© 2002 IBICO. ALL RIGHTS RESERVED.
Do not duplicate without written permission.
Part number : 930 - 081A
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The information in this publication is provided for reference and is believed to be
accurate and complete. Ibico is not liable for errors in this publication or for incidental or
consequential damage in connection with the furnishing or use of the information in this
publication, including, but not limited to, any implied warranty of fitness or
merchantability for any particular use.
Ibico reserves the right to make changes to this publication and to the products
described in it without notice. All specifications and information concerning products are
subject to change without notice.
Reference in this publication to information or products protected by copyright or
patent does not convey any license under the rights of Ibico or others. Ibico assumes no
liability arising from infringements of patents or any other rights of third parties.
This publication is copyrighted © 2002 by Ibico. All rights reserved. The
information contained in this publication is proprietary and may not be reproduced,
stored, transmitted, or transferred, in whole or in part, in any form without the prior and
express written permission of Ibico. Ibico a company of GBC.
Operations Manual
Patriot 62C
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS .................................................................. 2
IMPORTANT SAFEGUARDS ...................................................................................... 3
GENERAL ...................................................................................................................... 3
ELECTRICAL ................................................................................................................ 3
SERVICE ........................................................................................................................ 4
INSTALLATION ............................................................................................................. 4
FEATURE GUIDE ......................................................................................................... 5
OPERATING INSTRUCTIONS ................................................................................... 8
FILM LOADING AND THREADING ......................................................................... 8
BEGIN LAMINATING .................................................................................................. 13
MOUNTING ................................................................................................................... 14
CLEARING A FILM JAM ........................................................................................... 16
CARING FOR THE PATRIOT 62C ........................................................................... 17
CLEANING THE ROLLERS ....................................................................................... 18
SPECIFICATIONS ....................................................................................................... 19
RECOMMENDED SPARE PARTS LIST .......................................................................20
MACHINE PARTS LIST .............................................................................................21
PARTS ILLUSTRATIONS ............................................................................................24
ELECTRICAL DIAGRAM ...........................................................................................33
Page 1 © 2002 IBICO
Patriot 62C
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Operations Manual
Important Safety Instructions
YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO IBICO. IN THIS
INSTRUCTION MANUAL AND ON THE PRODUCT, YOU WILL FIND IMPORTANT SAFETY MESSAGES
REGARDING THE PRODUCT. READ THESE MESSAGES CAREFULLY. READ ALL OF THE
INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATER USE.
THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS
INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTIAL PERSONAL SAFETY
HAZARD TO YOU OR OTHERS, AS WELL AS PRODUCT OR PROPERTY DAMAGE.
THE FOLLOWING WARNINGS ARE FOUND UPON THE PATRIOT 62C:
MUCH O
!
CUIDADO
Riesgo de choque
electrico
No abra
Adentro, no hay
piezas reparables
para el usuario.
Mantenimiento
solamente para
persona l calificado
!
ATTENTION
Risque de secousse
electrique.
Ne p as ouv rir.
Pas de pieces
reparables par
l'utilisateur.
Entretien par
personnel qualifie.
!
WARNING
Electrical shock
hazard.
Do not open.
No user serviceable
parts inside.
Refer servicing to
qualified service
personnel.
THIS SAFETY MESSAGE MEANS THAT YOU COULD BE
SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODUCT AND
EXPOSE YOURSELF TO HAZARDOUS VOLTAGE.
!
CUIDADO
RODILLOS
CALIENTES.
PUNTO DE
PINCHAMIENTO.
Mantener manos
ropa a distancia.
!
CUIDADO
NAVAJA FILOSA.
Mantener manos
dedos a distancia.
ATTENTION
!
ROULEAUX
CHAUDS.
POINT DE
PINCEMENT.
Tenir mains et
vetements a l'ecant.
ATTENTION
!
LAME COUPANTE .
Tenir mains et
doi
ts a l'ecant.
CAUTION
!
PINCH POINT.
Keep hands and
away.
clothin
CAUTION
!
SHARP BLADE.
Keep hands and
away.
clothin
THIS SAFETY MESSAGE MEANS THAT HANDS COULD BE
TRAPPED AND CRUSHED IN THE ROLLERS. CLOTHING,
JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE
ROLLERS AND PULL YOU INTO THEM.
THIS SAFETY MESSAGE MEANS THAT YOU COULD CUT
YOURSELF IF YOU ARE NOT CAREFUL.
WARNING DO NOT ATTEMPT TO SERVICE OR REPAIR THE PATRIOT 62C LAMINATOR.
WARNING DO NOT CONNECT THE LAMINATOR TO AN ELECTRICAL SUPPLY OR
ATTEMPT TO OPERATE THE LAMINATOR UNTIL YOU HAVE COMPLETELY READTHESE
INSTRUCTIONS. MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION
FOR FUTURE REFERENCE.
Page 2
WARNING TO GUARD AGAINST INJURY, THE FOLLOWING SAFETY PRECAUTIONS
MUST BE OBSERVED IN THE INSTALLATION AND USE OF THE LAMINATOR.
© 2002 IBICO
Operations Manual
Patriot 62C
Important Safeguards
General
Keep hands, long hair, loose clothing, and articles such as necklaces or ties away from the front
rollers to avoid entanglement and entrapment.
Do not use the laminator for other than its intended purpose.
Do not place the laminator on an unstable car, stand or table. An unstable surface may cause
the laminator to fall resulting in serious bodily injury. Avoid quick stops, excessive force and
uneven floor surfaces when moving the laminator on a cart or stand.
Do not defeat or remove electrical and mechanical safety equipment such as interlocks, shields
and guards.
Do not insert objects unsuitable for lamination or expose the equipment to liquids.
Electrical
The laminator should be connected only to a source of power as indicated in these instructions
and on the serial plate located on the rear of the laminator. Contact an electrician should the
attachment plug provided with the laminator not match the receptacles at your location.
CAUTION: The receptacle must be located near the equipment and easily
accessible.
Disconnect the attachment plug from the receptacle to which it is connected and keep the
power supply cord in your possession while moving the laminator.
Do not operate the laminator with a damaged power supply cord or attachment plug, upon
occurrence of a malfunction, or after the laminator has been damaged. Contact Ibico’s Technical
Service Department or your dealer/distributor for assistance.
Page 3 © 2002 IBICO
Patriot 62C
Operations Manual
Service
Perform only the routine maintenance procedures referred to in these instructions.
WARNING: Do not attempt to service or repair the laminator. Disconnect the
plug from the receptacle and contact Ibico’s Technical Department or your dealer/
distributor when one or more of the following has occurred.
• The power supply cord or attachment plug is damaged.
• Liquid has been spilled into the laminator
• The laminator is malfunctioning after being mishandled
• The laminator does not operate as described in these instructions.
Installation
1. Shipping damage should be brought to the immediate attention of the delivering carrier.
2. The Patriot 62C comes fully assembled on a stand. If another stand is preferred, it must
be able to support 285 pounds.
3. Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in
the direct path of forced, heated or cooled air.
4. Connect the attachment plug provided with the laminator to a suitably grounded outlet
only.
Page 4
© 2002 IBICO
Operations Manual
Patriot 62C
Feature Guide
A. Power Switch: Fig (1). Located in the rear of the machine and applies power to the
laminator.
B. Fuse: Fig (1). Electrical safety device, located on the rear of the machine near the
power cord, that can be replaced by the operator if necessary. The Patriot 62C requires
a 10A, 250V fuse.
WARNING: If the fuse opens a second time after being replaced, contact your
local Ibico Technical Representative or dealer/distributor for assistance.
Figure 1
C . Control Panel: Fig (2).
Run: Activates rollers for normal operation
Stop: Deactivates rotation of the rollers.
Speed Control: Variable speed control up to 3 ft./min
Reverse: Activates the rollers in reverse to clear film jams and wrap ups.
D. Top Pressure Plate: Helps prints remain against the feed table while being fed into the
rollers. This plate is located on the top of the feed table and may be removed for
mounting boards.
Figure 2
Page 5 © 2002 IBICO
Patriot 62C
Operations Manual
E. Feed Table: Fig (3). The feed table has a safety interlock switch. When the table is
removed, power to the motors is also removed.
F . Front Rollers: Fig (3). Prints are fed into the roller so that pressure sensitive materials
may be applied to prints.
G . Idler Bar: Fig (3). The idler bar located near the supply roll is used to direct the film to
the rollers and helps to release the liner from pressure sensitive films.
H. Film Shafts and Core Adapters: Fig (3). The core adapters are inserted into the ends
of the film cores. The film shaft is inserted through the centers of the core adapters then
placed on the laminator. Four 3” and four 2 ¼” cores are included with the Patriot 62C.
I. Rewind Unit: Fig (3). Located on the top of the unit, the rewind is designed to take up
the release liner as the print is being laminated.
G
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Page 6
Figure 3
© 2002 IBICO
Operations Manual
Patriot 62C
J . Roller Pressure Handle: Fig (4). Adjusts the amount of roller pressure needed for
various laminating and mounting applications. When the unit is not in use the handle
should always be in the Upper “Mounting” position.
J
M
K
Figure 4 Figure 5
K. Brake (Tension) Adjustment Knob: Fig (5). Allows the operator to increase or
decrease film web tension as needed to reduce curl and wrinkles.
L. Film Slitter: Located on the rear of the machine, is used to cut off the film after it exits
the rear of the machine.
M. Rewind Power Switch: Located on the left side of the rewind unit, it toggles power on
and off to the rewind motor.
N . Emergency Stop Switch: Located on the front and the rear of the machine, cuts
power to all motors. The Emergency Stop Switches should only be used in
emergency situations.
Page 7 © 2002 IBICO
Patriot 62C
Operations Manual
Operating Instructions
Film Loading and Threading
1. Turn the main power switch ON ( l ).
2. Remove the Pressure Plate and the Feed Table.
3. If film has already been removed from the laminator then skip to step 7.
4. Carefully cut the film web between both supply rolls and the pressure rollers.
CAUTION: Be careful not to cut or scratch the rollers.
5. Move the Roller Pressure Handle to the “Mount” position and pull the film out the front
of the laminator.
6. Remove the film shafts by lifting the right side of the shaft out of the cradle and then pull
out the left hexagonal side.
7. Loosen the thumbscrew on the left core adapter of the film supply shaft. Do not loosen
the right core adapter thumbscrew—this will make it easier to line up the film edges.
8. Tap the left end (hex) of the shaft on a table.
9. Pull the shaft partially out of the film tube. Then use the end of the film shaft to force the
core adapter out of the film tube.
Page 8
© 2002 IBICO
Operations Manual
Patriot 62C
10. Slide the film shafts into the new rolls of film ensuring that the film will unroll from the
bottom for poly-in film. Slide the core adapters onto the shafts. Tap the core adapters
into the film rolls and tighten the thumbscrews. See Figure 6.
Figure 6
11. Return the film shafts onto the unit by first inserting hex end of the film shaft into the left
hand side of the machine and then inserting the round end into the receptacle on the left
side of the machine. See Figure 7.
Figure 7
Page 9 © 2002 IBICO
Patriot 62C
Operations Manual
12. Once the film is on the machine, pull film from the top roll down to the bottom roll to
make certain that the film is aligned properly. If it is not aligned properly, align them by
loosening the thumbscrew on the end caps and slide the film into the proper position. If
the film is not aligned properly exposed adhesive will adhere to the rollers and
cause film jams. See Figure 8.
Figure 8
13. Unroll the bottom film roll so that the adhesive side is pointing out (away from the
rollers). Allow it to lie against the feed rollers.
14. Without removing the film liner unroll the top film and guide it beneath the idler bar. Pull
it up and around the idler bar and attach the end to the rewind core with tape. Figure 8
15. Carefully slit the film all the way across. The object is to cut deep enough to split the film
away from the rewind liner. Figure 9.
Page 10
© 2002 IBICO
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