Operator’s manual
Read these instructions carefully and make sure
you understand them before using the TS 355.
Manual
Lea cuidadosamente estas instrucciones y asegúrese
de que las comprende bien antes de usar el TS 355.
Manuel d’utilisation
Veuillezlireattentivementcesinstructionsetassurez-vousdeVeuillez lire attentivement ces instructions et assurez-vous de bien les comprendre avant d’utiliser la machine modèle FS 4800.
del operador
TS 355,
TS 355 G
1
EVERY MACHINE IS THOROUGHLY TESTED BEFORE LEAVING THE FACTORY. EACH MACHINE IS SUPPLIED WITH A COPY OF THIS MANUAL. OPERATORS OF THIS EQUIPMENT MUST READ AND BE FAMILIAR WITH THE SAFETY WARNINGS. FAILURE TO OBEY WARNINGS MAY RESULT IN INJURY OR DEATH.
FOLLOW INSTRUCTIONS STRICTLY TO ENSURE LONG SERVICE IN NORMAL OPERATION.
CONTENTS
Symbol Denitions ............................................................................................................................................. 3 - 6
Decal Descriptions and Locations ..................................................................................................................... 7
Specications & Power Sources........................................................................................................................ 8
Pre Operation Checklist..................................................................................................................................... 15
Instructions:
1 - Features ......................................................................................................................................... 16
12 - Spare Parts .................................................................................................................................... 22
Diagrams and Spare Parts ................................................................................................................................ 40 - 47
ANTES DE COMENZAR: Lea y comprenda todas las advertencias e instrucciones antes de operar la máquina
que se describe en este manual. ¡LAS ADVERTENCIAS Y PRECAUCIONES DE ESTE MANUAL DEBEN SER
COMPRENDIDAS Y CUMPLIDAS! SI NO SE OBEDECEN LAS ADVERTENCIAS, SE PUEDEN PRODUCIR
SERIAS LESIONES O LA MUERTE. ES SU RESPONSABILIDAD el asegurarse que las personas que usen
esta máquina hayan leído este manual.
CONTENIDO
Denición de Símbolos ...................................................................................................................................... 3 - 6
Advertencias Auditivas de Peligro ..................................................................................................................... 6
Calcomanís - Descripciones y Ubicaciones ......................................................................................................7
Especiciones y Fuentes de Energía ................................................................................................................ 24
Dimensiones de la Sierra ..................................................................................................................................25
Advertencias de Seguridad - Los SI y Los NO .................................................................................................. 26 - 27
Ilustraciones de Referencia: 1 - 13 ................................................................................................................... 28 - 30
Lista de Comprobaciones Previas a la Operación ............................................................................................31
12 - Piezas De Repuesto....................................................................................................................... 39
Diagramas de Cableado .................................................................................................................................... 48 - 49
2
SYMBOL DEFINITIONS
DEFINICIÓN DE SIMBOLOS
• Please read the instructions for use prior to operating the machine for the rst time.
• Antes de la puesta en marcha, lea detenidamente las instrucciones y familiaricese con la máquina.
• Mandatory
• Obligatorio
• Indication
• Indicación
• Prohibition
• Prohibición
• Warning Triangle
• Triángwulo De Advertencia
• Wear Eye Protection
• Usar Gafas De Protección
• Wear Head Protection
• Usar Casco De Protección
• Wear Breathing Protection
• Usar Máscara De Protección
• The Use Of Ear Protection Is Mandatory
• Es Obligatorio El Uso De Protección Auditiva
• Wear a Hard Hat
• Usar Casco Duro
• Wear Safety Shoes
• Usar Zapatos De Seguridad
• Wear Appropriate Clothing
• Usar Ropa Adecuada
• Remove The Blade Prior To Hoisting, Loading, Unloading And Transporting The Machine On Jobsite.
• Desmontar El Disco Antes De Desplazar, Cargar, Descargar O Transportar La Máquina En La Obra.
3
• Motor Off
• Parar El Motor
• Use In Well Ventilated Area
• Usar En Una Área Bien Ventilada
• Do Not Use In Flammable Areas
• No Usar In Áreas Inamables
• Machinery Hazard, Keep Hands And Feet Clear.
• Máquina Peligrosa - Mantenga Manos Y Pies Alejados De La Máquina
• Danger, Poison Exhaust Gas
• Peligro, Gases De Escape Tóxicos
• No Non-working Personnel In Area
• Prohibido Para Personas Ajenas A La Obra
• No Smoking
• No Fumar
• Do Not Operate Without All Guards In Place
• No Operar Sin Todas Las Protecciones In Su Sitio
• Always Keep the Blade Guards In Place
• Mantenga Siempre Las Protecciones De La Hoja En Su Sitio
• Water Supply On
• Suministro De Agua Conectado
• Water Supply Off
• Suministro De Agua Desconectado
• Water Supply
• Suministro De Agua
• Keep Work Area Clean/Well Lit, Remove All Safety Hazards
• Mantenga Limpio El Sitio De Trabajo/Bien Iluminado, Elimine Todos Los Riesgos De Seguridad
4
• Dangerously High Noise Level
• Nivel De Ruido Elevadamente Peligroso
• Pay Extreme Attention To The Care And Protection Of The Machine Before Starting Up
• Ponga Extrema Atención Al Cuidado Y Preparación De La Máquina Antes De Ponerla En Marcha
• Remove Tools From Area and Machine
• Elimine Las Herramientas Del Área Y De La Máquina
• Oil Pressure
• Presión De Aceite
• Oil Required
• Necesita Aceite
• Dipstick, Maintain Proper Oil Level
• Varilla De Control, Mantenga El Nivel De Aceite Correcto
• Lubrication Point
• Punto De Lubrication
• Unleaded Fuel Only
• Solamente Combustible Sin Plomo
• Repairs Are To Be Done By An Authorized Dealer Only
• Las Reparaciones Deben Ser Efectuadas Únicamente Por Un Distribuidor Autorizado
• Diamond Blade
• Sierra Diamantada
• Blade Diameter
• Diámetro De La Hoja
• Pulley Diameter
• Diámetro De La Correa
5
• Number of Revolutions Per Minute, Rotational Speed
• N° De Revoluciones Por Minuto, Velocidad De Rotación
• Blade Flange Diameter
• Diámetro De La Brida De La Hoja
• Machine Mass (lbs)
• Masa De La Máquina (lbs)
• Engine
• Motor
• Engine Speed Revolutions/Minute
• Velocidad Del Motor En Revoluciones Por Minuto (RPM)
• Engine Start
• Arranque Del Motor
• Electric Motor
• Motor Electrica
WARNING
HEARING HAZARD
DURING NORMAL USE OF THIS MACHINE, OPERATOR MAY BE EXPOSED TO A NOISE
LEVEL EQUAL OR SUPERIOR TO 85 dB (A)
ATENCION
RIESGO DE DAÑO AUDITIVO
EN CONDICIONES NORMALES DE UTILIZACIÓN, EL OPERADOR DE ESTA MÁQUINA PUEDE
ESTAR EXPUESTO A UN NIVEL DE RUIDO IGUAL O SUPERIOR A 85 dB (A)
DUST WARNING
Cutting, especially when DRY cutting, generates dust that comes from the material being cut, which
frequently contains silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other
minerals and rocks. Exposure to excessive amount of such dust can cause:
•Respiratory diseases (affecting your ability to breath), including chronic bronchitis, silicosis and pulmonary brosis from exposure to silica. These diseases may be fatal;
•Skin irritation and rash; and
•Cancer according to NTP* and IARC*
* National Toxicology Program, International Agency for Research on Cancer
Take precautionary steps
•Avoid inhalation of and skin contact with dust, mist and fumes;
•Wet cut when feasible, to minimize dust;
•Wear and ensure that all bystanders wear appropriate respiratory protection such as dust masks de-
signed to lter out microscopic particles. (See OSHA 29 CFR Part 1910.1200)
California Prop 65 Warning:
Use of this product can cause exposure to materials known to the State of California to cause cancer and/or birth
defects or other reproductive harm.
6
DECAL DESCRIPTIONS AND LOCATIONS
DESCRIPCIÓN DE CALCAMONIAS Y UBICACIONES
P/N 542 19 07-28
Location: Water Pan Sides, (Qty. 2) TS 355 Only
P/N 542 19 07-27
Location: Water Pan Sides, (Qty. 2) TS 355 G Only
542 19 07-33
Location: Front of Pan, Belt Guard, All Models (Qty. 2)
P/N 542 17 75-88
Location: Blade Guard (Qty. 1) All Models
P/N 169065
Location: Mufer
(Qty. 1) Gas Models
P/N 542 18 92-47*
Location: Motor
(Qty. 1) Electric Models
P/N 542 04 63-26
Location: Motor
(Qty. 1) Electric Models
P/N 542 04 63-27*
Location: Motor
(Qty. 1) Electric Models
7
Specications
MODEL NO.TS 355TS 355TS 355TS 355 G
TYPE1-1/2 HP-115V Electric2 HP Electric3 HP Electric5.5 HP Gasoline
Blade Guard
Capacity
Blade Shaft RPM:2509250925092950
Max. Depth of Cut:5.0" (127 mm)
Blade Arbor Size:1.00" (25.4 mm)
Blade Shaft:Sealed Ball Bearings
Blade Shaft Drive:Two 4L370 V-BeltsTwo 4L370 V-BeltsTwo 4L370 V-Belts3VX V-Belt (2 Band)
Blade Guard:One Piece Steel, Sta-LevelTM Design, 14" (350 mm) Maximum Capacity
Blade Coolant:Water
Water Pan:3.86 x 17.73 x 30.73 Inch (98 x 450 x 780.5 mm), 6.75 Gallon (25 Liter) Capacity (At 3" Depth)
Conveyor Cart:Cast Aluminum w/ Vulcanized Rubber Top, Adjustable Measuring Rule, 45° / 90° Cutting Guide
Water Pump:
* 50 cycle motors available upon special request: 2 HP model is 240 Volt, 3 HP model is 220-380 Volt
** 3 phase motor available upon special request - specify 230 or 460 volts for factory wiring.
Note: For item numbers on motors / engine see parts list section of this document. Specications are subject to change without notice.
60 / A.C. / 160 * / A.C. / 160 * / A.C. / 1 **———
Dry Type Dual Element
with Precleaner
8
Saw Dimensions
ELECTRIC MODEL
FIGURE A
GASOLINE MODEL
FIGURE B
SAW DIMENSIONS
ELECTRIC MODELS (Figure A) GASOLINE MODEL (Figure B)Item Length (cm) Description Item Length (cm) DescriptionA 38.2" (97.0) Saw Length (Maximum) A 43.6" (110.7) Saw Length (Maximum)B 19.4" (49.3) Saw Width (Maximum) B 22.7" (57.7) Saw Width (Maximum)C 28.2" (716.3) Saw Height (Minimum) C 34.8" (88.4) Saw Height (Minimum)D 26.1" (66.3) Stand Height (Optional) D 26.1" (66.3) Stand Height (Optional)E 56.4" (143.3) Saw Height (Maximum) E 63.0" (160.0) Saw Height (Maximum)F 3.8 - 15.1" Blade Shaft Height F 6.4 - 15.0" Blade Shaft Height
G 10.0" (25.4) Cart Length G 10.0" (25.4) Cart LengthH 18.7" (47.5) Cart Width H 18.3" (47.5) Cart WidthI 18.5" (47.0) Cart Travel I 18.3" (46.5) Cart TravelJ 33.0" (76.2) Saw Base Length J 33.0" (76.2) Saw Base LengthK 18.0" (45.7) Pan Width K 18.0" (45.7) Pan WidthL 33.7" (85.6) Stand To Cart Top L33.7" (85.6) Stand To Cart TopM 35.8" ( 90.9) Skid To Cart Top M35.8" ( 90.9) Skid To Cart TopN 7.6" (19.3) Base To Cart Top N7.6" (19.3) Base To Cart TopO 2.1" (5.3) Skid Height (Optional) O 2.1" (5.3) Skid Height (Optional)P 11.5" (29.2) Cart - LH Side P6.5" (16.5) Cart - LH SideQ 6.5" (16.5) Cart - RH Side Q 11.5" (29.2) Cart - RH SideR 4.0" (10.16) Flange Diameter R 4.0" (10.16) Flange DiameterS 32.0" (81.3) Skid Width (Optional) S 32.0" (81.3) Skid Width (Optional)
9
SAFETY FIRST!
WARNINGS
DO’s AND DO NOT’s
WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO
DO read this entire operator’s manual before operating this machine. Understand all warnings, instructions, and con-
trols.
DO keep all guards in place and in good condition.
DO wear safety approved hearing, eye, head and respiratory protection.
DO read and understand all warnings and instructions on the machine.
DO read and understand the symbol denitions contained in this manual.
DO keep all parts of your body away from the blade and all other moving parts.
DO know how to stop the machine quickly in case of emergency.
DO shut off the engine and allow it to cool before refueling.
DO inspect the blade, anges and shafts for damage before installing the blade.
DO use only reinforced abrasive blades or steel center diamond blades manufactured for use on masonry saws.
DO use only blades marked with a maximum operating speed greater than the blade shaft speed. Verify speed by check-
ing blade shaft rpm and pulley diameters and blade ange diameters.
DO verify saw drive conguration by checking blade shaft RPM, pulley diameters, and blade ange diameter.
DO read all safety materials and instructions that accompany any blade used with this machine.
DO inspect each blade carefully before using it. If there are any signs of damage or unusual wear, DO NOT USE THE
BLADE.
DO mount the blade solidly and rmly. Wrench tighten the arbor nut.
DO make sure the blade and anges are clean and free of dirt and debris before mounting the blade on the saw.
DO use dry cutting diamond blades with a 1" (diameter arbor only). Never use damaged or worn blade anges.
DO use the correct blade for the type of work being done. Check with blade manufacturer if you do not know if blade is
correct.
DO operate this machine only in well ventilated areas.
DO instruct bystanders on where to stand while the machine is in operation.
DO establish a training program for all operators of this machine.
DO clear the work area of unnecessary people. Never allow anyone to stand in front of or behind the blade while the
engine is running.
DO make sure the blade is not contacting anything before starting the engine.
DO always tie down the machine when transporting.
DO use caution and follow instructions when setting up or transporting the machine.
DO have all service performed by competent service personnel.
DO verify the blade arbor hole matches the machine spindle before mounting the blade.
DO make sure the gas caps of the machine and the fuel can are properly tightened before starting the engine. Move fuel
can at least 10 feet from machine after fueling.
DO clean the machine after each day’s use.
DO remove adjusting keys and wrenches from tool before turning it on.
DO keep the handles dry, clean and free of oil and dirt.
DO carefully maintain and clean for better and safer performance. Follow instructions for changing accessories. Inspect
tool cords periodically and, if damaged, have repaired by authorized service facility.
DO use the proper blade ange size for each blade size. Never use damaged or worn blade anges.
DO use caution when handling fuel.
DO only cut in a straight line.
DO make sure electric powered machines are plugged into a properly grounded circuit.
DO make sure power cords are the proper size and in good condition.
DO follow all electrical codes in your area.
DO use correct voltage and proper extension cords. Never carry tool by cord or yank it to disconnect it from
receptacle. Keep cord away from heat, oil and sharp edges.
DO disconnect tools from power source when not in use, before servicing and, when changing accessories.
DO carefully maintain and clean for better and safer performance. Follow instructions for changing accessories.
Inspect tool cards periodically and, if damaged, have repaired by authorized service facility.
DO always give a copy of this manual to the equipment user. For extra copies, call TOLL FREE 1-800-288-5040.
10
SAFETY FIRST!
WARNINGS
DO’s AND DO NOT’s
WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO NOT
DO NOT operate this machine unless you have read and understood this operator’s manual.
DO NOT operate this machine without the blade guard, or other protective guards in place.
DO NOT leave this machine unattended while the engine is running.
DO NOT work on this machine while the engine is running.
DO NOT operate this machine when you are tired or fatigued.
DO NOT use a wet blade without adequate water supply to the blade.
DO NOT exceed maximum blade speed shown for each blade size. Excessive speed could result in blade breakage.
DO NOT operate the machine if you are uncertain of how to run the machine.
DO NOT use damaged equipment or blades.
DO NOT touch or try to stop a moving blade with your hand.
DO NOT cock, jam, wedge or twist the blade in a cut.
DO NOT transport a cutting machine with the blade mounted on the machine.
DO NOT use a blade that has been dropped or damaged.
DO NOT use carbide tipped blades.
DO NOT lay power cords in or near water.
DO NOT replace the motor with any motor that does not have a special grounding connection.
DO NOT use segmented diamond blades without water unless specically designed for dry cutting.
DO NOT touch a dry cutting diamond blade immediately after use. These blades require several minutes to cool after
each cut.
DO NOT use damaged or worn blade anges.
DO NOT allow other persons to be near the machine when starting, refueling, or when the machine is in operation.
DO NOT operate this machine in an enclosed area unless it is properly vented.
DO NOT operate this machine in the vicinity of anything that is ammable. Sparks could cause a re or an explosion.
DO NOT allow blade exposure from the guard to be more than 180 degrees.
DO NOT operate this machine with the belt guard or blade guard removed.
DO NOT operate this machine unless you are specically trained to do so.
DO NOT use a blade that has been over heated (Core has a bluish color).
DO NOT jam material into the blade.
DO NOT grind on the side of the blade.
DO NOT start cutting with a saw until you have a clear work area and secure footing.
DO NOT operate this machine while under the inuence of drugs or alcohol.
This saw was designed for certain applications only. DO NOT modify this saw or use for any application other than
for which is it was designed. If you have any questions relative to its application, DO NOT use the saw until you
have written Diamant Boart, Inc. and we have advised you.
Husqvarna Construction Products, North America
17400 West 119th Street
Olathe, Kansas 66061
In USA 1-800-288-5040
11
FIGURES
12
13
Parts Identication:
YY
XX
YY
FIGURES
A. Pan Weldment
B. Head Platform Assembly
C. Conveyor Cart Assembly
D. Folding Stand (Optional)
E. Skid Kit (Optional)
F. Foot Pedal Kit (Optional)
G. Bearing Clamps
H. Bearings
I. ———————————
J. Pivot Blocks
K. Knobs (or Capscrews)
L. Counterbalance Arm
M. Capscrew
N. Lower Bracket
O. ———————————
P. Lock Handle
Q. Spring
R. Eyebolt
S. Strainer (Gasoline Model)
T. Water Valve
U. Water Pump
V. Primer Bulb (Gasoline Model)
W. Isolator (Gasoline Model)
X. Wheel (Blade Guard Pivot)
Y. Setscrew (Blade Guard Pivot)
Z. Track Bar
AA. Engine Base
BB. Capscrew (Blade Shaft)
CC. Outer Flange
DD. Diamond Blade
EE. Water Pump Belt (Gasoline Model)
FF. Upper Spring Support
GG. Square
HH. Shims (Not Shown In Figures)
II. ———————————
JJ. Capscrews (Blade Shaft Housing- Rear)
KK. Capscrews (Blade Shaft Housing- Top)
LL. Wrench
MM. Splash Curtain
NN. Electrical Cord (Water Pump)
OO. Electrical Plug (Electrical Models)
PP. Reset Button (Electric Models)
QQ. ———————————
RR. Power Switch (Electric Models)
SS. Belt Tensioning Bolt
TT. Serial Number Plate
UU. Hand Grip
VV. Engine Stop Switch (Gasoline Model)
WW. Oil Drain Hose
XX. Lifting Handles
YY. Handle Mounting Hardware
14
PRE OPERATION CHECKLIST
Before leaving our factory, every machine is thoroughly tested. Follow our instructions strictly and
your machine will give you long service in normal operating conditions.
Before starting up the machine, make sure you read this entire Operation’s Manual and are familiar with the operation of the machine.
WITH MACHINE COLD AND SETTING LEVEL:
1. Gasoline Models: Check engine oil. Fill to the full mark on dip stick with 10W30 oil, class MS, SD, SE or better.
2. Electric Models: Verify all electrical connections are intact.
1 - 2 HOUR OPERATION CHECK LIST:
ALWAYS place the machine on a level surface with the engine/motor “OFF", the ignition switch set in
the “OFF” position and disconnected from the power source before performing any maintenance. Let
the machine cool down!!
1. Check the engine air cleaner hose clamps. Tighten as required.
2. Tension the blade drive V-belts. DO NOT over tension!!
Before performing any maintenance, ALWAYS place the machine on a level surface with the
engine/motor “OFF” and the ignition switch set in the “OFF” position.
SERVICE DAILY:
SCHEDULED MAINTENANCE QUICK REFERENCE:
1. Check engine oil level.
2. Check blade guard for damage.
3. Check hoses and clamps for damage or looseness. Tighten or replace as necessary.
4. Check air cleaner. Clean or replace as required.
5. Clean the reservoir pan frequently.
6. At the end of each day, ush clean water through the
water pump and hoses
SERVICE EVERY 50 HOURS:
1. Replace engine oil and lter.
2. Clean engine air ns.
3. Check blade drive V-belt tension.
DO NOT over tension!!!
4. Clean engine fuel bowl.
15
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