Icom IC-A220 Installation Manual

Page 1
INSTALLATION MANUAL (IM)
COMM
COMM1 or COMM2 sticker
Rear view
16 17 18 19 2014 15
21
22 23
24
25
5 13
14
25
1
15
4
Circuit breaker
(10 A)
+
13.8 V DC or 27.5 V DC
Power ground
_
1
13
Memory switch
3
• One headset
• Two headsets with intercom
VHF AIR BAND TRANSCEIVER
iA220
Certied TSO C128a and C169a A-7186D-2EX-6
z SUPPLIED ACCESSORIES
The following accessories are supplied with the transceiver. Carefully check the quantity of each part.
qwer t
Thank you for choosing this Icom product.
READ ALL INSTALLATION MANUAL carefully and completely before using this product.
y
!3
u
!4
io!0 !1 !2
!5
!6
!7
x IMPORTANT
READ THIS INSTALLATION MANUAL CAREFULLY
before install the transceiver. This installation manual contains important safety instructions.
NEVER install the transceiver where normal navigation of
the aircraft may be hindered.
NEVER install an antenna near any aircraft projection,
engine, or propeller.
Install a circuit breaker between the aircraft battery and the transceiver.
Check operation after installation.
c SPECIFICATIONS
Install the transceiver according to the procedures of this installation manual.
The antenna should be spaced at least 50 cm (1.6 feet) from any position occupied by any person on board the aircraft or the vehicle.
q Mounting bracket ………………………………………… 1 w D-Sub 25 pin connector ……………………………… 1 e Connector pins (M39029/63-368) ……………………… 25 r Screws Bind UNC (No. 4 × 3/8) ……………………… 2 t K-Lock Nut (No. 4) ……………………………………… 2 y BNC -LP ………………………………………………… 1 u Washer (Icom washer V) ……………………………… 1
!1 Screw (No. 6 × 1/2) ……………………………………… 1 !2 Nut (No. 6) ……………………………………………… 1 !3 Crimp nuts (No. 6) ……………………………………… 6 !4 Speed nut UNC (No. 6) ………………………………… 4 !5 Screws (No. 6 × 1/2) …………………………………… 6 !6 COMM1 sticker ………………………………………… 1
!7 COMM2 sticker ………………………………………… 1 i C-shaped ring …………………………………………… 1 o Antenna cable clip ……………………………………… 1 !0 Self crimping nut (No. 6) ……………………………… 1
The following items are required for installation but are NOT supplied with the transceiver.
VHF antenna for the air communication band
Various cables
An antenna cable with a BNC connectors (50 )
D COMM1 and COMM2 stickers
When two transceivers are installed, attach the supplied
COMM1 and COMM2 stickers to distinguish one from the
another.
Switches to be mounted on the aircraft yoke
Headphones (500 )
Low-impedance carbon or dynamic microphone
Preamplier for a dynamic microphone
Model Part Number1 Version Equipment Class Channel Spacing
IC-A220
IC-A220T-2-01/ IC-A220T-2-02
USA-06
Receiver: D, E Transmitter: 4, 6
8.33/25.0 kHz 8 W
Carrier
Power
(1) Part Number
( IC-A220T ) - ( ( IC-A220T ) - (
2 2
) - (
01
) - (
02
) )
Base Part Number - (SW/HW Identier) - (TSO Minor Change Number)
SW/HW Identier 1: Hardware Change Only
2: Software Change Only 3: Hardware + Software Change
TSO Minor Change Number TSO Minor Change Number with initial value 00 and an increment of 1
Operating
Temperature Range
Environmental
Testing
–20°C to +55°C. For more details see the Environmental Qualication Form on the
Dealers Only page on www.icomamerica.com. The EQF part number is A220-0651-0001. See Environmental Qualication Form on the Dealers Only page on
www.icomamerica.com. The EQF part number is A220-0651-0001.
v INSTALLATION LIMITATION
The conditions and tests required for TSO approval of this article are minimum performance standards. Those installing this article, on or within a specic type or class of aircraft, are responsible for determining that the aircraft installation conditions are suitable for the TSO article.
TSO articles must have separate approval for installation in an aircraft. The article may be installed only if performed under 14 CFR part 43 or the applicable airworthiness requirements.
b INSTALLATION PROCEDURES , CONNECTING THE CABLES FOR D-SUB 25 PIN
1. Check the quantity of parts.
Refer to z SUPPLIED ACCESSORIES.
2. Prepare miscellaneous items required for installation.
Refer to miscellaneous items in z SUPPLIED ACCESSORIES.
3. Prepare the required wiring.
Refer to m CONNECTOR INFORMATION and , CONNECTING THE CABLES FOR D-SUB 25 PIN.
4. Assemble supplied mounting bracket and other parts.
Refer to . MOUNTING BRACKET ASSEMBLY.
5. Cut the mounting hole.
Refer to ⁄0 MARKING A MOUNTING HOLE.
6. Mount the transceiver into the mounting bracket.
Refer to ⁄1 MOUNTING TO THE BRACKET.
7. Check the transceiver operation.
Refer to ⁄2 OPERATION CHECK.
D Power cable wiring
Use two pairs of #20 AWG wire for the power and power grounding connections.
Rear view
D Audio line connections
Use #20 ~ #24 AWG wires for connections.
Rear view
1
n PRECAUTIONS
16 17
14 25
NEVER bend the cables sharply or place the cables too near the aircraft control cables.
DO NOT place the transceiver where hot or cold air blows directly on it.
AVOID placing the transceiver in areas with temperatures below –20˚C or above +55˚C (–4˚F to +131˚F).
NEVER connect the transceiver to a power source using reverse polarity. Reverse polarity will damage the transceiver.
m CONNECTOR INFORMATION
D D-sub 25-pin
12345678
To prevent voltage drops, solder or crimp the cable lug when connecting the DC power cable to the power supply.
Use a 50 , vertically polarized, VHF air band antenna.
VSWR should be less than 2.5:1.
Mount the antenna on a at metal surface or install a ground plane of at least 120 cm
11
13
910
12
2
(18 in2).
• Circuit breaker
To prevent physical damage, a 10 A circuit breaker MUST be installed in the DC power line in the aircraft. Install the circuit breaker in the aircraft breaker panel or instrument panel to ensure easy access during ight.
• Power Ground
Connect the transceiver power ground to the aircraft ground.
D
Yoke-mounted memory and frequency exchange
switches
For the yoke-mounted memory and frequency exchange switches, use a two-position spring loaded rocker switch or two separate momentary push switches.
Rear view
External speaker
1
14
External speaker
Headphone jack 1
Headphone jack 2
16
PTT switch
Intercom switch
12
13
PTT switch
13
12
25
Auxiliary audio 1
Auxiliary audio 2
Auxiliary audio 3
Microphone jack 1
Microphone jack 2
Microphone jack
Auxiliary audio 1
Auxiliary audio 2
Auxiliary audio 3
Audio control panel
Audio control panel
9
10 11
20
19
18
19
18
23
22
10
9
22
23
20
Headphone jack
Pin I/O Description Pin I/O Description
1 In Memory Channel Switch* 14 Aircraft ground
2 In Transmit/receive Interlock 15 Aircraft ground
3 In Frequency Exchange Switch* 16 In PTT*
4 In DC power + (13.8/27.5 V) 17 In Intercom switch*
5 In DC power + (13.8/27.5 V) 18 Out External speaker (4 Ω/5 W)
6 RS-232C Serial data (GND) 19 External speaker (GND)
7 Out RS-232C Serial data (TXD) 20 Out
Headphones audio (500 Ω/60 mW)
8 In RS-232C Serial data (RXD) 21 In External Dimmer control
9 Microphone (GND) 22 Headphones audio (GND)
10 In Microphone 1 (600 Ω) 23 In Auxiliary audio 3
11 In Microphone 2 (600 Ω) 24 (reserved)
12 In Auxiliary audio 1 25 (reserved)
13 In Auxiliary audio 2
*Ground to activate.
14
Frequency exchange switch
Memory switch
3
1
14
Frequency exchange switch
OR
25
13
25
D Transmit/receive interlock connections
When two transceivers are installed, connect pin 2 to the other transceiver’s PTT line, and connect pin 16 to the other transceiver simultaneously transmitting. However, when two transceivers are installed through a dual audio panel, the connections are not necessary.
’s interlock line to prevent both transceivers from
NOTE: If any external intercom system is in use, we recommend that you disable the transceiver’s intercom function to prevent degradation of the audio signal. If any degradation exists, leave pin 17 disconnected and disable the transceiver’s intercom function by following the steps below.
1. While holding down [DUAL], rotate [VOL] to turn ON
the transceiver.
The conguration menu is displayed.
2. Rotate [O-DIAL] to select “INCOM MODE.”
3. Rotate [DIAL] to set “INCOM MODE” to OFF.
4. Push [RCL] to exit the Configuration menu and restart the transceiver.
ICS” disappers.
Page 2
L-type BNC connector (User supplied, if required)
Coaxial connector
y BNC-LP
y BNC-LP
!2 Nut
o Antenna cable clip
!0 Self-crimping nut
u Washer
i C-shaped ring
!4 Screws
!1 Screw
r Screws Bind UNC
q Mounting
bracket
w D-sub 25 pin connector
!3 Crimp nut
q Mounting
bracket
e Connector pins
t K-Lock Nut
. MOUNTING BRACKET ASSEMBLY
160 mm (6.3)
33 mm (1.3)
260 mm (10.2)
160 mm (6.3)
34 mm (1.3)
RCL
MEM
OFF
VOL
PUSH
TEST
COMM
DUAL
EC
118.00
128.10
160 mm (6
5
16
)
33 mm (1
5
16
)
Fig. 1
Fig. 4
Fig. 3
Fig. 5
CAUTION: Treat the cable with care when disconnecting it.
Clockwise: For attaching. Counterclockwise: For removal.
Cable
CAUTION: Treat the cable with care when connecting it.
Fig. 2
Metal catch
Main unit front view
⁄0 MARKING A MOUNTING HOLE
D Notes for marking the mounting hole
The transceiver can be mounted securely in the supplied mounting bracket. Remember to allow adequate space for installation of cables and connectors. When installing two or more transceivers in a stack, the mounting bracket should be 1.3 mm
D Mounting bracket dimensions
(0.05) apart.
The mounting bracket has 0.6 mm top, bottom, and both sides for proper spacing. Mark and cut the mounting holes. To support the mounting bracket, the rear mounting bosses should be attached to the airframe.
(0.024) dimples in the
D Front panel dimensions
Allow space for the front panel as shown above.
D Template
Cut out dimensions for the mounting bracket as follows.
⁄1 MOUNTING TO THE BRACKET ⁄3 INFORMATION
D Transceiver installation
1. Remove the front panel from the transceiver’s main unit.
- Use a
- Carefully disconnect the cable from the front panel.
2. Insert a the driver counterclockwise until the metal catch touches the back of the lock chassis. (Fig. 2)
Main unit front view
3. Insert the main unit (transceiver) into the mounting bracket. (Fig. 3)
4. Turn the lock screw clockwise until the main unit (transceiver) is fixed to the bracket. (Fig. 4)
5. Connect the cable. (Fig. 5)
6. Attach the front panel and tighten the allen screws. (Fig. 5)
3
(Fig. 1)
32 allen driver.
3
32allen driver into the lock screw and rotate
The transceiver can be easily removed from the mounting bracket, if required.
1. Remove the front panel from the transceiver's main unit.
2. Insert a
3. Slowly pull the transceiver out from the mounting bracket.
4. Connect the cable to the front panel.
5. Attach the front panel and tighten the allen screws.
CAUTION: Make sure that the cable between the transceiver and front panel is securely connected. The transceiver may not function properly when loose or when a wrong connection is made. Improper cable connection can cause damage and result in a non-warranty repair.
D Transceiver removal
- Use a
- Carefully disconnect the cable from the front panel.
the driver counterclockwise until the metal catch touches the back of the lock chassis.
3
32 allen driver.
3
32allen driver into the lock screw and rotate
D TSO Authorization Reference
Prevents Blocked
COM Transceiver
(1) Software Part Number
( (Part Number) - (Version) Version to be incremented on a minor software change
A220-0615
) - ( 0028 )
D TSO Deviation list
FCC Grant of Equipment Authorization
Function TSO/RTCA
Equipment That
Channels
TSO/ETSO Deviation
TSO-C128a
TSO-C169a
Model FCC ID IC ID
IC-A220 AFJ297410 202D-297410
TSO-C128a
DO-207
TSO-C169a
DO-186B
1. Icom was granted a deviation from the TSO to mark the exterior of the unit with the serial number instead of the date of manufacture.
2. Icom was granted a deviation from the TSO to use RTCA/DO-160G instead of the earlier version as the standard for environmental conditions and tests.
3. Icom was granted a deviation from the TSO to use RTCA/DO-178C instead of the earlier version to demonstrate compliance for the verification and validation of computer software.
1. Icom was granted a deviation from the TSO to mark the exterior of the unit with the serial number instead of the date of manufacture.
2. Icom was granted a deviation from the TSO to use RTCA/DO-160G instead of the earlier version as the standard for environmental conditions and tests.
3. Icom was granted a deviation from the TSO to use RTCA/DO-178C instead of the earlier version to demonstrate compliance for the verification and validation of computer software.
Applicable SW
P/Ns
A220-0615-0028 C
A220-0615-0028 C
DO-178C Level
⁄2 OPERATION CHECK
Check the following points after transceiver installation.
- Polarity of the power supply.
- NO interference caused to other equipment.
- NO noise or interference from other equipment.
- VSWR is less than 2.5:1.
- Communication capability on both the highest and lowest communication frequencies, if possible.
D Non-TSO function list
These functions operate per the system requirements for this transceiver and do not interfere with the TSO MOPS compliance.
Function Description
The radio provides reception of the weather channels Weather Channels Reception
Two Station Intercom
12421 Willows Road NE, Kirkland, WA 98034, U.S.A
Printed on recycled paper with soy ink.
which Icom America evaluated as part of the RTCA/
DO-160G and RTCA/DO-178C test/verication process
and additional system level tests were also performed.
The radio provides a user interface to select two
station intercom as an option to the pilot. This function
was tested as part of the RTCA/DO-160G and the
RTCA/DO-178C test/verication process and additional
system level tests were also performed.
Printed in Japan
© 2016–2018 Icom Inc Basic Issue: May 10/16 Revision 6: Feb 9/18
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