Husqvarna TS 250 XL User Manual

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EVERY MACHINE IS THOROUGHLY TESTED BEFORE LEAVING THE FACTORY. EACH MACHINE IS SUPPLIED WITH A COPY OF THIS MANUAL. OPERATORS OF THIS EQUIPMENT MUST READ AND BE FAMILIAR WITH THE SAFETY WARNINGS. FAILURE TO OBEY WARNINGS MAY RESULT IN INJURY OR DEATH. FOLLOW INSTRUC-

CONTENTS

Symbol Denitions ...................................................................................................................................................3 - 5
Hearing Hazard Warning .............................................................................................................................................. 5
Dust Warning ................................................................................................................................................................ 6
Decal Descriptions and Locations ...........................................................................................................................6 - 7
Safety Warnings - DOs & DO NOTs ........................................................................................................................ 8 - 9
Figures:
Figure 1 ......................................................................................................................................................................10
Figure 2 ......................................................................................................................................................................10
Figure 3 ......................................................................................................................................................................14
Figure 4 ......................................................................................................................................................................16
Instructions:
1. Features ............................................................................................................................................................ 11
2. Benets ............................................................................................................................................................. 11
3. Machine Set-Up ......................................................................................................................................... 11 - 13
4. Operating Procedure ........................................................................................................................................ 13
5. Adjustable Lockbar With Depth Linking Protection ........................................................................................... 14
6. Manual Thermal Overload ................................................................................................................................ 14
7. Recommended Extension Cords ...................................................................................................................... 14
8. Alignment Procedures ...............................................................................................................................14 - 15
9. Prole Wheel Set-Up and Use .......................................................................................................................... 15
10. Plunge Cutting .................................................................................................................................................. 15
11. Maintenance Procedures .................................................................................................................................. 15
12. Water Pump, Trouble Shooting Procedure .......................................................................................................16
13. Repairs & V-Belt Tensioning with Cam Adjustment .......................................................................................... 16
14. Spare Parts ....................................................................................................................................................... 16
15. Tile Cutting Accessories .................................................................................................................................... 17
Wiring Diagrams .................................................................................................................................................. 18 - 19
Warranty ..................................................................................................................................................................... 21
NOTE:
Part Numbers that have an ASTERISK (*) sufx may not be active 9-digit numbers. The ‘542’ prex have been added to current 6-digit part numbers and ‘0’ to 8-digit part numbers.
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Symbol Denitions
Symboles
Denición De Los Simbolos
Please read the instructions for use prior to operating the machine for the rst time.
Avant toute mise en service, lire attentivement la notice et se familiariser avec la machine.
Antes de la puesta en marcha, lea detenidamente las instrucciones y familiaricese con la máquina.
Mandatory
Obligatoire
Obligatorio
Indication
Indicazione
Indicación
Prohibition
Interdiction
Prohibición
Warning Triangle
Triangle d’advertissement
Triángwulo De Advertencia
Wear Eye Protection
Port obligatoire des lunettes de protection
Usar Gafas De Protección
Wear Head Protection
Port Obligatoire Du Casque Et Des Écouteurs
Usar Casco De Protección
Wear Breathing Protection
Port obligatoire d’un masque respiratoire protecteur
Usar Máscara De Protección
The Use Of Ear Protection Is Mandatory
Port obligatoire da casque antibruit
Es Obligatorio El Uso De Protección Auditiva
Wear a Hard Hat
Port Obligatoire Da Casque Antibruit
Usar Casco Duro
Wear Safety Shoes
Port obligatoire des chaussures de sécurité
Usar Zapatos De Seguridad
Wear Appropriate Clothing
Port obligatoire de la tenue appropriée
Usar Ropa Adecuada
Remove The Blade Prior To Hoisting, Loading, Unloading And Transporting The Machine On Jobsite.
Démontage Obligatoire Du Disque En Cas D’élingage, De Chargement, De Déchargement Et De­Transport Sur Le Chantier.
Desmontar El Disco Antes De Desplazar, Cargar, Descargar O Transportar La Máquina En La Obra.
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Motor Off
Arrêt Du Moteur
Parar El Motor
Use In Well Ventilated Area
A Utiliser Dans Un Endroit Bien Ventilé
Usar En Una Área Bien Ventilada
Do Not Use In Flammable Areas
Ne Pas Utiliser Dans Des Ambiances Comportant Un Risque D’incendie
No Usar In Áreas Inamables
Machinery Hazard, Keep Hands And Feet Clear.
Danger! Rester À Distance De La Machine
Máquina Peligrosa - Mantenga Manos Y Pies Alejados De La Máquina
No Non-working Personnel In Area
Zone Interdite Au Personnel Non-Ouvrier
Prohibido Para Personas Ajenas A La Obra
No Smoking
Défense De Fumer
No Fumar
Do Not Operate Without All Guards In Place
Ne Pas Utiliser Avant D’avoir Installé Toutes Les Protections
No Operar Sin Todas Las Protecciones In Su Sitio
Always Keep the Blade Guards In Place
Toujours Vérier Que Les Protections De Disque Sont Bien En Place
Mantenga Siempre Las Protecciones De La Hoja En Su Sitio
Keep Work Area Clean/Well Lit, Remove All Safety Hazards
La Zone De Travail Doit Toujours Être Propre, Bien Éclairée Et Ne Présenter Aucun Risque
Mantenga Limpio El Sitio De Trabajo/Bien Iluminado, Elimine Todos Los Riesgos De Seguridad
Dangerously High Noise Level
Niveau De Bruit Dangereux
Nivel De Ruido Elevadamente Peligroso
Pay Extreme Attention To The Care And Protection Of The Machine Before Starting Up
Accorder Une Très Grande Attention Á La Sécurité Et À La Préparation De La Machine Avant De Commencer À Travailler
Ponga Extrema Atención Al Cuidado Y Preparación De La Máquina Antes De Ponerla En Marcha
Remove Tools From Area and Machine
Enlever Les Outils De La Zone De Travail Et De La Machine
Elimine Las Herramientas Del Área Y De La Máquina
Electrical Switch - OFF
Interrupteur électrique-arrêt
Conmutador De Apagado Eléctrico
Electrical Switch - ON
Interrupteur électrique-marche
Conmutador De Encendido Eléctrico
Electrical Switch - Start
Interrupteur électrique-démarrage
Conmutador De Arranque Eléctrico
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Repairs Are To Be Done By An Authorized Dealer Only
Les réparations ne peuvent être exécutées que par un distributeur agréé
Las Reparaciones Deben Ser Efectuadas Únicamente Por Un Distribuidor Autorizado
Diamond Blade
Disque diamanté
Sierra Diamantada
Blade Diameter
Diamètre De Disque
Diámetro De La Hoja
Pulley Diameter
Diamètre De Poulie
Diámetro De La Correa
Number of Revolutions Per Minute, Rotational Speed
Nombre De Tours/Minutes, Vitesse De Rotation
N° De Revoluciones Por Minuto, Velocidad De Rotación
Blade Flange Diameter
Diamètre Du Flasque De Disque
Diámetro De La Brida De La Hoja
Blade Cutting Depth
Profondeur De Coupe Du Disque
Profundidad De Corte De La Hoja
Machine Mass (lbs)
Poids De La Machine (en lbs)
Masa De La Máquina (lbs)
Electric Motor
Moteur Électrique
Motor eléctrico

WARNING

HEARING HAZARD
DURING NORMAL USE OF THIS MACHINE, OPERATOR MAY BE EXPOSED TO A NOISE
LEVEL EQUAL OR SUPERIOR TO 85 dB (A)
ATTENZIONE!!!
RISCHIO DE LESIONE ALL’APPARATO UDITIVO
NELLE NORMALI CONDIZIONI DI UTILIZZO,
QUESTA MACCHINA PUÒ COMPORTARE PER L’OPERATORE ADDETTO UN ESPOSIZIONE
ACUSTICA DI LIVELLO PARI O SUPERIORE A
85 dB (A)
ATENCION
RIESGO DE DAÑO AUDITIVO
EN CONDICIONES NORMALES DE UTILIZACIÓN, EL OPERADOR DE ESTA MÁQUINA PUEDE
ESTAR EXPUESTO A UN NIVEL DE RUIDO IGUAL O SUPERIOR A 85 dB (A)
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DUST WARNING
Cutting, especially when DRY cutting, generates dust that comes from the material being cut, which frequently contains silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other
minerals and rocks. Exposure to excessive amount of such dust can cause:
• Respiratory diseases (affecting your ability to breath), including chronic bronchitis, silicosis and pulmo-
nary brosis from exposure to silica. These diseases may be fatal;
• Skin irritation and rash; and
• Cancer according to NTP* and IARC*
* National Toxicology Program, International Agency for Research on Cancer
Take precautionary steps
• Avoid inhalation of and skin contact with dust, mist and fumes;
• Wet cut when feasible, to minimize dust;
• Wear and ensure that all bystanders wear appropriate respiratory protection such as dust masks de-
signed to lter out microscopic particles. (See OSHA 29 CFR Part 1910.1200)
California Prop 65 Warning:
Use of this product can cause exposure to materials known to the State of California to cause cancer and/or birth defects or other reproductive harm.
DECALS & LOCATIONS
ETIQUETAS Y SU UBICACIÓN
AUTOCOLLANTS ET LEURS EMPLACEMENTS
542 04 63-26*
542 18 70-43*
Location: Top of Belt Guard
542 18 92-47*
Location: Elec. Motor
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Location: Motor Assembly
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DECALS & LOCATIONS
ETIQUETAS Y SU UBICACIÓN
AUTOCOLLANTS ET LEURS EMPLACEMENTS
542 19 07-40 (x2)
Location: Both Sides of Pan
504 04 02-01 (x2)
Location: Front Top Corner of Blade Guard
542 19 07-36
Location: Rip Guide
542 19 07-39
Location: Front of Pan
P/N 542 04 63-27*
Location: Motor Assembly
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SAFETY FIRST!
WARNINGS

DO’s AND DO NOT’s

WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO
DO read this entire operator’s manual before operating this machine. Understand all warnings, instructions, and controls. DO keep all guards in place and in good condition. DO wear safety approved hearing, eye, head and respiratory protection. DO read and understand all warnings and instructions on the machine. DO read and understand the symbol denitions contained in this manual. DO keep all parts of your body away from the blade and all other moving parts. DO know how to stop the machine quickly in case of emergency. DO turn the “ON/OFF” switch to the “OFF” position prior to connecting the machine to the power source. DO inspect the blade, anges and shafts for damage before installing the blade. DO use the blade ange size shown for each blade size. DO use only the blade anges supplied with the saw. Never use damaged or worn blade anges. DO use only blades marked with a maximum operating speed greater than the blade shaft speed. Verify speed by checking
blade shaft rpm and pulley diameters and blade ange diameters.
DO verify saw drive conguration by checking blade shaft RPM, pulley diameters, and blade ange diameter. DO read all safety materials and instructions that accompany any blade used with this machine. DO inspect each blade carefully before using it. If there are any signs of damage or unusual wear, DO NOT USE THE
BLADE. DO mount the blade solidly and rmly. Wrench tighten the arbor nut. DO make sure the blade and anges are clean and free of dirt and debris before mounting the blade on the saw. DO use the correct blade for the type of work being done. Check with blade manufacturer if you do not know if blade is cor-
rect.
DO use caution and follow the instructions when loading and unloading the machine. DO operate this machine only in well ventilated areas. DO instruct bystanders on where to stand while the machine is in operation. DO establish a training program for all operators of this machine. DO clear the work area of unnecessary people. Never allow anyone to stand in front of or behind the blade while the motor is
running.
DO make sure the blade is not contacting anything before starting the motor. DO use caution when lifting and transporting this machine. DO always tie down the machine when transporting. DO use caution and follow instructions when setting up or transporting the machine. DO have all service performed by competent service personnel. DO make sure electric powered machines are plugged into a properly grounded circuit. DO make sure power cords are the proper size and in good condition. DO maintain a secure grip on the material being cut. DO clean the water tray frequently. DO verify the blade arbor hole matches the machine spindle before mounting the blade. DO clean the machine after each day’s use. DO follow all electrical codes in your area. DO consider work area environment. Don’t expose power tools to rain. Don’t use power tools in wet locations. DO use caution to guard against electric shock. Prevent body contact with grounded surfaces (i.e., pipes, radiators, ranges,
refrigerators). DO use correct voltage and proper extension cords. Never carry tool by cord or yank it to disconnect it from receptacle. Keep
cord away from heat, oil and sharp edges.
DO always carry the machine with the motor stopped. DO disconnect tools from power source when not in use, before servicing and when changing accessories. DO carefully maintain and clean for better and safer performance. Follow instructions for changing accessories. Inspect tool
cords periodically and, if damaged, have repaired by authorized service facility.
DO only cut in a straight line. DO only saw as deep as the job specications require. DO always give a copy of this manual to the equipment user. If you need extra copies, call TOLL FREE 1-800-288-5040.
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SAFETY FIRST!
WARNINGS
DO’s AND DO NOT’s
WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO NOT
DO NOT operate this machine unless you have read and understood this operator’s manual. DO NOT operate this machine without the blade guard, or other protective guards in place. DO NOT stand behind or in front of the blade path while the motor is running. DO NOT leave this machine unattended while the motor is running. DO NOT operate this machine when you are tired or fatigued. DO NOT use a wet blade without adequate water supply to the blade. DO NOT exceed maximum blade speed shown for each blade size. Excessive speed could result in blade breakage. DO NOT operate the machine if you are uncertain of how to run the machine. DO NOT use damaged equipment or blades. DO NOT touch or try to stop a moving blade with your hand. DO NOT cock, jam, wedge or twist the blade in a cut. DO NOT transport a cutting machine with the blade mounted on the machine. DO NOT use a blade that has been dropped or damaged. DO NOT use carbide tipped blades. DO NOT use abrasive blades. DO NOT use conventional abrasive blades with water. DO NOT touch a dry cutting diamond blade immediately after use. These blades require several minutes to cool after
each cut.
DO NOT use damaged or worn blade anges. DO NOT allow other persons to be near the machine when starting or when the machine is in operation. DO NOT operate this machine in an enclosed area unless it is properly vented. DO NOT operate this machine in the vicinity of anything that is ammable. Sparks could cause a re or an explosion. DO NOT allow blade exposure from the guard to be more than 180 degrees. DO NOT operate this machine with the belt guard or blade guard removed. DO NOT operate this machine unless you are specically trained to do so. DO NOT use a blade that has been over heated (Core has a bluish color). DO NOT jam material into the blade. DO NOT grind on the side of the blade. DO NOT lay power cords in or near the water. DO NOT replace the motor with any motor that does not have a special grounding connection. DO NOT cut deeper than 1” per pass with a dry blade. Step out to achieve deeper cuts. DO NOT start cutting with a saw until you have a clear work area and secure footing. DO NOT operate this machine while using drugs or alcohol.
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This saw was designed for certain applications only. DO NOT modify this saw or use for any application other than for which is it was designed. If you have any questions relative to its application, DO NOT use the saw until you have written Husqvarna Construction Products and we have advised you.
Husqvarna Construction Products
17400 West 119th Street
Olathe, Kansas 66061
In USA 1-800-288-5040
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FIGURE 1
Assembly Component Identication
A. Pan Guides B. Pan Stops C. Drain Plug D. Bearing Cap & Fasteners E. TIle Saw Wrench (15/16” x 9/16” x 1/2”) F. Locking Knob G. Lockbar H. Water Pump J. Hose Barb Fitting K. Water Valve L. Water Tube Assy L1. Fitting End - Tube Assy L2. Plastic Nozzles - Tube Assy M. Blade Guard N. Ports - Water Tube Nozzle O. Arbor Nut P. Blade Flange - Outer Q. Blade R. Blade Flange - Inner S. Rip Fench T. Cart Stop U. Set Collar V. Adjustable Postion Limiter W. Torsion Spring (W1 & W2) X. Capscrew - Tension Adjuster Y. Tension Adjuster Z. Roll Pin - Tension Adjuster AA. Capscrew - Lockbar Adjustment
Major Assemblies in Shipping Carton
1. Cutting Head Assembly: Includes Water Tube Assembly (L)}
2. Frame Assembly
3. Water Pan Assembly
4. Conveyor Cart Assembly (4) with Rip Fence (S) included.
5. Water Pump and Accessory Carton: In­cludes Water Pump (H), Hose Barb (J), Water Valve (K), 15/16”-9/16”-1/2” Wrench (E), Drain Plug (C), Locking Knob (F) with 5/16” Flatwashers, Bearing Caps (D) w/ 5/16” Fasteners.
6. Literature Envelope - Important to open and read thoroughly.
FIGURE 2
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I N S T R U C T I O N INDICATION INFORMATION
Use only blades marked with a maximum operating speed greater than the blade shaft speed.
WARNING
These signs will give
advice for your safety
Before leaving our factory every machine is thoroughly tested.
Follow our instructions strictly and your machine will give you long service in normal operating conditions.
PROHIBITION
1 Features
Use: Sawing of any kind of tile, up to 31” (787mm).
Diagonal on 22” x 22” (559 x 559mm) tile. Tools: Rip Guide comes standard on all tile saws. See Tile Cutting Accessories on page 19.
(For information or availability of other accessories con­tact your Husqvarna supplier.)
Blade Capacity: Rim Ø 10” (254mm) - bore 5/8” (15,9mm). Prole Wheel: Rim Ø 6” (152mm) - bore 5/8” (15,9mm).
Blade Rotation: Counter-Clockwise (CCW). Depth of Cut: 3-3/4” (95mm) with 10” (254mm) blade.
Horsepower: 1-1/2 1-1/2 Voltage: 115 115/230 Hertz: 60 60 F.L. Amperages: 14.6 17.2/8.6
Before starting up the machine, make sure you read this entire manual and are familiar with the operation of this machine.
The working area must be completely clear, well lit and all safety hazards removed.
2 Benets
• Thenew,improvedbladeguardofferssimpliedblade
installation and removal - maximum 10” (254mm) blade capacity. The external water tube assembly (L) is removable for easy maintenance.
1-1/2 HP, High Torque (HT) 115V/60/1 motor on standard saw.
The dependable, high volume, submersible coolant pump features a screened intake.
The motor and pump power cords are securely mounted directly into the motor housing.
The removable Drain Plug (C) at the front end of the pan permits easy coolant draining and quick sludge clean out. The Water Pan (2) is removable for easy cleaning.
The free-rolling Conveyor Cart (4) is aligned for straight, smooth cuts. The Backstop with ruler allows fast mounting and adjustment of the Rip Fence (S) and optional accessories. The Cart comes standard with a 5-1/4” end Extension for supporting longer tile.
Makes diagonal cuts on 22" x 22" (559 x 559 mm) tile. Can make 31” (787mm) rip cuts.
Full-size belt shield and belt protection.
The adjustable Water Pan (2) allows the operator to cut tile comfortably with a full view and control of work
Blade Shaft RPM: 2760 3880 Weight: lb. (kg.) 105 (48) 110 (50) Dimensions - L x W x H: in 51-1/4” x 26-7/16” x 22-
5/4” (mm) (1,302 x 671 x 575)
Conveyor Cart - L x W: in (mm) 16 x 16-1/2” (406 x
419)
Pan Holding Capacity: 12 gallons (46.1 liters) Water Pump Output: 100 gal/hr. (378 l /hr.) Standard
300 gal/hr. (1135 i/hr.) Optional
The operator must wear p r ot e c t i v e c l ot h i n g appropriate to the work he is doing.
Any persons not involved in the work should leave the area.
3 Machine Set-Up
See Figure 1
Remove all items from the shipping carton and identify:
1. Cutting Head Assembly (1): Includes Water Tube
Assembly (L)
2. Frame Assembly (1) with Lockbar (G) & Sprig-
assisted Plunge Assembly.
3. Water Pan Assembly (2)
4. Conveyor Cart Assembly {Cart Assembly (4) and
Rip Guide (S)}
5. Water Pump and Accessory Carton: Includes
Water Pump (H), Hose Barb (J), Water Valve (K), 15/16” Wrench (E), Drain Plug (C), Locking
Knob(F)with5/16”atwasher,BearingCaps
(D) with 5/16” Capscrews & Flatwashers.
6. Literature Assembly Envelope
NOTE:Check thecarton andall packingller forloose
parts and optional accessories (if ordered).
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IF ANY PARTS ARE MISSING OR DAMAGED, PLEASE CONTACT YOUR Husqvarna CUSTOMER SERVICE FOR INSTRUCTIONS. CALL 1-800-288-5040
Tools required: Your new saw can be completely as-
sembled with the Wrench (E) provided.
Qty Part Number Description Size 1 542 16 16-41 Wrench 15/16” x 9/16” x 1/2”
Set the Frame Assembly (1) on a at surface or on a
Husqvarna folding stand.
Install the Water Pan Assembly (2) between the four Pan Guides (A) on the Frame Assembly (1). Locate the Pan (2) with the Drain Plug (B) at the operating end with the two Stops (C) located on the bottom of the Pan (2) straddling the front leg of the Frame (1). The Water Pan Assembly (2) should slide freely back and forth on the Guides (A) with little lateral move­ment. Adjust Guides if needed.
Install the Cutting Head Assembly (1):
1. Set the Cutting Head Assembly (3) on the pivot
bar up between the Set Collar (U) and the ad­justable Cutting Head Position Limiter (V). See Figure 2. These components have been pre-set at the factory to align the blade with the slot in the center of the cart; this is adjustable.
See Alignment Procedures, section 8.
2. Using the 5/16” Capscrews and Lockwashers
provided, install the two Bearing Caps (D) to the bottom of the Cutting Head (3). To secure the Cutting Head (3) to the pivot bar, tighten the Capscrews with a 1/2” wrench or use the Wrench (E) provided. For plunge-cutting, leave the Bear­ing Caps (D) free enough to allow the Cutting Head (3) limited movement up or down.
3. Insert the Locking Knob (F) with 5/16” at-
washer through the slotted Lockbar (G) into the tapped hole in the belt guard. This is used to set the cutting depth of the blade. See sec­tion 5.
Set-up with the Torsion Spring (W):
With the Cutting Head installed on the pivot bar,
rotate the Torsion Spring (W) until the inside spring loop (W1) engages around the lower edge of the motor platform. Loosen the 5/16” Capscrew (X) in the spring Tension Adjuster (Y) and move it to engage the Roll Pin (Z) into the outside spring loop (W2). Set the desired tension for your plunge cutting and tighten the Capscrew (X) to secure the Tension Adjuster to the pivot bar. Use the ats on the back of the Tension Adjuster with a adjustable wrench if extra tension is needed.
Water Pump Assembly (5) Set-up:
1. Remove the Water Pump (H), Hose Barb (J),
the Water Control Valve (K) and Water Tube
Assembly (L) from their carton. Thread the Hose Barb
(J) on the water pump outlet, hand tighten.
2. Slide the Control Valve (K) onto the exible plastic tubing and push the open end onto the Hose Barb (J).
3. Set the Water Pump Assembly (5) in the deep end of the pan beneath the belt guard. Note:
The water pump inlet screen must be sub­merged in order to properly pick up water.
4. Place the Water Tube Assembly (L) to the back of the Blade Guard (M) and insert the two 1/4” plastic nozzles (L2) into the two Ports (N) on the side of the Blade Guard (J). Route water tubing sa as to prevent interference with the Cart (4).
5. Insert the male plug into the Receptacle on the motor. The Water Pump (H) will start when the motor is turned on. For dry cutting, the water pump should be unplugged or removed to pre­vent damage to the pump.
NOTE: THE MOTOR WATER PUMP OUTLET IS NOT TO BE USED AS A GENERAL PURPOSE CONVENIENCE OUTLET. USE FOR CONNECTION OF THE SUPPLIED WATER PUMP ONLY.
WATER PUMP SAFETY GUIDELINES
Always plug the saw power cord into a GFCI outlet when using. If a GFCI type outlet is not available, use a plug-in type GFCI plugged into a properly grounded outlet. Do not use
any temporary plug adapters.
• The water pump is equipped with a ground electrical plug, to reduce the risk of possible shock. Be sure to connect to a properly grounded type receptacle.
• Never pick the water pump up out of the water when it is plugged in.
• DO NOT EVER use the water pump to pump any- thing but water.
• Never service the pump when it is still plugged in.
• Never let the pump operate dry. It is self-cooled by
pumping water. Dry use will cause the pump to fail.
• Maintain regularly and clean out debris from intake screen.
• Check the power cord for nicks or frays and never try to alter the power cord in any way.
Installation & Removal of Cutting Blade:
Always set the Motor Switch to OFF prior to mounting the blade.
Be sure you are using the correct blade for the material being cut. For example, blades are available for cutting materials such as wall tile, quarry tile, marble, slate and similarly hard materials. For the best results, always use genuine Husqvarna diamond blades. Contact your nearest dealer to select the correct blade for your spe­cic cutting needs.
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1. Raise the Blade Guard (M) to fully up and tighten the wing nut on the side to hold it in the raised position.
3. Remove the Arbor Nut (O) and the Outer Blade Flange (P).
4. Check the Blade (Q) for Counter Clockwise rotation (CCW) and install on the spindle shaft against the Inner Blade Flange (R).
4 OPERATING PROCEDURE
WARNING: Read the Operating Procedure completely before operating your tile saw.
Take into account the working conditions from the health and safety point of view.
Rotation direction is indicated by an arrow on one side of the blade. Make sure the blade contact surfaces are clean.
5. Install the Outer Flange (P) with the large di­ameter against the Blade (Q). Hand tighten the Arbor Nut (O) with the 15/16” Wrench (E) provided. Do not overtighten; hand tight is suf­cient
6. Lower the Blade Guard (M) and retighten the wing nut to securely hold the guard down in place.
Using the Bladeshaft Lock
An easy-to-use Bladeshaft Lock system can be used
to loosen the Arbor Nut (O). With one hand, push the Bladeshaft lock Lever back toward the Motor while rotating the Arbor Nut Counter Clockwise (CCW) with the 15/16” wrench until the Lock engages the Blade­shaft. The Lock will then stay engaged, preventing the Bladeshaft from turning while the Arbor Nut is removed. The Lock will spring-return to the unlocked position when Lever and Bladeshaft are released.
Install the Drain Plug (C) into the front end of the pan and ll with clean water until inlet lter of water pump is covered. See Features for capacity.
Adjust the Pan Assembly (2) to accommodate the size of the tile to be cut and to obtain the most comfortable position for the operator.
1. When cutting smaller tiles, adjust the pan all the
way to the rear. The operator has full view and control of the work with minimum stretching.
2. For cutting intermediate sized tiles, such as 10”
or 12” tile, the pan can be placed somewhere between the maximum forward and maximum rear positions.
3. When cutting larger tiles, the pan should be
moved to the maximum forward position, thus giving the operator the best and most comfort­able position, even diagonal-cutting 22”.
4. When cutting smaller tile, adjust cart stop to
limit cart travel. When making extra long cuts up to 31”, adjust cart stop to allow for extended travel.
Always pay extreme care and attention to the preparation of the machine before starting.
Remove all wrenches and tools from the machine.
Always keeps blade guard in place.
Fill the Pan (2) with enough water to fully submerge the water pump screen. It takes approxi­mately 12 gallons (46 liters) to ll the Pan.
Before connecting the power cord: * Check the Blade Shaft Nut (O) to be sure it is
tight and that the Blade (Q) rotates freely.
WARNING: Check that the ON/OFF switch is in the
OFF position. Then connect the power cord to a properly grounded outlet of the correct voltage. See the decal near the power cord for power requirements. If needed, use the correct size three (3) conductor extension cord to avoid excessive voltage drop. Never use lamp cord type extensions. Refer to the Recommended Extension Cords chart below.
Turn the switch to ON. The blade should turn counter- clockwise, when looking at the blade guard side. The water pump will start automatically when the motor starts. Adjustment of the water supply may be made by means of the Control Valve(K).
Follow the blade manufacturer’s recommendations for dry or wet cutting. Wet cutting blades can be damaged or destroyed without sufcient water. Only blades specically designed for dry cutting can be used without coolant.
The water supply should be adequate, with
water owing on both sides of the blade. Keep
the water clean and make certain the WATER LEVER IS ALWAYS ABOVE THE PUMP INLET. Do not run the water pump dry!! Unplug for dry cutting.
For straight cuts, position the tile squarely against the back edge of the conveyor cart. Keep the cart clean and free of cuttings. The standard Rip Guide (S) is supplied for setting cutting lengths.
Move the conveyor cart slowly and carefully until the blade is in contact with the tile. For best cutting, a new blade needs a chance to “break-in” or “wear-in” slightly. It may take several cuts to open (expose the diamonds) of a new or closed blade.
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5 ADJUSTABLE LOCKBAR WITH
DEPTH LINKING PROTECTION
FIGURE 3
Locknut
A Lockbar (G) is used to set the blade depth during cutting. The Lockbar has two (2) holes at the lower end which are used in specic combination with the three holes in the Frame (1). These are used as depth-limiting settings that, if used with the correct blade diameter, will protect the rolling cart from being cut by the blade. Refer to the chart in Figure 3 for the correct use with a 10”, 8” or 6” blade. The TS 250 XL is shipped standard set-up for a 10” diameter blade. To change the setting, locate the capscrew (AA) used as the pivot, loosen and remove the Lock Nut. Set the Lockbar (G) to the proper holes for blade size. Tighten the 5/16” fasteners so that the Lockbar (G) is snug but free to pivot. Check the setting by loosening the Knob (F) and lowering the head fully down into the table slot. The blade segment should be below the table surface, but not cutting into the table. (See also Section 10, Plunge Cutting.)
6 MANUAL THERMAL OVERLOAD
The motor is equipped with a manual overload protection reset button. If the motors overheats, the red reset button will “pop out” to open the motor circuit; stopping the motor and water pump. If this occurs , the motor ON/OFF switch must be set to OFF. After the motor cools, push in the reset button. When it stays in, the motor can be restarted.
7 RECOMMENDED EXTENSION
Good motor performance depends on proper voltage. Extension cords that are too long and/ or too small in wire gauge reduce the voltage to the motor under load. Use extension cords no smaller than indicated below.
MOTOR F.L. AMPS 50’ Cord 75’ Cord 100’ Cord
HP RPM 115V 230V 115V 230V 115V 230V 115V 230V 1-1/2 1725 14.6 #12 #10 #8 1-1/2 3450 17.2 8.6 #10 #14 #10 #14 #8 #14
8 ALIGNMENT PROCEDURES
Your tile saw is factory assembled and aligned prior to shipment to ensure accurate cuts when your saw is delivered. However, since Husqvarna cannot control rough handling during shipping, it is suggested that the alignment be checked. If the saw is found in need of adjustment, refer to the appropriate section(s) below.
There are two basic alignment checks for the tile saw and any adjustments made must follow these procedures to ensure that the unit functions freely.
Adjustment tools required: Carpenter’s Square, two (2) 7/16” wrenches, and 5/32” hex key.
1. Check the Blade in Slot Alignment
* The Blade (Q) should be centered in the middle
slot of Conveyor Cart (4).
* Set-up your saw as described above and move
the Conveyor Cart (4) back and forth from the front to the rear of the Pan (2). If the Blade (Q) contacts either side of the slot, the Cutting Head Location Adjustment must be performed.
Cutting Head Adjustment (See Figure 1)
* The Cutting Head Assembly (3) is positioned
with the Set Collar (U) against the left side of the Motor platform and the Head Position Limiter (V) against the inside.
* Loosen the Set Collar (5/32” hex key), the
Position Limiter (9/16” wrench) and the four (4) fasteners (1/2” wrench) of the Bearing Cap (D).
* Move the Head Assembly (3) along the Pivot Bar
of the Frame (1) until the Blade (Q) is centered in the center slot. Locate the Set Collar (U) against the outside of the Motor platform again and retighten the set screw. Locate the Head Position Limiter (V) against the inside wall of the Motor platform, adjust to limit the Cutting Head movement (See section 10) and tighten the 3/8”-16 Bolt.
* Check that the Blade is now in the center of the
middle slot. Tighten the four (4) fasteners of the
2. Check the Parallel Alignment
* The Conveyor Cart (4) should travel parallel to
the plane of the Blade (Q).
* Place a Square rule against the backstop of the
Cart (4), lightly in contact with the Blade (Q). The blade surface should be parallel to the square; i.e., no gap between the blade and the square at either the front or back edge of the blade. Next, traverse the cart back and forth along the Rails. The blade should remain parallel to the square, staying slightly in contact with it throughout its full travel. It should not move away from the Blade nor should the Blade push the the Square away. If the either happens, the Blade (Q) will not cut straight and the Parallel Alignment must be performed.
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Parallel Alignment for Sraight Cuts
The Rails determine the path the tile on the
Conveyor Cart (4) travels. For a straight cut, the Cart must then travel ‘Parallel’ to the plane (or side surface) of the Blade. The path of the Conveyor Cart (4) must then be modied by adjusting the Rails to agin be Parallel to the side of the Blade. Slotted mounting holes in both ends of the Water Pan (2) are provided to allow for this adjustment.
Tip: Align only one Rail rst; usually the Inner
Rail. After one Rail is aligned the other is easily aligned using the Cart (4) as a guide. If moving the one end of the Rail is not enough to provide complete alignment, the other end can be moved in the opposite direction to provide additional Rail movement.
* Slightly loosen all 1/4”-20 fasteners (7/16”
wrenches) locating the two Rails so that both rails are free to move. Move one end of the Inner Rail until the square remains ush with the Blade while the cart is moved to and fro as described above in Check Parallel Alignment. Tighten the fasteners of this rail and recheck the alignment.
* Once alignment of one Rail has been made set
the second Rail parallel to the rst. Traverse the Cart (4) back and forth along the rails and use it as a guide to locate the second rail parallel to the rst. Tighten the remaining 1/4”-20 fasteners
9 PROFILE WHEEL SET-UP AND USE
See Figure 1
The TS 250 XL is designed for use with a Husqvarna® 6” Prole Wheel, such as P/N 542 62 10-81* (3/8” Radius) or 542 62 10-82* (1/2” Radius).
5. Note: Proling usually takes several light passes
to produce the best results. Set lower each time until the desire depth has been reached.
10 PLUNGE CUTTING
See Figures 1 & 2
Spring Force Adjustment:
Spring force can be adjusted by rotating Spring Tensioner (Y). Loosen the 3/8”-16 Bolt (X) and rotate Spring Tensioner (Y) to increase or decrease Spring Force. Tighten Bolt to secure Tensioner to Pivot Shaft. It may be necessary to slightly loosen the Bearing Caps (D) for proper and smooth operation. By loosening Knob (F), Pivot Head can be raised or lowered with minimal effort, depending on Spring Force adjustment.
Limiting Cutting Head Movement:
An adjustable Head Position Limiter (V) is located on the underside of the Head platform and is used to locate the Blade in the center slot of the Cart and, along with the Lockbar, as a raise and lower Position limiter for the Cutting Head. See Cutting Head Adjustment; section 8.
11 MAINTENANCE PROCEDURES
Before performing any maintenance, ALWAYS place the machine on a level surface with the motor OFF and disconnect the electrical current. Let the machine cool down!!
Your Husqvarna® tile saw is a ruggedly constructed
machine, engineered to give long, satisfactory performance. Simple daily maintenance and care will add to the life and productivity of your saw. After each day’s use: CLEAN
THE MACHINE!!
Raise the blade guard. Remove the spindle nut and outer ange. Remove the tile saw blade if one has been installed. (Refer to Section 5, Adjustable Lockbar, if needed)
Install the prole wheel onto the spindle shaft up against the inner ange with the working surface to the outside.
Secure into place by reversing the outer ange and tightening the spindle nut. Lower the Blade Guard (J) back down over the prole wheel.
Locate the material for proling:
1. Set the edge of the part to be shaped parallel to
the wheel.
2. Locate the material under the wheel. Pull the
Conveyor Cart (4) with the material from under the wheel to set proper cutting height.
3. Loosen the Locking Knob (F) and lower the
Cutting Head (1) so that the wheel just slightly makes contact with the material.
4. Secure the Cutting Head (1) into position with
the Locking Knob (F) for cutting.
* Turn off and unplug the saw before performing
any maintenance.
* Keep the cart top clean and free for cuttings. To
clean it, ush the top surface and grooves with water.
* Drain, clean and rell the pan frequently. Flush
the coolant system with plenty of water, then drain and rell the pan.
* If the water ow stops, check the water pump
to see if the shaft and impeller turn freely. See the WATER PUMP TROUBLE-SHOOTING PROCEDURE section.
* It is always good practice to clean your tile saw
after each day’s use. Drain the water and clean out the pan. Clean the rails. Before storing, it is good practice to wipe or spray rails with water­soluble oil (like, WD-40 or equivalent).
Entrust all repairs to your authorized dealer only.
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12 WATER PUMP TROUBLE-SHOOTING PROCEDURE
13 REPAIRS
If Water Stops Flowing,
1. Stop Sawing, then
2. Disconnect Electrical Plug from Outlet, then
3. Remove the Pump, then
4. Back Flush.
Back ushing is done by forcing water into the pump discharge and out through the screen. Most of the time this procedure works, and the pump can be put back into service. (See Figure below)
If the back ushing does not work, remove the screen and turn the impeller manually, looking for and rinsing out the impeller cavity of any dirt or foreign matter.
We carry out all repairs in the shortest possible time and at the most economical prices. (See front page for address and phone numbers) Contact your authorized
Husqvarna® dealer concerning maintenance and re-
V-Belt Tensioning with Cam Adjustment:
Always set the Motor Switch to OFF and un­plug power cord before making any repairs or adjustments to your saw.
This tile saw is belt driven. The standard unit uses a 6 groove Poly-V Belt. The tension is factory set, but on oc­casion it may be necessary to adjust the belt especially if it is being replaced. Again, adjust only with the saw
turned off and unplugged.
Tools needed: One 3/8” wrench, two 1/2” wrenches, one 3/8” Drive Extension x 8” or longer, and a 12” Straight Edge.
1. Remove the Belt Guard to get access to the V-Belt. a. Remove two 1/4”-20 Flange Bolts (3/8” wrench)
on top of Belt Guard.
b. Remove 5/16”-18 Bolt and Locknut (two 1/2”
wrenches) on side ange of Belt Guard.
2. Loosen the four 5/16”-18 Flange Bolts (1/2” wrench)
that hold the Motor to the platform.
3. Remove the Belt Guard for full access to belt and
pulleys.
a. Remove the two 1/4”-20 Flange Bolts (3/8”
wrench) from top of Guard. b. Remove the 5/16”-18 fasteners (two 1/2” wrench-
es) from the side of Belt Guard.
4. Rotate the belt tensioning Cam (1/2” Drive Extension) to tighten the belt(s) to proper tension.
d. WIth belt tensioned, use the 12” Straight Edge to
check for correct pulley alignment and tighten the engine mounting screws.
e. Replace the Belt Guard before operating the
tile saw. Always replace any guarding before start-
16
14 SPARE PARTS
For quick supply of spare parts and to avoid any lost time, it is essential to quote the data on the manufacturers plate xed to the machine and the part number(s) and description to be replaced with every order.
Page 17
15 TILE CUTTING ACCESSORIES
ANGLE GUIDE PROTRACTOR MITY MITRE GUIDE BULLNOSE FOLDING STAND
Parts List:
Diag. Part No. Qty. Description Diag. Part No. Qty. Description 1 542 05 01-04* 1 Frame, Miter 10 N/A 1 Arm, Protractor
2 542 05 01-07* 1 Bar, Locking 11 542 02 00-11* 1 Carriage Bolt, 1/4”-20 x 5/8” 3 542 05 01-05* 1 Clip, Stop 12 542 02 02-44* 1 Wing Nut, 1/4”-20 x 1” 4 542 05 01-06* 1 Spring 13 542 18 97-37* 1 Knob, 1/4”-20 x 1” 5 542 05 01-03* 1 Knob 14 542 05 10-10* 1 Protractor Assy 6 542 18 97-37* 2 Knob, 1/4”-20 x 1” 15 542 02 05-98* 1 Screw, Thumb, 1/4”-20 x 1”
7 542 05 10-20* 1 Miter Assy, 45° 16 542 05 10-30* 1 Holder Assy, Bullnose
8 542 18 97-37* 1 Knob, 1/4”-20 x 1” 17 542 05 10-41* 1 Stand, Tile Saw 9 N/A 1 Sector Plate 18 542 05 01-02* 1 Support Assy, Miter Frame
RIP GUIDE: P/N 542 05 10-00* - The Rip Guide is a
standard accessory supplied with every tile saw. It is used to provide a repeatable position for rip cuts until
BULLNOSE MITRE GUIDE: P/N 542 05 10-30* -This is a
xed guide that positions the tile for a 45 degree miter
cut. The Mitering Guide clamps to the backstop. relocated. The Rip Guide clamps to the machined backstop of the conveyor cart.
MITY MITRE GUIDE: P/N 542 05 01-02* - This is a 45
degree xture that has an adjustable clamp to hold
ADJUSTABLE PROTRACTOR: P/N 542 05 10-10* - The
Protractor can be used to rip cut known angles. The
the tile while miter cutting. The Mitering Guide clamps
to the backstop. protractor clamps to the backstop.
FOLDING STAND: P/N 542 05 10-41* - This stable, one
ANGLE GUIDE : P/N 542 05 10-20* - This is a non-
adjustable miter used to quickly position the tile at 45 degrees; either on the left or right side. It is often
piece stand brings a Husqvarna® tile saw to standing
level for ease of work. The stand conveniently folds
at for storage and transporting.
used for repeated diagonal rip cuts. The Angle Guide clamps to the backstop.
The instructions for use and spare parts found in this document are for information only and are not binding. As part
of our product quality improvement policy, we reserve the right to make any and all technical modications without
prior notice.
The manufacturer accepts no
responsibility caused by unsuitable
use or modications.
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Diagram 1: Wiring Diagram 542 20 30-79, 1.5HP, 115V/60/1
18
NOTE: Motors used on this unit are manufactured by Baldor Electric Company. For any motor servicing or warranty
work, the motor must be taken to a Baldor Authorized Service Center. The Service Center nearest you can be found on the Internet under www.balder.com/support/. If access to the Internet is not available, contact us at the Customer Service listed on teh back cover of this manual.
Page 19
Diagram 2: Wiring Diagram 542 00 06-05, 1.5 HP, 115V/208-230/60/1
19
Page 20
NOTES: NOTAS:
REMARQUE :
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Corporate Ofce
17400 West 119th Street
Olathe, Kansas 66061 USA
Customer Service: 800-288-5040
Customer Serv. Fax: 800-825-0028
Corporate Ofce: 913-928-1000 Corp. Ofce Fax: 913-438-7951
International
Customer Service: 913-928-1300
Customer Serv. Fax: 913-438-7938
www.husqvarna.com
Please record the Date of Purchase and the Serial Number, the Model Number of the equipment and the Date of Purchase of your equipment in the space below. When ordering service items, please have this information available.
Serial Number:
Model Number:
Date of Purchase:
Where Purchased:
NOTE: Motors used on this unit are manufactured by Baldor Electric Company. For any motor servicing or warranty
work, the motor must be taken to a Baldor Authorized Service Center. The Service Center nearest you can be found on the Internet under www.balder.com/support/. If access to the Internet is not available, contact us at the Customer Service listed on teh back cover of this manual.
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