ibico Patriot 62C Operator's Manual

© 2002 IBICO. ALL RIGHTS RESERVED.

Do not duplicate without written permission.

Part number : 930 - 081A

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The information in this publication is provided for reference and is believed to be

accurate and complete. Ibico is not liable for errors in this publication or for incidental or

consequential damage in connection with the furnishing or use of the information in this

publication, including, but not limited to, any implied warranty of fitness or

merchantability for any particular use.

Ibico reserves the right to make changes to this publication and to the products

described in it without notice. All specifications and information concerning products are

subject to change without notice.

Reference in this publication to information or products protected by copyright or

patent does not convey any license under the rights of Ibico or others. Ibico assumes no

liability arising from infringements of patents or any other rights of third parties.

This publication is copyrighted © 2002 by Ibico. All rights reserved. The

information contained in this publication is proprietary and may not be reproduced,

stored, transmitted, or transferred, in whole or in part, in any form without the prior and

express written permission of Ibico. Ibico a company of GBC.

Operations Manual

Patriot 62C

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS .................................................................. 2

IMPORTANT SAFEGUARDS ...................................................................................... 3

GENERAL ...................................................................................................................... 3

ELECTRICAL ................................................................................................................ 3

SERVICE ........................................................................................................................ 4

INSTALLATION ............................................................................................................. 4

FEATURE GUIDE ......................................................................................................... 5

OPERATING INSTRUCTIONS ................................................................................... 8

FILM LOADING AND THREADING ......................................................................... 8

BEGIN LAMINATING .................................................................................................. 13

MOUNTING ................................................................................................................... 14

CLEARING A FILM JAM ........................................................................................... 16

CARING FOR THE PATRIOT 62C ........................................................................... 17

CLEANING THE ROLLERS ....................................................................................... 18

SPECIFICATIONS ....................................................................................................... 19

RECOMMENDED SPARE PARTS LIST .......................................................................20

MACHINE PARTS LIST .............................................................................................21

PARTS ILLUSTRATIONS ............................................................................................24

ELECTRICAL DIAGRAM ...........................................................................................33

Page 1 © 2002 IBICO

Patriot 62C

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Operations Manual

Important Safety Instructions

YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO IBICO. IN THIS
INSTRUCTION MANUAL AND ON THE PRODUCT, YOU WILL FIND IMPORTANT SAFETY MESSAGES
REGARDING THE PRODUCT. READ THESE MESSAGES CAREFULLY. READ ALL OF THE
INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATER USE.

THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS
INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTIAL PERSONAL SAFETY
HAZARD TO YOU OR OTHERS, AS WELL AS PRODUCT OR PROPERTY DAMAGE.

THE FOLLOWING WARNINGS ARE FOUND UPON THE PATRIOT 62C:

MUCH O

!

CUIDADO

Riesgo de choque
electrico
No abra
Adentro, no hay
piezas reparables
para el usuario.
Mantenimiento
solamente para
persona l calificado

!

ATTENTION

Risque de secousse
electrique.
Ne p as ouv rir.
Pas de pieces
reparables par
l'utilisateur.
Entretien par
personnel qualifie.

!

WARNING

Electrical shock
hazard.
Do not open.
No user serviceable
parts inside.
Refer servicing to
qualified service
personnel.

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE
SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODUCT AND
EXPOSE YOURSELF TO HAZARDOUS VOLTAGE.

!

CUIDADO

RODILLOS
CALIENTES.
PUNTO DE
PINCHAMIENTO.

Mantener manos
ropa a distancia.

!

CUIDADO

NAVAJA FILOSA.

Mantener manos
dedos a distancia.

ATTENTION

!

ROULEAUX
CHAUDS.
POINT DE
PINCEMENT.

Tenir mains et
vetements a l'ecant.

ATTENTION

!

LAME COUPANTE .

Tenir mains et
doi

ts a l'ecant.

CAUTION

!

PINCH POINT.

Keep hands and

away.

clothin

CAUTION

!

SHARP BLADE.

Keep hands and

away.

clothin

THIS SAFETY MESSAGE MEANS THAT HANDS COULD BE
TRAPPED AND CRUSHED IN THE ROLLERS. CLOTHING,
JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE
ROLLERS AND PULL YOU INTO THEM.

THIS SAFETY MESSAGE MEANS THAT YOU COULD CUT
YOURSELF IF YOU ARE NOT CAREFUL.

WARNING DO NOT ATTEMPT TO SERVICE OR REPAIR THE PATRIOT 62C LAMINATOR.

WARNING DO NOT CONNECT THE LAMINATOR TO AN ELECTRICAL SUPPLY OR

ATTEMPT TO OPERATE THE LAMINATOR UNTIL YOU HAVE COMPLETELY READTHESE
INSTRUCTIONS. MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION
FOR FUTURE REFERENCE.

Page 2

WARNING TO GUARD AGAINST INJURY, THE FOLLOWING SAFETY PRECAUTIONS

MUST BE OBSERVED IN THE INSTALLATION AND USE OF THE LAMINATOR.

© 2002 IBICO

Operations Manual

Patriot 62C

Important Safeguards

General

Keep hands, long hair, loose clothing, and articles such as necklaces or ties away from the front
rollers to avoid entanglement and entrapment.

Do not use the laminator for other than its intended purpose.

Do not place the laminator on an unstable car, stand or table. An unstable surface may cause
the laminator to fall resulting in serious bodily injury. Avoid quick stops, excessive force and
uneven floor surfaces when moving the laminator on a cart or stand.

Do not defeat or remove electrical and mechanical safety equipment such as interlocks, shields
and guards.

Do not insert objects unsuitable for lamination or expose the equipment to liquids.

Electrical

The laminator should be connected only to a source of power as indicated in these instructions
and on the serial plate located on the rear of the laminator. Contact an electrician should the
attachment plug provided with the laminator not match the receptacles at your location.

CAUTION: The receptacle must be located near the equipment and easily
accessible.

Disconnect the attachment plug from the receptacle to which it is connected and keep the
power supply cord in your possession while moving the laminator.

Do not operate the laminator with a damaged power supply cord or attachment plug, upon
occurrence of a malfunction, or after the laminator has been damaged. Contact Ibico’s Technical
Service Department or your dealer/distributor for assistance.

Page 3 © 2002 IBICO

Patriot 62C

Operations Manual

Service

Perform only the routine maintenance procedures referred to in these instructions.

WARNING: Do not attempt to service or repair the laminator. Disconnect the
plug from the receptacle and contact Ibico’s Technical Department or your dealer/
distributor when one or more of the following has occurred.

• The power supply cord or attachment plug is damaged.

• Liquid has been spilled into the laminator

• The laminator is malfunctioning after being mishandled

• The laminator does not operate as described in these instructions.

Installation

1. Shipping damage should be brought to the immediate attention of the delivering carrier.

2. The Patriot 62C comes fully assembled on a stand. If another stand is preferred, it must

be able to support 285 pounds.

3. Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in

the direct path of forced, heated or cooled air.

4. Connect the attachment plug provided with the laminator to a suitably grounded outlet

only.

Page 4

© 2002 IBICO

Operations Manual

Patriot 62C

Feature Guide

A. Power Switch: Fig (1). Located in the rear of the machine and applies power to the

laminator.

B. Fuse: Fig (1). Electrical safety device, located on the rear of the machine near the

power cord, that can be replaced by the operator if necessary. The Patriot 62C requires
a 10A, 250V fuse.

WARNING: If the fuse opens a second time after being replaced, contact your
local Ibico Technical Representative or dealer/distributor for assistance.

Figure 1

C . Control Panel: Fig (2).

Run: Activates rollers for normal operation
Stop: Deactivates rotation of the rollers.
Speed Control: Variable speed control up to 3 ft./min
Reverse: Activates the rollers in reverse to clear film jams and wrap ups.

D. Top Pressure Plate: Helps prints remain against the feed table while being fed into the

rollers. This plate is located on the top of the feed table and may be removed for
mounting boards.

Figure 2

Page 5 © 2002 IBICO

Patriot 62C

Operations Manual

E. Feed Table: Fig (3). The feed table has a safety interlock switch. When the table is

removed, power to the motors is also removed.

F . Front Rollers: Fig (3). Prints are fed into the roller so that pressure sensitive materials

may be applied to prints.

G . Idler Bar: Fig (3). The idler bar located near the supply roll is used to direct the film to

the rollers and helps to release the liner from pressure sensitive films.

H. Film Shafts and Core Adapters: Fig (3). The core adapters are inserted into the ends

of the film cores. The film shaft is inserted through the centers of the core adapters then
placed on the laminator. Four 3” and four 2 ¼” cores are included with the Patriot 62C.

I. Rewind Unit: Fig (3). Located on the top of the unit, the rewind is designed to take up

the release liner as the print is being laminated.

G

I

F

E

H

Page 6

Figure 3

© 2002 IBICO

Operations Manual

Patriot 62C

J . Roller Pressure Handle: Fig (4). Adjusts the amount of roller pressure needed for

various laminating and mounting applications. When the unit is not in use the handle
should always be in the Upper “Mounting” position.

J

M

K

Figure 4 Figure 5

K. Brake (Tension) Adjustment Knob: Fig (5). Allows the operator to increase or

decrease film web tension as needed to reduce curl and wrinkles.

L. Film Slitter: Located on the rear of the machine, is used to cut off the film after it exits

the rear of the machine.

M. Rewind Power Switch: Located on the left side of the rewind unit, it toggles power on

and off to the rewind motor.

N . Emergency Stop Switch: Located on the front and the rear of the machine, cuts

power to all motors. The Emergency Stop Switches should only be used in
emergency situations.

Page 7 © 2002 IBICO

Patriot 62C

Operations Manual

Operating Instructions

Film Loading and Threading

1. Turn the main power switch ON ( l ).

2. Remove the Pressure Plate and the Feed Table.

3. If film has already been removed from the laminator then skip to step 7.

4. Carefully cut the film web between both supply rolls and the pressure rollers.

CAUTION: Be careful not to cut or scratch the rollers.

5. Move the Roller Pressure Handle to the “Mount” position and pull the film out the front

of the laminator.

6. Remove the film shafts by lifting the right side of the shaft out of the cradle and then pull

out the left hexagonal side.

7. Loosen the thumbscrew on the left core adapter of the film supply shaft. Do not loosen

the right core adapter thumbscrew—this will make it easier to line up the film edges.

8. Tap the left end (hex) of the shaft on a table.

9. Pull the shaft partially out of the film tube. Then use the end of the film shaft to force the

core adapter out of the film tube.

Page 8

© 2002 IBICO

Operations Manual

Patriot 62C

10. Slide the film shafts into the new rolls of film ensuring that the film will unroll from the

bottom for poly-in film. Slide the core adapters onto the shafts. Tap the core adapters
into the film rolls and tighten the thumbscrews. See Figure 6.

Figure 6

11. Return the film shafts onto the unit by first inserting hex end of the film shaft into the left

hand side of the machine and then inserting the round end into the receptacle on the left
side of the machine. See Figure 7.

Figure 7

Page 9 © 2002 IBICO

Patriot 62C

Operations Manual

12. Once the film is on the machine, pull film from the top roll down to the bottom roll to

make certain that the film is aligned properly. If it is not aligned properly, align them by
loosening the thumbscrew on the end caps and slide the film into the proper position. If

the film is not aligned properly exposed adhesive will adhere to the rollers and
cause film jams. See Figure 8.

Figure 8

13. Unroll the bottom film roll so that the adhesive side is pointing out (away from the

rollers). Allow it to lie against the feed rollers.

14. Without removing the film liner unroll the top film and guide it beneath the idler bar. Pull

it up and around the idler bar and attach the end to the rewind core with tape. Figure 8

15. Carefully slit the film all the way across. The object is to cut deep enough to split the film

away from the rewind liner. Figure 9.

Page 10

© 2002 IBICO

Operations Manual

Patriot 62C

Figure 9

Figure 10

13. Remove the film from the liner and drape it over the exposed adhesive from the bottom

roll. See Figure 10.

14. With two heavy boards, guide the top and bottom films into the rollers as far as they will

go. Be sure to take up any slack on the rewind core. See Figure 11.

Figure 11

Page 11 © 2002 IBICO

Patriot 62C

Operations Manual

15. Replace the feed table. Try to avoid touching exposed adhesive while replacing the feed

table. This may cause feed jams.

16. Move the roller gap adjustment handle to the down position

17. Press Run.

18. When the film exits the rear pull rollers press Stop.

19. Rotate the roller gap adjustment handle to the Mount position.

20. Pull on the film exiting the rear pull roller. While pulling the film, rotate the roller gap

adjustment handle to the Laminate position. See Figure 12.

Figure 12

Page 12

© 2002 IBICO

Operations Manual

Patriot 62C

Begin Laminating

CAUTION: Do not attempt to laminate abrasive or metal objects such as staples,

paper clips and glitter, as they may damage the rollers.

CAUTION: Do not force items into the nip area of the rollers. An item
that is not easily drawn into the laminator by the rollers is probably too thick to
laminate.

Wrinkles may result if an attempt is made to reposition an item once the rollers have grasped it.

CAUTION: Do not stop the laminator before an item has completely exited the
rollers. Even a momentary stop will cause a mark on the laminated item.

You are now ready to begin laminating your documents.

1. Toggle the Rewind Motor Switch to the On ( l ) position.

2. Press either Run or the foot pedal.

3. Carefully feed the image into the rollers, making sure that the print remains flat against the

feed table.

4. Allow the print to feed all the way through the laminator.

5. Once the print exits the rear of the laminator press stop or release the foot pedal.

Page 13 © 2002 IBICO

Patriot 62C

Operations Manual

Mounting

Before mounting it is recommended that you trim your finished print. Your print should
now have an overlaminate film on the front side and mounting film on the reverse. In this
process you will be using the adhesive in the mounting film to adhere to a board. The maximum
thickness board that you can run on the Patriot 62C is ½”, (1.27cm).

1. Remove film as in step 1 – 6 of the Film Loading and Threading section.

2. Place the mounting board on a flat surface.

3. Position the print face down on the board

4. Peel back the leading edge of the liner about 1 or 2”, (3 to 5cm) and put a slight crease

into the liner.

5. Flip the print over onto the board, allowing the print to rest on the release liner crease that

you created.

6. Line up the print to where you want to mount it on the board.

7. Place your hands about 4 to 5”, (10 to 134cm) from the leading edge of the print and tack

the center of the adhesive to the board.

8. Run your fingers along the edge from the center out. The print is now positioned on the

board.

9. Remove the pressure plate from the laminator.

10. Place the board in the center of the feed tray against the nip rollers.

Page 14

© 2002 IBICO

Operations Manual

Patriot 62C

11. Adjust the pressure of the rollers as necessary, using the roller adjustment handle.

12. Lift the print and grab hold of the release liner. Do not allow the print to flop back against

your arm.

13. Press either run or the foot pedal.

14. As the print and board feed, pull back slowly on the release liner making sure that it does

not get pulled into the rollers. The release liner should pull away from the print
approximately 1-2”, (3 to 5cm) from the rollers.

15. Slowly pull the release liner until the entire board enters the rollers. Pulling the release

liner too quickly could cause the print to prematurely adhere to the board.

Page 15 © 2002 IBICO

Patriot 62C

Operations Manual

Clearing a Film Jam

Film jams (wrap-ups) may occur if the film is loaded backwards or it if the area at which film
exits the equipment is blocked. The film, when jammed, wraps around the rollers. To clear a
jam it is necessary to rotate the rollers in the reverse direction. When pressed, the REVERSE
button on the control panel, will cause the rollers to reverse.

To clear a jam:

1. Immediately stop the laminator by pressing STOP.

2. Cut the film web between the supply roll and the rollers.

3. Remove the feed tray.

4. Grasp the loose ends of the web, pull straight, and install the feed tray so the web is on

top of the tray. Replace the safety shield. Press and hold down RUN and REVERSE

together; guide the film out of the rollers from the front side.

5. Once the jam has cleared the rollers, press STOP.

6. Thread the film per section FILM LOADING AND THREADING.

Page 16

© 2002 IBICO

Operations Manual

Patriot 62C

Caring for the Patriot 62C

Ibico offers Cleaning kits as well as Equipment Maintenance Agreements. Contact your

local Ibico Service Representative or your dealer/distributor for additional information.

The only maintenance required by the operator is to periodically clean the rollers. The
following procedure will help keep the rollers free of adhesive that has been deposited along the
edge of the laminating film. Proper alignment of the rolls of film will reduce the amount of
adhesive that is deposited on the rollers.

CAUTION: Do not laminate glitter and/or metallic items. Damage to the rollers
may result.

Page 17 © 2002 IBICO

Patriot 62C

Operations Manual

Cleaning the Rollers

WARNING: Do not apply any cleaning fluids or solvents to the rollers. Some

solvents and fluids may damage the rollers.

WARNING: Never clean rollers with sharp or pointed objects

1. Remove the film from the laminator following the procedure outlined in Clearing a film

jam.

2. Rub the top and bottom rollers with a 3M™ Scotchbrite™ pad.

WARNING: DO NOT USE METAL SCOURING PADS!

3. Install the feed table and safety shield.

4. Press RUN to rotate the rollers to an unclean portion. Press STOP. Continue this

process until the complete surfaces of both rollers are clean or just use the foot pedal.

5. Follow the procedure in section FILM LOADING AND THREAD, Method Using Film

Threading Card to reload the laminator.

Page 18

© 2002 IBICO

Operations Manual

Specifications

Operating Speed: Up to 3 fpm (.9 m/min)

Dimensions:

Width: 72.25” (177 cm)

Height: 48” (65 cm)

Depth: 26.5” (118 cm)

Weight: 285 lbs. (42.8 kg)

Patriot 62C

Electrical Ratings:Refer to the serial plate located on the rear of the laminator for the specific

electrical rating applicable to the unit.

Electrical Requirements, US:

Voltage: 120 V, 60 Hz

Current: 3 A

Power: 360 W

U.S Receptacle: NEMA 5-15R

Requirement:

Electrical Requirements, Europe:

Voltage: 220 V, 50 Hz

Current: 1.5 A

Power: 330 W

Page 19 © 2002 IBICO

Patriot 62C

Operations Manual

Recommended Spare Parts List

Part # Item Description Quantity Drawing ref.

704090102 ON/ OFF Switch 1 P62C-001

613050221 Knife Blade 1 7061 1 1121

704090603 Foo t Switch 1 P62C-001

607040517 Main Roller 2 P62C-002

6090202 Drive Motor 1 P62C-002

70601 1145 Main PCB 1 P62C-002

610010206 Transformer 1 P62C-002

701090126 Roller T ension Spring 2 P62C-003

704090802 Photo Sensor 2 P62C-003

701070223 Roller Chain 1 P62C-003

704090253 Emer gency S top Bu tton 2 P62C-005

70601 1142 Display PCB 1 P62C-005

609010302 A/C Geared Rewinder Motor 1 P62C-006

Page 20

© 2002 IBICO

Operations Manual

Machine Parts list

Part number Item description

601211111 3 in. Core bushing stopper pin
601230702 Inner tension plate
601230708 T ension block stopper
601230711 Outer tension disk
601230714 Inside tension disk
601230814 Lever fixing plate
601230819 Motor support
601230834 Spring cap
601230843 Cold paper guide plate
601230871 Cold sensor bracket (left)
601230872 Cold sensor bracket (right)
601250112 Rewinder support (left)
601250151 Bottom plate
601250152 Side plate (left)
601250153 Side plate (right)
601250154 Power panel
601250155 Outside tension plate
601250156 Su ppo rt r od
601250157 Rewinder support (right)
601250158 Stand connector
601250159 Blade rail bracket (left)
601250160 Blade rail bracket (right)
601250161 Extend arm (left)
601250162 Extend arm (right)
604022101 Side cover (left)
604022102 Side cover (right)
604022103 T ension knob
604022131 Rewinder cover (left)
604022132 Rewinder cover (right)
604022133 Film extend cover (left)
604022134 Film extend cover (right)
604036161 Front cover
604036162 Rear cover
604036163 Rear plate
604036164 Blade rail
604036165 Fron t tab le
604037033 3 in. Black core bushing
607040517 Cold roller
609010302 A/C Geared
6090202 D/C Geared motor
610010206 Transformer
613010113 Eccentric Lever (PL)
613010162 Cold idler roller (PL)
613011005 Eccentric lever stopper (PL)
613020162 Cold eccentric shaft (PL)

Patriot 62C

Page 21 © 2002 IBICO

Patriot 62C

Part number Item description

613030136 Cold tie bar (PL)
613030218 Cold hex film shaft (PL)
613030301 Film shaft bushing (PL)
613030312 Cold roller bushing (Lower)
613030530 Tension adjustment block
613030541 Feed table support rod
613030552 Rewinder tension bolt
613030584 Roller tension block (U/R)
613030585 Cold idler roller bearing housing
613030586 Cold idler roller hole cover
613030590 Cold idler pin
613030591 Idler roller support (right)
613030592 Idler roller support (left)
613030593 Roller tension block (U/L)
613030594 Roller cam block (low)
613030595 Roller mount (low)
613030596 Eccentric cam
613030597 T ension bolt
613030622 Roller cover safety lever (Lower)
613030624 Cold tension block pin
701010115 Ball bearing #6000
701010131 Ball bearing #6801
701020205 Thrust needle roller bearing 1226
701020206 Needle roller bearing, 2512
701050183 DU bushing tube, 15 - 04
701050258 Flange DU bushing, 25-15
701070223 Roller chain, 26 pcs
701080118 Steel spur gear , 15T
701080124 Steel spur gear , 43T
701080125 Steel spur gear , 49T
701080316 Steel spur + chain gear , 15T + 28T
701080547 Steel chain gear , 36T
701090126 Roller spring
701090142 Film pipe spring
701090160 Feed table coil spring
701090708 Spring S ring, 14
701090725 Spring S ring, 26
701107616 Hexagon socket head, M10
701130502 Castor , 10mm
703020245 Control panel
703021051 Eccentric lever handle, roller
703070101 Friction panel (leather)
703070113 “U” channel stopper
704031012 Cord plug, 125V
704090102 ON/OFF rocker switch
704090253 Emergency stop switch
704090603 Foot switch

Operations Manual

Page 22

© 2002 IBICO

Operations Manual

Part number Item description

704090802 Safety photo sensor
704110103 Fuse ho lder
704130112 Glass tube fuse, 20 mm
706011 142 Display PCB
706011 145 Main PCB
70611 1 121 Back trimmer assembly
802034307 Machine name sticker, side
802105043 Control panel sticker
803021751 Serial plate sticker
803040304 Pressure adjustment sticker
803040341 Emergency sticker
803040421 T esnion sticker
803040422 Lower pressure sticker
803040423 Upper pressure sticker
804020406 Paper core
80501 12 Paper core cap, 57 mm

Patriot 62C

Page 23 © 2002 IBICO

Page 24

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

FOR ENGINEERING INFORMATIO N ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION F ROM GBC P RO-TECH

C

(2) 601230714

Inside Tension Disk

(1) 613030592

Roller Support(L)

(2) 701010115

Ball Bearing

(1) 601250159
Blade Rail Brkt

(1) 604036164
Blade Rail

Patriot 62C

(1) 613030591
Roller Support (R)

(1) 706111121
Back Trim Ass'y

(2) 613030585

Bearing Housing

© 2002 IBICO

(1) 613030586

Hole Cover

(2) 701010115
Ball Bearing

(1) 601250160
Blade Rail Brkt

(1) 604036162
Rear Cover

Parts Illustrations

(1) 703070113

"U" Channel Stopper

(1) 604036163
Rear Plate

(1) 704090102
Power Switch

(1) 704031012
Cord Plug, 125V

(1) 704110103
Fuse Holder

(1) 601250154
Power Panel

Operations Manual

(1) 704090603
Foot Switch

(2) 613010162
Cold Eccentric Shaft

DIM. AS
SHOWN

REVISION

XXXX

CHECKED BY : GBC FILMS GROUP

This print is the property of GBC Fi lms Group. The i nformation thereon is remitted in c onfidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

FINISH

TOL.

X/X

XX

XXX

TO BE

+ 1/64

125

+ .050

X

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

TITLE :

Assembly, Case
Patriot 62C

DRAWN BY :

DATE :

DWG SCALE :

DWG :

P62C-001N/ANSG07/01/02

PROPRIETARY

GBC PRO-TECH C LAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON T HIS DRAWING. IT IS ISSUED IN CON FIDENCE

FOR ENGINEERING INFOR MATION ONLY AND SHALL NOT BE REPRODUC ED,

COPIED OR DISCLOSED IN W HOLE OR IN PART, OR USED F OR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOU T WRITTEN

PERMISSION FROM GBC PRO- TECH

Operations Manual

C

(2)607040517
Cold Roller

(1) 613020162

Eccentric Shaft

(2) 613030541

Feed Table Support Rod

(1) 601250152

Side Plate (L)

(1) 613030136

Cold Tie Bar

(1) 610010206

Transformer

(4)701050258
Bushing Frange

(1)604036161
Front Cover

(1) 6090202
DC Motor

(2)613030312
Roller Bushing

(1)706011145
Main PCB

(1)601250153
Side Plate (R)

(1)601250151
Bottom Plate

Page 25 © 2002 IBICO

ORIGINATOR : GMP

DIM. AS
SHOWN

REVISION

XXXX

CHECKED BY : GBC F IL M S GROUP

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

FINISH

TOL.

X/X

X

XX

XXX

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

TITLE :

Assembly, Frame
Patriot 62C

DRAWN BY :

DATE :

DWG SCALE :

Patriot 62C

DWG :

P62C-002N/ANSG07/01/02

Page 26

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON TH IS DRAWING. IT IS ISSUED IN CONFID ENCE

COPIED OR DISCLOSED IN WH OLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO- TECH

(1)613030590

C

Idler Pin

(1)701107616

M10 Socket Head

(1)703040207

Chain Take Up

Tension Block Pin

Patriot 62C

(2)701090126
Roller Spring

(1)613030593

Tension Block

(2)613030624

15T *28TSpur And Chain Gear

© 2002 IBICO

(2)701010131

Ball Bearing

(1)701080316

(1)701070223

Roller Chain(26PCS)

(1)701080118

15T Spur Gear

(2)613030594

Cam Block(Low)

(1)701080547

36T Chain Gear

(2)613030596
Eccentric Cam

(2)701090725
Spring Ring

(2)613030595
Roller Mount

(4)701020206
Niddle Roll Bearing

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

X/X

X

REVISION

XX

XXX

XXXX

CHECKED BY : GBC FILM S GROUP

FINISH

TOL.

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ .005

(1)704090802
Photo Sensor

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

TITLE :

Assembly, Left Side
Patriot 62C

DRAWN BY :

DATE :

+ 1D

(1)601230871
Sensor Brkt. (L)

DWG :

DWG SCALE :

P62C-003N/ANSG07/01/02

Operations Manual

PROPRIETARY

GBC PRO-TECH C LAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON T HIS DRAWING. IT IS ISSUED IN CON FIDENCE

FOR ENGINEERING INFOR MATION ONLY AND SHALL NOT BE REPRODUC ED,

COPIED OR DISCLOSED IN W HOLE OR IN PART, OR USED F OR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOU T WRITTEN

PERMISSION FROM GBC PRO- TECH

Operations Manual

C

(1)701107616
M10 Socket Head

(4)701090142
Pipe Spring

(1)613030584
Tension Block

(2)613030624
Tension Block Pin

(2)613030594
Cam Bloock

(2)613030596
Eccentric Cam

(2)701090725
Snap Ring

Page 27 © 2002 IBICO

(1)704090802

Photo Sensor

(1)601230872

Sensor Brkt (R)

(4)701020206

Roll Bearing

(2)613030595
Roller Mount

(1)613011005
Eccentric Lever Stopper

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

TOL.

SHOWN

X/X

+ 1/64

+ .050

X

REVISION

XX

+ .010

+ .020

XXX

+ .005

XXXX

CHECKED BY : GBC F IL M S GROUP

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

FINISH
TO BE

TITLE :

125

Assembly, Right side
Patriot 62C

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

Patriot 62C

DWG :

P62C-005N/ANSG07/01/02

Page 28

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

PROPRIETARY

GBC PRO-TECH CLA IMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

COPIED OR DISCLOSED IN WHO LE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHO UT WRITTEN

PERMIS S I ON FRO M GBC P RO- T E CH

Patriot 62C

C

(1)802034307
Decal

(1)604022101
Side Cover (L)

(1)802105043
Panel Decal

(1)703020245
Control Panel

(1)706011142
Display

(1)704090253
Emergency Switch

© 2002 IBICO

(1)803040304
Pressure Adj. Decal

UNLESS OTHERW ISE SPECIF IED

DIM. AS
SHOWN

X/X

X

REVISION

XX

XXX

XXXX

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

(1)803040341
Emergency Decal

(1)604022102
Side Cover (R)

(1)703021051
Lever Handle

(1)613010113
Eccentric Lever

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

TOLERANCE

TOL.

+ 1/64

+ .050

+ .010

+ .020

+ .005

FINISH
TO BE

125

ANGLES

+ 1D

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

TITLE :

Assembly, Cabinets
Patriot 62C

DRAWN BY :

DATE :

DWG SCALE :

Operations Manual

DWG :

P62C-004N/AN/A09/11/02

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON TH IS DRAWING. IT IS ISSUED IN CONFID ENCE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WH OLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO- TECH

Operations Manual

(1)701110123

C

(1)601230834
Spring Cap

(1)601230702

(1)604022131

Inner Tension Plate

Rewind Cover (L)

(1)601230819

Motor Support

(1)609010302

AC Geared ISG

M10 Nut

(3)701090142
Film Pipe Spring

(2)601250112
Rewind Support (L)

(1)601230711
Outer Tension Disk

(1)701080125
49T Spur Gear

(2)701020205
Needle Roll Bearing

(3)604022103
Tension Knob

Tension Adjust Block

Page 29 © 2002 IBICO

(3)613030530

(1)701090708

(5)703070101

Friction Pad

Snap Ring

(2)601230714

Tension Disk

(3)701050183
Bushing Tube

(3)604022133
Film Cover (L)

(3)601230708
Tension Block Stopper

(5)703070101

Friction Pad

(4)701090142
Film Pipe Spring

(1)701080124

43T Spur Gear

(3)601250161
Extend Arm (L)

(1)601250155
Tension Plate

(3)613030597
Tension Bolt

(1)703070113

Channel Stpper

(1)601250162

Extend Arm

(1)604022134
Film Cover (R)

(1)613030552
Rewind Tension Bolt

(1)601250157

Rewinder Support (R)

Rewinder Cover (R)

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

X/X

X

REVISION

XX

XXX

XXXX

CHECKED BY : GBC FILM S GROUP

(3)703070113
Channel Stopper

(1)604022132

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

FINISH

TOL.

TO BE

+ 1/64

TITLE :

125

+ .050

+ .010

+ .020

+ .005

Assembly, Lower Unwind & Rewind
Patriot 62C

DRAWN BY :

DATE :

ANGLES

+ 1D

DWG SCALE :

Patriot 62C

DWG :

P62C-006N/AN/A09/11/02

Page 30

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CON FIDENCE

FOR ENGINEERING INFOR MATION ONLY AND SH ALL NOT BE REPRODU CED,

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

COPIED OR DISCLOSED IN W HOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURP OSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO -TECH

Patriot 62C

(3)604022103

C

Tension Knob

(3)701090160

Feed Table Spring

(3)601230814

Lever Plate

(1)601230843

Paper Guide Plate

(4)601211111

Core Chuck Stopper

(1)604036165

Front Table

(4)604037033

Black Core Chucks

(3)613030622
Safety Lever

(4)613030218

Hex Film Shaft

(1)804020406
Paper Core

m

i
n
.

m

a
x

.

F

O
O
T

S
W

I
T
C

H
R
U

N

S
T

O
P

R
E

V
E
R
S
E

(2)8050112
Paper Core Cap

(4)613030218
Hex Film Shaft

(4)613030301
Film Shaft Bushing

© 2002 IBICO

ORIGINATOR : GMP

DIM. AS
SHOWN

REVISION

XXXX

CHECKED BY : GBC F IL M S GROUP

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

FINISH

TOL.

X/X

X

XX

XXX

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderson Road, DeForest , WI 53532

TITLE :

Assembly, Unwinds & rewind shafts
Patriot 62C

DRAWN BY :

DATE :

DWG SCALE :

Operations Manual

DWG :

P62C-007N/ANSG07/01/02

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON TH IS DRAWING. IT IS ISSUED IN CONFID ENCE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WH OLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO- TECH

(2) 601250156

(4)701130502

Operations Manual

C

Stand leg

Casters

Page 31 © 2002 IBICO

(2)601250158

Stand Connector

DIM. AS
SHOWN

REVISION

CHECKED BY : GBC FILM S GROUP

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

FINISH

TOL.

X/X

X

XX

XXX

XXXX

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

TITLE :

Assembly, Stand
Patriot 62C

DRAWN BY :

DATE :

DWG SCALE :

Patriot 62C

DWG :

P62C-008N/ANSG07/01/02

Page 32

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

COPIED OR DISCLOSED IN WHOL E OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSIO N FROM GB C PRO-T ECH

C

(2) 701110101

Patriot 62C

(1) 604022108
Knife Lever

Nut M3

(1) 613050221
Knife Blade

© 2002 IBICO

(1) 604022107

Knife Block

(1) 701090159
Spring

(2) 701104803
Truss Head Screw

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERW ISE SPECIF IED

TOLERANCE

DIM. AS

TOL.

SHOWN

X/X

+ 1/64

+ .050

X

REVISION

XX

+ .010

+ .020

XXX

+ .005

XXXX

CHECKED BY : GBC FILMS GROUP

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

FINISH
TO BE

TITLE :

125

Assembly, slitter

DATE :

ANGLES

+ 1D

DRAWN BY :

DWG SCALE :

Operations Manual

DWG :

706111121N/ANSG07/01/02

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON TH IS DRAWING. IT IS ISSUED IN CONFID ENCE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WH OLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO- TECH

Operations Manual

C

Page 33 © 2002 IBICO

DIM. AS
SHOWN

REVISION

CHECKED BY : GBC FILM S GROUP

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

FINISH

TOL.

X/X

X

XX

XXX

XXXX

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

TITLE :

Wire Diagram
Patriot 62C

DRAWN BY :

DATE :

DWG SCALE :

Patriot 62C

DWG :

P62C-009N/ANSG07/01/02

Patriot 62C

This page intentionally left blank.

Operations Manual

Page 34

© 2002 IBICO