Husqvarna PT26D User Manual

PT 26D
Operator´s manual
English
1
Chapter 1:Introduction ................................................. 3
Congratulations ........................................................ 3
Driving and Transport on Public Roads ...................3
Towing ..................................................................... 3
Use ........................................................................... 4
Proper Service .........................................................5
Serial Number .......................................................... 6
Chapter 2:Symbols and Decals................................... 7
Chapter 3:Safety Instructions.................................... 11
General Use ...........................................................11
Driving on slopes ...................................................16
Children .................................................................. 18
Maintenance .......................................................... 19
Transport ................................................................ 25
Environment protection .......................................... 26
User responsibility .................................................. 28
Chapter 4:Presentation .............................................. 29
1-2. Speed control .................................................. 34
3. Parking brake .....................................................35
4. Control panel ...................................................... 35
5-9. Seat ................................................................35
10. Steering wheel and steering wheel console ..... 37
11. Differential Lock ...............................................38
12. Adjusting the cutting height ..............................38
13. Fuelling ............................................................39
21-37. Controls on the control panel ......................40
21. Control lever hydraulics ...................................40
22. Switch for operation of cutting unit ...................42
23. Switch for extra hydraulic function
(hydraulic kit option) ...............................................42
24. Push button for horn (traffic kit option) .............43
25. Indicators (traffic kit option) ..............................43
26. Starter switch ...................................................44
27. Headlight ..........................................................44
28. Throttle control .................................................45
29. High speed .......................................................45
30. Weight transfer .................................................46
31. Rotating warning light (traffic kit option) ...........46
32. Parking lights (traffic kit option) ........................47
33. Spare ................................................................47
34-35.Power outlet .................................................47
36. Chronometer ....................................................48
40-51. Warning lamps ............................................48
49. Lever for steering wheel console angle ............49
Adjusting the steering wheel setting .......................49
Cooling system .......................................................50
Cutting unit .............................................................54
Accessories ............................................................55
Towing ....................................................................55
Chapter 5:Driving........................................................ 57
Mowing Tips ..........................................................57
Before Starting .......................................................59
Starting the engine .................................................61
Driving the machine ................................................66
Braking ...................................................................68
Cutting the engine ..................................................69
Bleeding in the event of fuel stoppage. ..................70
Engine stop ............................................................70
Chapter 6:Maintenance .............................................. 71
Maintenance Schedule ...........................................71
Cleaning .................................................................77
Removing the machine’s covers ............................79
Checking radiatorgrilles ..........................................79
Cleaning the radiator's heat exchanger ..................80
Adjusting the pump and generator drive belts ........80
Replacing the pump and generator drive belts .......81
Checking and adjusting the throttle control ............81
Checking the exhaust system ................................82
Adjusting the parking brake ....................................83
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Servicing the air filter ..............................................84
Cleaning the cyclone filter ......................................84
Replacing the air filter .............................................85
Bleeding the fuel system ........................................86
Servicing the fuel filter ............................................87
Checking the Tyre Pressures .................................88
Servicing the battery ...............................................89
Fuses ......................................................................90
Checking the Safety System ..................................92
Replacing the bulb in the headlight ........................93
Light setting ............................................................94
The Cutting Unit Components ................................95
Attaching and removing the cutting unit .................95
Side shifting the cutting unit ...................................96
Setting the cutting height and tilt angle ..................99
The Cutting Unit’s Service Position ......................101
Cutting Unit Model ................................................103
Checking the Blades ............................................104
Replacing the power take-off belts .......................105
Adjusting the power take-off belts ........................106
Replacing the cutting unit belt ..............................107
Removal of BioClip Plug .......................................109
Chapter 7:Lubrication............................................... 111
Lubrication Schedule ............................................111
General .................................................................112
Lubricating the cables ..........................................112
Accessories ..........................................................113
Lubricating in Accordance with the Lubrication
Schedule ..............................................................113
Chapter 8:Trouble Shooting Guide .........................127
Chapter 9:Storage.....................................................133
Winter Storage .....................................................133
Service .................................................................135
Chapter 10:Electrical system...................................137
Chapter 11:Hydraulic System ..................................138
Chapter 12:Fuel system ...........................................141
Technical Data........................................................... 143
Design standards......................................................149
WARNING:
Failure to observe the safety instructions or operating instructions can result in serious injury to the operator or others. The machine’s owner must understand the importance of these instructions and only allow operators who are trained on the machine and who understand the instructions to handle the machine. The operator must, with full judgement, handle the machine with care and must not be under the influence of alcohol, drugs or medication that affects judgement.
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Introduction

Chapter 1: Introduction

Congratulations

Thank you for purchasing a Husqvarna PT 26D. Husqvarna PTs have been designed according to a unique concept with a front mounted cutting unit and Husqvarna's unique rear wheel steering. The machine is built to give maximum efficiency even in small and difficult areas. Collected controls and a hydrostatic transmission controlled by pedals also contribute to the machine’s performance.
This Operator’s Manual is a valuable document. Following the instructions (use, service, maintenance, etc.) can considerably increase the service life of your machine and even increase its resale value.
When you sell your machine, make sure to give the operator’s manual to the new owner.
A service journal is available for the machine. Ensure that service and repair work is documented. A well-kept service journal reduces service costs for the season-based maintenance and affects the machine’s resale value. Take the service journal along when the machine is taken to the workshop for service.

Driving and Transport on Public Roads

Check applicable road traffic regulations before driving and transport on public roads. You should always use approved load retainers during transport and ensure that the machine is well secured.

Towing

The PT 26D is equipped with hydrostatic transmission and a bypass valve must be used when towing.
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Introduction
Use
This machine is designed to mow grass on ordinary lawns and other open and level ground surfaces without obstacles such as stones, stumps and the like. All other types of use are incorrect. The manufacturer’s instructions with regard to driving, maintenance and repair must be followed precisely, even when the machine is equipped with special accessories supplied by the manufacturer for which operating instructions accompany the delivery.
This machine should be operated, serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be observed.
Unauthorised modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage.
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Introduction

Proper Service

Husqvarna’s products are sold all over the world and only by specialised retail traders offering complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your dealer, see the certificate in the Service Journal.
When you need spare parts or support concerning service, warranty issues, etc., please consult the following professional:
This operator’s manual belongs to the machine bearing serial number:
Engine Transmission
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Introduction

Serial Number

The serial number can be found on the printed plate attached on the right-hand side under the seat. The plate includes the following information:
The machine’s type designation.
Weight.
The manufacturer's type number.
The machine’s serial number.
Manufacturer.
Please state the type designation and serial number when ordering spare parts.
The engine’s serial number is on the engine block above the injection pump.
Please state this when ordering spare parts.
The hydraulic pump and hydraulic motors are equipped with rating plates that indicate type designation and serial or manufacture numbers.
Please state these when ordering spare parts.
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Starting instructions:
Activate the parking brake Read the operator’s manual Hydrostat pedals in neutral position
Fuel Fast
Engine off
Oil level
Cutting
Use protective gloves
Use hearing protection
Warning
Tyre pressure
Read the operator's manual
Use protective glasses
CE conformity marking
Slow
Danger. Keep your hands and feet away
Noise emission to surroundings in accordance with the directive of the European Community. The machine’s emission is indicated in the TECHNICAL DATA chapter and on the decal.
Poisonous Hazardous to health
Symbols and Decals

Chapter 2: Symbols and Decals

These symbols are found on the machine and in the operator’s manual. Symbols for control units and warning lamps are displayed in chapter “Presentation”, see page 42 and following pages.
Study them carefully so you understand their significance.
Symbols and Decals
Read the Operator's manual
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Parking brake
Warning! Rotating blades
Only for attached cutting unit
Do not insert your hands or feet under the cover when the engine is running
Never carry passengers on the machine or on its tools.
1 0
­61 93 445
Pedal forwards
Pedal backwards
Differential lock
Warning! Risk of the machine overturning
Drive very slowly without the cutting unit
Never drive directly across a slope
Never use the machine if there are people, especially children, or pets, in the immediate vicinity.
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Symbols and Decals
WARNING:
Xxxxxx x xxxx xxxxx xxxxx xxxxx Xxxxxxxxxxx xxx xxxxxx. Xxxx xxxxxxx xxx xx xxxx
Used in this publication to notify the reader of a risk of serious personal injury , particularly if the reader should neglect to follow instructions given in the manual.
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Symbols and Decals
IMPORTANT INFORMATION:
Xxx xxx xxxx xxxxxxxxx xxx xxxxx xxx xxxx xx xxxxx xx xxxxx. Xxx xxxxxxxx xx x x xxxxxxx xx xxxx xxxx.
Used in this publication to notify the reader of a risk of material damage , particularly if the reader should neglect to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
Avoid hosing the decals with high pressure washers. Replace damaged decals before the machine is used.
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Read the operator’s manual before starting the machine
Safety Instructions

Chapter 3: Safety Instructions

These instructions are for your safety. Read them carefully.

General Use

Read all instructions in this operator’s manual and on the machine before starting it. Ensure you understand them and then observe them.
Learn how to use the machine and its controls safely and learn how to stop quickly. Also learn to recognise the safety decals.
If you get into a situation where you feel unsure about how to progress, stop and seek expert advice. Contact your Husqvarna retailer, service agent or an experienced user. Avoid all usage that you consider to be beyond your capability.
Only allow the machine to be used by adults who are familiar with its use.
Make sure nobody else is in the vicinity of the machine when you start the engine, engage the drive, or run the machine.
Safety Instructions
Clear the area of objects such as stones, toys, steel wire, etc. that may become caught in the blades and thrown out.
Beware of the rear ejector and do not point it at any one.
Stop the engine and prevent it from starting before you clean the cutting unit.
Remember that the driver is responsible for dangers or accidents.
Never carry passengers. The machine is only intended to be used by one person.
Always look down and behind before and during reversing manoeuvres. Keep watch for both large and small obstacles.
Slow down before turning.
12
Clear the area of objects before mowing
Never take passengers
13
Shut down the blades
Shut down the blades when not mowing. The blades must only be running when the cutting unit is lowered and active when used for mowing.
Be careful when rounding fixed objects, so that the blades do not hit them. Never run the machine over foreign objects.
Never drive close to objects or other machines. Remember that “Brake pedal reflex” from driving a car has the opposite effect if you press on the forward pedal.
Safety Instructions
Safety Instructions
WARNING:
Engine exhaust, some of its constituents and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects or other reproductive impairment. The engine emits carbon monoxide, which is a colourless, poisonous gas. Do not use the machine in enclosed spaces.
Only use the machine in daylight or in other well-lit conditions. Keep the machine at a safe distance from holes or other irregularities in the ground. Pay attention to other possible risks.
Never use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medication that can affect your vision, judgement, or co-ordination.
Beware of traffic when working near or crossing a road.
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Keep children away from the work area
Never leave the machine unsupervised with the
Personal protective equipment
motor running. Always stop the blades, apply the parking brake, stop the engine and remove the keys before leaving the machine.
Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.
WARNING:
You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.
15
Safety Instructions
Use hearing protection to minimise the risk of hearing impairment.
Wear approved protective goggles or a full visor when driving.
Safety Instructions
Never use the machine when barefoot. Always wear protective shoes or protective boots, preferably with steel toes.
Make sure that you have first aid equipment close at hand when using the machine.

Driving on slopes

Driving on slopes is one of the operations where the risk of the driver losing control of the machine or of it overturning is the greatest; this can result in serious injury or death. All slopes demand extra care. If you cannot reverse up a slope or if you feel unsure, do not mow it.
16
WARNING:
Do not drive down slopes with the unit raised. Control can be reduced due to the changed centre of gravity.
Do as follows
Remove obstacles such as stones, tree branches, etc.
Mow up and down, not side-to-side.
Mow upwards and downwards on slopes, not sideways.
The differential lock should also be used on
Be extra cautious when driving on slopes
slopes.
Never drive the machine on terrain that slopes more than 10°.
Avoid starting or stopping on a slope. If the tyres start to slip, stop the blades and drive slowly down the slope.
Always drive evenly and slowly on slopes.
Make no sudden changes in speed or direction.
Avoid unnecessary turns on slopes, and if it proves necessary, turn slowly and gradually downward, if possible.
Watch out for and avoid driving over furrows, holes, and bumps. It is easier for the machine to overturn on uneven ground. Tall grass can hide obstacles.
Drive slowly. Do not turn the wheel sharply.
Be extra cautious with any additional equipment, which can alter the machine’s stability.
Do not mow near verges, ditches, or banks. The machine can suddenly overturn if one wheel comes over the edge of a steep slope or a ditch, or if an edge gives way.
Do not mow wet grass. It is slippery, and tyres can lose their grip so that the machine skids.
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Safety Instructions
Safety Instructions
Try not to stabilise the machine by putting a foot on the ground.
When cleaning under the machine, it may never be driven near verges or ditches.

Children

Serious accidents may occur if you fail to be on guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing. Never assume that children will stay put where you last saw them.
Keep children away from the mowing area and under close supervision by another adult.
Keep an eye out and shut off the machine if children enter the work area.
Before and during a reversing manoeuvre, look backward and downward for small children.
Never allow a child to ride with you. They can fall off and seriously injure themselves or be in the way for safe manoeuvring of the machine.
Never allow children to operate the machine.
Be particularly careful near corners, bushes, trees or other objects that block your view.
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Never allow children to operate the machine

Maintenance

Never fill the fuel tank indoors
Stop the engine. Remove the ignition key before making any adjustments or carrying out maintenance.
Never fill the fuel tank indoors.
Only store fuel in clean containers approved for the purpose.
Never remove the fuel cap or fill the fuel tank with fuel while the engine is running.
Allow the engine to cool before refuelling. Do not smoke.
Handle oil, oil filters, fuel and the battery carefully, of environmental considerations. Observe applicable recycling regulations.
Do not allow compressed air to come into contact with skin. If compressed air penetrates the skin, seek medical advice immediately.
Seek medical advice immediately if skin comes into contact with fuel, which that is under high pressure.
The combustible material in some of the engine’s components (e.g. certain seals) can be very dangerous if ignited. Never allow burnt material to come into contact with skin or eyes.
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Safety Instructions
Safety Instructions
Do not remove the filler cap or any other component on the cooling system when the engine is hot or under pressure, as hazardous hot coolant can spray out.
WARNING:
The engine, exhaust system, cooling system and hydraulic system components become extremely hot during operation. Risk of burn injuries if touched. Wear protective gloves
If leaks arise in the fuel system, the engine must not be started until the problem has been resolved.
Store the machine and fuel in such a way that there is no risk of leaking fuel or fuel vapour leading to damages.
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Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow.
Tank with level window
Avoid overfilling. In the event of spilling fuel on the
Risk of sparking
machine, wipe it up before starting the engine. If you spill petrol on your clothing, change your clothing.
Material that has been contaminated by fuel must be moved to a fire proof and environmentally safe place.
Allow the machine to cool before taking any actions in the engine room.
WARNING:
The battery contains lead and lead compounds, chemicals that are considered to cause cancer, birth defects, and other reproductive system damage. Wash you hands after touching the battery. Use protective goggles when working with the battery.
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Safety Instructions
Sparking can occur when working with the battery and the thick cables in the starter motor circuit. This can cause the battery to explode, fire or eye injuries. Sparking in the circuit can not occur once the battery's power connection cable (usually the black negative cable) has been disconnected.
Safety Instructions
IMPORTANT INFORMATION:
Avoid sparking and its consequences by:
Wearing protective glasses.
Make sure that the fuel cap is fitted and that no flammable liquids are stored in an open container.
Do not work on the starter motor circuit in the vicinity of spilt fuel.
Disconnect the battery's power connection cable (usually the black negative cable) first and connect it last.
Exercise care with tools so that short circuiting does not occur.
Do not short circuit across the starter relay's connections to run the starter motor.
Be especially careful when handling battery acid. Acid on the skin can cause serious corrosive injuries. In the event of spillage on the skin wash immediately with water.
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Acid in the eyes can cause blindness, contact a
Do not smoke when carrying out maintenance
Never drive the machine in an enclosed space
doctor immediately.
Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery while smoking or in the vicinity of open flames or sparks. This can cause the battery to explode and cause serious injuries.
Make sure all nuts and bolts are tightened correctly and that the equipment is in good condition.
Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be driven if protective plates, protective covers, safety switches or other protective devices are not fitted or are defective.
Do not change the settings of governors and avoid running the engine with overly high engine speeds. If you run too fast, you risk damaging the machine components.
Never use the machine indoors or in spaces lacking proper ventilation. Exhaust fumes contain carbon monoxide, an odourless, poisonous and highly dangerous gas.
Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting.
Never make adjustments with the engine running.
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Safety Instructions
Safety Instructions
The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer.
The blades are sharp and can cause cuts and gashes. Wrap the blades or wear protective gloves when handling them.
Check the parking brake’s functionality regularly. Adjust and maintain as required.
The mulching unit should only be used where better quality mowing is required and in known areas.
Reduce the risk of fire by removing grass, leaves and other debris that may have fastened in the machine. Allow the machine to cool before putting it in storage.
Do not turn over the engine by hand without preventing the engine from starting, which can be done in different ways:
a. Remove the glow plug, no compression the engine
can therefore be easily turned over.
24
b. Loosen a pressure pipe connection on each jet
pipe a 1/2 turn.
c. Secure the injection pump stop arm in position for
zero supply.
Clean the machine regularly
25
Front securing eyelets
Safety Instructions

Transport

IMPORTANT INFORMATION:
The parking brake is not sufficient to lock the machine during transport. Ensure you secure the machine firmly to the transporting vehicle.
The machine is heavy and can cause serious crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer.
Use an approved trailer to transport the machine. Activate the parking brake and secure the machine using approved fasteners, such as straps, chains or ropes when transporting.
Check and comply with laws and regulations when driving on public roads, a traffic kit is available as an option. This can be retrofitted on PT 26D.
Safety Instructions

Environment protection

Take care of the environment, there are numerous environmental risks especially when performing maintenance on the machine. This particularly applies when dealing with engine oil, hydraulic oil, fuel, oil filters, hydraulic filters and fuel filters. You must be attentive to ensure spillage does not occur when you open a system that contains oil or fuel.
Always wipe up spillage. When using cloths, sawdust or oil absorbents, these should be treated as environmental hazardous waste. Follow local regulations.
Choose an area, preferably with a concrete floor, when you handle or store oils and fuel so that you can clear up any spillage without it penetrating into the ground.
Avoid spillage, use a funnel and fill carefully.
When draining, ensure that a suitably sized container is placed correctly. Remember that the oil does not always run straight down.
Transfer the waste oil into a sealed container and hand in for destruction. Remember to follow local regulations. Generally you can deposit waste oil at workshops or petrol stations that handle waste oil.
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Replaced oil and fuel filters are environmental hazardous waste, handle them as waste oil.
Do not spill fuel when refuelling. One litre of diesel fuel can, according to the Swedish Rescue Services Agency, destroy up to one million litres of drinking water. Spilt fuel is a fire risk.
Wash your hands thoroughly when the job is done.
Coolant is poisonous and sweet. Ensure that animals do not come into contact with open containers or pools of fluid.
Bear in mind the risk of grass fire when working in dry vegetation. Never operate a machine with a modified or damaged muffler, as sparks from the exhaust fumes can set dry grass on fire.
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Safety Instructions
Safety Instructions

User responsibility

Study and follow the safety instructions, see “Safety Instructions” on page 11.
Follow the maintenance schedule for care, see “Maintenance Schedule” on page 71, lubrication chart, see “Lubrication Schedule” on page 111 and the instructions for operating the machine, see “Presentation” on page 29 and “Driving” on page 57.
Follow the maintenance instructions, see “Maintenance” on page 71, lubrication, see “Lubrication” on page 111 and storage, see “Storage” on page 133.
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29
PT 26D
Speed control
Presentation

Chapter 4: Presentation

Congratulations on your choice of an exceptionally high quality product. This operator's manual describes Husqvarna PT 26D.
It is fitted with a Perkins 3 cylinder diesel engine developing 26 horse power.
PT 26D is equipped with hydraulic steering and attachment lift. They are supplied with pressure from a pump on the engine.
The machine is all wheel drive in low speed mode.
The power transmission from the engine is hydrostatic. It is supplied with pressure by a pump under the driver’s seat. A shaft with two flexible couplings powers the pump. Flow and direction are regulated with the pedals, so that forward and reversing speeds are variably controlled. One pedal to drive forwards (1) and one pedal to reverse (2). The pump drives four hydraulic motors in parallel, one for each wheel.
The power transmission is also used as service brake.
There are low and high speeds for driving. High or low speed is selected using a switch.
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