UNMATCH Wheel speed became different from AT vehicle speed. TIRE SLIP Wheel slipped. PKB SW ON Parking brake is applied. IGN LOW VOLT Power supply voltage became low. NO RECORD
Windshield wipers were operated at HI or LO speed operation. (Or at INT according to the windshield wipers speed.)
Laser Beam Adjust
For details, refer to ACS-12, "LASER BEAM AIMING ADJUSTMENT" .
SKIA6191E
SELF-DIAGNOSTIC RESULTS
For details, refer to ACS-42, "Diagnostic Trouble Code (DTC) Chart" .
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
DATA MONITOR Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen. Refer to ACS-31, "
2. Touch any of “ECU INPUT SIGNALS”, “MAIN SIGNALS” and “SELECTION FROM MENU” on selection screen.
3. Touch “START”.
4. Display the data monitor.
5. If necessary, touch “COPY” in turn, and print data.
CONSULT-II BASIC OPERATION" .
[ICC]
A
B
PKIB0112E
Monitored Item
Monitored Item [unit]
VHCL SPEED SE [km/h] or [mph] ×××
SET VHCL SPD [km/h] or [mph]
THRTL OPENING [%] ×××
ENGINE RPM [rpm] ××
DISTANCE ADJ [SHOR/MID/LONG]
WIPER SW [OFF/LOW/HIGH]
MAIN SW [ON/OFF] ×××
SET/COAST SW [ON/OFF] ×××
CANCEL SW [ON/OFF] ×××
RESUME/ICC SW [ON/OFF] ×××
CRUISE OPE [ON/OFF]
BRAKE SW [ON/OFF]
STOP LAMP SW [ON/OFF]
RELEASE SW NO [ON/OFF]
MAIN SIG-
NALS
××
×××
××
×××
×××
ECU
INPUT
SIGNALS
××
××
SELEC-
TION FROM MENU
×: Applicable
Description
Indicates vehicle speed calculated by I C C unit through CAN communication (VDC/TCS/ABS control unit transmits wheel speed sensor signal through C AN communication).
Indicates set vehicle speed memorized in ICC unit.
Indicates throttle angle read by ICC unit through CAN communication (ECM transmits throttle angl e t hro ugh CAN communication).
Indicates engine speed read by ICC unit through CAN communication (ECM transmits engine speed through CAN communication).
Indicates set distance memorized in ICC unit.
Indicates wiper [OFF/LOW/HIGH] status.
Indicates [ON/OFF] status as judged from stee ring sw i tc h signal (ECM transmits steering switch signal through CAN communication).
Indicates [ON/OFF] status as judged from stee ring sw i tc h signal (ECM transmits steering switch signal through CAN communication).
Indicates [ON/OFF] status as judged from stee ring sw i tc h signal (ECM transmits steering switch signal through CAN communication).
Indicates [ON/OFF] status as judged from stee ring sw i tc h signal (ECM transmits steering switch signal through CAN communication).
Indicates whether controlling or not (ON means “control­ling”).
Indicates [ON/OFF] status as judged from ICC brak e switch signal.
Indicates [ON/OFF] status as judged from stop lamp switch signal.
Indicates [ON/OFF] status as judged from release switch signal. ON when brake is depressed. OFF when brake is not depressed.
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
Monitored Item [unit]
RELEASE SW NC [ON/OFF]
IDLE SW [ON/OFF] ××
GEAR [1, 2, 3, 4, 5] ××
BUZZER O/P [ON/OFF]
ICC WARNING × VHCL SPD AT
[km/h] or [mph]
PRESS SENS [bar]
PRESS SENS 2 ××
D RANGE SW [ON/OFF] ××
AT OD OFF [ON/OFF]
NP RANGE SW [ON/OFF] ××
DISTANCE ×
RELATIVE SPD × STP LMP DRIVE
[ON/OFF]
MAIN SIG-
NALS
×××
××
ECU
INPUT
SIGNALS
××
SELEC-
TION
FROM MENU
×
×
×
Indicates [ON/OFF] status as judged from release switch signal. OFF when brake is depressed. ON when brake is not depressed.
Indicates [ON/OFF] status of idle switch read by ICC unit through CAN communication (ECM transmits ON/OFF sta­tus through CAN communication).
Indicates AT gear position read by ICC unit through CAN communication (TCM transmits gear position through CAN communication).
Indicates [ON/OFF] status of ICC warning chime output.
NOTE:
This item is displayed, but cannot monitoring. Indicates vehicle speed calculated from AT vehicle speed
sensor by ICC unit through CAN communication (TCM transmits AT vehicle speed sensor signal through CAN communication).
Indicates brake fluid pressure value calculated from signal voltage of pressure sensor.
NOTE:
This item is displayed, but cannot monitoring. Indicates [ON/OFF] status of “D” position read by ICC unit
through CAN communication (TCM transmits ON/OFF condition of “D” position through CAN commu nic at ion).
Indicates [ON/OFF] status of OD cancel output under con­trol.
Indicates PNP switch signal read by ICC unit through CAN communication (TCM transmits PNP switch signal through CAN communication).
NOTE:
This item is displayed, but cannot monitoring.
NOTE:
This item is displayed, but cannot monitoring. Indicates [ON/OFF] status of brake hold relay drive output.
Description
ACTIVE TEST
CAUTION:
Do not perform the active test while driving.
Active test cannot be started while ICC system warning indicator illuminates.
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen. Refer to ACS-31, "
ATION" .
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ACS-34
CONSULT-II BASIC OPER-
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
2. To uch a ny of “I CC BUZZ ER 1”, “M ETER LA MP ”, “STOP LAMP” and “BOOSTER SO L/V 3” on selection screen.
3. Touch necessary item and “START”.
4. Active test screen will be shown.
ICC BUZZER 1
Touch “O N” and “OFF” to check that ICC warning chime oper-
ates as in the fo llowing chart.
BUZZER O/P ON OFF Buzzer sound Beep Not activated
[ICC]
A
B
SKIA6195E
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METER LAMP
Start the engine.
Touch “O N” and “OFF” to check that ICC system display ope r-
ates as in the fo llowing chart.
METER LAMP ON OFF ICC system display Ful l illumi nat ion OFF
STOP LAMP
Touch “ON” and “OFF” to check that stop lamp operates as in
the followi ng chart.
STP LMP DRIVE ON OFF Stop lamp Lamp ON Lamp OFF
SKIA1228E
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SKIA1232E
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
BOOSTER SOL/V 3
Touch any of “MODE 1”, “MODE 2”, “MODE 3” to check that fol-
lowing operation condition is caused by operating monitor and brake pedal.
“START” is displayed 10 seconds after operation start. (Active
test is completed.)
[ICC]
SKIA1233E
PKIA9821E
Revision: 2005 March 2005 Q45
ACS-36
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