IKA RC 5 basic User Manual

20000017145a
RC 5 basic_062018
IKA RC 5 basic
Device setup
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Fig. 1
Item Designation 1 Filling opening lid 2 Operator panel and display 3 Handle 4 Venting grid 5 RS 232 port 6 USB port 7 External temperature sensor socket 8 Pump connector IN 9 Pump connector OUT 10 Power switch 11 Power socket 12 Backflow 13 Overflow
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Sourcing language: German
EN
Contents
Page
Device setup ............................................................................................................................................. 2
Declaration of Conformity ........................................................................................................................ 4
Explication of warning symbols ............................................................................................................... 4
Safety instructions ................................................................................................................................... 5
General information ......................................................................................................................................... 5
Disposal of the device ...................................................................................................................................... 5
Fluids ............................................................................................................................................................... 6
Refrigerant
Correct use ............................................................................................................................................... 6
Use .................................................................................................................................................................. 6
Range of use (indoor use only) ......................................................................................................................... 6
Unpacking ................................................................................................................................................ 7
Unpacking ....................................................................................................................................................... 7
Delivery scope .................................................................................................................................................. 7
Preparations ............................................................................................................................................. 7
Setting up ........................................................................................................................................................ 7
Connecting the tubings .................................................................................................................................... 7
Filling and draining ........................................................................................................................................... 8
Fluid (Standard information for IKA fluid) ......................................................................................................... 9
Moving the device ......................................................................................................................................... 10
Operator panel and display .................................................................................................................... 10
Commissioning and operating ................................................................................................................ 11
Menu settings ........................................................................................................................................ 12
Menu structure .............................................................................................................................................. 12
Basic guide to setting the menu options ......................................................................................................... 12
Operating mode (MODE)................................................................................................................................ 12
Maximum temperature (HI T) ......................................................................................................................... 12
Minimum temperature (LO T) ......................................................................................................................... 12
Maximum speed (HI R) ................................................................................................................................... 12
Minimum speed (LO R) ................................................................................................................................... 12
Fluid type (FLUI) ............................................................................................................................................. 12
Temperature control type (AUTO) ................................................................................................................... 13
Alarm and button tone (BEEP)
Calibration (CALI) ........................................................................................................................................... 13
Interface and output .............................................................................................................................. 14
Maintenance and cleaning ..................................................................................................................... 16
Error codes ............................................................................................................................................. 17
Accessories ............................................................................................................................................. 17
Technical data ........................................................................................................................................ 18
Warranty ................................................................................................................................................ 19
Pump performance curve ....................................................................................................................... 19
....................................................................................................................................................... 6
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Declaration of Conformity
We declare under our sole responsibility that this product corresponds to the regulations 2014/35/EU, 2006/42/EC, 2004/108/EC and 2011/65/EU and conforms with the standards or other normative documents: EN 61010-1, EN 61010-2-010, EN 61326-1, EN 60529, EN ISO 12100 and DIN 12876-1.
Explication of warning symbols
Indicates an (extremly) hazardous situation, which, if not avoided, will result in death,
DANGER
serious injury.
Indicates a hazardous situation, which, if not avoided, can result in death, serious injury.
WARNING
Indicates a potentially hazardous situation, which, if not avoided, can result in injury.
CAUTION
Indicates practices which, if not avoided, can result in equipment damage.
NOTICE
WARNING
WARNING
Indicates the risk of fire or explosion!
Indicates crushing risk to fingers/hand.
Warning: flammable material!
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Safety instructions
General information:
Read the operating instructions completely before
starting up and follow the safety instructions.
• Keep the operating instructions in a place where it can be accessed by everyone.
• Ensure that only trained staff work with the device.
• Follow the safety instructions, guidelines, occupational health, safety and accident prevention regulations.
• Set up the device in a spacious area on an even, stable, clean, non-slip, dry and fireproof surface.
• The device has been constructed to the requirements of EU (European Union) and EFTA (European Free Trade As­sociation) countries.
• Do not operate the device in explosive atmospheres.
• Protect the device and accessories from bumping and im­pacting.
• Check the device and accessories for damage before each use. Do not use damaged components.
• Safe operation is only guaranteed with the accessories de­scribed in the ”Accessories” section.
• The device must only be operated with the original power cable.
• The socket for the power cable must be easily accessible.
• Socket must be earthed (protective ground contact).
• The voltage stated on the type plate must correspond to the power voltage.
• The device can only be disconnected from the power sup­ply by pulling out the power plug or the connector plug.
• Disconnect the power plug before attaching or changing any accessories.
• Disconnect the power plug before cleaning, maintenance and transportation of the unit.
• The device must only be opened by trained specialists,
even during repair. The device must be unplugged from the power supply before opening. Live parts inside the device may still be live for some time after unplugging from the power supply.
NOTICE
safe operation, for example to keep foreign objects and liquids, etc. from getting into the device.
Coverings or parts that can be re­moved from the device must be put back on the device again to ensure
CAUTION
can be easily accessed must be installed in the work area.
• A laboratory circulator refrigerates and circulates fluid ac­cording to specified parameters. This involves hazards due to high and low temperatures and general hazards due to the device of electrical energy. The user safety can not be ensured simply with design requirements on the part of the device. Further hazard sources may arise due to the type of tempering fluid, e.g. by exceeding or undercut­ting certain temperature thresholds or by the breakage of the container and reaction with the carrier fluid. It is not possible to consider all eventualities. They remain largely subject to the judgment and responsibility of the opera­tor. For this reason, it become necessary for user to take other precautionary safety measures.
• When device is used for external circulation, extra precau-
tion must be taken for cold fluid leakage due to damaged hose.
- Use suitable hoses for connection.
- Secure hoses and tubes against slippage and avoid kinks.
- Check hoses, tubes and bath at regular intervals for possible material fatigue (cracks/leaks).
WARNING
• After a power failure during operation, the device may start automatically (depending on operating mode).
WARNING
• Transport the device with care (see section “Moving the device“).
• Do not transport or empty the bath while it is still cold.
• Always empty the bath before moving the unit.
If the power switch is not within reach when device is operating, an EMERGENCY STOP switch that
Do not start up the device if:
- It is damaged or leaking
- Cable (not only supply cable) is damaged.
Because of the heavy weight of the device, at least two person are needed for carrying the device.
• The device may only be used as prescribed and as de­scribed in these operating instructions. This includes op­eration by instructed specialist personnel.
• When using critical or hazardous materials in your pro­cesses, IKA recommends to use additional appropriate measures to ensure safety in the experiment. For ex­ample, users can implement comprehensive monitoring equipment.
• Process pathogenic material only in closed vessels under a suitable fume hood. Please contact IKA application sup­port if you have any question.
NOTICE
Disposal of the device:
• The device must be disposed of in accordance with na­tional or local regulations
Always empty the bath if the unit is unused for long time.
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Fluids:
WARNING
the chemical hazards that may be associated with the bath fluid used. Observe all safety warning for the fluids.
Depending on the bath fluid used and the type of opera­tion or toxic can arise. Ensure suitable extraction.
• Do not use any fluid which may cause dangerous reac­tions during processing. Only use r
• non corr
ecommended bath fluid. Only use non-acid and
oding fluid.
Only use the fluids, which fulfill the requirements for safety device compatibility
, health and
. Be aware of
Refrigerant:
WARNING
WARNING
WARNING
The device is not allowed to be used in an ATEX (Atmosphere EX­losible) zone.
Flammable refrigerant used. Do not use mechanical devices or other means to accelerate the defrosting process, other than those recom­mended by the manufacturer.
Do not damage the refrigerant circuit.
NOTICE
• Continuous monitoring of the filling level of the bath fluid is r
equired.
• To ensure a sucient fluid circulation, the viscosity of the bath fluid must not exceed of 50mm erating temperature.
Untreated tap water is not recommended. It is recom­mended to use distilled water or high purity water (ion ex­changers) and add 0.1 g soda (sodium carbonate Na /liter
, to reduce corrosive properties.
Never operate the device without sucient fluid! Check the fluid level detection at a regular basis (see the section “Filling and draining”).
2
/s at the lowest op-
2CO3
Don’t use following fluids:
)
NOTICE
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Untreated tap water Acids or bases
-
-
Solutions with halides: chlorides, fluorides, br iodides or sulfur
- Bleach (Sodium Hypochlorite)
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Solution with chromates or chromium salts
- Glycerine
errous water.
- F
omides,
• Insucient ventilation may result in the formation of ex­plosive mixtur
eas and keep all air vents open.
ar
• Flammable refrigerant used. Only the manufacturer can
open the device and system (substitute device).
The minimum room size is 12m³, so that in the event of
an err
or (exit of the complete refriger no flammable r max. 8 g/m³ ambient air).
es. Only use the device in well ventilated
repair the device, closed refrigeration
ant filling quantity)
efrigerant-air mixtur
e can arise (R 290
Correct use
• Use:
Use RC (Refrigerated Circulators) for cooling and circulat­ing fluids.
• Range of use (indoor use only):
- Laboratories -
- Pharmacies -
Schools Universities
This instrument is suitable for use in all areas except:
- Residential areas
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Areas that are connected directly to a low-voltage supply
network that also supplies r
The safety of the user cannot be guaranteed:
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If the device is operated with accessories that are not sup­plied or recommended by IKA .
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If the device is operated improperly or in contr
IKA specifications.
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If the device or the printed circuit board ar thir
d parties.
esidential areas.
ary to the
e modified by
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