Hyundai HL730-7A User Manual

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NEW 7A SERIES
NEW 7A SERIES
HYUNDAI WHEEL LOADER Applied Tier III Engine
I Photo may include optional equipment.
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Hardworking
Hyundai Loaders
Hyundai Loaders
Meet the new generation wheel loader with Hyundai.
The HL730-7A will give you the satisfaction in higher power, lower fuel consumption, more comfort and lower emission .
Come and experience what Hyundai has created for you by bringing power and technology together.
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I Photo may include optional equipment.
Engine
.
Tier III Low emission certified
.
Electronic Engine Control
.
Engine Protection & Selfdiagnosis System
.
Max Power 128HP
.
2 Operating Modes : Maximum Power & Best Economy
Transmission
.
2 Automatic Selection Modes
.
2 Kick Down Function Modes
.
AEB Function
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I Photo may include optional equipment.
New Generation, Innovative Solution in Earth Moving, the
HL730-7A
The Centralized Display & Switch Panel
The centralized digital display shows the status and conditions of your machine at a glance. Easy-to-read gauges with an instrument panel provide constant, and accurate information.
I Photo may include optional equipment.
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ECU TCU
MCU
Control Center
The fully new, deluxe operating space was engineered by using 3-D modelling to optimize drivers comfort. The wide, tinted and laminated front windshield has no frame cutting through to ensure excellent visibility.
Adjustable steering column
40
40
80 mm
80 mm
FNR Switch on Joystick Control Lever
A forward/neutral/reverse travel switch can be installed on top of it for operators convenience.
Joystick Controls
Boom an bucket are operated by a pilot-pressure controlled joy-stick.
(Option)
The Air Conditioning and Heating System
The operator can easily control the temperature and air flow. The defroster on the front windshield and rear window makes it convenient for winter working usage.
Cigarette Jack
Cup Holder & Console Box
Storage Box
1
3
2
Full automatic shift lever
A single lever on the left side of the steering column gives the operator fast and easy control of speed and direction. Push the lever forward to drive forward, pull it back for reverse. Travelling is automatically changed from 1st stage to given stage according to travel speed and traction effort. The operator can select two kinds of automatic modes (1st<->4th, 2nd<->4th). This exclusive feature contributes to a step-up in productivity and reduction of operator’s fatigue.
Up-to-Date-technology CAN System
Engine control Unit (ECU), Trans­mission control Unit (TCU) and Machine control Unit (MCU) realize the optimal performance through the mutual CAN communications.
Ride control system (option)
Ride control is available for smooth travelling. It significantly reduces machine bouncing and absorbs the shocks in the machine, enhancing productivity. This system reduces the fatigue of the driver as well as the stress on the structures and components.
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I Photo may include optional equipment.
New Generation, Innovative Solution in Earth Moving, the
HL730-7A
CUMMINS
The CUMMINS QSB4.5 electronic control engine combines full-authority electronic controls with reliable performance. The combination of improved airflow and evenly dispersed fuel results in increased power, improved transient response and reduced fuel consumption. Through the use of advanced electronics, the QSB4.5 the engine meets the emission standards EPA TierIII/EU StageIII.
QSB4.5
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A Well Rounded System
Maximize your business productivity with HL730-7A. With our vast experience in the production of construction equipment, Hyundai is able to meet our customers demands.
Bucket cylinder guard
This guard helps to prevent possible damage while loading material.
High-rigidity frames
Front and rear frames are designed to work in the toughest conditions and provide high rigidity for the power train and loader equipment. The sturdy frames, together with the reinforced front/rear frame linkage, resist loading stress and shocks while in operation.
Battery master switch
A master switch disconnects the battery power to protect the electrical system from excessive electrical drainage.
Axle
Inboard type brake discs.
Sealed loader linkage
Fully protected fitting including dust seals and o­rings on the bucket linkage will extend lubrication intervals remarkably.
2 Operating modes
BBeesstt eeccoonnoommyy mmooddee Maximum fuel efficiency in general loading conditions
LL
MMaaxxiimmuumm ppoowweerr mmooddee Maximum power output for driving uphill and hard digging conditions
Frame lock
The machine can be locked by a locking bar to prevent movement during transportation.
Multi Function Transmission
The newly developed transmission control represents the beating heart of transmission. The hydraulically operated gear shifting with proportional valves allows precise clutch operation. For each gear change, the control unit performs a monitoring function to ensure that the specified shift curve is adhered to, and readjusts the shift pressure applied to the clutches accordingly. This result in smooth gearshifts under load without traction interrupts. It also prevents standstills, sudden load changes or torque peaks during operation such as steep hill driving with full load. In addition, there is the option for the driver to make manual gearshifts.
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Accessible and Serviceable
New Generation, Innovative Solution in Earth Moving, the
Accessible grease fittings
Grease fittings are highlighted and centralized on the machine for fast access when doing your service checks.
Simple air filter replacements
The air cleaner is easily replaceable by turning the wing nut on the outer shell counter-clockwise.
HL730-7A
Open pin access
You can quicker remove or
tighten your front attachment pin (chromated) with this open connector system.
Remote type drain port
It is now easier to change your engine oil, coolant and hydraulic oil with the remote drain port located near the rear axle of the machine.
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An ideal arrangement of components ensures easy access and convenience for maintenance. A highly accessible engine compartment assures fast and efficient maintenance.
Hydraulic tank
The hydraulic tank is located behind the cab to facilitate accessibility of hydraulic hoses and piping.
Centralised electric controllers & Fuse Box
The electric controllers for this loader are centralized together with the fuse box to improve serviceability and facilitate inspections.
Cabin Air Fresh Filter
The internal pressure is maintained slightly higher than that of outside to exclude dust from and reduce noise level in the cabin.
Oil sight gauge
A sight gauge is installed on the side of the hydraulic tank for convenient ground level check out.
Coolant Sight Gauge
A sight gauge is installed on top of the radiator tank for convenient checks of the coolant level.
Transmission oil port
The transmission oil change port is openly accessible. It comes with an anti-vandalism lock for machine protection.
Easy Access to All Engine Components
Here you find engine oil check and main and pre-filters. The large access engine-side-panels permit easy and safe inspections. The fuel and oil filters can be spun on and off for quick replacements.
Up-to-date hydraulic remote cooling fan
Minimum fuel consumption and low noise is realized by using a hydraulic cooling fan sensing coolant temperature, intake air temperature, transmission oil temperature and hydraulic oil temperature. Reversible cooling fan is installed.
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Engine
Specification
Maker/Model
Type
Gross power
Net power
Maximum torque
No. of cylinders
Net power output of standard engine as installed in this vehicle (per SAE J1349) complete with fan, air cleaner, alternator, water pump, lubricating oil pump and fuel pump. No derating for continuous operating required up to 3,048 m (10,000 ft). This engine meets the EPA(Tier III) / EU(Stage III-A) Emission regulation.
4-cycle, turbocharged, charge air-cooled
direct injection, electronic controlled
560 Nm (408 lbf.ft) at 1,400 rpm
CUMMINS QSB4.5
diesel engine
93 kW (125 HP) at 2,100 rpm
89 kW (119 HP) at 2,100 rpm
4
Bore x Stroke
Displacement
Compression ratio
Air cleaner
Alternator
Battery
Starting motor
Cooling
107 mm (4.2”) x 124 mm (4.9”)
4.5 litres (275 cu in)
17.2 : 1
Dry, dual elements
24V, 70 Amp
2 x 12V, 80 Ah.
24V, 3.7 kW
Hydraulic remote cooling system
Transmission
Torque converter type
Stall torque ratio
Full automatic power shift, countershaft type with soft-shift in range and direction. Properly matched torque converter to engine and transmission for excellent working ability.
3-elements, single-stage
single-phase
2.382 :1
Travel speed
Forward
Reverse
km/h (mph)
6.2 (3.9)
11.4 (7.1)
22.1 (13.7)
36.0 (22.4)
6.5 (4.0)
12.0 (7.5)
23.1 (14.4)
Axles
Drive system
Mount
Rear axle oscillation
Hydraulic System
Type
Pump
Control Valve
Relief Valve Setting
Pilot System Type
Relief Valve Setting
Four-wheel drive system
Rigid front axle and
oscillating rear axle
+/- 12° (total 24°)
Open-centred, tandem circuit system.
Pilot-operated controls. Closed with
pressure and vacuum relief.
Helical gear type, 140 litres/min
(37.0 gal/min)@governed rpm
Two function valve with single or two lever controls: Optional third-function
valve with auxiliary lever.
20,5 MPa (2,990 psi)
Pilot oil pressure is generated by the pilot
oil supply unit.
2,9 MPa (427 psi)
Hub reduction
Differential
Reduction ratio
Bucket Controls
Cylinder
Type
Lift Circuit
Tilt Circuit
HL730-7A
HL730TM-7A
Planetary reduction at wheel end
Torque proportional differential
21.462
Pilot operated lift and tilt circuit, single-
lever (joystick) control standard.
The valve has four functions:
raise, hold, lower and float.
An adjustment for automatic kick-out
from horizontal to full lift is installed.
The valve has three functions:
tilt back, hold and dump. An adjustment
for automatic bucket position to the
desired load angle is installed.
Type : Double acting
No. of cylinders-bore x stroke; Lift 2-105 mm (4.1") x 772 mm (30.4") Tilt 1-120 mm (4.7") x 510 mm (20.1")
2-95 mm (3.7") x 775 mm (30.5")
Cycle Time
Raise (with load)
Dump
Lower (empty)
Total sec
10
HL730-7A / HL730XTD-7A
5.6 sec
1.0 sec
2.8 sec
9.4 sec
HL730TM-7A
5.6 sec
1.4 sec
2.8 sec
9.8 sec
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Specification
Brakes
Service Brakes
Parking Brake
Emergency Brake
Service Refill Capacities
Fuel tank
Cooling system
Crankcase
Transmission
Hydraulically actuated, wet disc brakes
actuate all 4 wheels independent axle-
by-axle system. Single pedal braking
including clutch cut off switch.
Spring-applied, hydraulically
released wet disc brake in
front axle.
When brake oil pressure drops,
indicator light alerts operator and
parking brake automatically applies.
202 litres (53.4 USgal)
30 litres (7.9 USgal)
11 litres (2.9 USgal)
20 litres (5.3 USgal)
Steering System
Type
Pump
Relief Valve Setting
Cylinder
Type
Bore x Stroke
Steering Angle
Features
- Centre-point frame articulation.
- Load-sensing, pressure-compensated system.
- Steering-wheel operated metering pump controls flow to steering cylinders.
- Tilt and telescopic steering column.
Front axle
Rear axle
Hydraulic tank
Hydraulic system
(including tank)
Full hydraulic power steering
Helical gear type,
74 litres/min (20 gal/min)
20,5 MPa (2,990 psi)
Double acting
60 mm (2.4”) x 390 mm (15.4”)
40° (each direction)
18.4 litres (4.9 USgal)
18.4 litres (4.9 USgal)
95 litres (25.1 USgal)
160 litres (42.3 USgal)
Overview Tires
Description UNIT
Operating weight
Bucket Capacity
Breakout force-bucket
Tipping load
Heaped
Struck
Straight
Full turn
kg (lb)
m3(yd3)
3
(yd3)
m
kg (lb)
kg (lb)
kg (lb)
HL730-7A
9,700 (21,400)
1.8 (2.4)
1.5 (2.0)
9,590 (21,140)
7,880 (17,370)
6,790 (14,970)
HL730TM-7A
10,000 (22,050)
1.6 (2.1)
1.4 (1.8)
10,090 (22,240)
6,640 (14,640)
5,710(12,590)
HL730XTD-7A
9,900 (21,830)
1.8 (2.4)
1.5 (2.0)
9,520 (20,990)
7,020 (15,480)
6,040 (13,320)
Dimensions
E
F
L
A
C
M
B
K
J
I
HG
D
Type
Standard
Options include
Tubeless, loader design tires
17.5-25, 12 PR, L3
17.5-25, 12 PR, L2
17.5 R25 XHA
N
Description UNIT
Bucket Type
A. Dumping clearance at max.
height and 45° dump angle.
B. Reach
C. Digging depth
D. Overall length
E. Overall height (fully raised)
F. Bucket pivot max. height
Full lift
7ft height
on ground
at carry
mm (ft-in)
mm (ft-in)
mm (ft-in)
mm (in)
mm (ft-in)
mm (ft-in)
mm (ft-in)
mm (ft-in)
HL730-7A
General purpose bolt-on cutting edge
2,730 (8’ 11”)
1,005 (3’ 4”)
1,440 (4’ 9”)
100 (3.9”)
6,850 (22’ 6”)
6,810 (22’ 4”)
4,790 (15’ 9”)
3,640 (11’ 11”)
HL730TM-7A
2,785 (9’ 2”)
1,140 (3’ 9”)
1,580 (5’ 2”)
95 (3.7”)
7,000 (23’)
6,880 (22’ 7”)
4,870 (16’ )
3,780 (12’ 5”)
3,060 (10’)
1,010 (3’ 4”)
1,730 (5’ 8”)
128 (5.0”)
7,200 (23’ 7”)
7,190 (23’ 7”)
5,120 (16’ 10”)
3,970 (13’)
7A-DTX037LH
Description UNIT
G. Front overhang
H. Wheelbase
I. Ground clearance
J. Height over exhaust
K. Height over cab
L. Roll-back angle
M. Dump angle
Clearance circle
N. Overall width
on ground
at carry
mm (ft-in)
mm (ft-in)
mm (ft-in)
mm (ft-in)
mm (ft-i
deg
deg
deg
mm (ft-in)
mm (ft-
n)
in)
A7-037LH
2,315 (7’ 7”)
2,750 (9’)
370 (1’ 3”)
3,030 (9’ 11”)
3,170 (10’ 5”)
42
48
48
11,190 (36’ 9”)
2,450 (8’)
HL730TM-7A HL730XTD-7A
2,430 (8’)
2,750 (9’)
370 (1’ 3”)
3,030 (9’ 11”)
3,170 (10’ 5”)
11,200 (36’ 9”)
2,400 (7’ 10”)
2,630 (8’ 8”)
2,750 (9’)
370 (1’ 3”)
3,030 (9’ 11”)
3,170 (10’ 5”)
50
54
50
42
49
48
11,510 (37’ 9”)
2,450 (8’)
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2.4 (3.1)
2.2 (2.9)
2.0 (2.6)
1.8 (2.4)
1.6 (2.1)
1.4 (1.8)
1.2 (1.6)
1400
2000 2500 3000 3500 4000
1600 1800 2000 24002200
HL730-7A
kg/m
3
lb/yd
3
HL730TM-7A
HL730XTD-7A
17.5-25 12
PR L2
17.5 R25 XHA
-60 (-132)
+80 (+176)
-43 (-95)
+57 (+126)
-38 (-84)
+50 (+110)
Bucket Selection Guide
Supplemental Specifications
)
3
(yd
3
Bucket Capacity, m
Material Density
Standard Equipment
Electrical system
Alternator, 70A Alarms, audible and visual
.
air filter clogging
.
transmission error
.
alternator voltage
.
brake oil pressure
.
engine oil pressure
.
alarm, back-up
.
parking brake
.
fuel level
.
hydraulic oil temperature
.
coolant temperature
.
service brake oil pressure
Batteries, maintenance-free
850 CCA, 12V, (2) Horn, electric Main disconnect switch
Gauges
.
engine coolant temperature
.
fuel level
.
hydraulic oil temperature
.
speedometer
.
transmission oil temperature
.
voltmeter
Indicator lights
.
clutch cut-off
.
high beam
.
turn signal
.
work light
LCD Display
.
clock and fault code
.
operating hour counter
.
engine rpm
.
transmission gear range indicator
.
job time and distance
.
temperature(coolant, hydraulic oil, t/m oil)
Lighting system
.
2 dome lights
.
2 stop and tail lights
.
4 turn signals
.
brake lights(counter weight)
.
license plate light
.
head light 2 on front tower
.
working lights 2 on front roof 2 on grill
Switches
.
buzzer stop
.
clutch cut-off
.
hazard
.
Ignition key, start/stop switch
.
main light (illumination and head light)
.
parking
.
rear wiper & washer
.
work light
.
full automatic transmission Starter, electric Starting and charging system
(24-volt)
Description
Cab
air conditioner with heater Cab, ROPS/FOPS (sound suppressed and
pressurized) with :
.
cigar lighter & ashtray
.
coat hook
.
front/rear window defroster
.
intermittent wiper and washer, front and rear
.
personal storage space: holder, can and cup
.
rear view mirrors (2 inside)
.
rear view mirrors (2 outside)
.
seat belt
.
seat, adjustable suspension with armrests
.
steering column, tilt and telescopic
.
steering wheel with knob
.
sun visor(front window)
.
tinted safety glass Magazine box Pedals
.
one accelerator pedal
.
one brake pedal Rubber floor mat Wrist rest Radio CD player
Engine
Antifreeze Engine, Cummins B3.9-C
.
Low Emission Diesel, Tier-ll
Change in operating
weight
kg (lb)
Engine enclosure, lockable Engine fuel priming pump Fan guard Fuel/water separator Muffler, under hood with large
exhaust stack Rain cap, engine air intake Radiator Starting aid (air intake heater)
Power Train
Brakes : Service, enclosed wet-disc Differential,
Front : limited slip,
Rear : conventional Parking brake Torque converter Transmission, computer-controlled,
electronic soft shift, auto-shift and quick-shift features included
Transmission oil cooler
Hydraulics
Boom lock safety valve Boom kickout, automatic Bucket positioner, automatic Diagnostic pressure taps Hydraulic oil cooler Hydraulic system,
.
2 spool, single lever, pilot control
for boom and bucket actuation FNR switch on joystick control lever Steering, load-sensing
Change in static
tipping load-straight
kg (lb)
Emergency steering system Remote cooling fan, hydraulically-
Reversible cooling fan
Others
Articulation locking bar Coolant level sight gauge Counterweight Door and cab locks, one key Doors, service access(locking) Drawbar with pin Engine oil level dipstick gauge Ergonomically located and slip resistant, left & right
- handrails
- ladders
- platforms
- steps Fenders(front/rear) Guard, bucket cylinder rod Hydraulic oil level sight gauge License plate bracket Lift and tie-down hooks Steering stops, cushioned Tires(17.5-25, 12PR, L3) Transmission oil level
Vandalism protection caplocks
Change in static tipping load-40°
turn kg (lb)
driven, temperature sensing type
dipstick gauge
Optional Equipment
.
24-volt to 12-volt DC converter Air condition :
.
air conditioner
.
heater Beacon light, rotating Cutting edge, bolt-on type Differential,
Front : no spin, Rear : limited slip
Standard and optional equipment may vary. Contact your Hyundai dealer for more information. The machine shown may vary according to International standards. All US measurement rounded off to nearest pounds or inches.
Fire extinguisher High lift arrangement with optional
counterweight, 410kg (904 lb) Hourmeter Hydraulic control, 2 lever Hydraulic control, 3 lever Hydraulic arrangement, 3-valve Lighting, auxiliary, 4 on roof Mud guard
Open Canopy (ROPS/FOPS) Operator suit Ride control system
Seat
.
2” static seat belt & adjustable mechanical suspension(vinyl)
PLEASE CONTACT
www.hyundai-ce.com EN - 2007.06 Rev 0
3” static seat belt & adjustable mechanical suspension
.
3” retractable seat belt & adjustable air suspension
Tires :
.
17.5 - 25, 12PR, L2
.
17.5 R25, XHA*
Tool kit Tooth, 1 piece, bolt-on type Guards
.
crankcase
.
transmission
Wheel chock
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