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20000004618
MVP 10 basic 022016
IKA® MVP 10 basic
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Source language: German
EN
Contents
Page
Declaration of Conformity 12
Explication of warning symbols 12
Safety instructions 13
Correct use 14
Unpacking 14
Useful information 14
Setting up 15
Commissioning 16
Maintenance and cleaning 16
Accessories 17
Troubleshooting 18
Technical data 19
Warranty 19
Declaration of Conformity
We declare under our sole responsibility that this product corresponds to the regulations 2014/35/EU, 2014/30/EU and
2011/65/EU
and conforms with the standards or standardized documents: EN 61010-1 und EN 61326-1.
Explication of warning symbols
General hazard
DANGER
WARNING
CAUTION
This symbol identifies information that is of vital importance for protecting your health
and safety. Disregarding this information may lead to health impairment and injuries.
This symbol identifies information that is of importance for the technically correct functioning
or to system components.
This symbol indicates information which is important for proper use and ensuring that the
operations of the instrument
Failure to observe this information may result in inaccurate results.
of the system. Disregarding this information may result in damage to the instrument
are performed eciently and for using the instrument.
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Safety Instructions
•
Read the operating instructions fully before starting up
and follow the safety instructions.
• Keep the operating instructions in a place where they can
be accessed by everyone.
• Ensure that only trained staff work with the instrument.
•
Follow the safety instructions, guidelines, occupational
health and safety and accident prevention regulations.
• Wear your personal protective equipment in accordance
with the hazard category of the medium to be processed.
There may be risk from glass breakage.
DANGER
ing parts as internal parts are moving at a very high speed.
• Always ensure that front cover is attached before starting
up the device.
• Do not lift the pump if top motor cover is not tighten
properly.
• Do not switch the pump on in the vertical position as it is
not stable in this position.
Do not operate pump when front
cover is open. This may lead to serious injury if hand is caught in mov-
•
Safe operation is only guaranteed with the accessories described in the ”Accessories” chapter.
• Only authorized personnel are allowed to disassemble the
appliance.
• The device can only be disconnected from the power supply network by pulling out the mains plug or the connector plug.
• The socket for the mains cord must be easily accessible.
• Position the positive pressure outlet of the vacuum pump
under a fume hood.
• Refer to the operating instructions for the equipment this
vacuum pump is connected to, e.g. rotary evaporator.
• The motor is shut down by a thermal cutout safety switch
in the winding.
- Manual reset is necessary. Switch off device or isolate the
equipment from mains. Wait approx. five minutes before
restarting the device.
- Use device in conditions specified in “Technical Data”
section.
• Do not use pump to generate pressure.
• Maximum pressure at gas inlet or outlet should not exceed 1 bar.
•
Use solenoid/check valves if there are several load devices.
• Use only flexible hoses.
•
Always operate the pump in the horizontal position.
• Place the pump on a stable and even surface before
switching the power on.
DANGER
ical materials can be hazardous to user. Make sure connections are tight and free from leaks when dealing with
such media.
•
The pump system is not designed to be explosion proof.
Ensure that the temperature of the medium being evacuated with the vacuum is below the ignition temperature.
Attention must be paid to temperature rise of medium
while being evacuated.
•
Do not operate the appliance with hazardous substances or
under water.
• Tasks with the device must only be performed when operation is monitored.
• There may be electrostatic discharges between the medium and the drive which could pose a direct danger.
Inhalation of or contact with media
such as poisonous liquids, gases,
spray mist, vapours, dusts or biolog-
For protection of the equipment
• The voltage stated on the type plate must correspond to
the mains voltage.
• Socket must be earthed (protective ground contact).
•
Removable parts must be refitted to the appliance to prevent the infiltration of foreign objects, liquids etc.
• Protect the appliance and accessories from bumps and impacts.
• The instrument may only be opened by experts.
• Do not cover the ventilation slots of the instrument in
order to ensure adequate cooling of the instrument.
• Use only genuine spare parts for maintenance to ensure
good working condition of the instrument.
• Pay attention to water condensation in and outside of the
instrument. Allow instrument to warm up if brought in from
a cold environment.
• Do not use the pump to evacuate any solid substance as
this will damage the diaphragm and the internal parts of the
pump.
•
Do not use the pump to evacuate liquids as it will reduce
the lifespan of the diaphragm and cause leakage.
•
Ensure that any substances to be used with the instrument are compatible to the materials of the “Wetted
parts” of the device; see section “Technical data”.
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Correct use
• Use
Together with the accessories recommended by IKA®,
the device is suitable for:
- Evacuation of gas from a lab device, e.g. a rotary evaporator.
Mode of operation: Tabletop device.
• Range of use (indoor use only)
- Laboratories - Schools
- Pharmacies - Universities
Unpacking
• Unpacking
- Please unpack the device carefully
- In the case of any damage a detailed report must be
sent immediately (post, rail or forwarder)
Useful information
This equipment is suitable for use in all areas except:
- Residential areas
-
Areas that are connected directly to a low-voltage supply
network that also supplies residential areas.
The safety of the user cannot be guaranteed:
- If the instrument is operated with accessories that are not supplied or recommended by the manufacturer
- If the instrument is operated improperly contrary to the
manufacturer’s specifications
- If the instrument or the printed circuit board are modified
by third parties.
• Delivery scope
®
- IKA
MVP 10 basic
- Operating instructions.
Diaphragm vacuum pumps (also called membrane pumps)
are oscillating positive displacement pumps. The diaphragms generate vacuum by expanding the volume in the
vacuum chamber which in turn reduces the pressure in the
vacuum chamber thus causing atmospheric pressure air to
be pushed into the chamber. The air in this chamber is then
pushed out from the vacuum chamber through a different
route (gas outlet) with the use of valves. These periodic
movements of the diaphragm generates vacuum at the inlet of the pump.
Attention have to be paid when working with gas mixtures
containing condensable gases, e.g. water vapour or solvents. Use of IKA
®
MVP 10 basic with these gases will
result in their condensing somewhere in the air flow of the
pump. This causes pressure build up in the vacuum chamber
which in turn reduces the service life of the diaphragms and
valves.
To prevent condensation or to discharge condensates produced by the pump, the gas ballast valve should be opened.
By opening the gas ballast valve, a small amount of air is
allowed into the vacuum chamber, reducing the concentration of the condensable gas. Purging of condensation can
also be done by allowing full gas flow at atmospheric pressure through the pump for several minutes.
To protect the internal valves and diaphragms, fit an upstream condensation trap (such as a Woulff bottle) to the
®
IKA
rotary evaporator RV 8 and RV10).
The release of solvent vapors into the atmosphere can be
avoided by fitting a downstream discharge condensation
trap.
The exhaust air hose should generally deliver to a laboratory
extraction system.
Fitting an exhaust air hose will also reduce the noise level.
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Setting Up
Configurations:
®
MVP 10 basic vacuum pump and vacuum controller connected to a vacuum load device.
IKA
Recipient
Vacuum Controller
Magnetic Valve
Pump
control
Mains power
Electrical connections
Fig. 2
®
MVP 10 basic vacuum pump standalone.
IKA
Vacuum hose
Outlet
Inlet
IKA® MVP 10 basic
Recipient
Fig. 3
Mains power
Outlet Inlet
IKA® MVP 10 basic
Electrical connections
Vacuum hose
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Commissioning
Connect vacuum hose from inlet nozzle to recipient. Plug
in power socket to mains and flip rocker switch (A, see Fig.
1) to “I” position to switch on the device.
Maintenance and cleaning
The equipment is maintenance-free. It is only subject to the
natural wear and tear of components and their statistical
failure rate.
Cleaning
Disconnect main plug prior to
cleaning!
Use only cleaning agents which have been approved by
®
IKA
to clean the instrument.
Dirt Cleaning agent
Dye isopropyl alcohol
Construction material water containing tenside/isopropyl alcohol
Cosmetics
Foodstuffs
Fuel
water containing tenside/isopropyl alcohol
water containing tenside
water containing tenside
Observe the ambient conditions (temperature, humidity etc)
listed under technical data.
For materials which are not listed, please request information from
IKA®.
Wear protective gloves during cleaning the instrument.
Electrical devices may not be placed in the cleansing agent for
the purpose of cleaning.
Do not allow moisture to get into the equipment when
cleaning.
Before performing a non-recommended method of cleaning or decontamination, the user must ascertain with
IKA®
that this method will not destroy the instrument.
Maintenance
• Remove the top cover: by unscrewing the 4 screws on
bottom.
•
Examine hoses visually for cracks. If cracks have developed
or the hose becomes brittle, replace with suitable new
ones.
Fig. 4
Fig. 5
Unscrew the 4 screws
View without the top cover
• To clean the housing of the device, use only water with a
detergent that contains tensides, or use isopropylalcohol
for stubborn soiling.
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Using the gas ballast valve
Ensure that when the gas ballast valve is
•
open, the air/gas that enters through the
gas ballast valve doesn’t come in contact
with any hazardous, explosive or otherwise dangerous mixtures that the vacuum
pump is pumping at its inlet.
• Venting the receptacles or the vacuum
pump using ambient air may under some
circumstances create a risk of serious damage to the equipment and/or surrounding
installations and a risk to personnel of
serious injury or even death, due to the
formation of hazardous and/or explosive
mixtures if a reaction between the air and
the medium that is being pumped occurs
either within the pump or at its outlet.
For pumping condensable vapours (water vapour, solvents,
etc.):
• Let pump run with gas ballast valve closed until pump
reaches its operating temperature.
• Open gas ballast valve (refer to figure below).
Open
• Gas ballast valve is open when the notch on the cap is
aligned with the notch on the nozzle (Gas ballast valve
can be closed by rotating cap at least 90°).
• When gas ballast valve is opened, ultimate vacuum will be
reduced and pumping speed will decrease.
• Use inert gas at air inlet to avoid formation of explosive
mixtures.
Spare parts order
When ordering spare parts, please give:
- Machine type
- Serial number, see type plate
-
Item and designation of the spare part,
see www.ika.com, spare parts diagram and spare parts list.
Repair
Please send equipment for repair only after it has been
cleaned and is free from any materials which may constitute a health hazard.
For this you should request the “Decontamination Clearance Certificate” from IKA
out of it from the IKA
®
®
, or use the download print-
website www.ika.com.
Return the equipment in its original packaging. Storage
packaging is not sucient. Also, please use suitable shipping
package materials.
Refer to IKA® website (www.ika.com)
Accessories
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Troubleshooting
Problem Cause Correction
Pump stopped and cannot be
switched on again.
Ultimate vacuum cannot be
eached.
r
Knocking noise during pump
ation.
oper
Thermal cutout activated due to motor
over-temperature.
Fittings or hose connection have leakage. • Ensure that fittings are tightened properly, use
Valves not seated properly, incorrect
orientation or damaged.
Diaphragm not seated in bore properly or
damaged.
Incorrect washer configuration assembled
during replacement of diaphragm.
Liquid or solid parts inside the pump
chamber
Incorrect washer configuration assembled
during replacement of diaphragm.
• Manual reset is necessary. Switch off device
or isolate the equipment fr
ox. five minutes before r
appr
device.
• Ensure pump fan is working and pump is
placed in an area with an ambient temp. of
less than or equal to 40°C
PTFE thr
Check hose connection for any cr
instructions for “disassembling top cover”
under “Maintenance and Cleaning” section
to check inner hoses for leaks.
• Contact IKA® service department.
• Contact IKA® service department.
• Contact IKA® service department.
• Use gas ballast valve to purge system of
condensates. Remove the vacuum hose to the
gas inlet and open the gas ballast valve. Turn
the pump on and run it at idle.
• If pr
oblem persists, contact IKA
department.
• Contact IKA® service department.
om mains. W
estarting the
ead seal tape at thread if necessary
®
ait
acks. Fo
service
.
llow
If the actions described fails to resolve the fault or another error code is displayed then take one of the following steps:
- Contact the service department
- Send the instrument for r
epair, including a short description of the fault.
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Technical data
Rated operating voltage VAC 230 ± 10% (EURO)
115 ± 10% (USA)
Operating voltage range VAC 200 – 240 (EURO)
100 – 120 (USA)
Frequency Hz 50 / 60
Power input at nominal voltage W 180
Rated current A 0,8
Ultimate vacuum (absolute) mbar <10
Ultimate vacuum (absolute) with gas balast mbar 15
No-load speed rpm 1380 / 50 Hz
1680 / 60 Hz
Inlet
Outlet Hose nozzle NW 10
Max. permissible outlet pressure (absolute)
Max. pressure difference between inlet and outlet bar 1,1
Dimensions (W x D x H) mm 245 x 320 x 155
Weight Kg 11,5
Degree of protection IP 54
Permissible ambient temperature storage/operation
Permissible humidity % 80 (temperatures up to 30 °C)
Motor protection Thermal cutout
Operation at a terrestrial altitude m max. 2000
Materials in contact with medium
Components Wetted parts
Vacuum crater insert PTFE Carbon reinforced
Vacuum crater ETFE Carbon fibre-reinforced
Diaphragm clamping disc ETFE Carbon fibre-reinforced
Valve
Diaphragm PTFE
Inlet/outlet/fittings ETFE
Outlet ETFE
bar 1
°C - 10 to + 60 / + 5 to + 40
Hose nozzle NW 10
EFPM
Subject to technical changes!
Warranty
In accordance with IKA® warranty conditions, the warranty
period is 24 months. For claims under the warranty please
contact your local dealer. You may also send the machine
direct to our factory, enclosing the delivery invoice and giving reasons for the claim. You will be liable for freight costs.
The warranty does not cover worn out parts, nor does it
apply to faults resulting from improper use, insucient care
or maintenance not carried out in accordance with the instructions in this operating manual.
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