Husqvarna SMB 70, SMB 70 E User Manual

Operator´s manual

SMB 70
SMB 70 E
Please read these instructions carefully and make sure
you understand them before using the one-man sawmill.
English

TABLE OF CONTENTS

Symbols .............................................4
Warning Signs ................................... 4
Safety Regulations............................5
Description ........................................ 7
Installation .......................................16
Fuel Handling .................................. 23
Starting and Stopping..................... 24
Use.................................................... 26
Maintenance .................................... 30
Technical Data ................................. 36
2 – English

Introduction

INTRODUCTION
This operator’s manual describes in detail how the one-man sawmill is used and maintained and how servicing is to be carried out. It also de­scribes the measures to be taken for maximum safety and how the safety features are designed and function, as well as how they are inspected, maintained, and repaired if necessary.
NOTE! The section dealing with safety must be read and understood by all those who install, use, or repair the sawmill.
The operator’s manual comprises installation, usage, and the different maintenance procedures that can be performed by the operator. More comprehensive servicing or troubleshooting should be performed by the dealer’s service personnel.
The operator’s manual describes all the requisite safety features and should be read and under­stood by the user before the sawmill is assem­bled.
Symbols and warning signs shown on the next page can be found in this operator’s manual and on the one-man sawmill. If a decal on the sawmill has been damaged or is worn, a new warning decal must be applied as soon as possible in order to ensure the greatest possible safety when using the sawmill.
The one-man sawmill shall only be used to cut boards and planks from logs.
The one-man sawmill should be used outdoors and not in enclosed spaces.
English – 3

KEY TO SYMBOLS

Symbols
The symbols below are used in this operator’s manual.
Eye protection and hearing protection should be used.
Boots or work shoes with steel toecaps and non-slip soles should be worn.
Eye protection should be used.
Protective gloves should be worn.
W arning Signs
The decal with the symbols below is found on the one-man sawmill.
Eye protection and hearing protection should be used.
Protective gloves should be worn.
Boots or work shoes with steel toecaps and non-slip soles should be worn.
Read this manual carefully and make sure you under­stand it before attempting to use the one-man sawmill.
Switch off the engine by moving the stop switch to the STOP position before carry­ing out any checks or mainte­nance.
Exercise caution.
Bandsaw blade tension
Bandsaw blade cleaning on tank
Bandsaw start/stop and brake
Height setting
4 – English
Arrow for bandsaw blade direction
Danger

SAFETY REGULATIONS

Safety Regulations
WARNING! A one-man sawmill can be a
!
dangerous tool that can cause serious or fatal injury if used incorrectly or carelessly. It is very important that the person using the one-man bandsaw reads and understands the content of this manual.
Personal Protective Equipment
The person or persons using the one-man sawmill or remaining in its close proximity must be equipped with the personal equipment as set out below:
1. Hearing protection.
2. Eye protection.
!
WARNING! Always ensure good ventila­tion. Exhaust fumes and sawdust can cause injury or allergies.
3. Approved protective gloves.
4. Boots or work shoes with steel toecaps and non-slip soles.
5. First aid kit.
English – 5
SAFETY REGULATIONS
The One-man Sawmill Safety Equipment
WARNING!
!
There are a number of safety devices and guards in order to prevent accidents when using the sawmill. These are described in the sawmill’s general description. See page 15.
The safety devices and guards also require regular inspection and maintenance. Measures and intervals are documented in the section Maintenance. See page 30-35.
The one-man sawmill must never be used if any of the safety devices or guards is damaged or does not work.
Fuel Safety
WARNING!
!
The fuel used in the one-man sawmill has the following hazardous properties:
1. The fluid, its vapour, and its exhaust fumes are poison­ous.
2. Can cause skin irritation.
3. Is highly inflammable.
Safety During Use
The safety regulations that apply while using the one-man sawmill are documented in their re­spective areas under the section Use on page 26-29.
The operator should observe the following safety measures before and during use:
1. Check that all safety devices and guards are fitted and undamaged.
2. Check that no fuel has been spilt on the outside of the tank or on the ground.
3. Ensure that there are no people or animals within the one-man sawmill’s risk zone.
4. The stopping and locking devices required to fasten the log shall be used in the intended manner. See pages 26-28.
5. Adjust the bandsaw guide so that it is as close to the log as possible. See page 27.
6. Adjust the scale and check that the bandsaw moves freely over the short and long log supports by the red markings on the scale. See page 22.
Special safety regulations apply to the fuel used with the one-man sawmill. These are documented in the section Fuel Handling on page 23.
Personnel
The following apply to personnel using the one­man sawmill:
1. Shall have read and understood the content of this operator’s manual.
2. Must not be under the influence of alcohol or medication, nor suffering from tiredness.
3. Good lighting is required when using the sawmill outside daylight hours.
4. Shall not be a minor.
5. Earthed circuit breaker recommended.
Risk Zone
The risk zone is evident from the picture to the right. No unauthorised persons may be present in the risk zone. The risk zone should also be kept free of foreign objects and the ground within the risk zone should be flat so that the operator avoids stum­bling.
FIG. 1
6 – English

DESCRIPTION

One-man Sawmill Petrol Engine
The one-man sawmill consists of two main parts:
• The carriage with engine and saw
• Rails The carriage consists of the following:
1. Scale
2. Scale pointer
3. Bandsaw blade cleaning fluid tank
4. Start/stop control
5. Handlebars
6. Rails
7. Adjustable band guide lock
8. Adjustable band guide
9. Bandsaw blade
10. Rail guard
11. Support wheels
12. Runners
13. Lifting handle
14. Stop switch
15. Petrol engine
16. Exhaust system with muffler
17. Fuel tank
18. Chain guard
19. Height setting screw
20. Upper bandsaw blade guard
21. Band wheel guard
22. Safety switch
23. Bandsaw blade guard
24. Scraper
25. Frame
26. Band wheel
27. Band tension crank
28. Band wheel adjuster
29. Height setting crank
30. Index plate
English – 7
DESCRIPTION
T ools and operator’s manual
38. Open ended spanner 13-15 mm
39. Open ended spanner 17-19 mm
40. Socket spanner
41. Combination spanner 13-19
42. Combination spanner
43. Allen key 4 mm
44. Allen key 5 mm
45. This operator’s manual
8 – English
DESCRIPTION
One-man Sawmill Electric Motor
The one-man sawmill consists of two main parts:
• The carriage with motor and saw
• Rails The carriage consists of the following:
1. Scale
2. Scale pointer
3. Bandsaw blade cleaning fluid tank
4. Start/stop control
5. Handlebars
6. Rails
7. Adjustable band guide lock
8. Adjustable band guide
9. Bandsaw blade
10. Rail guard
11. Support wheels
12. Runners
13. Lifting handle
18. Chain guard
19. Height setting screw
20. Upper bandsaw blade guard
21. Band wheel guard
22. Safety switch
23. Bandsaw blade guard
24. Scraper
25. Frame
26. Band wheel
27. Band tension crank
28. Band wheel adjuster
29. Height setting crank
30. Index plate
31. Connector with polarity reversal
32. Stop switch
33. Start switch
34. Safety switch connector
35. Main switch
36. Distribution box
37. Electric motor
English – 9
DESCRIPTION
T ools and operator’s manual
38. Open ended spanner 13-15 mm
39. Open ended spanner 17-19 mm
40. Socket spanner
41. Combination spanner 13-19
42. Combination spanner
43. Allen key 4 mm
44. Allen key 5 mm
45. This operator’s manual
10 – English
DESCRIPTION
Carriage (FIG 2)
The carriage consists of the following parts:
Steel structure with runner wheels against the rails and guides for the saw’s up and down movement.
Two screws for the saw’s vertical adjustment. The screws are connected to a chain and are operated by a crank, equipped with an index plate.
Handle with operating mechanism
Saw unit with the following parts:
• Engine.
• Adjustable band wheels.
• Bandsaw blade.
• Adjustable support for optimal bandsaw
blade guiding.
• Fuel tank (petrol engine) for petrol. See
the Fuel Handling section.
• Cleaning fluid tank for the bandsaw blade.
• Muffler (petrol engine).
Frame (FIG. 3) and (FIG. 4)
The carriage frame consists of welded square tubing with requisite corner reinforcement for stability during cutting. The frame is equipped with two round runners for the saw unit's up and down movement. The guides transfer the saw carriage’s lateral forces to the frame.
FIG. 2
FIG. 3
On the underside of the frame are four runners, fitted with bearings, with slots for securing and smooth running along the rails. The carriage is equipped with two adjustable bearings, which run against the underside of the rails, to prevent it from lifting.
Height Setting (FIG. 4)
The saw unit is secured vertically by two interact­ing screws. The screws are connected to a chain for precise and simultaneous movement. A crank (29) is fitted on the top section of one of the screws, and is used to set the exact dimen­sion of the timber thickness. One turn of the crank moves the bandsaw blade 5 mm. The height of the bandsaw blade above the rails’ cross members is read on the scale (1). There are two red markings on the scale that indicate the lowest saw height with the timber support raised, one red line for the long timber support and one red line for the short one. CAUTION! Sawing under the respective mark­ings will damage the bandsaw.
FIG. 4
English – 11
DESCRIPTION
Handlebars (FIG. 5)
The saw carriage is operated and moved for­ward with a vibration-free steering handlebar (5), located on the carriage’s right hand side. The handlebar is equipped with start and stop controls (4) for the bandsaw.
Cleaning T ank (FIG. 5)
The saw carriage is equipped with a cleaning tank (3). The tank is located beside the handle­bars. Cleaning fluid is applied to the blade by opening the tank valve.
Band Wheels (FIG 6)
The bandsaw blade runs over two band wheels (26), which are made of cast aluminium and are balanced to provide smooth operation. The band wheels are equipped with bearings, and are adjustable, partly to tension the bandsaw blade and partly to adjust the correct alignment of the bandsaw blade. The band wheels are fitted with scrapers so that sawdust and the like does not penetrate between the bandsaw blade and the band wheel. One of the band wheels is powered by the engine/motor via an adjustable belt.
FIG 5
FIG 6
Bandsaw and Band Guide (FIG 6)
Two band guides (8) are used to keep the bandsaw blade (9) in the correct position during cutting. One of the band guides is placed in front of the powered band wheel and ensures correct entry onto the wheel. The other band guide is adjustable and is positioned above the bandsaw blade before it runs onto the log. This band guide absorbs the forces from the log and prevents the bandsaw blade from shifting.
Propulsion Petrol Engine (FIG. 7)
The one-man saw is run with an air-cooled four­stroke engine (15). A clutch is located on the engine’s drive axle that starts, stops, and brakes the bandsaw blade. The speed of the engine is regulated with the operating control on the handlebars. See the enclosed manual for a description of the engine.
Electric Motor (FIG. 8)
The one-man saw is powered by a 3-phase motor (37). The motor is started and stopped with the start and stop buttons on the distribution box, which has built-in motor protection. There is also a connection for an electric cable with single polarity reversal (FIG. 8A), and a main switch (FIG. 8B.). A clutch is located on the motor’s axle and starts, stops, and brakes the bandsaw blade.
FIG 7
FIG 8
12 – English
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