IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I.GENERAL OPERATION
•Read, understand, and follow all instructions in the manual
and on the machine before starting.
•Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
•Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
•Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
•Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
•Slow down before turning.
•Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging
chute.
•Mow only in daylight or good artificial light.
•Do not operate the machine while under the influence of
alcohol or drugs.
•Watch for traffic when operating near or crossing roadways.
•Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine.
•Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
•Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
•Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
•Keep all movement on the slopes
make sudden changes in speed or direction.
•Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly
slope.
DO NOT:
•
Do not
turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
•
Do not
mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
•
Do not
mow on wet grass. Reduced traction could cause
sliding.
•
Do not
try to stabilize the machine by putting your foot on the
ground.
•
Do not
use grass catcher on steep slopes.
Tall grass can hide obstacles.
slow
and
gradual
. Do not
straight
down the
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine
and the mowing activity.
where you last saw them.
•Keep children out of the mowing area and under the watchful
care of another responsible adult.
•Be alert and turn machine off if children enter the area.
•Before and when backing, look behind and
children.
•Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
•Never allow children to operate the machine.
•Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
Never
assume that children will remain
down
IV. SERVICE
•Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
•Never run a machine inside a closed area.
•Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
•Never tamper with safety devices. Check their proper
operation regularly.
•Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine running.
•Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary.
•Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
•Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs.
2
for small
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured
to give you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
MODEL
NUMBER YT180
SERIAL
NUMBER ____________________________________
DATE OF PURCHASE __________________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER:18.0
GASOLINE CAPACITY:3.5 GALLONS
AND TYPE:UNLEADED REGULAR
OIL TYPE (API-SF/G):SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY:W/ FILTER:4.0 PINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG:CHAMPION RV17YC
(GAP: .025")
VALVE CLEARANCE:INTAKE: .003 - .006 IN.
EXHAUST: .013 - .016 IN.
GROUND SPEED (MPH):FORWARD:
1st1.1
2nd1.5
3rd2.3
4th3.5
5th4.4
6th5.7
REVERSE:1.8
TIRE PRESSURE:FRONT:14 PSI
REAR:12 PSI
CHARGING SYSTEM:15 AMPS @ 3600 RPM
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintaining, caring for and
using your tractor.
•Follow the instructions under "Customer Responsibilities" and "Storage" sections of this manual.
BLADE BOLT TORQUE:30-35 FT. LBS.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest authorized service center (See the
REPAIR PARTS section of this manual).
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton (See page 5).
•Cut along lines on carton, from top to bottom, all four
corners of carton and lay panels flat.
•Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
•Remove locknut and large flat washer from steering
shaft.
•Position front wheels of the tractor so they are pointing
straight forward.
•Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
•Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
•Snap steering wheel insert into center of steering
wheel.
•Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Fig. 9)
•Raise attachment lift lever to its highest position.
•Release parking brake by depressing clutch/brake
pedal.
•Place gearshift lever in neutral (N) position.
•Roll tractor backwards off skid.
•Remove banding holding discharge guard up against
tractor.
STEERING
WHEEL
INSERT
LOCKNUT
LARGE FLAT
WASHER
STEERING
WHEEL
6
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
accidentally in contact with battery acid.
Do not smoke. Fumes from charged
battery acid are explosive.
Read the instructions included with the
battery vent caps. Always wear gloves,
clothing and goggles to protect your
hands, skin and eyes.
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•See instructions packed with vent caps in parts bag.
•Fill battery with acid. Fill each cell until it reaches the
bottom of the vent wells. Do not overfill.
•Allow battery to stand and settle for at least thirty
minutes. After standing, check the level of acid. If
below the vent wells, add more acid until the correct
level is reached.
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of tractor.
IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE.
•Charge battery at a rate of 6 amperes for 1 hour. Use
a 12 volt battery charger. Observe all safety precautions required for battery charging.
•Check the acid level after the battery is charged. If the
acid has fallen below the correct level, add distilled or
iron free water.
•Install the vent caps to cover the vent wells. Wash the
top of the battery with water to remove any acid, then
wipe dry.
•Check battery case for leakage to make sure that no
damage has occurred in handling.
•Dispose of excess battery acid. Neutralize acid for
disposal by adding it to 2 gallons of water in a five gallon
plastic container. Stir with a wooden or plastic paddle
while adding baking soda until the addition of more
soda causes no more foaming.
•Follow instructions on how to install battery.
SHOULDER
BOLT
SEAT PAN
SEAT
FLAT WASHER
FIG. 3
FIG. 2
VENT CAP
VENT WELL
BATTERY
CELL ACID
LEVEL
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
CUT AWAY VIEW
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
•Remove cardboard packing on seat pan.
•Place seat on pan and assemble shoulder bolt.
•Assemble adjustment knob and flat washer loosely.
Do not tighten.
•Tighten shoulder bolt securely.
•Lower seat into operating position and sit on seat.
•Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
•Get off seat without moving its adjusted position.
•Raise seat and tighten adjustment knob securely.
ADJUSTMENT KNOB
7
ASSEMBLY
LOCK WASHER
POSITIVE
(RED)
CABLE
HEX NUT
FLAT
WASHER
NEGATIVE
(BLACK)
CABLE
HEX
BOLT
FIG. 5
VENT CAPS
BATTERY
TRAY
BATTERY
DRAIN TUBE
TERMINAL GUARDACCESS
DOORS
KEY HOLE
WING NUT
BATTERY
BOLT
FIG. 6
CARRIAGE
BOLT
Install Rear
Hardware
First
Then Pivot
Upwards
WASHER
LOCKNUT
BUMPER
END CAP
CARRIAGE
BOLT
TO ATTACH FRONT BUMPER (See Fig. 6)
NOTE: For ease of assembly, you may wish to obtain the
assistance of another person for mounting bumper to
tractor.
•Press or tap the end caps into ends of bumper tube.
•Slide reinforcement plates inside flattened ends of
bumper and align holes in plates with slots in bumper
as shown.
•With plate and bumper holes aligned, set bumper on
ground in front of tractor and align the end holes in
bumper with the rear holes in tractor chassis. On both
sides of chassis loosely install carriage bolt, washer
and locknut. Do not tighten.
•Pivot bumper upwards to align holes with forward
chassis holes and install carriage bolt, washer and
locknut to both sides of chassis.
•Tighten all four (4) locknuts securely.
FIG. 4
REINFORCEMENT
PLATE
INSTALL BATTERY (See Figs. 4 & 5)
CAUTION: Do not short battery terminals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.
•Lift hood to raised position.
•Be sure battery drain tube has not come loose and is
securely attached to drain in battery tray.
•Lower battery into battery tray with terminals to rear of
tractor.
•First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and
hex nut as shown. Tighten securely.
•Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
•Slide the two battery bolts through the terminal guard
and start the wing nuts onto the threads.
•Position terminal guard over the battery as shown,
lower bolts into key holes and slide square shafts of
bolts into slots of key holes.
•Tighten wing nuts by hand making sure battery bolts
remain in slots of the key holes in the battery support.
•Be sure terminal access doors are closed.
Use terminal access doors for:
•Inspection for secure connections (to tighten hardware).
•Inspection for corrosion.
•Testing battery.
•Jumping (if required).
•Periodic charging.
8
ASSEMBLY
GAUGE
WHEEL
MOUNTING
BRACKET
3/8-16 LOCKNUT
3/8 WASHER
GAUGE WHEEL
17/32 WASHER
SHOULDER
BOLT
FIG. 7
LATCH
HOOK
LOCK
WASHER
WELD
NUT
LATCH
HOOK
SCREW
WELD NUT
FROM THE TOP
HOOK
POINTS
DOWN
WASHER
SCREW
MULCHER
PLATE
WASHER
LOCK
WASHER
WELD
NUT
FIG. 8A
DEFLECTOR
SHIELD
LATCH
HOOKS
FIG. 8B
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
✓
CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓All assembly instructions have been completed.
✓No remaining loose parts in carton.
✓Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
✓Seat is adjusted comfortably and tightened securely.
✓All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓Become familiar with all controls - their location and
function. Operate them before you start the engine.
✓Be sure brake system is in safe operating condition.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 7)
Assemble gauge wheels with tractor on a flat level surface.
•Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
•With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16
locknut and tighten securely.
•Repeat for opposite side installing gauge wheel in
same adjustment hole.
INSTALL MULCHER PLATE
(See Figs. 8A & 8B)
•Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
•Tighten hardware securely.
•Raise and hold deflector shield in upright position.
•Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
•Hook front latch into hole on front of mower deck.
•Hook rear latch into hole on back of mower deck.
9
OPERATION
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
ATTACHMENT CLUTCH SWITCH: Used to engage the
mower blades, or other attachments mounted to your
tractor.
THROTTLE CONTROL: Used for starting and controlling
engine speed.
CHOKE CONTROL: Used when starting a cold engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower
engagement, low battery voltage, and low oil pressure.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
HOURMETER: Indicates hours of operation.
LIGHT SWITCH: Turns the headlights on and off.
CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.
Our tractors conform to the safety standards of the American National Standards Institute.
FIG. 9
HEIGHT ADJUSTMENT KNOB
IGNITION SWITCH
ATTACHMENT CLUTCH SWITCH
LIGHT SWITCH
CLUTCH/BRAKE
PEDAL
HOURMETER
LIFT LEVER PLUNGER
ATTACHMENT
LIFT LEVER
THROTTLE
CONTROL
GEARSHIFT
LEVER
PARKING BRAKE
CHOKE CONTROL
INDICATOR LIGHTS
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes,
which can result in severe eye damage. Always wear safety glasses or eye shields
while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.
SAFETY GLASSES
WEAR YOUR
FORESIGHT IS BETTER
THAN NO SIGHT
ENGINE -
•Move throttle control to slow (
STOPPING (See Fig. 10)
MOWER BLADES -
•Move attachment clutch switch to “DISENGAGED”
position.
GROUND DRIVE -
•Depress clutch/brake pedal into full “BRAKE” position.
•Move gearshift lever to neutral (N) position.
FIG. 10
ATTACHMENT CLUTCH
SWITCH PULL-OUT
TO "ENGAGED"
PARKING
BRAKE
"ENGAGED"
POSITION
GEARSHIFT
LEVER
THROTTLE
CONTROL LEVER
CHOKE CONTROL
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
HEIGHT
ADJUSTMENT KNOB
"DISENGAGED"
POSITION
"BRAKE"
POSITION
IGNITION
KEY
PUSH-IN TO
"DISENGAGED"
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 10)
Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•Depress clutch/brake pedal into full “BRAKE” position
and hold.
•Place parking brake lever in “ENGAGED” position and
release pressure from clutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
) position.
NOTE: Failure to move throttle control to slow ()
position and allowing engine to idle before stopping may
cause engine to “backfire”.
•Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor completely, as described above, before leaving the operator’s position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 10)
Always operate engine at full throttle.
•Operating engine at less than full throttle reduces the
battery charging rate.
•Full throttle offers the best bagging and mower performance.
TO USE CHOKE CONTROL (See Fig. 10)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
•To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 10)
The direction and speed of movement is controlled by the
gearshift lever.
•Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
•Move gearshift lever to desired position.
•Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
11
OPERATION
TO OPERATE MOWER (See Fig. 11)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•Select desired height of cut.
•Lower mower with attachment lift control.
•Start mower blades by engaging attachment clutch
control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, mulcher plate,
or the discharge guard in place.
PUSH-IN TO
"DISENGAGED"
ATTACHMENT
CLUTCH SWITCH
PULL-OUT TO
"ENGAGED"
“LOW”
POSITION
ATTACHMENT LIFT LEVER
“HIGH” POSITION
FIG. 11
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 10)
The cutting height is controlled by turning the height adjustment knob in desired direction.
•Turn knob clockwise ( ) to raise cutting height.
•Turn knob counterclockwise ( ) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
•Choose the slowest speed before starting up or down
hills.
•Avoid stopping or changing speed on hills.
•If slowing is necessary, move throttle control lever to
slower position.
•If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
•Move gearshift lever to 1st gear and be sure you have
allowed room for tractor to roll slightly as you restart
movement.
•To restart movement, slowly release parking brake and
clutch/brake pedal.
•Make all turns slowly.
TO TRANSPORT
•Raise attachment lift control to highest position.
•When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
•Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
•The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•Check engine oil with tractor on level ground.
•Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and push it all the way down into the tube, wait
for a few seconds, remove and read oil level. If
necessary, add oil until “FULL” mark on dipstick is
reached. Do not overfill.
•For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
•To change engine oil, see the Customer Responsibilities section in this manual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT:WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
12
OPERATION
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
INDICATOR LIGHTS
Located on the dash of your tractor, these lights alert you
to necessary steps required to start your tractor or, while
tractor is running, alerts you to a serious problem which
requires immediate attention.
•Indicates low level of gasoline in fuel tank.
Fill tank with clean, fresh gasoline.
FUEL
•Indicates you must disengage attachment
clutch control to start tractor.
DISENGAGE
ATTACHMENT
•Indicates a drop in battery voltage. Increase throttle speed and/or check bat-
BATTERY
DISCHARGING
CHECK
OIL
IMPORTANT: IF CHECK OIL LIGHT COMES ON WHILE
THE ENGINE IS RUNNING, SHUT OFF ENGINE
IMMEDIATELY AND CHECK FOR CAUSE OR SERIOUS
ENGINE DAMAGE WILL OCCUR.
tery and wiring (Seethe Customer Responsibilities and Troubleshooting sections in this manual).
•Indicates low oil pressure in your engine.
Light should come on when engine is not
running and key switch is in "ON" position.
This is a test to be sure light is working
and a reminder to always check oil level
before starting engine.
TO START ENGINE (See Fig. 10)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
•Depress clutch/brake pedal and set parking brake.
•Place gearshift lever in neutral (N) position.
•Move attachment clutch to “DISENGAGED” position.
•Pull choke control out to choke ( ) position for cold
engine start. For warm engine start do not use choke
control.
•Move throttle control to midway between fast () and
slow () positions.
•Insert key into ignition and turn key clockwise to “START”
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle control to fast ()
position, wait a few minutes and try again.
•When engine starts, slowly push choke control in.
•Move throttle control to fast () position.
•Allow engine to warm up for a few minutes before
engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
“TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
MOWING TIPS
•Tire chains cannot be used when the mower housing is
attached to tractor.
•Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
•The left hand side of mower should be used for trimming.
•Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
•When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 12).
•If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
•Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
•Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
•When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
FIG. 12
13
CUSTOMER RESPONSIBILITIES
2
SPINDLE ZERK
FRONT WHEEL
BEARING ZERK
ATTACHMENT
CLUTCH
PIVOT(S)
1
SPINDLE ZERK
FRONT WHEEL
BEARING ZERK
2
2
3
ENGINE
GEARSHIFT
PIVOTS
1
2
1
3
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
•Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
•Check engine oil level.
•Check brake operation.
•Check tire pressure.
•Check for loose fasteners.
SAE 30 OR 10W30 MOTOR OIL
GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
T
R
A
C
T
0
R
Adjust Motion Drive Belt(s) Tension
Inspect Muffler/Spark Arrester
Lubrication Chart
Check Brake Operation
Clean Air Filter
Change Engine Oil
Replace Air Filter Paper Cartridge
Replace Spark Plug
Check Battery Level/Recharge
Check Tire Pressure
Clean Battery and Terminals
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
MAINTENANCE SCHEDULE
EVERY 8 HOURS
EVERY 25 HOURS
EVERY 50 HOURS
EVERY 100 HOURS
EVERY SEASON
SERVICE DATES
Check for Loose Fasteners
FIRST 2 HOURS
BEFORE STORAGE
Check Engine Oil Level
Clean Engine Cooling Fins
Sharpen/Replace Mower Blades
Clean Air Screen
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1,
12,3,
2
5
5
6
✔
7
BEFORE EACH USE
✔✔
✔
✔
✔
LUBRICATION CHART
2
14
CUSTOMER RESPONSIBILITIES
VENT CAP
VENT
WELL
BATTERY
CELL ACID
LEVEL
CUT AWAY VIEW
FIG. 15
FIG. 14
CENTER HOLE
5/8" BOLT OR PIN
BLADE
MANDREL
ASSEMBLY
TRAILING EDGE
BLADE
FIG. 13
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FLAT WASHER
LOCK WASHER
HEX BOLT
(GRADE 8)*
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
•The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
•To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer).
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
•Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual).
•Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
•Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
•Raise mower to highest position to allow access to
blades.
•Remove hex bolt, lock washer and flat washer securing
blade.
•Install new or resharpened blade with trailing edge up
towards deck as shown.
•Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
•Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
BATTERY (See Fig. 15)
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend it's life.
•Acid solution level in each battery cell should be even
with bottoms of vent wells. Add only distilled or iron free
water if necessary. Do not overfill.
•Keep battery and terminals clean.
•Keep battery bolts tight.
•Keep vent caps tight and small vent holes in caps open.
•Recharge at 6 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
•Remove terminal guard.
•Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
•Wash battery with solution of four tablespoons of
baking soda to one gallon of water. Be careful not to get
the soda solution into the cells.
•Rinse the battery with plain water and dry.
•Clean terminals and battery cable ends with wire brush
until bright.
•Coat terminals with grease or petroleum jelly.
•Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual).
15
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