IKA RC 5 control Operating Instructions Manual

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20000019508a
RC 5 control_062018
IKA RC 5 control
Page 2
Device setup
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Fig. 1
9 10
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12 13 14
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Source language: German
EN
Contents
Page
Device setup ..............................................................................................................................................2
Declaration of Conformity .........................................................................................................................4
Note for USA (FCC) ....................................................................................................................................4
Note for Canada (IC) ..................................................................................................................................4
Explication of warning symbols ................................................................................................................4
Safety instructions ....................................................................................................................................5
General information ..........................................................................................................................................5
Disposal of the device .......................................................................................................................................5
Fluids ................................................................................................................................................................6
Refrigerant ........................................................................................................................................................6
Battery (Battery pack RB 1 for WiCo) ................................................................................................................6
Correct use ................................................................................................................................................7
Use ...................................................................................................................................................................7
Range of use (indoor use only) ..........................................................................................................................7
Wireless remote control ....................................................................................................................................7
Unpacking .................................................................................................................................................8
Unpacking ........................................................................................................................................................8
Delivery scope ...................................................................................................................................................8
Preparations ..............................................................................................................................................8
Setting up .........................................................................................................................................................8
Connecting the tubings .....................................................................................................................................8
Inserting battery into the WiCo ........................................................................................................................9
Mounting the WiCo to the station ....................................................................................................................9
Filling and draining ............................................................................................................................................9
Fluids (Standard information for IKA fluid) ......................................................................................................11
Moving the device ..........................................................................................................................................12
Charging the Battery Pack RB 1 (rechargeable battery) .....................................................................................12
Changing battery to WiCo ..............................................................................................................................12
WiCo - holder WH 10 .....................................................................................................................................12
Operator panel and display .....................................................................................................................13
station ...........................................................................................................................................................13
WiCo .............................................................................................................................................................13
Commissioning and operating .................................................................................................................14
Useful information ..................................................................................................................................15
Working with WiCo .................................................................................................................................15
Working screen at the time of delivery ............................................................................................................15
Explanation of symbols on the working screen ................................................................................................15
Menu navigation and structure .......................................................................................................................16
Interface and output ...............................................................................................................................23
Maintenance and cleaning ......................................................................................................................26
Error codes ...................................................................................................................
Accessories ..............................................................................................................................................28
Technical data .........................................................................................................................................29
Warranty .................................................................................................................................................31
Pump performance curve ........................................................................................................................31
...........................27
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Declaration of Conformity
We declare under our sole responsibility that this product corresponds to the regulations 2014/35/EU, 2006/42/EC, 2004/108/ EC and 2011/65/EU and conforms with the standards or other normative documents: EN 61010-1, EN 61010-2-010, EN 61326-1, EN 60529, EN ISO 12100 and DIN 12876-1.
Bluetooth® module: Directive: 2014/53/EU Standards: EN 300328, EN 301489-17, EN 301489-1, EN 60950-1
Note for USA (FCC)
This equipment complies with Part 15 of the FCC rules. Any changes or modifications not expressly approved by the Manufacturer could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC rules subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept all interference received, including interference that may cause undesired operation.
NOTE:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equip­ment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Note for Canada (IC)
This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause interference (2) This device must accept any interference, including interference that may cause undesired operation of the device. This device complies with Health Canada’s Safety Code 6/IC RSS-210. The installer of this device should ensure that RF radiation is not emitted in excess of the Health Canada’s requirement.
Explication of warning symbols
Indicates an (extremly) hazardous situation, which, if not avoided, will result in death,
DANGER
WARNING
serious injury.
Indicates a hazardous situation, which, if not avoided, can result in death, serious injury.
Indicates a potentially hazardous situation, which, if not avoided, can result in injury.
CAUTION
Indicates practices which, if not avoided, can result in equipment damage.
NOTICE
Indicates the risk of fire or explosion!
WARNING
WARNING
Indicates crushing risk to fingers/hand.
Warning: flammable material!
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Safety instructions
General information:
Read the operating instructions completely before
starting up and follow the safety instructions.
• Keep the operating instructions in a place where it can be accessed by everyone.
• Ensure that only trained staff work with the device.
• Follow the safety instructions, guidelines, occupational health, safety and accident prevention regulations.
• Set up the device in a spacious area on an even, stable, clean, non-slip, dry and fireproof surface.
• The device has been constructed to the requirements of EU (European Union) and EFTA (European Free Trade As­sociation) countries.
• Do not operate the device in explosive atmospheres.
• Protect the device and accessories from bumping and impacting.
• Check the device and accessories for damage before each use. Do not use damaged components.
• Safe operation is only guaranteed with the accessories described in the ”Accessories” section.
The device must only be operated with the original power cable.
• The socket for the power cable must be easily accessible.
• Socket must be earthed (protective ground contact).
• The voltage stated on the type plate must correspond to the power voltage.
• The device can only be disconnected from the power sup­ply by pulling out the power plug or the connector plug.
• Disconnect the power plug before attaching or chang­ing any accessories.
• Disconnect the power plug before cleaning, mainte­nance and transportation of the unit.
• The device must only be opened by trained specialists,
even during repair. The device must be unplugged from the power supply before opening. Live parts inside the device may still be live for some time after unplugging from the power supply.
CAUTION
can be easily accessed must be installed in the work area.
• A laboratory circulator refrigerates and circulates fluid according to specified parameters. This involves hazards due to low temperatures and general hazards due to the device of electrical energy. The user safety can not be ensured simply with design requirements on the part of the device. Further hazard sources may arise due to the type of tempering fluid, e.g. by exceeding or undercut­ting certain temperature thresholds or by the breakage of the container and reaction with the carrier fluid. It is not possible to consider all eventualities. They remain largely subject to the judgment and responsibility of the operator. For this reason, it may become necessary for user to take other precautionary safety measures.
• Insucient ventilation may result in the formation of ex­plosive mixtures. Only use the device in well ventilated areas.
• When device is used for external circulation, extra pre­caution must be taken for cold fluid leakage due to damaged hose.
- Use suitable hoses for connection.
- Secure hoses and tubes against slippage and avoid
kinks.
- Check hoses, tubes and bath at regular intervals for
possible material fatigue (cracks/leaks).
WARNING
• After a power failure during operation, the device may start automatically (depending on operating mode).
If the power switch is not within reach when device is operating, an EMERGENCY STOP switch that
Do not start up the device if:
- It is damaged or leaking
- Cable (not only supply cable) is damaged.
NOTICE
ensure safe operation, for example to keep foreign ob­jects and liquids, etc. from getting into the device.
• The device may only be used as prescribed and as de­scribed in these operating instructions. This includes op­eration by instructed specialist personnel.
• When using critical or hazardous materials in your pro­cesses, IKA recommends to use additional appropriate measures to ensure safety in the experiment. For ex­ample, users can implement comprehensive monitoring equipment.
• Process pathogenic material only in closed vessels under a suitable fume hood. Please contact IKA application support if you have any question.
Coverings or parts that can be re­moved from the device must be put back on the device again to
WARNING
• Transport the device with care (see section “Moving the device“).
• Do not transport or empty the bath while it is still cold. Check the temperature of the bath fluid before draining.
• Always empty the bath before moving the unit.
NOTICE
Disposal of the device:
• The device must be disposed of in accordance with na-
tional or local regulations
Because of the heavy weight of the device, at least two person are needed for carrying the device.
Always empty the bath if the unit is unused for long time.
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Fluids:
CAUTION
the chemical hazards that may be associated with the bath fluid used. Observe all safety warning for the fluids.
• Depending on the bath fluid used and the type of opera­tion or toxic can arise. Ensure suitable extraction.
• Do not use any fluid which may cause dangerous reac­tions during processing.
• Only use recommended bath fluid. Only use non-acid and non corroding fluid.
NOTICE
at a regular basis (see the section “Filling and draining”).
• Continuous monitoring of the bath and the filling level of the bath fluid is required.
• To ensure a sucient fluid circulation, the viscosity of the bath fluid must not exceed of 50 mm est operating temperature.
• Untreated tap water is not recommended. It is recom­mended to use distilled water or high purity water (ion exchangers) and add 0,1 g soda (sodium carbonate Na
) /liter, to reduce corrosive properties.
2CO3
Only use the fluids, which fulfill the requirements for safety, health and device compatibility. Be aware of
Never operate the device without sucient refrigeration carrier flu­id! Check the fluid level detection
2
/s at the low-
Don’t use following fluids:
NOTICE
- Untreated tap water
- Acids or bases
- Solutions with halides: chlorides, fluorides, bromides,
iodides or sulfur
- Bleach (Sodium Hypochlorite)
- Solution with chromates or chromium salts
- Glycerine
- Ferrous water.
Refrigerant:
WARNING
WARNING
WARNING
• Set the device in well-ventilated room and lation openings in the enclosure or, in the structure for building, clear of obstruction.
The device is not allowed to be used in an ATEX (Atmosphere EX­losible) zone.
Flammable refrigerant used. Do not use mechanical devices or oth­er means to accelerate the defrost­ing process, other than those rec­ommended by the manufacturer.
Do not damage the refrigerant cir­cuit.
keep all venti-
• Flammable refrigerant used. Only the manufacturer can open the device and allowed to open the device!
• The device with a sealed refrigerating system with less than 150 g refrigerant. It can be located in any laboratory.
Battery pack RB 1 (for WiCo):
NOTICE
vice (
station) will continue to run or is shut down depend-
ing on the value settings for “ and “
Safe Temperature”. If the device is set so that it con-
tinues to run when the battery of the WiCo is fully dis­charged, the only means of switching the station off are the “
safe STOP”, “ON/OFF” key and the “Power switch”!
NOTICE
Keep the battery pack out of reach of children at all times.
• Store the battery pack in a cool, dry place.
• Never throw the battery pack into a fire. Keep it away from direct sunlight and temperatures above 60 °C. High tem­peratures will damage the battery pack and render it unus­able. Temperatures above 100 °C may cause it to explode.
• Never throw the battery pack into water or expose it to moisture. Water may lead to a short-circuit, causing the battery pack to explode. Do not deform or crush the battery pack or damage it
• in any other way. This can cause battery fluid to leak and/or the battery pack to explode.
• When not in use, keep battery packs away from pa­perclips, coins, keys, nails, screws or other small metal objects which could cause the contacts to be bridged. Short-circuiting may result in an explosion.
• Explosion of a battery pack may release battery fluid and cause a fire.
• The lithium polymer battery pack must only be used and charged in IKA products designed for use with this bat­tery pack.
• When the battery pack is inserted it should slide in easily and without resistance. Do not force it.
• If the battery pack is removed for an extended period of time, store it in a sealed plastic bag to prevent short-circu­iting due to moisture or contact with metal components.
• The operating temperature range of the battery pack is from 0 °C to + 45 °C. Note that the battery pack capac­ity will be reduced at temperatures below 20 °C.
Only the rechargeable battery types recommended in the technical data may be used in the device!
Do not charge batteries that have leaked or that are discolored, deformed or damaged in any other way.
repair it. The third parties are not
If during operation the battery pack RB 1 (rechargeable battery) becomes fully discharged, the de-
Time Out”, “Safe Speed
Please note the following safety instructions for the battery pack RB 1 (recharge­able battery):
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Disposal instructions:
• When disposing of the IKA battery pack, please tape over the contacts with adhesive tape to prevent short-circuiting due to moisture or contact with metal components. Short­circuiting may result in an explosion.
• Do not throw used battery packs into your household waste. Dispose of them properly in accordance with stat­utory regulations.
End users are obliged by law to return all used disposable and rechargeable batteries. Throwing
them into the household waste is prohibited. Dis­posable/rechargeable batteries containing harmful sub­stances are marked with this symbol to indicate that they may not be disposed of as household waste.
Correct use
• You can return used disposable and rechargeable batter­ies free of charge to your local authority collection site or to any battery retailer. In doing so you will be comply­ing with statutory regulations and helping to protect the environment.
• Batteries must be disposed of in accordance with local and national regulations.
• Use:
Use RC (Refrigerated Circulators) for cooling and circulat­ing fluids.
• Range of use (indoor use only):
- Laboratories -Schools
- Pharmacies - Universities
Wireless remote control:
Before using the wireless link between the WiCo and the laboratory device, first check whether your region is included in the radio communication approval for the device. If it is not, remote control can also be performed using a USB cable.
This device is suitable for use in all areas except:
- Residential areas
- Areas that are connected directly to a low-voltage supply
network that also supplies residential areas.
The safety of the user cannot be guaranteed:
- If the device is operated with accessories that are not
supplied or recommended by the IKA.
- If the device is operated improperly or in contrary to the
IKA specifications.
- If the device or the printed circuit board are modified by
third parties.
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Unpacking
• Unpacking:
- Please unpack the device carefully.
- Any damage should be notified immediately to the shipping agent (post oce, railway network or logis­tics company).
Adapter Europe, Switzerland
Fig. 2
Fig. 3
• Delivery scope:
- RC 5 control with WiCo
- Power cables
-
Hose olive
-
Hose olive
- WiCo holder WH 10
- OS 1.0 power supply
- Temperature sensor Pt 100.30
- USB 2.0 cable micro A – micro B
- USB 2.0 cabel A – micro B
- Plastic cap (for “Overflow” connector)
- Plastic cap (for “Backflow” connector)
-
User guide
- Warranty card.
NW 8 (2 pieces) see Fig. 2 NW 12 (2 pieces) see Fig. 2
(for WiCo) see Fig. 3
Adapter USA, China
Adapter England
Adapter Australia
Preparations
• Setting up:
- Place the unit on an even, stable, clean, nonslip, dry and fireproof surface.
- Keep at least 20 cm of open space on the front and rear side.
- The place for installation should be large enough and provide sucient air ventilation to ensure the room does not warm up excessively because of the heat from device radiates to the environment.
- Do not set up the device in the immediate vicinity of heat sources and do not expose to sun light.
- Cooling machine, pump motor and electronics pro­duce intrinsic heat that is dissipated via the venting grids! Never cover these venting grids!
Note: After setting up the device, wait at least one hour before starting the operation to avoid the damage to the cooling system.
• Connecting the tubings:
- Unscrew the union nuts and stoppers using a wrench (SW 19) from the pump connector IN (9) and OUT (10).
Stopper
Union nut
Fig. 4
- Connect the hoses for circulating the external system to the pump connection M 16 x 1 for IN and OUT directly or with the olives.
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- Screw the hose olives to the pump connector IN and OUT with union nuts. Slide the hoses (NW 12) onto the
olives. The hoses must be secur
ed with suitable clamps.
• Inserting battery into the W
iCo:
Olives
Union nut
Fig. 5
- Via a hose to the “Overflow” connector, overflowing fluid can be dir
ected into a suitable vessel. The ves­sel should be positioned lower than the “Overflow” connector. In case of closed external system, if there is in any case no risk of exceeding the maximum fluid level, you can close the “Overflow” connector with the included overflow cap. This minimizes the energy loss and pro­tects, in case of long-term applications with low tem­peratures and high humidity, against unwanted water input and the associated volume increase. Check fluid heat expansion!
-
Connect the “Backflow” connector to IKA
calorim­eter with a suitable hose. When IKA calorimeter is not connected, please close the “Backflow” connector with included backflow cap.
Model:
L PS
Wi
Co CBC
5
IP 40
Note: notch upward!
Model: WiCo
LPS
CBC
5
IP 40
Fig. 7
• Mounting the WiCo to the station:
Fig. 8
R
Fluid level
High
Low
Model: WiCo CBC 5
LPS
IP 40
Mod
el: WiCo CBC
LPS
5
IP 40
External
system
IKA®
Calorimeter
Fig. 6
Note: When the external system is not necessary, please
seal the pump connector IN and OUT with the existing union nuts and stoppers.
®
IKA
CBC 5 control
Note: If the WiCo need be permanently attached to the station, we strictly recommend to fasten the unlocking button with the integrated screw (turn counter clock wise).
• Filling and draining:
- Befor
e filling the fluid into the bath, open the venting
grid as indicated in following figure.
Fig. 9
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Page 10
- Check and make sur otate clockwise to the stop position, see Fig. 10).
(r
Note: Please note information in section “Commission­ing”.
- Connect the power plug and turn on the device with
power switch (11).
-
The low level icon (
W
. Meanwhile, the bottom LED segment of fluid
iCo
level indicator lights up in red color to indicate the low fluid level.
-
Open the filling opening lid (1) and r from the filling opening. Then, fill fluid to the bath.
e that the dr
) appears on the display of the
d
ain valve is closed
emove the stopper
e
- To drain the fluid from the bath, connect a hose to the drain port and turn the drain valve in counter clockwise direction with a straight screwdriver.
Drain valve
c
Drain port
Fig. 10
Note: Pay attention to the fluid level information.
Fluid level information on the WiCo display:
Low levelHigh level
Fluid level information on the fluid level indicator:
Red (High Level)
Fig. 12
Warning: Do not empty the bath while it is still cold,
there is a risk of freezing.
Fig. 11
Red (Low Level)
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Page 11
• Fluid (Standard information for IKA fluid):
IKA
Designation
CF.EG28.N10.80.8 CF.EG39.N20.80.16 CF.EG44.N25.80.19 CF.EG48.N30.80.22 UF.Si.N30.150.10LV HF.Si.20.200.50 HF.Si.20.250.50A H2O (Water) o
Customized 1
Customized 2
p
p
Operating temperature
range for open bath
application
(°C)
-10 ... 80 -10 … 80 90 115
-20 … 80 -20 … 80 90 115
-25 … 80 -25 … 80 90 115
-30 … 80 -30 … 80 90 115
-30 … 130 -30 … 150 20 … 200 20 … 200 255 >280 20 … 200 20 … 250 255 >280
5 … 95 5 … 95 - -
Operating temperature
range for closed bath
applications
Check the suitability of the fluid according to your application. Nomenclature for IKA fluid: CF.EG28.N10.80.8 --
(5) Addition information
mm²/s
(4) Viscosity (8
)
(3) Temperature range (-10 – 80 °C) (2) Chemical composition (Ethylene Glycol 28%) (1) Classification (Cooling fluid)
(1) Classification:
HF: Heating Fluid CF: Cooling Fluid UF: Universal Fluid
(°C)
Safety temperature
(°C)
145 n
Flash point
(°C)
>170
(2) Chemical composition:
Si: Silicone oil EG: Ethylene Glycol
(3) Temperature range: (
Minimum temperature. Maximum temperature)
N: Negative Temperature
(4) Viscosiy:
Viscosiy at 25 °C for Heating Fluid (HF) Viscosity at -20 °C for Cooling Fluid (CF) Viscosity at 25 °C for Universal Fluid (UF)
Dynamic viscosity [mPa.s] is a product of kinematic viscosity [mm²/s] and density [kg/m³] of the fluid divided by 1000.
(5) Additional information:
A: Oil Additives LV: Low Viscosity
n
Note: for open bath application!
o
Note: Tap water may be unsuitable for operation because the calcium carbonate content may cause calcification.
High purity water (from icon exchangers) and distilled or bi-distilled water are unsuitable for operation due to cor-
rosive properties of these media. High purity water and distillates are suitable as a medium after adding 0.1 g soda (Na
p Note: The temperature limit values are adjustable in accordance with the fluid used.
, sodium carbonate) per liter of water.
2CO3
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Page 12
• Moving the device:
Empty all fluid in the bath before move device from one place to other place. The device must be lifted by two persons with the upper handles. It can also be moved on flat surface by lifting and push­ing the front of the device. It is easy to move the device with the help of the rolling of the wheels. The angle of inclination should never more than 10 º at any direction when move the device!
Note:
The device must not be moved during operation. After moving the device, you must wait for at least one hour before restarting the unit.
Fig. 13
• Charging the Battery Pack RB 1 (rechargeable battery):
The battery pack in the WiCo can be charged by any of the following means:
- On the station
- Via a USB cable at the PC or station
- Via an OS 1.0 power supply unit.
Replacing battery to WiCo:
max. 10˚
Fig. 14
Notice: Please comply with the relevant safety instructions in the "Safety instructions" section for the RB 1 battery pack!
WiCo – holder WH 10:
H 44 Boss head clamp
IKA
®
RC 5
control
IKA
®
RC 5
WiCo – holder WH 10
WiCo – holder WH 10
control
H 38 Holding rod
Fig. 15
IKA
®
RC 5
control
WiCo – holder WH 10
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Page 13
Operator panel and display
High
Low
Fluid level
• station:
F
A
E
D
Fig. 16
BC
Item Designation Function A Fluid level indicator: Indicate the bath fluid level (when the fluid level is too low or too high, the
bottom or the top LED segment change into red color).
B LED bar: Display different status of the circulator with different color. C Contacts: Communicate and charge the WiCo. D safe STOP key: Safely stop the working of the circulator in emergency. E Bluetooth F Bluetooth
®
searching key: Search the WiCo when the Bluetooth® is active.
®
LED: Bluetooth® indicator.
• WiCo:
L
M
N
O
P
Fig. 17
V
U
T
S
R
Item Designation Function L On/Off M “int/ext” N “Timer/Pump” O Graph
button
: Switch the WiCo on and off.
button
:
button:
button
: Display time/temperature graph.
Switch between the internal and external temperature display and control. Switch between the timer and pump display.
P Rotating/pressing knob: Set the temperature value.
Start/Stop the cooling function.
R Rotating/pressing knob: Navigation, selecting and changing the settings in the menu.
Set the pump speed value. Start/Stop the pump function.
S Display: T “Back” U "Menu"
button
button
: Return to the previous menu level.
: Press it once: main menu is displayed.
Scr
een.
Press it a second time: back to the working screen.
button
V Lock
: Lock/Unlock the knobs and
buttons
.
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Page 14
Commissioning and operating
Note:
Before commissioning, make sure that the device has
not been moved for one hour!
Then the working screen appears and the device is ready for operation.
Check whether the voltage given on the type plate cor­responds to the available power voltage.
The socket used must be earthed (fitted with earth contact).
If these conditions have been met, the machine is ready for operation when the power plug is plugged in. If these conditions are not met, safe operation is not guar­anteed and the machine could be damaged.
Observe the ambient conditions (temperature, humidity, etc.) listed under “Technical Data”.
After switching on the power switch (11) of the station, the screen of the WiCo displays the device designation and the software version after a beep.
®
IKA
Circulator RC Control Version 1.2.008
Fig. 18
After several seconds, screen display the information of WiCo.
Information
Internal Max: 40 °C
Internal Min: 5 °C
External Max: 40 °C
External Min: 5 °C
Fluid: H
O (Water)
2
A
0.00
int °C
ext °C
int 5.00 1000
set °C Pump rpm
Fig. 20
Change the temperature setting with left knob (P). Change the pump speed setting with the right knob (R).
In standby status, activate the refrigerating function by pressing the left knob (P). The pump and fan starts to run at once. The refrigerating function may delay to start at maximum 2 minutes.
In working status, press the right knob (R) to stop opera­tion of the pump. The refrigerating function and the pump stops.
Note:
In standby status, press the right knob (R) to start the pump function, the activated. In working status, press the left knob (P) to stop the erating
function, the pump keep running.
When the WiCo is switched on without being connected to the station, the green LED bar (B) and the green Blue-
®
tooth
LED (F) on station lights up. The control elements of the WiCo allow locked by press­ing the lock button (V) about 2 seconds, so no accidental changes during operation are possible (lock symbol appears in the display). By pressing lock button (V) control elements are released (lock symbol from the display).
refrigerating
about 2 seconds
function will not be
refrig-
again, the
disappears
Fig. 19
Note: In an emergency, the device function can be turned
off by pressing the “safe STOP” button (D) at the front of station. The LED bar (B) changed into red color.
A message appears in the display indicates that the station was forced off. To restart, press the power switch (11) off and on again. If the Bluetooth® function of the WiCo is activated, the Bluetooth can search the WiCo by pressing the searching button (E). Then, a beep is heard.
®
icon appears on the screen and the user
14
Page 15
Useful information
The station is controlled via a WiCo. If the WiCo is mounted on the station, data is exchanged between the
station and WiCo via the contacts ( WiCo displays the home icon
The WiCo is equipped with a USB socket (Universal Serial Bus) with which the WiCo can be connected with station, the USB icon If the WiCo is not connected with station via a USB cable, the data exchange between the station and the WiCo via Bluetooth is displayed .
appears on the screen.
®
. In this case, the Bluetooth® icon
C
). The screen of the
.
Working with WiCo
Working screen at the time of delivery:
A
0.00
int °C
ext °C
int 5.00 1000
set °C Pump rpm
Fig. 21
Note: The wireless symbol appears only when the
station is switched on.
Explanation of symbols on the working screen:
The symbols displayed change depending on the status and settings of the WiCo and the station. The screen below shows the most significant symbols on the work­ing screen.
99
A
10.00
int °C
PC
10.00
ext °C
int 10.00 1000
set °C Pump rpm
Fig. 22
Depending on the structure of the building, the WiCo can be operated at a distance up to 15 m from the station, using the Bluetooth The WiCo could be either installed on the on a safe place where is accessed easily by the user during operation. If the WiCo is mounted on the station, the battery is charged through the contacts (C). The battery could also be charged via the USB port on the WiCo (See “Charging the Battery Pack RB 1“ in “Prepara­tions“ section).
Bluetooth®:
This symbol means the municating via Bluetooth The symbol no longer appears if no Bluetooth cation is being performed.
®
connection.
station
station and the WiCo are com-
®
.
®
or put
communi-
99 Device number:
This figure appears when the “Device Number“ is activat­ed in menu option “Display“. The figure can be set from 0 to 99. See section “Display“ under “Menu (Details)“.
Lock: This symbol means that the function of the keys and the rotary knobs for controlling the WiCo are disabled. The symbol no longer appears if the functions are enabled once again by pressing the key button a second time.
Temperature Sensor:
This symbol appears when the external temperature sen­sor is connected.
A Operating Mode:
This symbol indicates the operating mode currently selected (A, B, C, D).
USB:
This symbol means the WiCo is communicating or the battery is charged via a USB cable. The symbol no longer appears if no USB cable is being used for communicating with the station.
Home:
This symbol means that the WiCo is connected to the station and is communicating with the station via the
contacts. The symbol no longer appears if the WiCo is removed from the station.
15
Page 16
Battery pack:
This symbol indicates the charging status of the RB 1 bat­tery pack within the WiCo. The charging symbol appears if the WiCo
- Is connected to a PC via a USB cable
- Is connected to a station via a USB cable
- Is connected to the power supply unit OS 1.0 via a USB cable
- Is connected to the station via the charger contacts.
G Refrigerating
This symbol indicates that the refrigerating function is active.
¼J G indicates active refrigerating process.
Fluid level:
This symbol indicates fluid level. The red symbol fluid level. Excess fluid should be drained out. The red symbol fluid level. Please add fluid.
• Menu navigation and structure:
Menu navigation:
Fig. 23
means the fluid is above the maximum
means the fluid is below the minimum
) Press the "Menu" button (U). )
Select the menu by turning the right rotating/pressing knob (R) to the right or left.
U
) Open the menu item by pressing the right rotating/pressing knob (
T
)
Turn the rotating/pressing knob (R) to select the desired menu option and edit the values or settings.
)
Press the rotating/pressing knob (R) to get into sub menu items to active/inactive
R
to switch settings or to confirm settings ("OK").
)
Control elements for menu navigation
Press the "Back" button (T) to a setting or cancel to return to the previous
menu.
)
Press the "Menu" button (U) to return directly to the working screen.
Pump:
This symbol indicates that the pump is activated.
Warning:
This symbol indicates that warning is active.
PC
PC Control:
This symbol means that either the station or the WiCo is connected to a computer and is being controlled from the computer.
PR
Program Control:
This symbol indicates that the WiCo is controlled by a pro­gram (see “PROGRAMS”).
R
).
Note: When the tempering or pump functions are active, the menu is locked. On the display, the active menu option is highlighted in yellow. The active status of a menu item is marked with a check (√).
Menu navigation: ¼ Press the “Menu“ button (U) and rotate rotating/pressing knob (R). » Press the ”Back” button (T) or the ”Menu” button (U).
Menu
A
0.00
int °C
int 5.00 1000
ext °C
set °C Pump rpm
MENU
Menu
TEMPERING
Tempering
Control
Limits
Temperature Sensor
> Tempering
Control
Control Mode
Control Parameters
Fluids
Note: If you press the “Menu“ button (U), the system skips directly back to the working screen.
If you press the ”Back” button (T), the system skips back to the previous screen.
Fig. 24
BackBackBackBack
> Tempering > Control
Control Mode
Internal (int)
External (ext)
16
Page 17
Menu structure:
TEMPERING Control Control Mode
PUMP Limits Speed
TIMER Set
MODE A
DISPLAY Main Screen Pump
Menu
GRAPH Automatic
PROGRAMS Program 1
MODULES M1 - Valve
OUTGAS Speed
SAFETY Time out
SETTING Languages
Internal (int) activated
Control Parameters
Fluids
Limits
Temperature Sensor
Notification
Display
B C D
Device number
Manual Axis Assignment Set Temperature
... Program 10
M2 - Output
M3 - Input Ext. Standby
Interval
Password
Display
Sound Factory Settings Communication
Information
Eternal (ext)
I T (int - ext)I Calibration
Reset Calibration
ON Hysteresis Sound Infinite
Pressure
Timer
Axis Scaling
ON Default Status Open
Refill
Alarm
Switch
Set Speed Temperature 30.00 °C
English Deutsch ... ­Background
Brightness
Firmware Update Info Key Tone
Device name Bluetooth Tempering Pump Safety Software Intro Firemware Update Info
Eternal (ext) Automatic Manual
CF.EG28.N10.80.8 CF.EG39.N20.80.16 CF.EG44.N25.80.19 CF.EG48.N30.80.22 UF.Si.N30.150.10LV
HF.Si.20.200.50 HF.Si.20.250.50A
O (Water)
H
2
Customized 1 Customized 2
Maximum
Minimum
Internal
Eternal
Internal Eternal
Beep
Maximum Minimum Maximum
Actual Internal Temp. Actual External Temp.
X - Axis
Y - Axis
Closed
Start
Stop
Error
Warning
Default Status
ON
Default Status
ON
Default Status
Black
White
Standard Mode
Battery Mode
Internal (Kp, Ti, Td, Ts, Prop_Bp, Prop_Bn) Eternal (Kp, Ti, Td, Ts, Prop_Bp, Prop_Bn) Information (Kp, Ti, Td, Ts, Prop_Bp, Prop_Bn)
2 Point Calibration 3 Point Calibration 2 Point Calibration 3 Point Calibration
15 min 30 min 60 min 120 min Maximum Minimum
Open Closed
Open Closed
Open Closed
Factory Settings
­activated
3.0, 20.0, 2.0, 3s, +2.00, -1.00
3.0, 20.0, 2.0, 3s, +2.00, -1.00
-
-
-
-
-
-
-
­activated
-
­40 °C 5°C 60 °C
-
-
-
-
-
-
­± 0.0 K
­activated
4600 rpm 1000 rpm
0.7 bar
00:00 [hh:mm]
-
activated
-
-
-
activated
­0
activated activated activated activated
­activated
-
­40 ºC 5 ºC
-
-
-
­activated
­Level 2 Level 4
-
­activated
-
­activated
-
­activated
-
1000 rpm 10 s
00:30 [mm:ss] 1000 rpm
000
activaed
-
activated
­100% 40%
-
-
Circulator WiCo activated yes yes yes yes yes yes
17
Page 18
• Menu (Details):
TEMPERING:
1. Control:
1) Control Mode:
Internal (int): The temperature is regulated according to the internal temperature sensor. Extern (ext): The temperature is regulated according to the external temperature sensor.
2) Control parameters:
Automatic: The optimal control parameters for PID tem­perature control are determined automatically. This is the recommended mode. Selecting "Automatic" allows you to set the dynamics for temperature control.
°C
t
Fig. 25 (cooling curve in “Automatic” mode) Manual: The control parameters for PID temperature
control can be set manually. "Manual" should only be used in the event of special temperature control requirements. When "Manual" is selected, the following parameters can be set for "Internal (int)" and "External (ext)" tem­perature control: Kp: Proportional coecient The proportional coecient Kp is the controller ampli­fication and determines how strongly the control devia­tion (the difference between the target temperature and actual temperature) directly affects the control variable (on-time of the cooling). Kp-values that are too large can lead to the controller overshooting. Ti: Integral time The integral time Ti (s) is the correction time and de­termines how strongly the duration of the control de­viation affects the control variable. Ti compensates for an existing control deviation. A high Ti means a smaller and slower effect on the control variable. Ti-values that are too small can lead to instability of the controller. Td: Differential time The differential time Td (s) is the derivative time and de­termines how strongly the rate of change of the control deviation affects the control variable. Td compensates for rapid control deviations. A high Td means a smaller and slower effect on the control variable. Td-values that are too large can lead to instability of the controller. Ts: Sampling time The sampling time Ts (s) is the time interval over which the control deviation is determined and the respective control variable (dependent on Kp, Ti and Td) is cal­culated.
Ts must be adjusted to match the response character­istic (total of all time constants) of the closed loop con­trolled system, so that the control variable can deliver a uniform and measurable change in the control devia­tion. Ts values that are too small or too large can lead to instability of the controller.
Prop_Bp: Proportional Band Maximum. Prop_Bn: Proportional Band Minimum.
The Proportional Band is the range below (Prop_Bp) and above (Prop_Bn) the set value in which the control out­put value is calculated via the difference between the actual and the set value and the PID parameters.
Examples of non-optimal settings:
°C
°C
°C
°C
t
Kp too high
t
Ti too low
t
Kp too low Ti too high
t
Td too high
Fig. 26
3) Fluids:
Under the option "Fluids", a variety of fluids can be selected. The selected fluid limits the setting range of the target temperature. See table in the section “Fluids (Standard information for IKA fluid)“. The maximum and minimum temperature values of the selected fluid can be set within these limitations.
2. Limits:
Under the option "External (ext)", the maximum and minimum temperature for external temperature control can be set. Under "l Δ T (int - ext) l", the maximum difference be­tween the internal and external temperature can be set. The function limits the absolute temperature difference between the external system and internal bath during the heating up and cooling down process. This can pro­tects sensitive device like the glass reactors from thermal shock (e.g. glass break).
18
Page 19
3. Temperature sensor:
1) Calibration:
The internal and external temperature measurement can be calibrated and adjusted. You can select 2-point calibration or 3-point calibration for internal and external measurement. Calibration proceeding (example: 2-point calibration):
> Tempering
Temperature Sensor
Calibration
Reset Calibration
> Temperature Sensor
Calibration
Internal
External
> Calibration
Internal
2 Point Calibration
3 Point Calibration
Temperature sensor calibration
> Calibration > Internal
2 Point Calibration
at
5.00 C
OK
Step: 1 / 2
> Calibration > Internal
2 Point Calibration
Temperature sensor calibration
Step: 1 / 2
at
30.00 C
OK
> Calibration > Internal
2 Point Calibration
Enter the temperature from the
measuring device
Step: 1 / 2
5.00 C
OK
> Calibration > Internal
2 Point Calibration
Temperature sensor calibration
Step: 1 / 2
at
30.00 C
OK
> Calibration > Internal
2 Point Calibration
Enter the temperature from the
measuring device
Step: 1 / 2
32.00 C
OK
> Calibration > Internal
2 Point Calibration
Step: 1 / 2
Target Temp: 30.00 C Actual Temp: 25.00 C
Please wait...
> Calibration > Internal
2 Point Calibration
Enter the temperature from the
measuring device
Step: 1 / 2
32.00 C
OK
> Calibration > Internal
2 Point Calibration
Step: 1 / 2
Target Temp: 30.00 C Actual Temp: 30.00 C
OK
> Calibration > Internal
2 Point Calibration
Sensor calibrated successfully
OK
Fig. 27
2) Reset Calibration:
By “Reset Calibration”, the calibration value for the internal or the external temperature sensor will be deleted.
4. Notification:
1) ON:
This menu option allows you to activate/deactivate the “Notification“ function. A green check mark and a beep in­forming when the target value (hysteresis) has been reached.
2) Hysteresis:
This menu option allows you to set the hysteresis from 0 to ± 2.0 K.
3) Sound:
Infinite: Beep until you press the “Back” button. Beep: Single beep.
PUMP
Limits:
In “Limits“ option, the user is allowed to set the maxi­mum and minimum speed to the pump, and also the maximum pressure.
TIMER
1. Set:
The user can set a target time (duration). When device functions are started normally, this time is displayed on the working screen. The device functions stop automatically once this time has expired. The run­ning time is then displayed again on the display.
Note: To deactivate the target time specification, set the target time to 00:00.
2. Display:
Activate the timer display on the main display (working screen).
19
Page 20
MODE
1. Operating Mode A:
After power-on/power failure no automatic restart of functions.
2. Operating Mode B:
After power-on/power failure automatic restart of func­tions, depending on previous settings.
PROGRAMS
Under programs, 10 user-defined temperature-time pro­files can be created. A program can consist of up to 10 segments. Once a program has been selected, the following op­tions are available:
1. Start:
Starts the program upon request of loop mode.
3. Operating mode C:
Set values (set in A or B) cannot be changed. After power-on/power failure automatic restart of func­tions, depending on previous settings.
4. Operating mode D:
Confirmation request for set value changes, if functions are active. After power-on/power failure no automatic restart of functions.
DISPLAY
1. Main Screen:
In the “Main Screen“ menu option, you can specify what information will be displayed on the screen.
2. Device Number:
In the “Device number“ menu option, you are allowed to edit the device number from 0 to 99 that will be shown on the main screen. When using multiple units, it may be helpful to identify WiCo and station.
Note: Labeling device number to the station.
GRAPH
In this menu, you can set the options for the time-tem­perature diagram.
1. Automatic:
The scaling of the temperature axis (Y-axis) is automati­cally determined, depending on the target temperature and the actual internal and external temperature. The time axis (X-axis) is permanently scaled to 30 minutes.
2. Manual:
1) Axis Assignment:
The temperature values to be displayed can be selected.
2) Axis scaling:
Scaling of the time (X) and temperature axis (Y) can be selected or set.
1) Infinite loop: Upon completion of the last segment, the program continues with the first segment until the user ends the program by stopping a device function.
2) Loop Count: Indicates the total number of loop cy­cles until program end.
Note: At the end of the program all device functions are switched off.
2. Edit:
Edit/change the selected program.
1) Seg No.: Segment number.
2) Ctrl. Sensor (int/ext): Determines whether control is
through the internal (int) or external (ext) temperature sensor.
3) Temp.: Target temperature.
4) Ctrl.Mode (Time / +/- x.x K): In “Ctrl.Mode Time
the target values and settings of the segment are valid for the duration indicated in the column “Time hh:mm”. Afterwards, the next program segment is automatically executed. In “Ctrl.Mode +/- x.xx K”, the hysteresis (tolerance) of the actual temperature to the target temperature is set (e.g. +/- 0.1 K). The target values and settings of the segment are valid until the actual temperature reaches the target temperature +/- hysteresis for the first time. Afterwards, the next program segment is automatically executed.
5) Pump rpm: Target speed of pump.
6) M1 (ON/OFF): MODULES M1-Valve:
OFF: M1 valve in initial state ON: M1 valve in inverted initial state.
Note: The initial state of the M1 valve is defined in
“MODULES M1-Valve” in “Default Status” as “Open” or “Closed”.
7) M2 (ON/OFF): MODULES M2-Output switch
OFF: M2-output switch in initial state. ON: M2-output switch in inverted initial state.
Note: The initial state of the M2-Output switch is de-
fined in “MODULES M2-Output” in “Default Status” as “Open” or “Closed”.
20
Page 21
Edit: Edit/change the selected program parameters.
Delete: Delete the selection highlighted in yellow pro-
gram segment.
Insert: Inserts a new program segment after the se­lected segment.
Note: Prior to using the “Refill” menu option, check the function of the buoyage. The “Refill” menu option has higher priority than the program M1 segment settings.
2. M2-Output:
Save: Saves changes.
3. Delete:
Deletes the selection highlighted in yellow program.
1) OK: Confirm the process.
2) Cancel: Cancels the process.
4. View:
Temperature-time overview displays for the program with segments of the selected program.
Note: If hysteresis is set as “Ctrl.Mode +/-x.xx K” for one or more segments in the program, the duration of the program cannot be determined. Press and turn the knob (R) to display the segment details. Once the program has been started, the program no., segment no. (active/total) and the remaining duration of the segment or hysteresis are displayed in the graph.
MODULES:
In “Modules” the multifunction connection outputs and inputs can be configured. The outputs M1 and M2 can be controlled via “PRO­GRAMS”.
1) Alarm:
Activate the alarm output (switch contact).
Error: In case of an error the “M2-Output — Switch” is activated (ON, inverted initial state).
Warning: In case of a warning the “M2-Output — Switch” is activated (ON, inverted initial state) When “Warning” is activated, “Error” is simultaneously activated (see section “Error code”).
Default Status: Defines the default status (OFF) of the “M2-Output — Alarm” as “Open” or “Closed”. It de­pends on the alarm type (normally open or closed).
2) Switch:
Activate the switch output.
ON: Switche output into the active state (inverted initial state).
Note: When the “Program” is started, the M1 segment settings have higher priority.
Default Status: Defines the initial state (OFF) of the switch output as “Open” or “Closed”. It depends on the switch type (normally open or closed).
3. M3-Input:
1. M1-Valve:
1) ON:
Switche the external valve to the active state (inverted initial state).
Note: In a started „Program“ the M1 segment settings have higher priority.
2) Default Status:
Define the default state (OFF) of the external valve as “Open” or “Closed”. It depends on the valve type (nor­mally open or closed).
3) Refill:
Use the external M1 valve to automatically check the level when operating with water. Observe “Default Status” setting.
Start: Set the valve switch-on point (ON).
Stop: Set the valve switch-off point (OFF).
1) Ext. Standby:
External standby input to stop the device functions Tem­per and Pump.
ON: Activate the ext. standby function. Device functions are stopped in the event of an inverted initial state (ON) at the input.
Default Status: Define the default status (OFF) of the in­put as “Open” (high level) or “Closed” (low level).
OUTGAS
In the option, the
in range of 1000 rpm to 4600 rpm and outgas interval from 10 seconds to 240 seconds. This function can be used when filling external devices such as laboratory reactors.
user is allowed to set the outgas speed
21
Page 22
SAFETY
1. Time out:
1) Set:
In the menu “Set”, the user can determine a time limit in the event of a communication breakdown between the station and the WiCo. The station continues to work with the preset target values until the preset time value has expired. Following that, the station runs using the preset safety temperature and safety speed.
Note: The initial time out is 30 seconds and the user can define up to 60 minutes for this time limit.
2) Speed:
In the “Speed“ menu, the user can specify a appropriate and safe speed for specified temperature.
Note: The factory setting of the safe speed is 1000 rpm and is activated after the time limit is set (see “Set”).
3) Temperature:
In the “Temperature“ menu, the user can specify a tem­perature that is appropriate and safe for the circulating task.
Note: The initial safe temperature is 30 ºC and is acti­vated after the time limit is set (see “Set”).
2. Password:
In the “Password” menu, the menu settings can be locked by a 3-digit password.
SETTING
1. Languages:
The “Language“ option allows the user to select the de­sired language.
2. Display:
The ”Display“ option allows the user to change the background color and brightness of the working screen.
3. Sound:
The ”Sound” option allows the user to activate/deacti­vate the key tone.
4. Factory Settings:
Select the ”Factory settings” option by turning and pressing the rotary/push knob. The system requests confirmation to restore the factory settings. Pressing the ”OK” button resets all the system settings to the origi­nal standard values set at dispatch from the factory (see “Menu structure”).
5. Communication:
The ”Device name” menu option allows you to edit the device name. This can relatively identify the paired sta­tion. The ”Bluetooth®” menu option allows you to activate/ deactivate the ”Bluetooth
®
” function. A check mark
shows that the option is activated.
6. Information:
The ”Information” option offers the user an overview of the most important system settings of the device.
22
Page 23
Interface and output
The device can be connected to a PC and operated with the laboratory software labworldsoft
®
through the RS 232 port
(5), USB port (6) or USB port on the WiCo.
Note: Please observe the system requirements together with the operating instructions and help section included with the software.
USB interface:
The Universal Serial Bus (USB) is a serial bus for connect­ing the device to the PC. Equipped with USB devices can be connected to a PC during operation (hot plugging). Connected devices and their properties are automatically recognized. Use the USB interface in conjunction with lab-
®
worldsoft
for operation in “Remote” mode and also to
update the firmware.
USB device drivers:
First, download the latest driver for IKA devices with USB interface from: http://www.ika.com/ika/lws/download/usb-driver.zip. Install the driver by running the setup file. Then connect the IKA device through the USB data cable to the PC. The data communication is via a virtual COM port. Con­figuration, command syntax and commands of the virtual COM ports are as described in RS 232 port .
Device software update: For device software update, visit IKA website www.ika. com and enter the “Service” menu. Download and run
the Firmware Update Tool. Find and click the Firmware Update Tool in your PC after installation. Register your E-mail and password. Connect the device to your PC via the USB cable. Then, you can update the device software according to instruc­tions of the Firmware Update Tool.
RS 232 interface:
Configuration
- The functions of the interface connections between the stirrer machine and the automation system are chosen from the signals specified in EIA standard RS 232 in ac­cordance with DIN 66 020 Part 1.
-
For the electrical characteristics of the interface and the al­location of signal status, standard RS 232 applies in accor­dance with DIN 66 259 Part 1.
- Transmission procedure: asynchronous character trans­mission in start-stop mode.
- Type of transmission: full duplex.
-
Character format: character representation in accordance with data format in DIN 66 022 for start-stop mode. 1 start bit; 7 character bits; 1 parity bit (even); 1 stop bit.
- Transmission speed: 9600 bit/s.
- Data flow control: none
- Access procedure: data transfer from the stirrer machine to the computer takes place only at the computer’s request.
Command syntax and format:
The following applies to the command set:
- Commands are generally sent from the computer (Mas­ter) to the device (Slave).
- The device sends only at the computer’s request. Even fault indications cannot be sent spontaneously from the device to the computer (automation system).
- Commands are transmitted in capital letters.
- Commands and parameters including successive parame­ters are separated by at least one space (Code: hex 0x20).
- Each individual command (incl. parameters and data)
and each response are terminated with Blank CR LF (Code: hex 0x0d hex 0x0A) and have a maximum length of 80 characters.
-
The decimal separator in a number is a dot (Code: hex 0x2E).
The above details correspond as far as possible to the recommendations of the NAMUR working party (NAMUR recom­mendations for the design of electrical plug connections for analogue and digital signal transmission on individual items of laboratory control equipment, rev. 1.1). The NAMUR commands and the additional specific IKA co mmands serve only as low level commands for communication between the device and the PC. With a suitable terminal or communications programme these commands can be transmit­ted directly to the circulator equipment. The IKA software package, Labworldsoft
®
, provides a convenient tool for control­ling circulating equipment and collecting data under MS Windows, and includes graphical entry features, for pump motor speed ramps for example.
Commands: Commands Function
IN_PV_1 Read the external actual temperature IN_PV_2 Read the internal actual temperature IN_PV_4 Read the pump actual speed IN_SP_1 Read the internal setting temperature (if
Read the external setting temperature (if
0: internal control)
1: external control)
IN_SP_4 Read the pump setting speed
23
Page 24
IN_TMODE Read temperature control:
(0: internal control) (1: external control)
OUT_SP_1 xxx Set the internal setting temperature XXX (if 0: internal control)
OUT_SP_12@n
Set the external setting temperature XXX (if
Set the WD safety temperature with echo of the set (defined) value.
1: external control)
OUT_SP_4 xxx Set the pump speed XXX OUT_SP_42@n
Set the WD-safety speed with echo of the set (defined) value.
OUT_TMODE_0 Set to internal temperature control OUT_TMODE_1 Set to external temperature control OUT_WD1@n
Start the watchdog mode 1 and set the time for the watchdog to n (20...1500) seconds.
Echo of the Watchdog time.
During a WD1-event, the cooling and pump functions are switched off and message PC 1 is display.
This command needs to be send within the watchdog time.
OUT_WD2@n Start the watchdog mode 2 and set the watchdog time to n (20...1500) seconds.
Echo of the watchdog time.
During a WD2-event, the set temperature is changed to the WD safety temperature and the pump
set speed is set to the WD safety speed.
The PC 2 warning is displayed.
This command needs to be send within the watchdog time.
RESET Reset the PC control and stop the device functions. START_1 Start the tempering function START_4 Start the pump function STOP_1 Stop the tempering function STOP_4 Stop the pump function
Connections between device and external devices:
PC 1.1 Cable: This cable is required to connect RS 232 port to a PC.
6 7 8 9
Fig. 28
1 2 3 4 5
RxD 2 TxD 3
GND 5
RTS 7 CTS 8
1
4
6
9
USB 2.0 Cable A - micro B: This cable is required to connect USB port to a PC.
USB micro B
Fig. 29
USB 2.0 cable micro A - micro B: This cable is required to connect WiCo to station.
5 4 3 2 1
1 2 RxD
3 TxD 4 5 GND 6 7 RTS 8 CTS 9
9 8 7 6
PC
A
USB A
USB micro B
Fig. 30
USB Micro A
24
Page 25
Connection WiCo to station:
USB micro B
USB cable
Fig. 31
Connection the device to PC:
USB micro B
USB micro B
USB micro A
RS 232
or
USB
USB A
USB A
USB micro B
9-pin RS 232 9-pin RS 232
A
USB micro B USB A
A
USB micro B USB A
USB micro A
USB cable
Fig. 32
Multifunction interface:
2 4
1 6
Fig. 33
9-pin RS 232 9-pin RS 232
RS 232
or
USB
USB micro B
USB A
USB micro B USB A
1 M1 Output Valve + (+24Vdc/max. 0.8A)
5
2 M1 Output Valve -
3
3 M2 Output Alarm/Switch 1 (max. 30Vdc/ac/max. 1A) 4 M2 Output Alarm/Switch 2
7
5 M3 Input standby + (+5V ca. 10mA)
8
6 M3 Input stand
by - (0V only for Standby) 7 --- (reserved for later use, do not connect!) 8 --- (reserved for later use, do not connect!)
A
25
Page 26
Maintenance and cleaning
To avoid contamination, it is essential to check and change the bath fluid from regularly. If water is used for bath fluid, we recommend to add Wa­ter bath protective media. The protective media stops the growth of algae, bacteria and other microorganisms.
To maintain the full cooling performance, maintain the condenser dust filter from time to time.
• Switch off the device and disconnect power cable.
• Open the front venting grid.
• Draw out the dust filter.
• Clean condenser dust filter with a vacuum cleaner or wash the filter in the water and dry the it before assembly.
Note: Don’t touch the heating exchanger surface with hard parts.
Cleaning:
Disconnect main plug prior to cleaning!
Use only cleaning agents which have been approved by
IKA to clean the device.
Dirt
Dye Construction material Cosmetics Foodstuff Fuel
Cleaning agent
Isopropyl alcohol Water containing tenside/isopropyl alcohol Water containing tenside/isopropyl alcohol Water containing tenside Water containing tenside
Spare parts order:
When ordering spare parts, please give:
- machine type
- serial number, see type plate
-
item and designation of the spare part, see www.ika.com, spare parts diagram and spare parts list
- Software version.
Repair: Please send in instrument for repair only after it has been cleaned and is free from any materials which may constitute a health hazard.
For repair, please request the “Decontamination Certifi­cate” from IKA, or download printout of it from the IKA website www.ika.com. If you require servicing, return the instrument in its original packaging. Storage packaging is not sucient. Please also use suitable transport packaging.
For
materials which are not listed, please request informa­tion from IKA application support. Wear protective gloves while cleaning the instruments. Electrical instruments may not be placed in the cleansing agent for the purpose of cleaning. Do not allow moisture to get into the instrument when cleaning. Before using another than the recommended method for cleaning or decontamination, the user must ascertain with IKA that this method does not damage the instrument.
26
Page 27
Error codes
Any malfunctions during operation will be identified by an error message on the display. Proceed as follows in such cases:
)
Switch off device using the main switch at the back of the device.
)
Carry out corrective measures.
)
Restart device.
Error code Effect Cause Solution Error 01 Pump off
Refrigerating off
Error 02 Pump off
Refrigerating off
Error 04 Pump off
Refrigerating off
Error 06 Pump off
Refrigerating off
Error 10 Pump off
Refrigerating off
Error 15 Pump off
Refrigerating off
Error 16 Pump off
Refrigerating off
Error 17 Pump off
Refrigerating off
Error 19 Pump off
Refrigerating off
Error 20 Pump off
Refrigerating off
No external
Motor over current (rate current) - Reduce pump motor speed
Motor hall signal
Too low liquid level - Check the liquid level and buoyage
PC communication failure - Check communication cable
Compressor power supply disconnected
Suction temperature error
Discharge temperature error - Restart the device
Fluid temperature too high
Condenser fan error - Restart the device
temperature sensor - Check this sensor
- Use fluid with lower viscosity
- Check if the pump impeller is blocked
missing - Reduce pump motor speed
- Use fluid with lower viscosity
- Check if the pump impeller is blocked
- Restart the device
- Restart the device
- Switch the device off and let the fluid cool down
Warning message Effect Cause Solution High fluid level
warning Low fluid level
warning
Note: When the cooling function is not activated, the screen show only these warning information if fluid level is too high or too low.
When the cooling function is activated, if the fluid level goes slowly up/down to the warning level, the screen show high/ low fluid level warning message and icon. If the fluid level is corrected, the warning message and high/low level icon disappear. After low fluid level warning, if the fluid level decreases further, the screen show Error 6.
If the actions described fails to resolve the fault or another error code is displayed then take one of the following steps:
- Contact the service department
- Send the device for repair, including a short description of the fault.
Warning message and high level icon appear
Warning message and low level icon appear
Too high fluid level - Check the fluid level and buoyage
- Drain excess fluid from bath.
Too low fluid level - Check the fluid level and buoyage
- Add more fluid to bath.
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Accessories
Tubing, hoses, adapters and couplings: LT 5.20 Metal hose (isolated M16 x 1) LT 5.21 PTFE hose (isolated M16 x 1) H.PVC.8 PVC hose (nominal width 8) H.PVC.12 PVC hose (nominal width 12) H.SI.8 Silicone hose (nominal width 8) H.SI.12 Silicone hose (nominal width 12) H.PUR.8 PUR tube H.PUR.12 PUR tube (nominal width H.FKM.8 FKM tube (nominal width H.FKM.12 FKM tube (nominal width
See more accessories on www.ika.com.
(
nominal width 8 mm
12 mm)
8 mm) 12 mm)
Tubing Insulations: ISO. 8 Insulation (8 mm) ISO.12 Insulation (12 mm)
Valve: MV 1 Magnetic valve CO V 1 Closed pressure valve
)
Additional accessories: PC 1.1 Cable (RS 232) Labworldsoft
®
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Technical data
Nominal voltage VAC 230 ± 10% / 100–115 ± 10% Frequency Hz 50 / 60 Max. input power W 1100 Working temperature range °C Operating temperature range (with external heating) Temperature stability – internal temperature control
(according to DIN 12876) Temperature control PID (Automatic / user setting) Temperature measurement, absolute accuracy
Internal (int) (adjustable by calibration) External (ext) (adjustable by calibration)
External Pt 100.3 temperature sensor tolerance to DIN EN 60751 class A, ≤ ± (0.15 + 0.002 x |T|), e.g. at max. 100°C (adjustable by calibration)
Temperature setting Knob on WiCo Temperature setting resolution K 0.1 Temperature display TFT LCD on WiCo Temperature display resolution K 0.01 Cooling capacity according to DIN 12876 (at 4600 rpm):
+ 20 °C + 10 °C
0 °C
- 10 °C
- 20 °C
- 30 °C Refriger Refrigerant quantity g 90 Max. refrigerating system pressure bar 21 Pump speed (adjustable) rpm 1000...4600 Max. pump pressure/suction bar 0.61 / 0.45 Max. flow rate (at 0 bar) l/min 31 Bath volume I 5–7 Fluid maximum viscosity mm Low level protection Yes Interface USB, RS 232, multi-function interface Permitted on-time % 100 IP code according to EN 60 529 Protection class Excess voltage category II Contamination level 2 Permitted ambient temperature °C P Dimension (W x D x H) mm 310 x 490 x 546 Weight kg 37.8 Operation at a terrestrial altitude m max. 2000
ant R 290
ermitted ambient humidity % 80
°C - 30 ... + 80 K ± 0.1
K ± 0.5
K ± 0.35 (at 100°C)
W 1400
2
/s 50
- 30 ... R
± 0.5
1200 950 650 450 200
IP 21 I
+ 5 ... + 32
T
n
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WiCo
Permitted on time % 100 Max. communication distance (dependent on the building) Dimensions (W x D x H) mm 160 x 40 x 105 Weight kg 0.3 Ambient temperature C + 5 ... + 40 Ambient humidity (relative) % 80 IP code according to EN 60 529 Interface USB
RB 1 Battery pack
Voltage V 3.7 Charging capacity mAh 2000 Charging time h 4.5 Working time h 15 Battery type Lithium-polymer
n Note: Refrigerant must be disposed of in accordance with local and national regulations.
Subject to technical changes!
m 15
IP 40
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Warranty
In accordance with IKA warranty conditions, the warranty period is 24 months. For claims under the warranty please contact your local dealer. You may also send the machine direct to our factory, enclosing the delivery invoice and giv­ing reasons for the claim. You will be liable for freight costs.
The warranty does not cover worn out parts, nor does it apply to faults resulting from improper use, insucient care or maintenance not carried out in accordance with the instructions in this operating manual.
Pump performance curve
Pump performance curve measured with water:
(Measurements done according DIN 12876-2 with water at 20°C; pump in a closed-loop circuit).
700
500
300
100
ΔP [mbar]
-100
-300
-500
Fig. 34
0 5 10 15 20
Q [l/min]
25 30 35
4600 rpm
3200 rpm
2000 rpm
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