ibico Patriot 12HR, Patriot 25HC, Patriot 38HC Operation Manual

© 2002 IBICO. ALL RIGHTS RESERVED.

Do not duplicate without written permission.

Part number : 930 - 078A

The information in this publication is provided for reference and is believed to be

accurate and complete. Ibico is not liable for errors in this publication or for incidental or

consequential damage in connection with the furnishing or use of the information in this

publication, including, but not limited to, any implied warranty of fitness or merchantability for

any particular use.

Ibico reserves the right to make changes to this publication and to the products

described in it without notice. All specifications and information concerning products are

subject to change without notice.

Reference in this publication to information or products protected by copyright or

patent does not convey any license under the rights of Ibico or others. Ibico assumes no

liability arising from infringements of patents or any other rights of third parties.

This publication is copyrighted © 2002 by Ibico. All rights reserved. The information

contained in this publication is proprietary and may not be reproduced, stored, transmitted, or

transferred, in whole or in part, in any form without the prior and express written permission

of Ibico. Ibico a company of GBC.

Operations Manual Patriot 12HR, 25HC, 38HC

Table of contents

1.0 Safety

1.1 Explanation of symbols 1-1

1.2 General Rules of safety 1-1

1.3 Labels 1-3
Figure 1.3.1 Safety label placement 1-4

2.0 Warranty

2.1 Limited warranty 2.1

2.2 Exclusions to the warranty 2-1

3.0 Specifications

3.1 Film capacity 3-1

3.2 Film core 3-1

3.3 Operating speed 3-1

3.4 Weight 3-1

3.5 Dimensions 3.1
Figure 3.5.1 Patriot 12HR 3-2
Figure 3.5.1 Patriot 25HC 3-2
Figure 3.5.1 Patriot 38HC 3-3

3.6 Electrical requirements 3-2

4.0 Installation

4.1 Setting up the laminator 4-1

4.2 Know your laminator 4-2

5.0 Operations

5.1 Components on the laminator 5-1

5.2 Control panel 5-4
Figure 5.2.1 Control panel 5-5

5.3 Feed table 5-6

5.4 Supply shaft 5-6

5.5 Film alignment 5-7

5.6 T ension knobs 5-7

6.0 Applications

6.1 Film loading and threading 6-1

6.2 Starting an application 6-4

6.3 Speed and temperature guide 6-5
Figure 6.3.1 Chart for degrees Fahrenheit 6-6
Figure 6.3.2 Chart for degrees Celsius 6-6

6.4 Web diagrams 6-7

6.5 Helpful hints 6-8

6.6 Important points to remember 6-9

Page I © 2002 IBICO

7.0 Maintenance and troubleshooting

7.1 Cabinets, cover and stand 7-1

7.2 Clean the rollers 7-1

7.3 T roubleshooting 7-2
Figure 7.3.1 T roubleshooting guide 7-3

8.0 Recommended spares

8.1 Spare parts list 8-1

9.0 Illustrated parts

9.1 Parts list 9-1

9.2 Patriot 12HR Illustrations
P12HR-001 Frame assembly 9-6
P12HR-002 Bridge assembly 9-7
P12HR-003 Control side assembly 9-8
P12HR-004 Drive side assembly 9-9
P12HR-005 Rollers and heater assembly 9-10
P12HR-006 Drive assembly 9-1 1
P12HR-007 T able, shield and upper unwind 9-12
P12HR-008 Lower unwind and rear table 9-13
P12HR-009 Cabinets and panel assembly 9-14
706111121 Rear slitter assembly 9-15

9.3 Patriot 25HC Illustrations
P25HC-001 Frame assembly 9-16
P25HC-002 Bridge assembly 9-17
P25HC-003 Control side assembly 9-18
P25HC-004 Drive side assembly 9-19
P25HC-005 Rollers and heater assembly 9-20
P25HC-006 Drive assembly 9-21
P25HC-007 T able, shield and upper unwind 9-22
P25HC-008 Lower unwind and rear table 9-23
P25HC-009 Cabinets and panel assembly 9-24
P25HC-010 Rewinder assembly assembly 9-25
706111121 Rear slitter assembly 9-26

9.4 Patriot 38HC Illustrations
P38HC-001 Frame assembly 9-27
P38HC-002 Bridge assembly 9-28
P38HC-003 Control side assembly 9-29
P38HC-004 Drive side assembly 9-30
P38HC-005 Rollers and heater assembly 9-31
P38HC-006 Drive assembly 9-32
P38HC-007 T able, shield and upper unwind 9-33
P38HC-008 Lower unwind and rear table 9-34
P38HC-009 Cabinets and panel assembly 9-35
P38HC-010 Rewinder assembly assembly 9-36
706111121 Rear slitter assembly 9-37

Operations ManualPatriot 12HR, 25HC, 38HC

Page II © 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

1.0 Safety

ELECTRICAL HAZARD: [This symbol is used prior

to a step. The information following this symbol is

CAUTION: Do not attempt to operate your Patriot
12HR, 25HC, 38HC Laminator until you completely
read and understand this Operations Manual.

to prevent an electrical shock condition that may be
caused by an operators action or machine function.]

Your safety, as well as the safety of others, is important to
Ibico. This section contains important safety information
which must be adhered to while operating, cleaning and
performing basic maintenance in and around the machine.

1.1 Explanation of symbols

INFORMATION: [This symbol is used prior to,
during and/ or after a step. Following this symbol is
important information pertaining to current
subject.]

1.2 General rules of safety

ELECTRICAL HAZARD: Do not operate the
laminator if power cord is damaged or frayed. Y ou
can be severely shocked, electrocuted or cause a
fire.

WARNING: Do not operate this laminator if you
are not physically , psychologically or emotionally fit.
Do not operate this machine until you have been
trained and read this manual in it’ s entirety .

CAUTION: [This symbol is used prior to a step. The

information following this symbol is to inform you
of how to avoid harm to you, others around you or
to the equipment.]

WARNING: [This symbol is used prior to a step.
The information following this symbol is to inform
you of how to avoid a dangerous situation.]

© 2002 IBICO

WARNING: Do not wear ties, loose fitting clothes
or dangling jewelry while operating or servicing the
laminator . These items can get caught in the nip and
choke you or you can be crushed or burned.

WARNING: Never tamper with the safety devices
to increase the laminator’s production capacity . In
the event a safety device should fail, never attempt
to bypass it for operation. Consult a service
representative immediately .

Page 1-1

Patriot 12HR, 25HC, 38HC

Operations Manual

WARNING: Never use this machine for any other
purpose than its intended design and function.

WARNING: Do not make any modifications to this
laminator. Unauthorized changes will void your
warranty and may cause extensive repairs or create
poor output quality.

WARNING: Do not attempt to repair or service the
laminator. Disconnect the plug from the power
receptacle and contact your local sales/ service
representative.

CAUTION: A void contact with the heat rollers during
operation or shortly after power has been removed
from the laminator .

CAUTION: Do not place the laminator on an
unstable cart, stand or table. An unstable platform
may cause the laminator to fall resulting in serious
bodily injury .

CAUTION: When moving the laminator on a cart
or stand, avoid quick stops, excessive force and
uneven floor surfaces.

CAUTION: Only use acceptable materials through
this laminator. Unacceptable materials may cause
damage to the rollers or cause poor output quality .

CAUTION: Exercise extreme caution when working
around or replacing the film cutter blade. This blade
is sharp and cut you.

CAUTION: Always observe all warning labels placed
at various points on the laminator. If you do not
completely understand a label, contact your local
service representative for further explanation.

INFORMATION: Always disconnect the power
plug from the receptacle to which it is connected and
keep the power supply cord in your possession when
moving the laminator .

INFORMATION: Any concerns for safety or
operation should be brought to the attention of your
local service representative immediately .

Page 1-2

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

1.3 Labels

Safety warning labels are placed at various locations on
the laminator. Do not remove any of these labels. They
are placed for your safety as well as the safety of those
working around you.

Below are illustrations of the safety labels and a description
of their meanings. Regardless of the model, the safety labels
and positions are identical. The Patriot 38HC is used for
illustration purposes only.

Hot rollers

– The safety label below means that you could be burned
and your fingers and hands could be trapped and crushed
in the heat rollers. Jewelry and long hair could be caught
in the rollers and you could be pulled into them.

!

CUIDADO

RODILLOS
CALIENTES.
PUNTO DE
PINCHAMIENTO.
Mantener m anos y
ropa a dis tancia.

!

ATTENTION

ROULEAUX
CHAUDS.
POINT DE
PINCEMENT.
Tenir mains et
vetements a l'ecant.

CAUTION

!

HOT ROLLS.

PINCH POINT.

Keep hands and
clothi ng away.

WARNUNG

!

HEISSE
ROLLEN

Klemmgef ahr
zwischen Rollen
Hande und
Kleidung ferhalten

Sharp knife

– The safety label below means that you could cut yourself
if you are not careful.

!

CUIDADO

NAVAJA FILOSA.

Mantener m anos y
dedos a distancia.

!

ATTENTION

LAME COUPANTE.

Tenir mains et
doigts a l'ecant.

CAUTION!WARNUNG

SHARP BLADE.

Keep hands and
clothi ng away.

!

SCHAREE KLINGE

Hande und finger
ferhalten.

This label is located on the rear panel in the center of the
laminator just above the Electrical hazard safety label and
below the rear slitter.

Pinch point

– The safety label below means use extreme caution when
placing your hands in the proximity of the pull rollers nip.
You should never place your fingers or other items in this
area while the machine is running.

One label is placed on each side from the front operating
position just in front of the heat rollers nip.

Electrical hazard

– The safety label below means that you could be seriously
hurt or killed if you open the product and expose yourself
to hazardous voltage.

!

Riesgo de
choque
electrico
No abra
Adentro, no hay
piezas
reparables
para el usuario.
Mantenimiento
solamente para
personal
calificado

This label is located on the rear panel in the center of the
laminator just below the rear slitter.

MUCHO

CUIDADO

!

MUCHO

CUIDADO

Risque de
secousse
electrique.
Ne pas ouvrir.
Pas de pieces
reparables par
l'utilisateur.
Entretien par
personnel
qualifie.

WARNING!WAARSCHUWING!ATTENZIONE!WARNUNG

Electrical shock
hazard.
Do not open.
No user
serviceable
parts inside.
Refer servicing to
qualified service
personnel.

Kans op
elektrische
schok.
Niet openen
Bevatgeen door
gebruik te
repareren
onderdelen.
Door bevoegd
service personeel
laten repareren

Pericolo di
scarica
elettrica.
Nessuna parte
riparabile
dall' utente.
Chiamare un
servizio
di riparazioni
qualificato.

!

SpannungsfUhr end
e

Teile.
Nicht offnen.
Enthalt keine vom
Enduerbrauc her zu
wartende Tei le.
Fur service bitte an
qualifizier tes
Service-Personal
wenden.

Use caution in proximity of
pull rollers.

This label is located between the pull rollers and the rear
slitter guide center of the rollers.

Refer to Figure 1.3.1 Safety label placement for
illustration.

© 2002 IBICO

Page 1-3

Patriot 12HR, 25HC, 38HC

Figure 1.3.1 Safety label placement

Operations Manual

Use caution in proximity of
pull rollers.

(1) Between pull rollers and slitter guide

Pericolo di
scarica
elettrica.
Nessuna parte
riparabile
dall' utente.
Chiamare un
servizio
di riparazioni
qualificato.

!

SCHAREE KLINGE

Hande und finger
ferhalten.

!

SpannungsfUhrend
e

Teile.
Nicht offnen.
Enthalt keine vom
Enduerbraucher zu
wartende Teile.
Fur service bitte an
qualifiziertes
Service-Personal
wenden.

!

CUIDADO

NAVAJA FILOSA.

Mantener manos y
dedos a distancia.

MUCHO

!

CUIDADO

Riesgo de
choque
electrico
No abra
Adentro, no hay
piezas
reparables
para el us uario.
Mantenimiento
solamente para
personal
calificado

!

LAME COUPANTE.

Tenir mains et
doigts a l'ecant .

MUCHO

!

CUIDADO

Risque de
secousse
electrique.
Ne pas ouvrir.
Pas de pie ces
reparables par
l'utilisateur.
Entretien pa r
personnel
qualifie.

ATTENTION

CAUTION!WARNUNG

SHARP BLADE.

Keep hands and
clothing away.

WARNING!WAARSCHUWI NG!ATTENZIONE!WARNUNG

Electrical shock
hazard.
Do not open.
No user
serviceable
parts inside.
Refer servicing to
qualified service
personnel .

Kans op
elektrische
schok.
Niet openen
Bevatgeen door
gebruik te
repareren
onderdelen.
Door bevoegd
service personeel
laten repareren

(1 ea.) Center rear panel below pull rollers

!

CUIDADO

RODILLOS
CALIENTES.
PUNTO DE
PINCHAMIENTO.
Mantener manos y
ropa a d istanc ia.

ATTENTION

!

ROULEAUX
CHAUDS.
POINT DE
PINCEMENT.
Tenir mains et
vetements a l'ecant.

(2) One on each side of the laminator

Page 1-4

CAUTION

!

HOT ROLLS.

PINCH POINT.

Keep hands and
clothing away.

WARNUNG

!

HEISSE
ROLLEN

Klemm gefah r
zwischen Rollen
Hande und
Kleidung ferhalt en

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

2.0 Warranty

IBICO warrants the equipment to be free from defects in
material and workmanship for a period of 90 days for
parts and labor from the date of installation. This warranty
is the only warranty made by IBICO and cannot be
modified or amended.

IBICO’s sole and exclusive liability and the
customer’s sole and exclusive remedy under this
warranty shall be, at IBICO’s option, to r epair or
replace any such defective part or product. These
remedies are only available if IBICO’s examination
of the product discloses to IBICO’s satisfaction that
such defects actually exist and were not caused by
misuse, neglect, attempt to repair, unauthorized
alteration or modification, incorrect line voltage, fire,
accident, flood or other hazard.

DAMAGE OR PERSONAL INJURY (UNLESS
PRIMARIL Y CAUSED BY ITS NEGLIGENCE),
LOSS OF PROFIT OR OTHER INCIDENT AL OR
CONSEQUENTIAL DAMAGES ARISING OUT
OF THE USE OR INABILITY TO USE THE

EQUIPMENT.

2.2 Exclusions to the Warranty

This warranty specifically does not cover;

1.

Damage to the laminating rolls caused by knives, razor

blades, other sharp objects or failure caused by adhesives.

2. Damage to the machine caused by lifting, tilting and/

or any attempt to position the machine other than rolling
on the installed castors on even surfaces.

2.1 Limited Warranty

This warranty specifically does not cover damage to the
laminating rollers caused by knives, razor blades, other
sharp objects, failure caused by adhesives or improper
use of the machine. Warranty repair or replacement does
not extend the warranty beyond the initial 90 day period
from the date of installation.

CAUTION: Unauthorized customer alterations will
void this warranty.

THE WARRANTY MADE HEREIN IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY WARRANTY
OR MERCHANT ABILITY OR FITNESS FOR A
P ARTICULAR PURPOSE. GBC FILMS GROUP
WILL NOT BE LIABLE FOR PROPERTY

3. Improper use of the machine.

4. Damage due from unqualified person(s) servicing the

machine.

Qualified;

• Any engineer that has experience with electrical
and mechanical design of lamination equipment. The
engineer should be fully aware of all aspects of safety
with regards to lamination equipment.

• Any commissioning or service engineer must be
of competent nature, trained and qualified to IBICO
standards to fulfill that job. This person will have
completed and passed the full service training course from
IBICO.

• Any IBICO Technician and/ or IBICO
Specialist that has been through the IBICO service training
course.

© 2002 IBICO

Page 2-1

Patriot 12HR, 25HC, 38HC

This page intentionally left blank.

Operations Manual

Page 2-2

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

3.0 Specifications

This section provides specific information regarding the
laminator. Any specification not provided must be
requested from Ibico.

3.1 Film capacity

12HR, 25HC & 38HC - 1.5, 3, 5 & 10 mil

3.2 Film core

12HR, 25HC & 38HC - 1 inch (2.54 cm)

2-1/4 inch (5.72 cm)

3.3 Operating speed

12HR -1.0 - 5.0 fpm (30.5 cm - 1.5 m)
25HC - 1.5 - 5.0 fpm (45.7 cm - 1.5 m)
38HC - 1.5 - 5.0 fpm (45.7 cm - 1.5 m)

3.6 Electrical requirements

INFORMATION: Refer to the serial plate located
on the rear of the laminator for specific electrical
ratings applicable to the unit.

12HR

Voltage - 120V ~ 60Hz (230V ~ 50Hz)
Current -15 A (5.7 A)
Power -1080 W (1400 W)

25HC

Voltage -120V ~ 60Hz (230V ~ 50Hz)
Current -15 A (7.8 A)
Power -1150 W (1800 W)

38HC

3.4 Weight

12HR - Unpacked - 55 pounds (25 kg)

Packed - 60 pounds (27 kg)

25HC - Unpacked - 84 pounds (38 kg)

Packed - 91 pounds (41 kg)

38HC - Unpacked - 154 pounds (70 kg)

Packed - 164 pounds (74 kg)

3.5 Dimensions (L x W x H)

Refer to Figures 3.5.1, 3.5.2 and 3.5.3 for illustrations.

12HR - 21 x 24 x 12 inches

(53 x 61 x 30 cm )

25HC - 21 x 35 x 12 inches

(53 x 89 x 30 cm )

Voltage -120V ~ 60Hz (230V ~ 50Hz)
Current -15 A (10 A)
Power -2310 W (2300 W)

38HC - 21 x 51 x 17 inches (w/ stand 48 in.)

(53 x 130 x 43 cm ) (w/ stand 122 cm)

© 2002 IBICO

Page 3-1

Patriot 12HR, 25HC, 38HC

Figure 3.5.1 Patriot 12HR

21 in.

(53 cm)

Operations Manual

24 in.

(61 cm)

12 in.

(31 cm)

Figure 3.5.2 Patriot 25HC

21 in.

(53 cm)

35 in.

(89 cm)

12 in.

(31 cm)

Page 3-2

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Figure 3.5.3 Patriot 38HC

51 in.

(130 cm)

17 in.

(43 cm)

21 in.

(53 cm)

© 2002 IBICO

Page 3-3

Patriot 12HR, 25HC, 38HC

This page intentionally left blank.

Operations Manual

Page 3-4

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

4.0 Installation

This section will guide you through the installation process
of the laminator.

INFORMATION: Shipping damage should be
brought to the immediate attention of the delivering
carrier.

4.1 Setting up the laminator

1.

Place the Patriot 12HR or 25HC laminator on a stable

flat surface capable of supporting at least 95 lbs. (45kgs).

The supporting surface may also be large enough to hold
the material being laminated.

2. The laminator should be positioned to allow exiting

film to drop freely to the floor.

CAUTION: Accumulation of laminate immediately
behind the laminator as it exits the equipment may
cause the film to wrap around the pull rollers,
resulting in a “jammed” condition.

3. Avoid locating the laminator near sources of heat or

cold. Avoid positioning the laminator in the direct path of
forced heated or cooling air.

The Patriot 38HC comes with its own stand. Reference
the stand assembly sheet provided in the utility bag that is
shipped with the laminator. However, should you wish to
place it on a table, the laminator is equipped with rubber
feet. The table should be capable of supporting up to 170
lbs. (78 kg).

The surface should be at least 30 inches high to assure
comfortable positioning during operation.

CAUTION: Too high or too low of an operating
position can lead to serious bodily injury and or cause
poor output quality.

All four rubber support feet should be positioned
completely on the supporting surface.

INFORMATION: This effects the performance of
the heating system and could result in poor output
quality.

CAUTION: The stand and laminator should only be
moved across even flat surfaces by two or more
people. Do not turn the laminator on its side or up
side down to move.

4. Connect the attachment plug provided with the

laminator to a suitably grounded outlet only.

Refer to Section 3.6 Electrical Requirements

CAUTION: The laminator is a heavy piece of
equipment and may cause injury and/ or require
extensive repair work.if it falls.

© 2002 IBICO

CAUTION: A void connecting other equipment to the
same branch circuit to which the laminator is
connected, this may result in nuisance tripping of
circuit breakers or blowing fuses.

Page 4-1

Patriot 12HR, 25HC, 38HC

Operations Manual

4.2 Know your laminator

This section will assist you in understanding what and
where items are when referred to in the manual. For
illustration purpose only, the Patriot 12HR is used.
Components are identical on the Patriot 25HC and 38HC
with the exception of the take-up assembly which is
standard on the Patriot 38HC and optional on the Patriot
12HR and 25HC.

Rear

Drive

side

Control
side

Front

Fan On/ Off

Rear slitter

On/ Off

Serial plate

Power cord

Circuit breaker

Roller pressure handle

Cabinets

Tension knobs

Upper Film supply

Pull rollers

(rear)

Idler

Film web

Control panel

Feed table

Feed guide

Table interlock latch

Core adapter

Safety shield

Heat rollers

Thumb screws

Core adapters

Supply shaft

Rewind tube

Lower Film supply

Page 4-2

Take-up assembly

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

5.0 Operation

This section covers the components of the laminator, the
control panel, feed table, supply shaft, film alignment and
tension knobs.

5.1 Components on the laminator

Refer to Section 2.1 Know your laminator

(1) POWER ON/ OFF: This is located at the back of

the control side cabinet. When set to the “I” position,
applies power to the laminator. When set to the “O”
position, removes power from the laminator.

(2) CIRCUIT BREAKER: Electrical safety device,
located under the drive side cabinet cover, can be reset
by the operator if tripped.

(4) SAFETY SHIELD: Prevents entanglement,
entrapment and inadvertent contact with the heat rollers.

INFORMATION: The laminator will operate only
when the safety shield is located in the fully down
position. Power to the motor is removed when the
safety shield is in the raised position.

(5) FEED T ABLE: The feed table is used to position

items for lamination.

INFORMATION: The laminator will operate only
when the feed table is installed and the table
interlock latch is properly engaged.

CAUTION: If the circuit breaker trips a second time
after being reset, contact your service representative
for assistance.

(3) Fan On/ Off

(1) Power On/ Off

(2) Circuit breaker

(3) FAN ON/ OFF: This is located at the back of the
control side cabinet. When set to the “I” position, applies
power to the fan motor. When set to the “O” position,
removes power from the fan motor.

(6) T ABLE INTERLOCK LA TCH: Used to lock the
feed table into position and activate an interlock switch.
This interlock latch is located on the underside of the feed
table on the drive side from the front operating position.
The table can not be removed without retracting the latch

(7) FEED GUIDE: The feed guide permits alignment of
the item(s) to be laminated and is used to keep longer
items straight.

The feed guide may also be used to feed smaller items
side by side by positioning the guide towards the center
of the feed table and placing the smaller items against each
side of the feed guide as they are introduced to the nip
point of the heat rollers.

To position the adjustable guide, loosen the knob on the
top of the guide, slide it to the desired position and tighten
the knob to secure in place.

© 2002 IBICO

Page 5-1

Patriot 12HR, 25HC, 38HC

Operations Manual

(8) HEAT ROLLERS: Silicone rubber coated steel

tubes. Used to heat the laminating film and compress the
film to the items being laminated. Heat is provided by an
internal infrared element. The heat rollers are motor driven
for ease of loading new film.

WARNING: Avoid contact with the heat rollers.
Direct contact with the heat rollers can burn you.

(1 1) SUPPL Y SHAFT : The supply shaft holds the film

supply and the core adapters hold the rolls of film on the
film shaft.

(12) CORE ADAPTERS: The film shaft holds the supply
roll while the core adapters hold the rolls of film on the
shaft.

Locking collars

(9) PULL ROLLERS: The pull rollers, located at the
back of the laminator, are motor driven. They
simultaneously pull the film and improve the quality of the
laminated item.

(10) IDLER BAR: The idler bars, located near each
supply roll, are used to direct the film to the heat rollers.
The bottom idler is movable to ease film loading.

Core adapters

(13) FILM WEB: Laminating film loaded into the machine

Film web

(14) REAR SLITTER: Used to cut the film web where
it exits the rear of the laminator. To make a cut, press and
hold down the blade lever and slide across the rear of the
laminator.

Page 5-2

WARNING: Never reach over the laminator to
operate the film cutter . Reaching over can make you
unstable and may cause serious bodily injury.

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

(17) FILM TENSION KNOBS: Allows the operator

to increase or decrease film web tension as necessary to
reduce curl and wrinkles. Refer to Section 4.6 Adjusting

CAUTION: Exercise extreme caution when working
around or replacing the film cutter blade. This blade
is sharp and can cut you.

(15) PRESSURE HANDLE: Located on the control

side cabinet. Used to adjust the amount of roller pressure
needed for various laminating and mounting applications.

Laminating – adhere multiple layers.
Mounting – bond to substrates
Heavy Gauge – laminating films thicker than 1.5

mil (38 mic)

film tension for more information on tension.

(18) T AKE UP ASSEMBL Y : Rewinds the release liner
of the pressure sensitive films, mounting films and used
for foil.

CAUTION: Never force the pressure handle down.
If the handle does not move smoothly , contact your
local service representative.

(16) NIP POINT : The point at which the top and bottom

rollers come into contact. The nip point of the heat rollers
is the place at which the items for lamination are introduced
into the laminator.

CAUTION: Only feed acceptable materials through
the nip of the rollers. Unacceptable materials may
cause damage to the rollers.

INFORMATION: The Take Up Assembly comes
standard on the Patriot 38HC and is optional for the
Patriot 12HR and 25HC.

Nip point

© 2002 IBICO

Page 5-3

Patriot 12HR, 25HC, 38HC

Operations Manual

5.2 Control panel

Refer to Figure 4.2.1 Control panel

(1) READY : Indicates when the laminator has sufficient

heat for the selected film gauge. Flashes when the
temperature is close to the set point or overshoots the set
point.

(2) SPEED: Indicates the speed of the motor.

(3) TEMPERATURE: indicates the programmed

temperature setting in either degrees Fahrenheit or degrees
Celsius.

(4) PRESETS: When 1.5, 3, 5 or 10 is pressed, the
speed and temperature are automatically set for NAP
LAM II film and 20 lb. paper stock (copier paper). Refer
to the speed and temperature guide in Section 4.6 for
manual and preset conditions.

(8) TEMP : When pressed, llows the operator to
decrease the temperature, overriding the preset condition.

(9) SPEED : When pressed, llows the operator to
increase the speed of the laminator, overriding the preset

condition.

(10) SPEED : When pressed, allows the operator to
decrease the speed of the laminator, overriding the preset

condition.

(11) MEASURE: When pressed, permits the operator
to read the current temperature of the rollers.

(12) REVERSE: When pressed, reverses roller direction
to clear film jams and wrap-ups.

(13) RUN: When pressed, activates rollers for normal
operation.

(5) COLD: Turns power to the heaters off for cold
lamination.

INFORMATION: The heat rollers must be cool to
the touch before you can begin running cold films.
Time of cool down will vary depending on the
temperature used prior to pressing the COLD button.

(6) C/F: Allows the operator to control the unit of

measurement displayed. The display will toggle between
Fahrenheit and Celsius.

(7) TEMP : When pressed, allows the operator to
increase the temperature, overriding the preset condition.

(14) STOP: When pressed, stops the rotation of the
rollers.

Take Up Assembly controls

(15) : is the start position of the take up assembly

controls.

(16) : is the stop position of the take up assembly
controls.

Page 5-4

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Figure 5.2.1 Control panel

(1)
(3)

(4)

(5)
(6)

PRESET TEMP SPEED

1.5

3

5

10

COLD

C / F

MEASURE

REVERSE

RUN

STOP

(2)

(7)
(8)

(9)

(10)

(11)
(12)
(13)

(14)

© 2002 IBICO

Page 5-5

Patriot 12HR, 25HC, 38HC

Operations Manual

5.3 Feed table

To remove

1.

Lift the safety shield to its full upright position.

2. Slide the feed table interlock latch to the right.

3. Lift the rear of the table (the rounded side) upwards

and away from the laminator.

5.4 Supply shaft

To remove

1.

Slide the upper shaft to the right from the front operating

position.

2. While pushing in on the supply shaft to the right, remove

the left side of the shaft from the brake assembly.

3. Raise the safety shield and remove the table and repeat

the steps above for the lower supply shaft.

To replace

To replace

Set the front of the feed table (the side that is not

1.

rounded) into the table brackets first.

2. Lower the rear of the feed table onto the table support

bar.

3. Slide the table interlock latch to the left.

Align the rounded end of the supply shaft into the supply

1.

shaft hole located on the right side of the laminator from
the front operating position.

2. Push the supply shaft in while aligning the hex end of

the supply shaft with the brake assembly.

4. Lower the safety shield to its fully closed position.

Page 5-6

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

5.5 Film alignment

The film supply shafts come with pre alignment holes on
the right side.

Patriot 12HR - Has pre alignment holes for 9 in. (21 cm)

and 12 in. (31 cm) film widths.

Patriot 25HC - Has pre alignment holes for 9 in. (21 cm),

12 in. (31 cm), 18 in. (46 cm) and 25 in
(64 cm) film widths.

Patriot 38HC - Has pre alignment holes for 9 in. (21 cm),

12 in. (31 cm), 18 in. (46 cm), 25 in
(64 cm) and 37 in. (95cm) film widths.

5.6 Tension knobs

Allows the operator to increase or decrease film web
tension as necessary to reduce curl and wrinkles. Refer
to Section 4.6 Adjusting film tension for more information
on tension.

To increase tension

1.

Turn the tension knob as indicated below.

Loosen the thumb screw on the right side core adapter
and move to the corresponding hole to match the width
of your roll of film. Tighten the thumb screw in the pre
drilled hole.

Thumb screws

Core adapters

To decrease tension

1.

Turn the tension knob as indicated below.

© 2002 IBICO

Page 5-7

Patriot 12HR, 25HC, 38HC

This page intentionally left blank.

Operations Manual

Page 5-8

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

6.0 Applications

The Patriot 12HR, 25HC and 38HC will accommodate
rolls of film on a 1 in. and 2-1/4 in. cores. This section will
describe how to load and thread film and start an
application. Included in this section are speed and
temperature guide, web diagrams, helpful hints and
important points to remember.

WARNING: Do not wear ties, loose fitting clothes
or dangling jewelry while operating or servicing the
laminator . These items can get caught in the nip and
choke you or you can be crushed or burned.

6.1 Film loading and threading

CAUTION: The dull side of the film contains the
adhesive. Use extreme caution when loading
delustered (matte) film as both sides appear dull.

Poly-in film

Adhesive side

Polyester side

Poly-out film

CAUTION: The top and bottom rolls of film must
be of the same width and be present simultaneously .
Do not allow one roll of film to run out before the
opposite roll of laminating film.

1. Ensure the roller nip is open and remove the feed table.

2. Remove the unwind shafts from the laminator. Remove

the core adapters from the unwind shafts.

3. Slide the rolls of laminating film onto the unwind shafts

so the adhesive is facing away from the heat rollers when
placed on the laminator.

Adhesive side

PSA film

Adhesive side

Mount adhesive option

Polyester side

Release liner

Polyester side

Craft paper option

© 2002 IBICO

CAUTION: The laminator should be cool to the touch
before proceeding with the next steps.

Page 6-1

Patriot 12HR, 25HC, 38HC

Operations Manual

4. Move the lower idler out of the locked position.

5. Pull the lower roll of laminating film around the lower

idler and back towards the front of the laminator. Pull
enough film to allow it to drape over the roll.

7. If using film not pre-aligned on the supply shaft, align

edges of the upper and lower rolls of laminating film with
the center of the heat rollers. Secure the rolls of laminating
film in place by tightening the thumb screws located on
the core adapters.

INFORMA TION: If using standard rolls of film, use
the pre-aligned holes on the supply shaft.

8. Slide the feed table under the draped film from the

lower supply roll and replace the feed table ensuring the
film stays on top of the feed table. Lower the safety shield
into the fully closed position.

6. Pull the upper laminating film down over the upper

idler and drape over the heat rollers.

Page 6-2

9. Slide the threading card ( a piece of heavy stock paper,

card board or similar product) between the feed table
and the film resting on the feed table. Push the threading
card into the nip of the heat rollers.

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

10. Lower the roller pressure handle to close the nip

opening.

CAUTION: A carrier of some type (board, roll of

11. Tun power toON and press RUN.

craft paper or a roll mount adhesive) must be used
in conjunction with running PSA films.

12. While the threading card is being taken through the

rollers, use this time to adjust film tension.

1. Load the roll of PSA laminate onto the upper film supply

shaft so that the substrate side contacts the roller.

2. Pull the PSA film under the upper idler and up to the

rewind tube.

Tension knobs

3. Secure the film to the rewind tube with a piece of

masking tape.

13. Once the threading card has completely exited the

rear of the laminator, press STOP.

14. Trim the threading card off using the rear slitter and

release roller pressure using the roller pressure handle.

For Pressure sensitive (PSA) films

A take up (rewind) is required to run PSA films. The take
up pulls the release liner as the laminate is fed into the nip
of the laminator. No heat is required.

4. Roll one complete revolution of film onto the rewind

tube.

CAUTION: Exercise extreme caution when using
an open blade around the laminator . A sharp knife
can cut you and/ or the rollers.

5. With a knife, score the laminate across the rewind tube.

INFORMATION: The purpose of scoring the
laminate is to separate the film from the release liner .
Do not cut the release liner when scoring.

INFORMATION: The Take Up Assembly comes
standard on the Patriot 38HC and is optional for the
Patriot 12HR and 25HC.

© 2002 IBICO

6. Pull the laminate away from the release liner and down

towards the lower heat roller. Allow the film to hang in
front of both heat rollers.

Page 6-3

Patriot 12HR, 25HC, 38HC

Operations Manual

7. Bottom material;

Craft paper – pull the craft paper around the lower
idler and adhere it to the adhesive side of the PSA laminate
draped in front of the heat rollers.

Mount adhesive – pull the mount adhesive straight
up to the PSA laminate draped in front of the heat rollers.

8. Replace the feed table and lower the safety shield into

the fully closed position.

9. Slide the threading card ( a piece of heavy stock paper,

card board or similar product) into the heat roller forcing
the upper and lower film into the nip.

10. Lower the roller pressure handle to close the nip

opening.

11. Tun power toON and press RUN.

6.2 Starting an application

CAUTION: Ensure the safety shield is in the fully
closed position and the feed table is properly installed
with the table interlock latch in position.

1. Turn the laminator on by pushing the On/Off switch to

the “I” position.

2. The laminator will automatically default to the COLD

setting which is used for PSA film. .

3. If you are using thermal film, you must manually press

the 1.5, 3, 5 or 10 MIL button. The laminator will set the
speed and temperature for the respective film and 20 lb.
bond paper (copier paper). If you are using NAP I film,
the heat and speed will be different.

12. While the threading card is being taken through the

rollers, use this time to adjust film and take-up tension.

13. Once the threading card has completely exited the

rear of the laminator, press STOP.

14. Trim the threading card off using the rear slitter and

release roller pressure using the roller pressure handle.

Refer to Section 4.8 Speed and temperature guide

INFORMATION: Use the or buttons below
TEMP or SPEED to adjust the temperature and/or

speed settings.

INFORMA TION: If using thermal film, do not begin
laminating until the READY indicator illuminates.
Normal warm up time is approximately ten minutes.

4. Adjust the feed guide and position the item(s) on the

feed table to be laminated.

Page 6-4

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

5. Ensure the rear slitter is completely to one side on the

laminator.

CAUTION: Anything obstructing the path of the film
exiting the rear of the laminator may cause a film
jam (wrap-up).

6. Set the roller pressure handle to the appropriate position

and press RUN. The rollers will begin to turn.

7. Wait for the heat line (dwell line) to disappear, then

push the items into the nip point of the heat rollers.
Additional items can be laminated without stopping and
starting the laminator.

6.3 Speed and temperature guide

Figure 6.3.1 and Figure 6.3.2 are speed and temperature
charts that provide general guidelines for proper heat and
speed settings for use on certain materials and laminating
film combinations.

INFORMATION: Different settings may become
necessary as the warm up time, lamination time and
materials change.

8. Once the last item laminated has completely exited the

rear of the laminator, press the STOP button.

9. Use the rear slitter to trim the laminated items from the

web.

WARNING: Never reach over the laminator to
operate the film cutter . Reaching over can make you
unstable and may cause serious bodily injury.

10. Turn the laminator off by pushing the On/Off switch

to the “O” position.

INFORMATION: You may have to adjust
temperature or speed depending on stock finish,
thickness and ink coverage.

Figure 6.3.1 Chart for degrees Fahrenheit and Figure

6.3.2 Chart for degrees Celsius are on the page 4-6.

INFORMATION: You do not need to un-web the
laminator after turning power off except to clean the
rollers. Refer to Section 5.1 Cleaning the rollers.

© 2002 IBICO

Page 6-5

Patriot 12HR, 25HC, 38HC

Figure 6.3.1 Chart for degrees Fahrenheit

Operations Manual

Premium

Settings

Temp (F) Speed

225
220
210

230
225
215

235
230
220

4
3
3

4
3
3

4
3
2

Hi-Tac

Settings

Temp (F) Speed

255 8

255 6

255 4

Stock

20#
Bond

80#
Bond

10 pt.
Board

Film

guage

Mil

1.5
3
5

10

1.5
3
5

10

1.5
3
5

10

Nap-Lam II

Preset conditions

Temp (F) Speed

248
239
230
221

248
239
230
221

248
239
230
221

8
6
5
3

6
5
3
2

5
4
2
2

Nap-Lam I

Settings

Temp (F) Speed

290
270
250
221

295
275
250
226

300
275
250
226

7
5
3
2

7
5
2
2

6
4
2
2

* Vinyl

Settings

Temp (F) Speed

230 5

230 3

230 2

You may have to adjust temperature or speed depending on stock finish, thickness and
ink coverage.

* Turn heat off when not in use.

Figure 6.3.2 Chart for degrees Celsius

Premium

Settings

Temp (C) Speed

107
104

99

110
107
107

112
110
104

4
3
3

4
3
3

4
3
2

Hi-Tac

Settings

Temp (C) Speed

123 8

123 6

123 4

Stock

20#
Bond

80#
Bond

10 pt.
Board

Film

guage

Mic

38

75
125
250

38

75
125
250

38

75
125
250

Nap-Lam II

Preset conditions

Temp (C) Speed

120
115
110
105

120
115
110
105

120
115
110
105

8
6
5
3

6
5
3
2

5
4
2
2

Nap-Lam I

Settings

Temp (C) Speed

143
132
121
105

146
135
121
108

149
135
121
108

7
5
3
2

7
5
2
2

6
4
2
2

* Vinyl

Settings

Temp (C) Speed

110 5

110 5

110 5

You may have to adjust temperature or speed depending on stock finish, thickness and
ink coverage.

* Turn heat off when not in use.

Page 6-6

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

g

6.4 Web diagrams

Use the web diagrams to perform various

applications.

Encapsulation (Poly-in film)

e

Ima

Film

Encapsulation (Poly-out film)

Mounting (pre-coated board and image)

Image

Release liner

Pre-coated
board

Film

Mounting (decal)

Image

Release liner

Board

Film

Image

Film

Decaling (PSA film and mount adhesive)

Release

liner

PSA

film

Image

Precoating boards

Mount

adhesive

Substrates

Single sided thermal lamination (craft
paper)

Film

Image

Mount

adhesive

© 2002 IBICO

Craft

paper

Page 6-7

Patriot 12HR, 25HC, 38HC

Operations Manual

Single sided thermal lamination (single
image)

Film

Image

Carrier

Single sided PSA lamination (craft paper)

Release

liner

PSA

film

6.5 Helpful hints

Good consistent lamination is a result of combining proper
heat, speed, tension and dwell time. Dwell time is the
amount of time the material to be laminated is compressed
between the heat rollers and is controlled by the speed of
the laminator.

As a general rule, thicker items and films as well as items
with dark or full ink coverage, need to run at a slower
speeds because they extract more heat from the rollers at
a quicker rate.

Thinner items, such as standard copier paper (20lb.bond)
and tissue stock, extract less heat from the rollers and can
be run at faster speeds.

Operation of the laminator for more than thirty minutes at
a time may necessitate a lower speed setting. It is
recommended that during periods of long runs the items
being laminated are alternated between thick and thin.

Image

Craft

paper

Single sided PSA lamination (single image)

Release

liner

PSA

film

Image

If you are ever unsure that your laminator is set at proper
speed, run a test piece (scrap) of the same or similar
material through the laminator. Rotating the heat rollers
prior to laminating distributes the heat evenly throughout
the heat rollers.

Always change the top and bottom supply rolls at the
same time. This will prevent adhesive from getting on the
rollers. Adhesive will deposit on the rollers if:

– Only one roll of film is used.
– Different widths of rolls are loaded together.
– Either roll is loaded adhesive side against a heat

roller.
– One or both rolls of film are allowed to run
completely off the cores.

Always use the minimum brake tension necessary to
achieve the desired results. Using the maximum amount
will yield unwanted results after close inspection. You may
see stretching, waves in the laminate, distortion of the image
and/ or curling.

Page 6-8

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

6.6 Important points to remember

CAUTION: Do not stop the laminator before an item
has completely exited the pull rollers. Even a
momentary stop will cause a dwell line (heat line) on

WARNING: Do not press RUN until READY has
illuminated.

WARNING: To cut film or web, only use the rear
slitter or an enclosed blade around the laminator .

the laminated item.

INFORMA TION: W rinkles may result if an attempt
is made to reposition an item once it has entered
the nip of the heat rollers.

WARNING: Do not force items into the laminator.
An item that is not easily drawn into the laminator is
probably to thick to laminate.

WARNING: Do not attempt to laminate abrasive
or metal objects such as staples, paper clips and
glitter as they may damage the heat rollers.

WARNING: Do not attempt to laminate adhesives
marked “FLAMMABLE”.

INFORMATION: When feeding long items,
skewing may occur if the item is not fed into the
laminator straight. Use the feed guide to help prevent
this from happening.

INFORMATION: When feeding two items into the
laminator , do not mix thin and thick items together
as this will create a poor edge seal.

INFORMATION: If the machine is not working,
always check that the safety shield is properly
closed, the feed table is properly installed and the
circuit breaker has not tripped before placing a
service call.

CAUTION: A void direct contact with the heat rollers
when changing the supply rolls after the laminator
has been running.

© 2002 IBICO

Page 6-9

Patriot 12HR, 25HC, 38HC

This page intentionally left blank.

Operations Manual

Page 6-10

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

7.0 Maintenance &
Troubleshooting

IBICO laminators require minimal maintenance. However,
regular maintenance is essential to keep any piece of
precision machinery at peak performance. A maintenance
schedule and a section of procedures are included in this
section.

WARNING: Do not wear ties, loose fitting clothes
or dangling jewelry while operating or servicing the
laminator . These items can get caught in the nip and
choke you or you can be crushed or burned.

7.1 Cabinets, cover and stand

ELECTRICAL HAZARD: Remove power from the
laminator before cleaning. You can be severely
shocked, killed or cause a fire.

1. Use a damp ( use water only to dampen the cloth )

white terry cloth towel to wipe dust from the cabinets,
cover and stand.

7.2 Clean the rollers

INFORMA TION: Impr oper maintenance can result
in poor output quality.

IBICO offers Cleaning kits ( P/N 1711515 ) as well as
Extended Maintenance Agreements.

The only maintenance required by the operator is to
maintain clean and adhesive free nip rollers and overall
cleanliness of the laminator itself.

ELECTRICAL HAZARD: Do not use liquid or
aerosol cleaners on the laminator . Do not spill liquid
of any kind on the laminator. You can be severely
shocked, killed or cause a fire. Use only a damp cloth
for cleaning unless other wise specified.

CAUTION: This procedure is performed while the
laminator is HOT! Use extreme caution. Direct
contact with the rollers can burn you!

CAUTION: Hardened adhesive deposits on the
rollers can cause damage to the rollers. Rotate the
rollers at the lowest speed setting on the control
panel.

WARNING: Do not apply cleaning fluids or solvents
to the rollers! Fluids and solvents will have a direct
effect on the rubber coated rollers and will require
replacement.

WARNING: Do not use metal scouring pads to clean
the rollers! Scouring pads will damage the rollers
and require replacement.

© 2002 IBICO

Page 7-1

Patriot 12HR, 25HC, 38HC

Operations Manual

7.3 Troubleshooting

WARNING: Never clean the rollers with sharp or
pointed objects.

1. Remove the film from the laminator.

2. Preheat the laminator until the READY indicator

illuminates.

3. Rub the top and bottom heat rollers with a 3M

TM

Brite

pad.

TM

Scotch-

4. Install the feed table and lower the safety shield.

5. Press RUN to rotate the heat rollers to a new area for

cleaning. Press STOP. Continue this process until the
complete surface of both rollers are clean.

As an operator, you can perform some basic
troubleshooting before contacting your local service
representative.

WARNING: Never remove the cabinets in attempt
to troubleshoot the laminator . Y ou may cause damge
to other components or injury to yourself.

ELECTRICAL HAZARD: Do not remove the
cabinets. Y ou will be exposed to danger ous voltage
which can shock or paralyze you.

6. Follow the procedure in Section 4.6 Film loading and

threading to reload the laminator.

CAUTION: Only trained technicians should perform
service related work on the laminator .

Refer to Figure 7.3.1 T roubleshooting Guide on page

7.3.

Page 7-2

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Figure 7.3.1 Troubleshooting guide
Symptom

•POWER lamp does

not illuminate when ON/ OFF
isin the ON position.

• Heat rollers do not turn.

• Laminated items exhibit

curling.

Possible cause

Laminator not connected to the
electrical supply.

Circuit breaker open.

Safety shield in upright position.

Feed tray interlock pin not in place.

Tension between the top and
bottom film is unequal.

Tension on top or bottom roll of
film is too loose.

Speed setting too slow.

Corrective action

Insert attachment plug into receptacle.

Reset circuit breaker.

Lower safety shield.

Slide interlock lever all the way into the left side
frame.

Adjust tension per section Film Tension
Adjustment.

Adjust tension per section Film Tension
Adjustment.

Slightly speed up laminator.

• Adhesive deposited on the

heat rollers.

• Unsatisfactory adhesion of

laminate.

Bottom film roll may be improperly
loaded.

Top and bottom film webs not
aligned.

Laminate improperly loaded.

Speed setting too fast for type of
material being laminated.

Insufficient heat.

Laminate improperly loaded.

Heat rollers require cleaning.

Make sure bottom roll of film is around idler
bar.

Align film webs per section Film Alignment.

Adhesive (matte) side of laminate film may be
against the heat rollers. Load film per procedure
outlined in section Film Loading and
Threading.

Lower speed setting by pressing SLOW.

READY must be illuminated.

Adhesive side of film must be facing away from
the heat rollers. Bottom roll of film not threaded
behind the idler bar.

Clean heat rollers per section T o Clean The
Rollers.

Laminated item unsuitable for
adhesion.

© 2002 IBICO

Item may be dirty or may have non-porous
surface that is extremely difficult to laminate.

Page 7-3

Patriot 12HR, 25HC, 38HC

This page intentionally left blank.

Operations Manual

Page 7-4

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

8.0 Recommended spares

8.1 Spare parts list for the Patriot 12HR

Part # Item Description Quantity Drawing ref.

610010211 Transformer , 120/36/1.3 1 P12HR-001

706011 106 Main PCB 1 P12HR-001

6090202 DC Geared motor 1 P12HR-001

609040201 Fan motor , 80mm 1 P12HR-002

705200201 Infrared sensor 1 P12HR-002

704090411 Table micro-switch 1 P12HR-002

704150101 Bi-metal thermostat, 130 deg 2 P12HR-003

701090103 Roller spring 4 P12HR-003

607040511 Main roller 2 P12HR-005

607040501 Pu ll roller 2 P12HR-005

706025061 Heater assembly 2 P12HR-005

701070131 Chain assembly , 31pc 1 P12HR-006

704090423 Sh ield micr o-switch 2 P12HR-007

704091048 Circuit breaker, 15A 1 P12HR-007

704090102 ON/ OFF switch 1 P12HR-007

706011 107 Display PCB 1 P12HR-009

613050221 Knife blade 1 7061 11 121

© 2002 IBICO

Page 8-1

Patriot 12HR, 25HC, 38HC

Operations Manual

8.2 Spare parts list for the Patriot 25HC

Part # Item Description Quantity Drawing ref.

610010211 Transformer , 120/36/1.3 1 P25HC-001

70601 1106 Main PCB 1 P2 5HC-001

6090202 DC Geared motor 1 P25HC-001

609070102 Cross fan motor , 1 10/60 1 P25HC-001

705200201 Infrared sensor 1 P25HC-002

704090411 Table micro-switch 1 P25HC-002

704150101 Bi-metal thermostat, 130 deg 2 P25HC-003

701090103 Roller spring 4 P25HC-003

907040513 Main r oller 2 P25HC-005

607040503 Pu ll ro ller 2 P 25HC-005

706025063 Heater assembly 2 P25HC-005

701070135 Chain assembly , 35pc 1 P25HC-006

701070129 Chain assembly , 29pc 1 P25HC-006

704090423 Shield micro-switch 2 P25HC-007

704091048 Circuit br eaker , 15A 1 P25HC-007

704090102 ON/ OFF switch 1 P25HC-007

70601 1107 Display PCB 1 P25HC-009

613050221 Knife blade 1 7061 1 1121

Page 8-2

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

8.3 Spare parts list for the Patriot 38HC

Part # Item Description Quantity Drawing ref.

610010207 Transformer , 240/35/1.8 1 P38HC-001

70601 1106 Main PCB, 230V 1 P38HC-001

6090202 DC Geared motor 1 P38HC-001

609070103 Cross fan motor , (L) 1 P38HC-001

609070104 Cross fan motor, (R) 1 P38HC-001

705200201 Infrared sensor 1 P38HC-002

704090411 Table micro-switch 1 P38HC-002

704150103 Bi-metal thermostat, 140 deg 2 P38HC-003

701090103 Roller spring 4 P38HC-003

907040514 Main roller 2 P38HC-005

607040504 Pu ll roller 2 P38HC-005

706025064 Heater assembly 2 P38HC-005

701070135 Chain assembly , 35pc 1 P38HC-006

701070129 Chain assembly , 29pc 1 P38HC-006

704090423 Sh ield micr o-switch 2 P38HC-007

704091046 Circuit br eaker , 12A 1 P38HC-007

704090102 ON/ OFF switch 1 P38HC-007

70601 1107 Display PCB 1 P38HC-009

613050221 Knife blade 1 7061 11 121

© 2002 IBICO

Page 8-3

Patriot 12HR, 25HC, 38HC

This page intentionally left blank.

Operations Manual

Page 8-4

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

9.0 Illustrated Parts

INFORMATION: From the parts list, ( – )
represents a common part for all three machines.

WARNING: Illustrated parts drawings are to be
used only for ordering parts. They should not be used
to perform repair work yourself. Contact your local
service representative for service.

The parts list is in muneric order. The parts illustration are
in assembly order. If a part you rquire does not exist in
the parts list or in the parts illustration section, contact
you local service representative for assistance.

INFORMATION: For illustrations, each machine
has its own set of drawings. 9.2 Patriot 12HR, 9.3
Patriot 25HC and 9.4 Patriot 38HC.

INFORMATION: For illustrations, the numeric
value in the ( ), represent quanity per machine, not
per assembly .

9.1 Parts list

Part # Item Description Machine

601211 157 Back Cover Support –
601230501 Eccentric Hook (Left) 12HR, 25HC
601230502 Eccentric Hook (Right) 12HR, 25HC
601230521 Infrared Heater Support –
601230525 Hot Roller Hook –
601230527 Pull Roller Hook 12HR, 25HC
601230531 Eccentric Hook (Left) 38HC
601230532 Eccentric Hook (Right) 38HC
601230536 Pull Roller Hook 38HC
601230702 Inner T ension Panel –
601230708 T ension Block Stopper –
601230802 Film Shaft Support Panel –
601230819 Rewinder Gear Support 25HC, 38HC
601230824 Gear Support 12HR, 25HC
601230825 Gear Support 38HC
601230834 Spring cap, 25HC 38HC
601250101 Sensor Bracket –
601250102 Side plate (Left) 12HR, 25HC
601250103 Side plate (Right) 12HR, 25HC
601250104 H/ R Sup port –
601250105 P/ R Sup por t 12HR, 25HC
601250106 Pow er Panel –
601250107 Outside T ension Plate 12HR, 25HC
601250108 Bottom Plate 12HR

© 2002 IBICO

Page 9-1

Patriot 12HR, 25HC, 38HC

Operations Manual

Part # Item Description Machine

601250109 Bottom plate 25HC
601250110 Bottom Plate 38HC
6012501 11 Side Plate (Left) 38HC
601250112 Rewinder support (Left) 25HC, 38HC
601250113 Rewinder support (Right) 25HC, 38HC
601250114 Outside tension plate 25HC, 38HC
601250118 P/R Supp ort 38HC
601250119 Side Plate (Right) 38HC
601250171 Magnetic Bracket (Right) –
601250172 Magnetic Bracket (Left) –
601250173 Roller Cover Block –
601250174 Roller Cover Support (Right) –
601250175 Roller Cover Support (Left) –
601250176 Roller Cover Bracket (Rear) –
601250178 Table Lever –
601250179 Table Lever Bracket –
601250181 J-Channel Cover (Left) –
601250182 J-Channel Cover (Right) –
601250183 PCB support 25HC, 38HC
601310508 Micro-Switch Support –
603010414 Clutch shaft 25HC, 38HC
603030552 Rewinder T ension Bolt 25HC, 38HC
604022032 Paper Guide Knob –
604022101 Side Cover (Left) –
604022102 Side Cover (Right) –
604022103 Tension Knob –
604022104 Rewinder Cap (Left) 12HR
604022105 Rewinder Cap (Right) 12HR
604022106 Paper Guide –
604022109 T able Lever Guide –
604022131 Rewinder cover (Left) 25HC, 38HC
604022132 Rewinder cover (Right) 25HC, 38HC
604036101 Fro nt Co ver 12HR
604036103 Fan Plate 12HR
604036104 Blade Rail 12HR
604036105 Roller Cover Cap 12HR
604036106 Front T able 12HR
604036107 Rear Table 12HR
604036108 Rear Cover 12HR
604036109 Roller Cover 12HR
6040361 11 Fro nt Cov er 25HC
604036114 Blade Rail 25HC
604036115 Roller Cover Cap 25HC
604036116 Front Table 25HC
604036117 Rear Table 25HC
604036118 Rear Cover 25HC
604036119 Roller Cover 25HC

Page 9-2

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Part # Item Description Machine

604036121 Front Cover 38HC
604036124 Blade Rail 38HC
604036125 Roller Cover Cap 38HC
604036126 Front T able 38HC
604036127 Rear Table 38HC
604036128 Rear Cover 38HC
604036129 Roller Cover 38HC
604037021 1 In. Core Bushing 12HR, 25HC
604037022 2 in. Core Bushing 38HC
604620102 Metal Magnet –
607040501 Pull Roller 12HR
607040503 Pull Roller 25HC
607040504 Pull Roller 38HC
607040511 Heat Roller 12HR
607040513 Heat Roller 25HC
607040514 Heat Roller 38HC
609010116 A/C geared, ISG3215 25HC, 38HC
6090202 DC Geared Motor –
609040201 Fan Motor AC 80mm 12HR
609070102 Cross Fan Motor 25HC
609070103 Cross Fan Motor (Left) 38HC
609070104 Cross Fan Motor (Right) 38HC
610010207 Transformer , 240/35/1.8 38HC
610010211 Transformer , 120/36/1.3 12HR, 25HC
613010414 Clutch shaft (PL) 25HC, 38HC
613011005 Eccentric Lever Stopper (PL) –
613011011 Eccentric Bushing (PL) –
613011012 Eccentric Lever (PL) –
61303011 1 Feed T able Support Rod (PL) 12HR
613030121 Feed T able Support Rod (PL) 25HC
613030131 Feed T able Support Rod (PL) 38HC
613030174 Idler Roller ( PL) 12HR
613030176 Idler Roller ( PL) 25HC
613030178 Idler Roller ( PL) 38HC
613030201 Hex Film Shaft (PL) 12HR
613030202 Hex Film Saft (PL), 14 25HC
613030205 Hex Film Shaft (PL), 19 38HC
613030210 Hex Film Shaft (PL), 19 25HC
613030301 Fil m Shaf t Bush ing (P L) –
613030304 H/R Bushing (PL) –
613030305 P/R Bushing (PL) –
613030401 Eccentric Shaft (PL) 12HR
613030402 Eccentric Shaft (PL) 25HC
613030405 Eccentric Shaft (PL) 38HC
613030526 Clutch Spacer W asher (PL) 25HC, 38HC
613030527 Core Bushing Bolt (PL) –
613030530 Tension Adjustment Block (PL) –

© 2002 IBICO

Page 9-3

Patriot 12HR, 25HC, 38HC

Operations Manual

Part # Item Description Machine

613030540 Auxiliary Gear Support Pin (PL), –
6130452 Auxiliary Gear Bushing HR, 21 mm –
701010103 Ball Bearing 25HC, 38HC
701020203 Thrust Needle Bearing, 1730 25HC, 38HC
701020205 Thrust Needle Bearing, 1226 25HC, 38HC
701020210 Needle Roller Bearing, RNA4903 –
701050239 Flange Bushing, 10 -15 –
701050265 Flange Bushing, 3015 –
701060207 Oilless Flange Bushing –
701070129 Roller Chain, 29 pc 25HC, 38HC
701070131 Roller Chain, 31 pc 12HR
701070135 Roller Chain, 35 pc 25HC, 38HC
701080101 Steel Spur Gear , 17T –
701080207 Steel Spur Gear , 15T 12HR, 25HC
701080230 Steel Chain Gear , 19T 25HC, 38HC
701080232 Steel Chain Gear , 20T 38HC
701080271 Steel 1/4 Chain Gear 28T , ­701080301 Steel Spur + Chain Gear , 43T + 12T 12HR, 25HC
701080306 Steel Spur + Chain Gear , 43T + 12T 38HC
701090103 Roller Spring –
701090142 Film Pipe Spring, 17.5 mm –
701090156 Compressed Coil Spring, 12.5 mm –
701090169 Lever Spring –
701090508 Flat T ension Spring 25HC, 38HC
701090710 Snap Ring –
701090716 Snap Ring –
701110105 Nut, M8 25HC, 38HC
7011 10147 Stopper Nut, M10 25HC, 38HC
703010103 Rubber Foot 12HR, 25HC
703010211 Wire Protection Ring –
703010332 Holder –
703020126 Plastic Spur Gear , 36T 25HC, 38HC
703020143 Plastic Spur Gear 25HC, 38HC
703020242 Control Panel –
703021051 Eccentric Lever Handle (ROLL) –
703070101 Friction Panel (Leather) –
703070106 Clutch Friction (Urethane) 25HC, 38HC
7030701 11 T ension Plate 25HC, 38HC
703070116 Rewinder “U” Channel Stopper 25HC, 38HC
704030316 Cord Plug 125V UL 12HR, 25HC
704031123 Cord Plug Inlet 250V (USA) 38HC
704090102 Power Switch, Rocker –
704090336 Rubber Key Pad –
704090411 Micro-Switch, T able –
704090423 Micro-Switch, Safety Shield –
704091046 Circuit Breaker, 12A 38HC
704091048 Circuit Breaker, 15A 12HR, 25HC

Page 9-4

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Part # Item Description Machine

704140403 Cord Stopper –
704150101 Bi-Metal Thermostat, 130 deg 12HR, 25HC
704150103 Bi-Metal Thermostat, 140 deg 38HC
705200201 Infrared Sensor –
70601 1106 Main PCB –
70601 1107 Display PCB –
706025061 Infrared Heater Assembly , 18 ohm 12HR
706025063 Infrared Heater Assembly , 16 ohm 25HC
706025064 Infrared Heater Assembly , 45 ohm 38HC
706111121 Back Trimmer Assembly –
802034301 Patriot 12HR Decal, Front –
802034302 Decal, Side 12HR
802034303 Decal, Side 25HC
802034304 Decal, Side 38HC
803021701 Serial Plate 12HR
803021711 Serial Plate 25HC
803021721 Serial Plate 38HC
803040315 Roller T ension Sticker –
803040323 Shock Hazard W arning Sticker –
803040325 Sharp Blade W arning Sticker –
803040326 Pull Roller W arning Sticker –
803040327 Hot Rolls Pinch Point W arning Sticker –
803040329 Do Not Operate W arning Sticker –
804020403 Paper Core 25HC
804020404 Paper Core 38HC
8050112 Paper Core Stopper , 57 mm 25HC, 38HC

END OF LIST

© 2002 IBICO

Page 9-5

© 2002 IBICO

Operations Manual

Page 9-6

Patriot 12HR, 25HC, 38HC

9.2 Patriot 12HR Illustrations

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSE D IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED O N THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO- TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confiden ce.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Frame
Patriot 12HR

P12HR-001N/ANSG07/01/02

(1) 601250103
Side plate (R)

(1) 706011106
Main PCB

(1) 610010211
Transformer 120/36V1.3A

(1) 6090202
DC Geared Motor 36V 11W

(4) 703010103

Rubber Feet

(2) 613030174

Idler Roller

(4) 701050239

Bushing

(1) 701080101

17T Steel Spur Gear

(2) 613030540
Gear Support Pin

(1) 601250108

Bottom plate

(2) 601250102
Side plate (L)

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-7

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN W HOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGH TS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFID ENCE

PERMISSION FROM GBC PRO-T ECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC F ILMS GROUP

Assembly, Bridge
Patriot 12HR

P12HR-002N/ANSG07/01/02

(1) 609040201
Fan Motor AC 110V 60Hz

(1) 604036103
Fan Plate

(1) 613030401
Eccentric Shaft

(2) 703010211
Wire Protection Ring

(1) 7030211051
Lever Handle

(1) 613011012
Eccentric Lever

(1) 613011005
Lever Stopper

(2) 701020210
Needle Bearing

(2) 613011011

Bushing

(1) 705200201

IR Sensor

(1) 613030111

Feed Table Support Rod

(1) 604036101

Front Cover

(1) 601250101

Sensor Bracket

(1) 704090411

Micro Switch

(1) 601310508
Micro Switch Support

© 2002 IBICO

Operations Manual

Page 9-8

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Control side
Patriot 12HR

P12HR-003N/ANSG07/02/02

(1) 601230502
Eccentric Hook

(4) 701090716
Spring Ring

(2) 601230521

IR Heater Support

(2) 601250104

H/R Support

(1) 601250182

J Channel Cover

(4) 703010332
Holder

(4) 701090710
Spring Ring

(2) 601230527
Pull Roller Hook

(8) 701090103
Roller Spring

(2) 704150101

Bi-Metal Thermostat 130 Deg.

(2) 601230525
Hot Roller Hook

(2) 601250105
P/R Support

(2) 701090156
Compressed Coil Spring

(2) 601230802
Shaft Support Panel

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-9

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Drive side
Patriot 12HR

P12HR-004N/ANSG07/02/02

(1) 601250181
J-Channel Cover

(4) 703070101

Friction Panel

(2) 601230702

Inner tension Panel

(2) 701090142

Film Pipe Spring

(2) 613030530

Tension Adjust Block

(2) 604022103

Tension Knob

(2) 601230708

Tension Block Stopper

(2) 601230521

IR Heater Support

(1) 601230501
Eccentric Hook

(2) 601230525

Hot Roller Hook

(4) 701090716

Spring Ring

(4) 703010332

Holder

(8) 701090103

Roller Spring

(4) 701090710

Spring Ring

(2) 601230527
Pull Roller Hook

(2) 601250105
P/R Support

(4) 703070101
Friction Panel

(2) 601250107
Tension Plate

(4) 613030527
Core Bush Bolt

(2) 601250104
H/R Support

© 2002 IBICO

Operations Manual

Page 9-10

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Rollers and heater
Patriot 12HR

P12HR-005N/ANSG07/03/02

(4) 613030304
H/R Bushing

(4) 701050265
Bushing

(4) 613030305
Pull Roll Bushing

(4) 701050239
Bushing Frange

(2) 607040501
Pull Roller

(2) 607040511
Heat Roller

(2) 706025061

Heater Assy.

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-11

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Drive
Patriot 12HR

P12HR-006N/ANSG07/03/02

(1) 701080271
1/4 Chain Gear 28T

(1) 601230824

Gear Support

(1) 6130452

Gear Bushing

(2) 701060207

Oilless Bushing

(1) 701080301
Spur & Chain Gear 43T + 12T

(1) 701070131

Roller Chain 31 PCS

(1) 701080207
1/4 Chain Gear 15T

© 2002 IBICO

Operations Manual

Page 9-12

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Table, safety shield and upper unwind
Patriot 12HR

P12HR-007N/ANSG07/01/02

(2) 704090423

Micro Switch

(1) 601250172

Magnetic Bracket

(2) 604620102

Metal Magnet

(2) 604022032

Paper Guide Knob

(1) 604022106

Paper Guidde

(1) 601250175
Roller Cover Support

(2) 601250173

Roller Cover Block

(4) 604037021
1" Core Bushing

(2) 613030201
Hex Film Shaft

(4) 613030527
Core Bush Bolt

(2) 613030301
Film Shaft Bushing

(1) 604036105
Roller Cover Cap

(1) 604036109
Roller Cover

(1) 601250174
Roller Cover Support(R)

(2) 601250176
Roller Cover Bracket

(1) 704090102
Power S/W Rocker

(1) 601250171

Magnetic Bracket

(1) 601250106

Power Panel

(1) 704091048
Circuit Breaker

(1) 704140403
Cord Stopper

(1) 704030316
Cord Plug

(1) 604036106

Front Table

(1) 604022109
Table Lever Guide

(1) 601250178
Table Lever

(1) 701090169
Lever Spring

(1) 601250179
Table Lever Bracket

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-13

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILM S GROUP

Assembly, Lower unwind & rear table
Patriot 12HR

P12HR-008N/ANSG07/01/02

(1) 604036107
Rear Table

(1) 604036108

Rear Cover

(1) 604036104
Blade Rail

(1) 706111121
Back Trimmer Ass'y

(1) 601211157
Back Cover Support

(2) 613030527

Core Bolt

(2) 613030301
Film Shaft Bushing

(1)613030201

Hex Film Shaft

(2)604037021
Core Adapters

© 2002 IBICO

Operations Manual

Page 9-14

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Cabinets and panel
Patriot 12HR

P12HR-009N/ANSG07/01/02

(1) 604022104

Rewinder Cap (L)

(1) 604022101

Side Cover (L)

(1)802034302

Patriot Decal

(1) 802034301

Patriot Decal

(1) 604022102
Side Cover (R)

(1) 604022105

Rewinder Cap (R)

(1) 802105041
Panel Decal

(1) 703020242

Control Panel

(1) 706011107

PCB Display

(1) 704090336
Rubber Key Pad

(1) 803040315

Roller Tension Decal

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-15

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PA RT, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPR IETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRA WING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson R o ad, DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GR OUP

Assembly, slitter

706111121N/ANSG07/01/02

(2) 701110101

Nut M3

(1) 604022108
Knife Lever

(1) 613050221
Knife Blade

(2) 701104803
Truss Head Screw

(1) 701090159
Spring

(1) 604022107

Knife Block

© 2002 IBICO

Operations Manual

Page 9-16

Patriot 12HR, 25HC, 38HC

9.3 Patriot 25HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED O N THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO- TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confi de nce.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Frame
Patriot 25HC

P25HC-001N/ANSG07/01/02

(4) 701050239

Bushing

(2) 613030176

Idler Roller

(4) 703010103

Rubber Feet

(1) 601250109

Bottom Plate

(1) 601250103
Side Plate (R)

(1) 610010211
Transformer

(1) 601250183
PCB Support

(1)706011106
Main PCB

(1) 609070102
Cross Fan Motor

(1) 6090202
DC Geared Motor

(1) 601250102
Side Plate (L)

(2) 613030540

Gear Support Pin

(1) 701080101

17T Spur Gear

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-17

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILM S GROUP

Assembly, Bridge
Patriot 25HC

P25HC-002N/ANSG07/01/02

(1) 613030402
Eccentric Shaft

(2) 703010211

Wire Protect Ring

(1) 703021051
Lever Handle

(1) 613011012
Eccentric Lever

(1) 613011005
Lever Stopper

(2) 613011011

Eccentric Bushing

(2) 701020210
Niddle Roll Bearing

(1) 613030121

Feed table Support Rod

(1) 705200201

Infrared Sensor

(1) 601250101
Sensor Bracket

(1) 604036111
Front Cover

(1) 704090411
Table Micro Switch

(1) 601310508
Micro Switch Support

(2) 613011011
Eccentric Bushing

© 2002 IBICO

Operations Manual

Page 9-18

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Control side
Patriot 25HC

P25HC-003N/ANSG07/01/02

(2) 601230521

Infrared Heater Support

(2) 601250104

Heater Support

(1) 601250182

J Channel Cover (R)

(2) 601230802
Film Shaft Support Panel

(1) 701090156
Compressed Coil Spring

(2) 601250105
P/R Support

(2) 601230525
Hot Roller Hook

(8) 701090103
Roller Spring

(2) 704150101
Thermostat

(2) 601230527
Pull Roller Hook

(4) 701090716
Spring Ring

(4) 701090710
Spring Ring

(4) 703010332

Holder

(1) 601230502

Eccentric Hook (R)

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-19

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Drive side
Patriot 25HC

P25HC-004N/ANSG07/02/02

(1) 601250181
J-Channel Cover

(4) 703070101

Friction Panel

(2) 601230702

Inner tension Panel

(2) 701090142

Film Pipe Spring

(2) 613030530

Tension Adjust Block

(2) 604022103

Tension Knob

(2) 601230708

Tension Block Stopper

(2) 601230521

IR Heater Support

(1) 601230501
Eccentric Hook

(2) 601230525

Hot Roller Hook

(4) 701090716

Spring Ring

(4) 703010332

Holder

(8) 701090103

Roller Spring

(4) 701090710

Spring Ring

(2) 601230527
Pull Roller Hook

(2) 601250105
P/R Support

(4) 703070101
Friction Panel

(2) 601250107
Tension Plate

(4) 613030527
Core Bush Bolt

(2) 601250104
H/R Support

© 2002 IBICO

Operations Manual

Page 9-20

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Rollers and heater
Patriot 25HC

P25HC-005N/ANSG07/03/02

(4) 613030304
H/R Bushing

(4) 701050265
Bushing

(4) 613030305
Pull Roll Bushing

(4) 701050239
Bushing Frange

(2) 607040503
Pull Roller

(2) 607040513
Heat Roller

(2) 706025063

Heater Assy.

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-21

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILM S GROUP

Assembly, Drive
Patriot 25HC

P25HC-006N/ANSG07/01/02

(1) 701080207
15T gear sprocket

(1) 603010414
Clutch shaft

(2) 701020203
Needle bearing

(2) 701010103
Ball bearing #6803

(2) 701080230
19T gear sprocket

(1) 703070106
Clutch friction pad

(1) 701110147

Stopper nut

(4) 701090508
Flat tension spring

(1) 603030526
Clutch spacer washer

(1) 701070129

Roller chain, 29pc

(1) 701070135

Roller chain, 35pc

(2) 701060207

Oilless flange bushing

(1) 6130452

Auxiliary gear bushing

(1) 701080301

Steel spur chain gear

(1) 601230824

Steel spur chain gear

(1) 701080271

28T gear sprocket

© 2002 IBICO

Operations Manual

Page 9-22

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Table, safety shield and upper unwind
Patriot 25HC

P25HC-007N/ANSG07/01/02

(2) 704090423

Micro Switch

(1) 601250172

Magnetic Bracket

(2) 604620102

Metal Magnet

(2) 604022032

Paper Guide Knob

(1) 604022106

Paper Guidde

(1) 601250175
Roller Cover Support

(2) 601250173

Roller Cover Block

(4) 604037021
1" Core Bushing

(2) 613030202
Hex Film Shaft

(4) 613030527
Core Bush Bolt

(2) 613030301
Film Shaft Bushing

(1) 604036115
Roller Cover Cap

(1) 604036119
Roller Cover

(1) 601250174
Roller Cover Support(R)

(2) 601250176
Roller Cover Bracket

(1) 704090102
Power S/W Rocker

(1) 601250171

Magnetic Bracket

(1) 601250106

Power Panel

(1) 704091048
Circuit Breaker, 15A

(1) 704140403
Cord Stopper

(1) 704030316
Cord Plug

(1) 604036116

Front Table

(1) 604022109
Table Lever Guide

(1) 601250178
Table Lever

(1) 701090169
Lever Spring

(1) 601250179
Table Lever Bracket

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-23

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILM S GROUP

Assembly, Lower unwind & rear table
Patriot 25HC

P25HC-008N/ANSG07/01/02

(1) 604036117
Rear Table

(1) 604036118

Rear Cover

(1) 604036114
Blade Rail

(1) 706111121
Back Trimmer Ass'y

(1) 601211157
Back Cover Support

(2) 613030527

Core Bolt

(2) 613030301
Film Shaft Bushing

(1) 613030202

Hex Film Shaft

(2) 604037021
Core Adapters

© 2002 IBICO

Operations Manual

Page 9-24

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Cabinets and panel
Patriot 25HC

P25HC-009N/ANSG07/01/02

(1) 604022101

Side Cover (L)

(1)802034303

Patriot Decal

(1) 802034301

Patriot Decal

(1) 604022102
Side Cover (R)

(1) 802105041
Panel Decal

(1) 703020242

Control Panel

(1) 706011107

PCB Display

(1) 704090336
Rubber Key Pad

(1) 803040315

Roller Tension Decal

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-25

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILM S GROUP

ORIGINATOR : GMP

Assembly, Rewinder
Patriot 25HC

P25HC-010N/ANSG07/01/02

(1) 604022131

Rewinder cover (L)

(4) 701110105
Nut

(1) 601230834
Spring Cap

(1) ????????
Rewinder Tension Spring

(1) 703020143
Plastic Spur

(2) 701020205
Thrust Needle Bearing

(1) 601250112
Rewinder Support (L)

(1) 601250114
Outside Tension Plate

(1) 603030552
Rewinder Tensioner Bolt

(2) 703070101
Friction Panel (Leather)

(1) 703070111

Tension Plate

(1) 703020126

Spur Gear

(1) 609010116

A/C Geared ISG3215

(1) 601230819

Motor Support

(1) 604022132
Rewinder Cover (R)

(1) 703070116

Rewinder "U" Stopper

(1) 601250113

Rewinder Support (R)

(1) 804020403
Paper Core

(2) 8050112

Paper Core Stopper, 57mm

(1) 613030210

Hex film shaft

(3) 613030301

Film Shaft Bushing

© 2002 IBICO

Operations Manual

Page 9-26

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PA RT, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPR IETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRA WING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson R o ad, DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GR OUP

Assembly, slitter

706111121N/ANSG07/01/02

(2) 701110101

Nut M3

(1) 604022108
Knife Lever

(1) 613050221
Knife Blade

(2) 701104803
Truss Head Screw

(1) 701090159
Spring

(1) 604022107

Knife Block

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-27

9.4 Patriot 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHO L E O R IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRI E T AR Y RI GH TS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TEC H

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

Assembly, frame
Patriot 38HC

P38HC-001N/ANSG07/01/02

(2)613030178

Idler Roller

(4)701050239

Bushing Frange

(2)613030540

Gear Support Pin

(1)601250111

Side Plate (L)

(1)6090202
DC Motor

(1)609070103
Cross Fan Motor

(2)601250183
PCB Support

(1)706011106
Main PCB (230V)

(1)609070104
Cross Fan Motor

(1)610010207
Transformer

(1)601250119
Side Plate (R)

(1)601250110
Bottom Plate

(1) 701080101
17T Spur Gear

© 2002 IBICO

Operations Manual

Page 9-28

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

Assembly, Bridge
Patriot 38Hc

P38HC-002N/ANSG07/01/02

(1)613030405
Eccentric Shaft

(1)703010211
Wire Protect Ring

(1)703021051
Lever Handle

(1)613011012
Eccentric Lever

(1)613011005
Lever Stopper

(2)613011011

Eccentric Bushing

(1)701020210
Niddle Roll Bearing

(1)604036121

Front Cover

(1)601250101
Sensor Bracket

(1)613030131
Table Support Rod

(1)705200201

Infrared Sensor
(2)704090411
Micro Switch

(2)601310508
Micro Switch Support

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-29

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Control side
Patriot 38HC

P38HC-003N/ANSG07/02/02

(1) 601230532
Eccentric Hook

(4) 701090716
Spring Ring

(2) 601230521

IR Heater Support

(2) 601250104

H/R Support

(1) 601250182

J Channel Cover

(4) 703010332
Holder

(4) 701090710
Spring Ring

(2) 601230527
Pull Roller Hook

(8) 701090103
Roller Spring

(2) 704150103

Bi-Metal Thermostat

(2) 601230525
Hot Roller Hook

(2) 601250118
P/R Support

(2) 701090156
Compressed Coil Spring

(2) 601230802
Shaft Support Panel

© 2002 IBICO

Operations Manual

Page 9-30

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Drive side
Patriot 38HC

P38HC-004N/ANSG07/02/02

(1) 601250181
J-Channel Cover

(4) 703070101

Friction Panel

(2) 601230702

Inner tension Panel

(2) 701090142

Film Pipe Spring

(2) 613030530

Tension Adjust Block

(2) 604022103

Tension Knob

(2) 601230708

Tension Block Stopper

(2) 601230521

IR Heater Support

(1) 601230531
Eccentric Hook

(2) 601230525

Hot Roller Hook

(4) 701090716

Spring Ring

(4) 703010332

Holder

(8) 701090103

Roller Spring

(4) 701090710

Spring Ring

(2) 601230536
Pull Roller Hook

(2) 601250118
P/R Support

(4) 703070101
Friction Panel

(2) 601250114
Tension Plate

(4) 613030527
Core Bush Bolt

(2) 601250104
H/R Support

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-31

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Rollers and heater
Patriot 38HC

P38HC-005N/ANSG07/03/02

(4) 613030304
H/R Bushing

(4) 701050265
Bushing

(4) 613030305
Pull Roll Bushing

(4) 701050239
Bushing Frange

(2) 607040501
Pull Roller

(2) 607040514
Heat Roller

(2) 706025064

Heater Assy.

© 2002 IBICO

Operations Manual

Page 9-32

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, Drive
Patriot 38HC

P38HC-006N/ANSG07/01/02

(1) 701080232
Chain Gear

(1) 603010414
Clutch Shaft

(2) 701020203
Needle bearing

(2) 701010103
Ball bearing #6803

(2) 701080230
19T gear sprocket

(1) 703070106
Clutch Friction Pad

(1) 701110147

Stopper nut

(4) 701090508
Flat tension spring

(1) 613030526
Clutch Spacer Washer

(1) 701070129

Roller chain, 29pc

(1) 701070135

Roller chain, 35pc

(2) 701060207

Oilless flange bushing

(1) 6130452

Auxiliary gear bushing

(1) 701080306

Steel spur chain gear

(1) 601230825

Steel spur chain gear

(1) 701080271

28T gear sprocket

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-33

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Table, safety shield and upper unwind
Patriot 38HC

P38HC-007N/ANSG07/01/02

(2) 704090423

Micro Switch

(1) 601250172

Magnetic Bracket

(2) 604620102

Metal Magnet

(2) 604022032

Paper Guide Knob

(1) 604022106

Paper Guidde

(1) 601250175
Roller Cover Support

(2) 601250173

Roller Cover Block

(4) 604037022
1" Core Bushing

(2) 613030205
Hex Film Shaft

(4) 613030527
Core Bush Bolt

(2) 613030301
Film Shaft Bushing

(1) 604036125
Roller Cover Cap

(1) 604036129
Roller Cover

(1) 601250174
Roller Cover Support(R)

(2) 601250176
Roller Cover Bracket

(1) 704090102
Power S/W Rocker

(1) 601250171

Magnetic Bracket

(1) 601250106

Power Panel

(1) 704091046
Circuit Breaker, 15A

(1) 704140403
Cord Stopper

(1) 704031123
Cord Plug

(1) 604036116

Front Table

(1) 604022109
Table Lever Guide

(1) 601250178
Table Lever

(1) 701090169
Lever Spring

(1) 601250179
Table Lever Bracket

© 2002 IBICO

Operations Manual

Page 9-34

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-T ECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENC E

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road, D eForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWI SE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

Assembly, frame
Patriot 38HC

P38HC-008N/ANSG07/01/02

(3)613030301
Film Shaft Bushing

(4)613030527
Core Bushing Bolt

(3)613030205
Hex Film Shaft

(3)604037022
Core Bushing

(1)604036127

Rear Table

(1)604036128

Rear Cover

(1)604036124
Blade Rail

(1)706111121
Back Trimmer Ass'y

(2)601211157
Back Cover Support

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-35

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILM S GROUP

Assembly, Cabinets and panel
Patriot 38HC

P38HC-009N/ANSG07/01/02

(1) 604022101

Side Cover (L)

(2)802034301

Patriot Decal

(1) 604022102
Side Cover (R)

(1) 802105041
Panel Decal

(1) 703020242

Control Panel

(1) 706011107

PCB Display

(1) 704090336
Rubber Key Pad

(1) 803040315

Roller Tension Decal

© 2002 IBICO

Operations Manual

Page 9-36

Patriot 12HR, 25HC, 38HC

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PAR T, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAW ING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

Assembly, Rewinder
Patriot 38HC

P38HC-010N/ANSG07/01/02

(1) 604022131

Rewinder cover (L)

(4) 701110105
Nut M8

(1) 601230834
Spring Cap

(?) ??????????
Rewinder Tesnion Spring

(1) 703020143
Plastic Spur

(2) 701020205
Thrust Needle Bearing

(1) 601250112
Rewinder Support (L)

(1) 601250114
Outside Tension Plate

(1) 603030552
Rewinder Tension Bolt

(2) 703070101
Friction Panel (Leather)

(1) 703070111

Tension Plate

(1) 703020126

Spur Gear

(1) 609010116

AC Geared ISG3215

(1) 601230819

Motor Support

(1) 604022132
Rewinder Cover (R)

(1) 703070116

Rewinder "U" Stopper

(1) 601250113

Rewinder Support (R)

(1) 804020404
Paper Core

(2) 8050112

Paper Core Stopper, 57mm

(3) 613030205

Hex film shaft

(3) 613030301

Film Shaft Bushing

© 2002 IBICO

Operations Manual Patriot 12HR, 25HC, 38HC

Page 9-37

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PA RT, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRA WING. IT IS ISSUED IN CONFIDENCE

PERMISSION FR OM GBC PRO-TEC H

PROPRIETARY

C

GBC Films Group

4151 Anderson Road , DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWIS E SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : GBC FILMS GROUP

Assembly, slitter

706111121N/ANSG07/01/02

(2) 701110101

Nut M3

(1) 604022108
Knife Lever

(1) 613050221
Knife Blade

(2) 701104803
Truss Head Screw

(1) 701090159
Spring

(1) 604022107

Knife Block

Patriot 12HR, 25HC, 38HC

This page intentionally left blank.

Operations Manual

Page 9-38

© 2002 IBICO

General Binding Corporation

One GBC Plaza

Northbrook, IL 60062-4195