IEI Integration PPC-5xxx-9455 User Manual

PPC-5xxx-9455 Panel PC

Revision

Date	Version	Changes
August, 2008	1.00	Initial release

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Copyright

COPYRIGHT NOTICE

The information in this document is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer.

In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.

This document contains proprietary information protected by copyright. All rights are reserved. No part of this manual may be reproduced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer.

TRADEMARKS

All registered trademarks and product names mentioned herein are used for identification purposes only and may be trademarks and/or registered trademarks of their respective owners.

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Manual Conventions

WARNING!

Warnings appear where overlooked details may cause damage to the equipment or result in personal injury. Warnings should be taken seriously. Warnings are easy to recognize. The word “warning” is written as “WARNING,” both capitalized and bold and is followed by text. The text is the warning message. A warning message is shown below:

WARNING:

This is an example of a warning message. Failure to adhere to warning messages may result in permanent damage to the PPC-5xxx-9455 or personal injury to the user. Please take warning messages seriously.

CAUTION!

Cautionary messages should also be heeded to help reduce the chance of losing data or damaging the PPC-5xxx-9455. Cautions are easy to recognize. The word “caution” is written as “CAUTION,” both capitalized and bold and is followed. The text is the cautionary message. A caution message is shown below:

CAUTION:

This is an example of a caution message. Failure to adhere to cautions messages may result in permanent damage to the PPC-5xxx-9455. Please take caution messages seriously.

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NOTE:

These messages inform the reader of essential but non-critical information. These messages should be read carefully as any directions or instructions contained therein can help avoid making mistakes. Notes are easy to recognize. The word “note” is written as “NOTE,” both capitalized and bold and is followed by text. The text is the cautionary message. A note message is shown below:

NOTE:

This is an example of a note message. Notes should always be read. Notes contain critical information about the PPC-5xxx-9455. Please take note messages seriously.

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Packing List

NOTE:

If any of the components listed in the checklist below are missing, please do not proceed with the installation. Contact the IEI reseller or vendor you purchased the PPC-5xxx-9455 from or contact an IEI sales representative directly. To contact an IEI sales representative, please send an email to [e-mail].

The items listed below should all be included in the PPC-5xxx-9455 package.

1 x PPC-5xxx-9455

1 x Hard drive bracket

1 x IDE cable (40-pin to 40-pin) 1 x IDE cable (44-pin to 44-pin) 1 x Jumper pack

1 x Wall mounting kit

1 x Power cord

1 x Screw set

1 x IDE adapter for slim-type optical drive 1 x Utility CD

1 x QIG (quick installation guide)

Images of the above items are shown in Chapter 3.

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Table of Contents
1 INTRODUCTION..........................................................................................................	1
1.1 GENERAL OVERVIEW .................................................................................................	2
1.1.1 PPC-5xxx-9455 Model Variations .....................................................................	2
1.1.2 Applications .......................................................................................................	3
1.1.3 Features .............................................................................................................	3
1.2 EXTERNAL OVERVIEW ...............................................................................................	4
1.2.1 Front Panel ........................................................................................................	4
1.2.2 Rear Panel .........................................................................................................	5
1.2.3 Top Panel ...........................................................................................................	5
1.2.4 Bottom Panel......................................................................................................	6
1.2.5 Left Panel ...........................................................................................................	7
1.2.6 Right Panel.........................................................................................................	7
1.3 INTERNAL OVERVIEW.................................................................................................	8
2 SPECIFICATIONS........................................................................................................	9
2.1 INTRODUCTION ........................................................................................................	10
2.1.1 System Specifications .......................................................................................	10
2.1.2 Motherboard Specifications.............................................................................	12
2.1.3 Flat Panel Screen.............................................................................................	13
2.1.3.1 PPC-5150A-9455 Screen ..........................................................................	13
2.1.3.2 PPC-5170A-9455 Screen ..........................................................................	14
2.1.3.3 PPC-5190A-9455 Screen ..........................................................................	15
2.1.4 Power Supply ...................................................................................................	16
2.1.4.1 ACE-4518AP Power Supply.....................................................................	17
2.1.4.2 ACE-4520C Power Supply .......................................................................	18
2.2 DIMENSIONS ............................................................................................................	18
2.2.1 PPC-5150A-9455 Dimensions .........................................................................	19
2.2.2 PPC-5170A-9455 Dimensions .........................................................................	20
2.2.3 PPC-5190A-9455 Dimensions .........................................................................	21
2.3 MOTHERBOARD .......................................................................................................	22
2.4 CPU SUPPORT..........................................................................................................	22

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2.5	SYSTEM CHIPSETS....................................................................................................	22
2.5.1 Intel® 945G Northbridge Chipset ...................................................................		23
2.5.2 ICH7 Southbridge Chipset...............................................................................		23
2.6 GRAPHICS SUPPORT .................................................................................................		24
2.6.1 Analog CRT Support ........................................................................................		25
2.6.2 LVDS Support ..................................................................................................		25
2.7 MEMORY..................................................................................................................		25
2.8	STORAGE..................................................................................................................	26
2.8.1 CompactFlash® ................................................................................................		26
2.8.2 SATA Hard Drive..............................................................................................		27
2.9	EXPANSION SLOTS ...................................................................................................	28
2.10 EXTERNAL DEVICE CONNECTORS ..........................................................................		29
2.10.1 USB 2.0 Ports.................................................................................................		29
2.10.2 Serial Ports ....................................................................................................		30
2.10.3 Parallel Port ..................................................................................................		30
2.11 GIGABIT ETHERNET ...............................................................................................		31
2.12 FRONT PANEL.........................................................................................................		31
2.12.1 Flat Screen .....................................................................................................		32
2.12.2 Touch Screen ..................................................................................................		32
2.13 OEM OPTIONS.......................................................................................................		32
3 UNPACKING ...............................................................................................................		33
3.1 ANTI-STATIC PRECAUTIONS......................................................................................		34
3.2 UNPACKING PRECAUTIONS.......................................................................................		34
3.3	PACKAGE CONTENTS................................................................................................	35
4 INSTALLATION AND CONFIGURATION ............................................................		37
4.1	INSTALLATION PRECAUTIONS...................................................................................	38
4.2	PREINSTALLED COMPONENTS ..................................................................................	38
4.3	INSTALLATION AND CONFIGURATION STEPS .............................................................	39
4.4 REMOVE THE BACK COVER......................................................................................		40
4.5	JUMPER SETTINGS....................................................................................................	41
4.5.1 AT/ATX Power Selection (AT_PWR_SW1) ......................................................		42
4.5.2 Clear CMOS Setup (JP2).................................................................................		42
4.5.3 Monitor Setup (JP1).........................................................................................		43

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4.5.4 CF Card Setup (JP7)........................................................................................	44
4.5.5 COM Port RI and Voltage Selection (JP3, JP4, JP5, JP6, JP8) .....................	44
4.5.6 COM5 RS-232/422/485 Settings ......................................................................	45
4.5.6.1 COM5 RS-232/422/485 RX Select (J2) ...................................................	45
4.5.6.2 COM5 RS-422/485 TX Select (J3)...........................................................	45
4.5.6.3 COM5 D-Sub Pinout Selection (J4) .........................................................	46
4.5.6.4 COM5 Termination Resistors (J5, J6).......................................................	46
4.5.7 LCD Voltage Settings (JP9) .............................................................................	46
4.5.8 Touch Screen Selection (JP7)...........................................................................	47
4.6 DRIVE INSTALLATION...............................................................................................	47
4.6.1 Hard Drive Installation....................................................................................	47
4.6.2 CompactFlash® Installation.............................................................................	50
4.6.3 CD Drive Installation ......................................................................................	51
4.7 MOUNTING THE SYSTEM ..........................................................................................	55
4.7.1 Wall Mounting..................................................................................................	55
4.7.2 Panel/ Mounting...............................................................................................	58
4.7.3 Rack and Cabinet Installation .........................................................................	61
4.7.4 Arm Mounting ..................................................................................................	62
4.8 EXTERNAL PERIPHERAL INTERFACE CONNECTORS ..................................................	63
4.8.1 LCD Panel Connection ....................................................................................	63
4.8.2 Ethernet Connection ........................................................................................	63
4.8.3 USB Connection...............................................................................................	64
4.8.4 Keyboard and Mouse Connection....................................................................	64
4.8.5 Parallel Port Connection.................................................................................	64
4.8.6 Serial Port Connection ....................................................................................	64
4.8.7 Audio Port Connection.....................................................................................	64
5 BIOS SETUP ................................................................................................................	65
5.1 INTRODUCTION ........................................................................................................	66
5.1.1 Starting Setup...................................................................................................	66
5.1.2 Using Setup ......................................................................................................	66
5.1.3 Getting Help.....................................................................................................	67
5.1.4 Unable to Reboot After Configuration Changes..............................................	67
5.1.5 BIOS Menu Bar................................................................................................	67
5.2 MAIN .......................................................................................................................	68

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5.3 ADVANCED...............................................................................................................	69
5.3.1 CPU Configuration..........................................................................................	71
5.3.2 IDE Configuration ...........................................................................................	73
5.3.2.1 IDE Master, IDE Slave .............................................................................	75
5.3.3 Floppy Configuration.......................................................................................	80
5.3.4 Super IO Configuration....................................................................................	81
5.3.5 Hardware Health Configuration......................................................................	86
5.3.6 Power Configuration........................................................................................	91
5.3.6.1 ACPI Configuration ..................................................................................	92
5.3.6.2 APM Configuration...................................................................................	93
5.3.7 Remote Access Configuration ..........................................................................	96
5.3.8 USB Configuration...........................................................................................	99
5.3.8.1 USB Mass Storage Device Configuration ..............................................	101
5.4 PCI/PNP ................................................................................................................	103
5.5 BOOT .....................................................................................................................	105
5.5.1 Boot Settings Configuration...........................................................................	106
5.5.2 Boot Device Priority ......................................................................................	108
5.5.3 Hard Disk Drives ...........................................................................................	108
5.5.4 CD/DVD Drives ..............................................................................................	110
5.6 SECURITY................................................................................................................	112
5.7 CHIPSET ..................................................................................................................	113
5.7.1 Northbridge Configuration .............................................................................	114
5.7.2 Southbridge Configuration .............................................................................	116
5.8 EXIT........................................................................................................................	117
6 SOFTWARE INSTALLATION.................................................................................	119
6.1 AVAILABLE SOFTWARE DRIVERS ............................................................................	120
6.2 CHIPSET DRIVER ....................................................................................................	120
6.3 GRAPHICS DRIVER .................................................................................................	124
6.4 GIGABIT ETHERNET DRIVER INSTALLATION...........................................................	129
6.5 AUDIO DRIVER.......................................................................................................	134
6.5.1 BIOS Setup .....................................................................................................	134
6.5.2 Driver Installation .........................................................................................	134
6.6 TOUCH PANEL DRIVER ...........................................................................................	137
7 SYSTEM MAINTENANCE .....................................................................................	141
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7.1 SYSTEM MAINTENANCE INTRODUCTION................................................................	142
7.2 MOTHERBOARD REPLACEMENT .............................................................................	142
7.3 BACK COVER REMOVAL.........................................................................................	142
7.4 DIMM REPLACEMENT...........................................................................................	143
7.5 ELEVATED PLATFORM REMOVAL ............................................................................	144
7.6 PSU MODULE REPLACEMENT................................................................................	146
7.6.1 Remove the Old PSU......................................................................................	146
7.6.2 Install the New PSU .......................................................................................	148
7.7 SYSTEM COOLING FAN REPLACEMENT ..................................................................	149
7.7.1 Remove the Old System Cooling Fans ...........................................................	149
7.7.2 Install the New System Cooling Fans ............................................................	150
A BIOS OPTIONS ........................................................................................................	151
B TERMINOLOGY......................................................................................................	155
C DIGITAL I/O INTERFACE.....................................................................................	159
C.1 INTRODUCTION......................................................................................................	160
C.2 DIO CONNECTOR PINOUTS ...................................................................................	160
C.3 ASSEMBLY LANGUAGE SAMPLES...........................................................................	161
C.3.1 Enable the DIO Input Function.....................................................................	161
C.3.2 Enable the DIO Output Function ..................................................................	161
D WATCHDOG TIMER ..............................................................................................	162
E ADDRESS MAPPING ..............................................................................................	165
E.1 DIRECT MEMORY ACCESS (DMA).........................................................................	166
E.2 INPUT/OUTPUT (IO)...............................................................................................	167
E.3 INTERRUPT REQUEST (IRQ)...................................................................................	169
E.4 MEMORY ...............................................................................................................	170
F COMPATIBILITY.....................................................................................................	171
F.1 COMPATIBLE OPERATING SYSTEMS ........................................................................	172
F.2 COMPATIBLE PROCESSORS .....................................................................................	172
F.3 COMPATIBLE MEMORY MODULES ..........................................................................	173
G HAZARDOUS MATERIALS DISCLOSURE .......................................................	174

G.1 HAZARDOUS MATERIALS DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFIED AS

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ROHS COMPLIANT UNDER 2002/95/EC WITHOUT MERCURY.....................................

175

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List of Figures
Figure 1-1: PPC-5xxx-9455 ............................................................................................................	2
Figure 1-2: Front View....................................................................................................................	4
Figure 1-3: PPC-5xxx-9455 Rear View ..........................................................................................	5
Figure 1-4: PPC-5xxx-9455 Top View............................................................................................	5
Figure 1-5: Bottom View ................................................................................................................	6
Figure 1-6: Left View.......................................................................................................................	7
Figure 1-7: Right View....................................................................................................................	7
Figure 1-8: Internal Components ..................................................................................................	8
Figure 2-1: PPC-5150A-9455 Dimensions (units in mm)...........................................................	19
Figure 2-2: PPC-5170A-9455 Dimensions (units in mm)...........................................................	20
Figure 2-3: PPC-5190A-9455 Dimensions (units in mm)...........................................................	21
Figure 2-4: POS-9455 Motherboard ............................................................................................	22
Figure 2-5: SO-DIMM Socket .......................................................................................................	26
Figure 2-6: CompactFlash® Slot.................................................................................................	27
Figure 2-7: SATA Hard Drive Slot ...............................................................................................	28
Figure 2-8: Expansion Card Slot .................................................................................................	28
Figure 2-9: USB Ports ..................................................................................................................	29
Figure 2-10: Serial Ports ..............................................................................................................	30
Figure 2-11: Parallel Port .............................................................................................................	30
Figure 2-12: Ethernet....................................................................................................................	31
Figure 4-1: Back Cover Retention Screws .................................................................................	40
Figure 4-2: HDD Retention Screws .............................................................................................	48
Figure 4-3: HDD SATA Connector...............................................................................................	48
Figure 4-4: HDD Retention Screws .............................................................................................	49
Figure 4-5: HDD Retention Screws .............................................................................................	49
Figure 4-6: CompactFlash® Cover Plate....................................................................................	50
Figure 4-7: CompactFlash® Slot.................................................................................................	50
Figure 4-8: CompactFlash® Cover Plate....................................................................................	51
Figure 4-9: CD Drive Adapter Installation ..................................................................................	51
Figure 4-10: CD Drive Retention Screws....................................................................................	52

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Figure 4-11: Optical Drive Blank Plate Assembly .....................................................................	52
Figure 4-12: Optical Drive Screws ..............................................................................................	53
Figure 4-13: Optical Drive SATA Cable ......................................................................................	54
Figure 4-14: Optical Drive Bracket Screws ................................................................................	54
Figure 4-15: Wall-mounting Bracket...........................................................................................	56
Figure 4-16: Mount the Chassis ..................................................................................................	57
Figure 4-17: Secure the Chassis.................................................................................................	58
Figure 4-18: 15” Panel Cutout Dimensions................................................................................	59
Figure 4-19: 17” Panel Cutout Dimensions................................................................................	59
Figure 4-20: 19” Panel Cutout Dimensions................................................................................	60
Figure 4-21: Panel Mounting Clamp Positions ..........................................................................	61
Figure 4-22: Tighten the Panel Mounting Clamp Screws .........................................................	61
Figure 4-23: Arm Mount Retention Screw Holes .......................................................................	63
Figure 6-1: Chipset Driver Installation Program.....................................................................	121
Figure 6-2: Chipset Driver Installation Welcome Screen.......................................................	121
Figure 6-3: Chipset Driver Installation License Agreement ..................................................	122
Figure 6-4: Chipset Driver Readme File Information .............................................................	122
Figure 6-5: Chipset Driver Installation Complete ...................................................................	123
Figure 6-6: Chipset Driver Installation Complete ...................................................................	124
Figure 6-7: Graphics Setup Icon ..............................................................................................	125
Figure 6-8: VGA Driver ..............................................................................................................	125
Figure 6-9: Graphics Driver Installation ..................................................................................	126
Figure 6-10: Graphics Driver License Agreement..................................................................	126
Figure 6-11: Graphics Driver Readme file...............................................................................	127
Figure 6-12: Graphics Driver Installation Notice ....................................................................	128
Figure 6-13: Graphics Driver Installation Complete...............................................................	128
Figure 6-14: Windows Control Panel.......................................................................................	130
Figure 6-15: System Icon ..........................................................................................................	130
Figure 6-16: Device Manager Tab ............................................................................................	131
Figure 6-17: Device Manager List ............................................................................................	132
Figure 6-18: Search Windows Update Prompt .......................................................................	132
Figure 6-19: Search Windows Update Prompt .......................................................................	133
Figure 6-20: Hardware Installation Complete .........................................................................	134
Figure 6-21: Select the Audio CODEC.....................................................................................	135
Figure 6-22: Audio Driver Installation......................................................................................	135

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Figure 6-23: Windows Logo Testing........................................................................................	136
Figure 6-24: InstallShield Wizard Complete............................................................................	136
Figure 6-25: S-Video Patch Folder...........................................................................................	137
Figure 6-26: Touch Panel Driver Welcome Screen ................................................................	137
Figure 6-27: Touch Panel License Agreement .......................................................................	138
Figure 6-28: Touch Panel Installation Directory.....................................................................	139
Figure 6-29: Touch Panel Drivers Installing ...........................................................................	139
Figure 6-30: Windows Logo Testing........................................................................................	140
Figure 6-31: InstallShield Wizard Complete............................................................................	140
Figure 7-1: DIMM Socket Clip Locations.................................................................................	144
Figure 7-2: Top Panel Elevated Platform Screws...................................................................	144
Figure 7-3: Side Panel Elevated Platform Screws..................................................................	145
Figure 7-4: Bottom Panel Elevated Platform Screws.............................................................	145
Figure 7-5: Internal Elevated Platform Screws .......................................................................	146
Figure 7-6: PSU Power Cables .................................................................................................	147
Figure 7-7: PSU Bottom Panel Retention Screws ..................................................................	147
Figure 7-8: PSU Rear Panel Screws.........................................................................................	148
Figure 7-9: System Cooling Fans Motherboard Connector ..................................................	149
Figure 7-10: System Cooling Fans Left Panel Retention Screws.........................................	150

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List of Tables
Table 1-1: PPC-5xxx-9455 Model Variation ..................................................................................	3
Table 2-1: PPC-5xxx-9455 Specifications ..................................................................................	12
Table 2-2: Motherboard Specifications ......................................................................................	13
Table 2-3: 15” TFT LCD Monitor Specifications ........................................................................	14
Table 2-4: 17” TFT LCD Monitor Specifications ........................................................................	15
Table 2-5: 19” TFT LCD Monitor Specifications ........................................................................	16
Table 2-6: ACE-4518AP Power Supply Specifications..............................................................	17
Table 2-7: ACE-4520C Power Supply Specifications................................................................	18
Table 3-1: Package List Contents ...............................................................................................	36
Table 4-1: Onboard Jumpers.......................................................................................................	42
Table 4-2: AT/ATX Power Selection............................................................................................	42
Table 4-3: Clear CMOS Jumper Settings....................................................................................	43
Table 4-4: LCD Resolution Settings............................................................................................	43
Table 4-5: Monitor Settings .........................................................................................................	43
Table 4-6: CF Card Setup Jumper Settings ...............................................................................	44
Table 4-7: COM1 RI and Voltage Selection Jumper ..................................................................	44
Table 4-8: COM2 RI and Voltage Selection Jumper ..................................................................	44
Table 4-9: COM3 RI and Voltage Selection Jumper ..................................................................	44
Table 4-10: COM4 RI and Voltage Selection Jumper ................................................................	45
Table 4-11: COM5 RI and Voltage Selection Jumper ................................................................	45
Table 4-12: COM5 RS-232/422/485 RX Select ............................................................................	45
Table 4-13: COM5 RS-422/485 TX Select....................................................................................	45
Table 4-14: COM5 RS-422/485 TX Select....................................................................................	46
Table 4-15: COM5 RS-422/485 TX Select....................................................................................	46
Table 4-16: LCD Voltage Settings ...............................................................................................	46
Table 4-17: Touch Screen Selection...........................................................................................	47
Table 5-1: BIOS Navigation Keys ................................................................................................	67

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BIOS Menus
BIOS Menu 1: Main .......................................................................................................................	68
BIOS Menu 2: Advanced ..............................................................................................................	70
BIOS Menu 3: CPU Configuration ...............................................................................................	71
BIOS Menu 4: IDE Configuration.................................................................................................	73
BIOS Menu 5: IDE Master and IDE Slave Configuration...........................................................	75
BIOS Menu 6: IDE Master and IDE Slave Configuration...........................................................	80
BIOS Menu 7: Super IO Configuration........................................................................................	81
BIOS Menu 8: Hardware Health Configuration ..........................................................................	86
BIOS Menu 9: ACPI Configuration ..............................................................................................	91
BIOS Menu 10: ACPI Configuration............................................................................................	92
BIOS Menu 11:Advanced Power Management Configuration .................................................	93
BIOS Menu 12: Remote Access Configuration [Advanced].....................................................	96
BIOS Menu 13: USB Configuration .............................................................................................	99
BIOS Menu 14: USB Mass Storage Device Configuration .....................................................	101
BIOS Menu 15: PCI/PnP Configuration....................................................................................	103
BIOS Menu 16: Boot ..................................................................................................................	105
BIOS Menu 17: Boot Settings Configuration ..........................................................................	106
BIOS Menu 18: Boot Device Priority Settings ........................................................................	108
BIOS Menu 19: Hard Disk Drives .............................................................................................	109
BIOS Menu 20: CD/DVD Drives ................................................................................................	111
BIOS Menu 21: Security ............................................................................................................	112
BIOS Menu 22: Chipset .............................................................................................................	113
BIOS Menu 23:Northbridge Chipset Configuration................................................................	114
BIOS Menu 24:Southbridge Chipset Configuration ...............................................................	116
BIOS Menu 25:Exit.....................................................................................................................	117

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Chapter

1

Introduction

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1.1 General Overview

Figure 1-1: PPC-5xxx-9455

The PPC-5xxx-9455 flat panel PC is for industrial environments like production lines and machine automation. The PPC-5xxx-9455 provides all the features of a PC, combined with a touch panel screen for mouse and keyboard free data input. The PPC-5xxx-9455 provides wired and, optionally, wireless networking for integration into company networks. All major external device connections including USB, serial and parallel port connectors. Storage options include a 2.5” hard drive and a CompactFlash® slot, allowing for flexibility in choosing solid state drives or traditional hard drives. A VGA output on the rear panel allows the PPC-5xxx-9455 to connect to a second screen for duplicating the screen contents or extending the user interface.

1.1.1 PPC-5xxx-9455 Model Variations

Four IEI PPC-5xxx-9455 models are available. The models are listed in Table 1-1.

Model

Socket /

Power

Screen

Touch

CPU

Screen

PPC-5150A/9455-PIV651/4518AP/T-R/1 GB

LGA775

AC input

15”

Yes

Intel®

PPC-5150A/9455-PIV651/4520C/T-R/1 GB

24 V DC input

15”

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Model

Socket /

Power

Screen

Touch

CPU

Screen

PPC-5170A/9455-PIV651/4518AP/T-R/1 GB

Pentium® 4

AC input

17”

3.4 GHz

PPC-5170A/9455-PIV651/4520C/T-R/1 GB

24 V DC input

17”

PPC-5190A/9455-PIV651/4518AP/T-R/1 GB

AC input

19”

PPC-5190A/9455-PIV651/4520C/T-R/1 GB

24 V DC input

19”

Table 1-1: PPC-5xxx-9455 Model Variation

1.1.2 Applications

The PPC-5xxx-9455 flat panel PC is designed for rigorous industrial environments where it may be exposed to both heat and moisture. Its durability and strength also makes it an ideal choice for public access computers. Some possible applications include:

Automated manufacturing processes

Public information gathering point

Plant environment monitoring system

Factory automation

Manufacturing shop flow

Equipment and device control

1.1.3 Features

Some of the features of the PPC-5xxx-9455 flat panel PC include:

Mainstream panel PC design with dual display function. Aluminum die-casting front panel meet IP 65 water proof standard

Support LGA755 Intel® Core™2 Duo, Pentium® D, Pentium® 4 and Celeron® D processors with 533/667/800/1066 MHz FSB

Dual DDR memory DIMM support up to 2 GB SDRAM SATA connectors

High brightness industrial grade LCD panel The following I/O ports

o 5 x COM (1 for Touch Screen) o 4 x USB 2.0 ports

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o 1 x PCI slot

o 1 x CompactFlash® slot o 1 x VGA port

o 1 x Parallel port

Dual 10/100/Gigabit Ethernet supported RoHS compliant

1.2 External Overview

The PPC-5xxx-9455 flat panel PC is comprised of an LCD screen, aluminum front panel and heavy duty steel rear and side panels. The rear panel provides screw holes for wall and an arm mounting. The right panel provides access to a slim type CD drive bay and a floppy disk drive bay. The bottom panel provides access to external interface connectors that include GbE, USB 2.0, audio, parallel port, serial port connectors, VGA port, PCI card slot and a CompactFlash® card slot.

1.2.1 Front Panel

The front panel of the PPC-5xxx-9455 (Figure 1-2) is a flat panel TFT LCD screen surrounded by an aluminum frame.

Figure 1-2: Front View

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1.2.2 Rear Panel

The rear panel has a fan vent, four VESA standard mounting holes and several retention screw holes. The VESA mounting holes are circled in Figure 1-3.

Figure 1-3: PPC-5xxx-9455 Rear View

1.2.3 Top Panel

The top panel has two fan vents, eight mounting clamp slots and three retention screws for securing the drive bay bracket. The retention screws are circled in Figure 1-4 below.

Figure 1-4: PPC-5xxx-9455 Top View

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1.2.4 Bottom Panel

The bottom panel shown in Figure 1-5 has the following interfaces:

1 x Power input connector

1 x Power switch

4 x USB connectors

1 x Reset button

2 x RJ-45 GbE connectors

1 x PS/2 mouse connector

1 x PS/2 keyboard connector

5 x Serial port (COM) connectors

1 x PCI add-on card slot

1 x Parallel port connector

3 x Audio jacks

1 x VGA connector

1 x CompactFlash® slot

Figure 1-5: Bottom View

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PPC-5xxx-9455 Panel PC

1.2.5 Left Panel

The left side panel has two fan vents and four retention screws for securing the two internal fans. The retention screws are circled in Figure 1-6.

Figure 1-6: Left View

1.2.6 Right Panel

The right side panel provides access to a slim type CD drive bay and a FDD drive bay shown in Figure 1-7.

Figure 1-7: Right View

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PPC-5xxx-9455 Panel PC

1.3 Internal Overview

The PPC-5xxx-9455 internal components are configured in three levels. The PSU cover bracket to the left (Figure 1-8) supports the hard drive and optical drive brackets. Below the PSU cover bracket is the power supply. On the same level as the power supply is the motherboard. Below the motherboard and PSU level is an LCD panel. An overview picture of the internal components is shown in Figure 1-8 below.

Figure 1-8: Internal Components

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PPC-5xxx-9455 Panel PC

Chapter

2

Specifications

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PPC-5xxx-9455 Panel PC

2.1 Introduction

The PPC-5xxx-9455 flat panel PC has the following preinstalled components:

1 x Motherboard

1 x TFT LCD screen

1 x Power supply

2 x Cooling fans

The technical specifications for these components and the system are shown in the sections below.

2.1.1 System Specifications

The technical specifications for the PPC-5xxx-9455 system are listed in Table 2-1.

SPECIFICATION	DESCRIPTION
Front Panel	Aluminum Front Panel meets IP 65 standard
Chassis	Heavy-duty Steel
LCD Panel	High luminance TFT LCD
Resolution	PPC-5150A-9455: 1024 x 768 (XGA)
	PPC-5170A-9455: 1280 x 1024 (SXGA)
	PPC-5190A-9455: 1280 x 1024 (SXGA)
Brightness	PPC-5150A-9455: 350 cd/m2
	PPC-5170A-9455: 300 cd/m2
	PPC-5190A-9455: 300 cd/m2
Contrast Ratio	PPC-5150A-9455: 700:1
	PPC-5170A-9455: 800:1
	PPC-5190A-9455: 800:1
LCD MTBF	50,000 hrs
Backlight MTBF	50,000 hrs
Viewing Angle (H/V)	PPC-5150A-9455: 140/125
	PPC-5170A-9455: 160/160
	PPC-5190A-9455: 160/160

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PPC-5xxx-9455 Panel PC

SPECIFICATION	DESCRIPTION
Touch Screen	Optional 5-wire resistive type touch screen with
	RS-232 interface
Display	Supports Dual Display
Add-On Card (Optional)	One PCI card
Drive Bay	One 2.5” HDD bay with anti-shock
	One slim type CD drive bay
	One slim type FDD bay
	One CompactFlash® slot
Power Supply	Input voltage: 90~265 V AC, 50~60 Hz
	Output rating: 180 W
	Output voltage:
	+3.3 V @ 16.8A
	+5 V @ 12A
	+12 V @ 10A
	-12 V @ 0.8A
	+5 VSB @ 2A
	Input voltage: 24 VDC (18-36 VDC)
	Output rating: 200 W
	Output voltage:
	+3.3 V @ 12A
	+5 V @ 12A
	+12 V @ 15.4A
	-12 V @ 0.5A
	+5 VSB @ 2A
Mounting Feature	Panel, Arm, Wall, or Rack/Cabinet
Color	Silver (PANTONE PMS-8001)
Operating Temperature	0~50˚C
Relative Humidity	5 ~ 85%, non-condensing
Vibration	5 - 17Hz, 0.1” double amplitude displacement
	17 - 640Hz, 1.5G acceleration, peak to peak

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	PPC-5xxx-9455 Panel PC
SPECIFICATION	DESCRIPTION
Shock	10G Acceleration, peak to peak (11ms)
Dimensions (W x D x H)	PPC-5150A-9455: 410 mm x 309 mm x 110.5 mm
	PPC-5170A-9455: 452 mm x 356 mm x 115 mm
	PPC-5190A-9455: 483 mm x 399 mm x 115.2 mm
Net/Gross Weight	PPC-5150A-9455: 7 kg/11 kg
	PPC-5170A-9455: 8 kg/12 kg
	PPC-5190A-9455: 12.6 kg/18.2 kg
Environment	RoHS Compliant

Table 2-1: PPC-5xxx-9455 Specifications

2.1.2 Motherboard Specifications

The PPC-5xxx-9455 comes with a POS-9455 motherboard. The technical specifications of the motherboard are listed in Table 2-2.

SPECIFICATION	DESCRIPTION
CPU	LGA775
	Intel® Core™2 Duo
	Pentium® 4
	Pentium® D
	Celeron® D
Northbridge	Intel® 945G
Southbridge	Intel® ICH7
Max. FSB	533 MHz
Memory	2 x 2.0 GB (max) 400/533/667 MHz DDR2 DIMM sockets
	up to 4.0 GB (total)
BIOS	AMI BIOS Label
Display	CRT integrated in Intel® 945G
	LVDS Dual 18/24-bit TTL LCD implemented through a
	Chrontel CH7308B LVDS chipset

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