IKA MultiDrive basic Operating Instructions Manual

Page 1
IKA MultiDrive basic
Page 2
ENGLISH
3
Page 3
!
EU Declaration of conformity ���������������������������������������������������������������������� 6
!
!
!
!
Fig. 1
!
!
Explication of warning symbols ������������������������������������������������������������������� 6
Safety instructions ��������������������������������������������������������������������������������������� 7
Intended use ����������������������������������������������������������������������������������������������� 9
!
Useful information ������������������������������������������������������������������������������������ 10
!
!
Unpacking ������������������������������������������������������������������������������������������������ 12
Operator panel and display ����������������������������������������������������������������������� 13
Installation ������������������������������������������������������������������������������������������������ 14
Operation ������������������������������������������������������������������������������������������������� 16
Error codes ����������������������������������������������������������������������������������������������� 21
Maintenance and cleaning ������������������������������������������������������������������������ 22
Interfaces and outputs ������������������������������������������������������������������������������ 23
Accessories ����������������������������������������������������������������������������������������������� 24
Technical Data ������������������������������������������������������������������������������������������25
Warranty �������������������������������������������������������������������������������������������������� 26
4 5
Page 4
Source language: German
EU Declaration of conformity
We declare under our sole responsibility that this product corresponds to the directives 2014/35/EU, 2006/42/EC, documents: EN 61010-1, EN 61010-2-051, EN ISO 12100, EN 61326-1 and EN 60529�
A copy of the complete EU Declaration of conformity can be requested at sales@ika�com�
2014/30/EU and 2011/65EU
and conforms with the following standards or normative
Explication of warning symbols
/// Warning symbols
Danger!
Warning!
Caution!
Notice!
!
/// General Symbols
Position number
A–––
Correct/Result Shows the correct execution or the result of an action step�
Wrong Shows the incorrect execution of an action step�
Note Displays action steps that require particular attention to detail�
Indicates an (extremely) hazardous situation, which, if not avoided, will result in death, serious injury�
Indicates a hazardous situation, which, if not avoided, death, serious injury�
Indicates a potentially hazardous situation, which, if not avoided, can result in injury�
Indicates practices which, if not avoided, can result in equipment damage�
can result in
Safety instructions
/// General information
Read the operating instructions completely before starting up and follow the safety instructions.
› Keep the operating instructions in a place where it can be accessed by everyone� › Ensure that only trained staff work with the device� › Follow the safety instructions, guidelines, occupational health and safety and accident
prevention regulations�
The device must only be used in a technically perfect condition�
Caution!
› Wear your personal protective equipment in accordance with the hazard category of the
medium to be processed, there is a risk of:
- splashing of liquids
- body parts, hair, clothing and jewellery getting caught
- sharp blade edges�
!
Notice!
› Pay attention to the marked sites in Fig� 1�
/// Device setup
Caution!
› The power switch of the device must be accessed immediately, directly and without risk at
any time� If access to the power switch cannot be ensured, an additional emergency stop switch that can be easily accessed must be installed in the work area�
!
Notice!
› Set up the device in a spacious area on an even, stable, clean, non-slip, dry and fireproof surface� › Make sure that the ventilation slits are not blocked at back of the device� › Ensure that the vessel and the cover is firmly attached to the drive unit prior to operating the
device�
› The drive unit cannot be operated without a closed vessel�
/// Working with the device
Danger!
› Do not use the device in explosive atmospheres, it is not EX-protected� › With substances capable of forming an explosive mixture, appropriate safety measures must
be applied, e�g� working under a fume hood�
› To avoid body injury and property damage, observe the relevant safety and accident preven-
tion measures when processing hazardous materials�
Warning!
› Only process samples that will not react dangerously to the extra energy produced through
processing� This also applies to any extra energy produced in other ways, e�g� through light irradiation�
6 7
Page 5
Caution!
› Please pay attention to avoiding hand injury when operate the device� › The vessel may be very hot after operation� Allow it to cool down before remove it from the
drive� Use your personal protective equipment�
› Hearing protection must be worn when working with the device in high speed�
!
Notice!
› The device must be operated on flat surface and must not be moved during operation� › Covers or parts that can be removed from the device without tools must later be refitted to
ensure safe operation� This will prevent the infiltration of foreign objects, liquids and other contaminants�
› The vessel must always be closed during operation� Switch off the device immediately if any
material leaks from the vessel� Clean the device after disconnected power plug� › The feet of the device must be clean and undamaged� ›
The device is designed for short term operation� The maximum operating time is 5 minutes�
After that, it should be switched off for 10 minutes to cool down� › As long as the set speed is not reached, the speed value flashes�
Intended use
///
Use
The MultiDrive basic device is a batch mill / mixer that can be operated with different vessels� With this device and different vessels, a variety of grinding (impact grinding, cutting grinding) and mixing tasks can be performed in the laboratory�
Milling:
Impact milling: For use with hard, brittle material, dried material or material that is brittle because of cold (for example grain, coffee, etc�)� The granularity of the final product is de­termined by the duration of the grinding, the level to which the container is filled and the physical property of the material being processed�
Cutting milling: For use with soft, fibrous grinding material (for example hay, paper, etc�)� In this case as well, the granularity of the final product is determined by the duration of the grinding, the level to which the container is filled and the physical property of the material being processed�
/// Accessories
› Protect the device and accessories from bumping and impacting� › Check the device and accessories beforehand for damage each time when you use them� Do
not use damaged components� › Safe operation is only guaranteed with the accessories described in the ”Accessories” section� › Disconnect the power plug before attaching or changing any accessories�
/// Power supply / switching off the device
› The voltage stated on the type plate must correspond to the power voltage� › The device can only be disconnected from the power supply by pulling out the power plug
or the connector plug� › The device must only be operated with the original power cord set� › The socket for the power cord must be easily accessible� › Socket must be earthed (protective ground contact)� › The device does not start up again automatically following a cut in the power supply�
/// Maintenance
› The device must only be opened by trained specialists, even during repair� The device must
be unplugged from the power supply before opening� Live parts inside the device may still
be live for some time after unplugging from the power supply�
/// Disposal instructions
› The device, accessories and packaging must be disposed of in accordance with local and
national regulations�
› Blending:
For mixing and emulsifying food (for example ice cream, milk, and sauces) and other substances� It can be widely used in microbiology and food science field�
Intended use: Tabletop device
///
Range of use
Indoor environments similar to that a laboratory of industry area (
The safety of the user cannot be guaranteed: › if the device is operated with accessories that are not supplied or recommended by the
manufacturer� › if the device is operated improperly or contrary to the manufacture’s specifications� › if the device or the printed circuit board are modified by third parties�
EMC class A
)�
8 9
Page 6
Useful information
/// Blending
The device can be used in a wide range of applications
in conjunction with different vessels
/// Milling
In conjunction with milling vessel, the device can be used as a batch mill� The list of grinding materials given below is not complete� It is possible to expand the range of applications further by means of grinding experiments with corresponding grinding procedures and sample preparations, e�g� with cooling�
Impact milling:
The milling vessel with a beater reduces soft, medium hard and brittle materials� Everything that breaks, is dry, and does not have a high fat content can be ground�
Following is a list of substances that can be ground dry: Wheat, barley, corn, malt, pectin, roasted coffee, nutshells, bones, ergot, peat, pharmaceutical, feed materials, spices, resin, potash, seeds, salts, cinders, tablets� Tough grinding material must be cooled, for example by adding pulverized dry ice to the grinding pot� Also note the operating instructions for the IKA MultiDrive MI 250 and IKA MultiDrive MI 400 milling vessel�
Cutting milling:
The milling vessel with the cutting blade reduces bulky, elastic fibrous and soft materials with high cellulose content� Mixed goods such as trash must be free of iron and non-iron metals� The feed material must not be too moist or fatty� Otherwise the material may adhere to the sides of the grinding container�
Following is a list of some materials that can be reduced: Leaves, fibers, hops, cardboard, paper, hay, plastics, tobacco and roots� Also note the operating instructions for the IKA MultiDrive MI 250 and IKA MultiDrive MI 400 milling vessel�
In combination with the IKA MultiDrive BL 2000 blending vessel, the device can be used as a blender� The blender can be used for many applications� The following list is not complete and can be extended by experiments�
List of substances to be blended: Ice cream, milk, sauces, vegetables, meat, nut butter, spices�
!
Notice!
The device is designed for short term operation� The maximum operating time is 5 minutes� After that, it should be switched off for 10 minutes to cool down� As long as the set speed is not reached, the speed value flashes�
Note: Materials that are not listed in these operating instructions may only be handled with the grinding vessel after confirmed with IKA, especially if there is a risk of explosion (dust explosion due to electrostatic charge)�
Working with cooling water:
Also note the operating instructions for the IKA MultiDrive MI 250 and IKA MultiDrive MI 400 milling vessel�
Working with coolants – Dry ice cooling (CO):
Also note the operating instructions for the IKA MultiDrive MI 250 and IKA MultiDrive MI 400 milling vessel�
10 11
Page 7
Unpacking
Operator panel and display
› Please unpack the device carefully� › Any damage should be notified immediately to the shipping agent (post oce, railway net-
work or logistics company)�
4
5 6
1
7
IKA PETTE
2
3
1 IKA MultiDrive basic
2 Power cord set
3 USB cable
4 Socket wrench
1+2+3
y
Garant
5 Disassembly tool I
6 Disassembly tool II
7 User guide
8 Warranty card
8
AB
F E
GH
A “Interval“ indicator Indicate the interval function is activated�
B “Timer” indicator Indicate the timer function is activated�
C “Counter” indicator Indicate the counter function is activated�
D Rotating/pressing knob
E “Int” button Activate the interval function�
F Timer button Switch between the setting of speed and timer�
G Time display Show the timer/counter value�
H Speed display Show the speed value�
Adjust the speed� Set the timer when the timer setting is enabled� Start/stop running of the device�
C
D
12 13
Page 8
1.
2.
Installation
1.
2.
Click
2000 ml (max)
1500 ml
500 ml (min)
1000 ml
220 - 240 V ~ 50/60 Hz 1000 W IP 31
/// Connecting to power
!
Notice!
The socket used must be earthed (fitted with earth contact)� Observe the ambient conditions (temperature, humidity etc�) listed under “Technical Data”�
1
2.
1.
/// Attaching the vessel to the drive unit
2
/// Filling the vessel
3
/// Closing the vessel
4
14 15
Page 9
Operation
Interval Timer Counter
Speed x 1000 rpm min:sec
Interval Timer Counter
Speed x 1000 rpm min:sec
Interval Timer Counter
Speed x 1000 rpm min:sec
Interval Timer Counter
Speed x 1000 rpm min:sec
Interval Timer Counter
Speed x 1000 rpm min:sec
green
/// Switching on
4
/// Setting the speed
Note: After the cover has been securely closed, the color of the LED signal lamp changes from red to green� The unit is only ready for operation when the LED is green�
16 17
Page 10
/// Setting the timer
1.
2.
Interval Timer Counter
Speed x 1000 rpm min:sec
Interval Timer Counter
Speed x 1000 rpm min:sec
Interval Timer Counter
Speed x 1000 rpm min:sec
Interval Timer Counter
Speed x 1000 rpm min:sec
Timer editing
LED
Interval Timer Counter
min:sec
Interval Timer Counter
min:sec
Counter:
Timer:
Interval Timer Counter
min:sec
...
Interval Timer Counter
Speed x 1000 rpm min:sec
Interval Timer Counter
Speed x 1000 rpm min:sec
Note: If the counter function is activated, the counter automatically starts to run from 0 seconds to 5 minutes� Then the grinding/blending function of the unit stops�
/// Activating the interval function
18 19
Page 11
Interval Timer Counter
Speed x 1000 rpm min:sec
Interval Timer Counter
Speed x 1000 rpm min:sec
Interval Timer Counter
Speed x 1000 rpm min:sec
15s
Interval Timer Counter
Speed x 1000 rpm min:sec
2s
/// Starting the running
Error codes
Any malfunctions during operation will be identified by an error message on the display�
Proceed as follows in such cases: › Turn off the device by using the power switch� › Carry out corrective measures� › Restart the device�
E 3
Causes
Effect
Solutions
E 4
Causes
Effect
Solutions
Inside temperature is too hot
› motor off
Switch off the device and allow it to cool down�
› Restart the instrument�
› Motor can’t running normal (can’t start or not reach the target speed)
motor off
› Switch off the device� › Restart the device with power switch�
Causes
Effect
Solutions
› Overload
motor off
› Switch off the device › Decrease the speed setting or the load�
E 51
Causes
Effect
Solutions
› Error vessel used
motor off
› Remove the wrong vessel and try again
If the actions described fails to resolve the fault or another error code is displayed then take one of the following steps:
contact the service department�
send the device for repair, including a short description of the fault�
Note: In interval mode, the unit runs for 15 seconds each and then stops for 2 second� This means that in counter mode the unit runs for 5 minutes or in timer mode for the set time and then the grinding/blending function is switched off�
E 47 / E 48
20 21
Page 12
Maintenance and cleaning
Interfaces and outputs
The device is maintenance-free� It is only subject to the natural wear and tear of components and their statistical failure rate�
/// Cleaning:
For cleaning disconnect the mains plug! Use only cleaning agents which have been approved by IKA to clean the devices: These are: water (containing surfactant) and isopropyl alcohol�
Wear protective gloves during cleaning the devices�
Electrical devices may not be placed in the cleansing agent for the purpose of cleaning�
Do not allow moisture to get into the device when cleaning�
› Before using another than the recommended method for cleaning or decontamination, the
user must ascertain with that this method does not destroy the device�
/// Ordering spare parts:
When ordering spare parts, please indicate: ›
device type�
serial number, see type plate
› item and designation of the spare part, see: www.ika.com, spare parts diagram and spare
parts list�
software version (Briefly visible in the display when the device is switched on)�
/// Repairs:
The device can be connected to a PC and operated with the laboratory software labworldsoft® through USB interface�
Note! ( )
Please comply with the system requirements together with the operating instructions and help section included with the software�
/// USB interface:
The Universal Serial Bus (USB) is a serial bus for connecting the device to the PC� Equipped with USB devices can be connected to a PC during operation (hot plugging)� Connected devices and their properties are automatically recognized� Use the USB interface in conjunction with labworldsoft® for operation in “Remote” mode and also to update the firmware�
Please send in device for repair only after it has been cleaned and is free from any materials which may constitute a health hazard.
For repair, please request the “Decontamination Certificate” from IKA, or download printout of it from the IKA website www.ika.com� If you require servicing, return the device in its original packaging� Storage packaging is not sucient� Please also use suitable transport packaging�
/// USB device drivers:
First, download the latest driver for IKA devices with USB interface from: www.ika.com/ika/lws/download/usb-driver.zip. Install the driver by running the setup file� Connect the IKA device through the USB data cable to the PC� The data communication runs through a virtual COM port�
/// Command syntax and format:
The following applies to the command set: › Commands are generally sent from the computer (Master) to the lab device (Slave)� › The lab device only sends at the computer’s request� Even fault indications cannot be sent spon-
taneously from the lab device to the computer (automation system)� › Commands are transmitted in capital letters� › Commands and parameters including successive parameters are separated by at least one
space (Code: hex 0x20)� › Each individual command (incl� parameters and data) and each response are terminated with
Blank CR LF (Code: hex 0x0d hex 0x0A) and have a maximum length of 80 characters� › The decimal separator in a number is a dot (Code: hex 0x2E)�
22 23
Page 13
The above details correspond as far as possible to the recommendations of the NAMUR working party (NAMUR recommendations for the design of electrical plug connections for analogue and
digital signal transmission on individual items of laboratory control equipment, rev� 1�1)� The NAMUR commands and the additional specific IKA commands serve only as low level com­mands for communication between the device and the PC� With a suitable terminal or commu­nications program these commands can be transmitted directly to the device� The IKA software labworldsoft®, provides a convenient tool for controlling the device and collecting data under MS Windows, and includes graphical entry features, for motor speed ramps for example�
Commands Function
IN_NAME Read the device name
IN_PV_4 Read current speed value
IN_SP_4 Read rate speed value
OUT_SP_4 xxx Change the speed value to xxx
START_4 Start the motor
STOP_4 Stop the motor
RESET Switch to normal operation mode
Accessories
IKA MultiDrive BL 2000 blending vesselIKA MultiDrive MI 250 milling vesselIKA MultiDrive MI 400 milling vessel
See more accessories on www.ika.com
Technical data
General data
Voltage VAC 220 ��� 240 ± 10 %
Frequency Hz 50 / 60
Motor rating input W 1000
Motor rating output W 800
Interface USB
Permissible ambient temperature °C + 5 ��� + 40
Permissible relative humidity % 80
Protection class according to DIN EN 60529
Dimensions (W × D × H) mm 300 × 250 × 450
Weight kg 10
Operation at a terrestrial altitude m max� 2000
Grinding/blending function
Process type batch
Short time operation (KB) min� 5 / 10 (5 min� ON / 10 min� OFF)
Grinding methods Cutting/impact
Speed range rpm 3000 ��� 20000
Speed display LED
Speed deviation ± 5 % of current speed
Speed setting knob
Speed setting resolution rpm 1 (x100)
Timer function
Timer range 0 / 1 seconds ��� 5 minutes
Timer display LED
Timer setting Button / knob
Timer setting resolution sec� 1
Interval function Yes (not adjustable)
100 ��� 120 ± 10 %
IP 31
Subject to technical changes!
24 25
Page 14
Warranty
In accordance with IKA warranty conditions, the warranty period is 24 months� For claims under the warranty please contact your local dealer� You may also send the machine direct to our factory, enclosing the delivery invoice and giving reasons for the claim� You will be liable for freight costs� The warranty does not cover worn out parts, nor does it apply to faults resulting from improper use, insufficient care or maintenance not carried out in accordance with the instructions in this operating manual�
26
Page 15
IKA-Werke GmbH & Co. KG
Janke & Kunkel-Straße 10, 79219 Staufen, Germany Phone: +49 7633 831-0, Fax: +49 7633 831-98 eMail: sales@ika�de
USA
IKA Works, Inc.
Phone: +1 910 452-7059 eMail: sales@ika�net
Malaysia
IKA Works (Asia) Sdn Bhd
Phone: +60 3 6099-5666 eMail: sales�lab@ika�my
JAPAN
IKA Japan K.K.
Phone: +81 6 6730 6781 eMail: info_japan@ika�ne�jp
KOREA
IKA Korea Ltd.
Phone: +82 2 2136 6800 eMail: info@ika�kr
CHINA
IKA Works Guangzhou
Phone: +86 20 8222 6771 eMail: info@ika�cn
INDIA
IKA India Private Limited
Phone: +91 80 26253 900 eMail: info@ika�in
Brazil
IKA Brasil
Phone: +55 19 3772 9600 eMail: sales@ika�net�br
POLAND
IKA Poland Sp. z o.o.
Phone: +48 22 201 99 79 eMail: sales�poland@ika�com
England
IKA England LTD.
Phone: +44 1865 986 162 eMail: sales�england@ika�com
Discover and order the fascinating products of IKA online:
www.ika.com
IKAworldwide IKAworldwide /// #lookattheblue @IKAworldwide
Technical specifications may be changed without prior notice�
20000024899_EN_IKA MultiDrive_032019_web
Loading...