Husqvarna LTH1797 User Manual

LTH1797
Owner's Manual
02494
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
Disengage blades when not mowing. Shut off engine
WARNING: In order to prevent ac­ ci den tal starting when setting up, trans port ing, ad just ing or making re­pairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and com­ply with spec i fi ca tions of the man u ­fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back­ ing.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Ma­terial may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
• Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing road­ ways.
Use extra care when loading or unloading the machine into a trailer or truck.
• Always wear eye protection when operating ma­chine.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
Follow the manufacturer's recommendation for wheel weights or counterweights.
Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equip­ment.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine run­ning. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immedi­ately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel­soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine run ning.
Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec­ommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back­ing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
• Be alert and turn machine off if a child enters the area.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity 2.0 Gallons and type: Unleaded Regular
Oil Type (API-SG-SL): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F)
Oil Capacity: W/Filter: 2.88 Pints W/O Filter: 2.21 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed (MPH): Forward: 5.5 Reverse: 2.4
Charging System: 15 Amps @ 3600 RPM
Battery: AMP/HR: 35 MIN. CCA: 280 CASE SIZE: U1R
Blade Bolt Torque: 45-55 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily rem­edy, please contact your nearest authorized service center/ department. We have com pe tent, well-trained tech ni cians and the proper tools to ser vice or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under “Maintenance” and “Stor­ age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal com­ bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your nearest authorized service center/department (See RE PAIR PARTS section of this manual).
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-8
OPERATION .............................................................9-14
MAINTENANCE SCHEDULE ...................................... 15
MAINTENANCE ..................................................... 15-18
SERVICE AND AD JUST MENTS ............................ 19-23
STORAGE .................................................................... 24
TROU BLE SHOOT ING ............................................ 25-26
REPAIR PARTS - TRACTOR .................................28-41
4
UNASSEMBLED PARTS
Steering
Wheel
Adapter
Steering Wheel
Steering
Boot
Steering
Wheel
Insert
Steering Extension Shaft
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Knob
Battery
(2) Hex Bolts 1/4-20 x 3/4
Seat
(2) Keps Nut 1/4-20
Key
(1) Large Flat
Washer
(2) Keys
(1) Oil Drain Tube
(1) 5/16 Lock Washer
Slope Sheet
(1) Hex Bolt 5/16-18 x 4
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.
(1) 3/4" wrench Pliers (2) 7/16" wrenches Tire pressure gauge Utility knife When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CAR TON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft.
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.
Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.
Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten se cure ly.
• Snap steering wheel insert into center of steer ing wheel.
• Remove protective materials from trac tor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
INSERT
5/16 HEX BOLT
5/16 LOCK WASHER
LARGE FLAT WASHER
STEERING WHEEL
ADAPTER
LOWER STEERING SHAFT
STEERING BOOT
TABS
EXTENSION SHAFT
823
2
0
TAB SLOTS
FIG. 1
INSTALL SEAT (See Fig. 2)
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the cardboard pack­ing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its ad just ed position.
Raise seat and tighten adjustment knob securely.
6
SEAT PAN
SEAT
ASSEMBLY
SHOULDER BOLT
TERMINAL COVER
DISCARD TER MI NAL PROTECTIVE CAPS
KEPS NUT
HEX BOLT
6
6
4
2
0
FLAT WASHER
02464
ADJUSTMENT KNOB
FIG. 2
CONNECT BATTERY (See Figs. 3 and 4)
CAUTION: Do not short battery termi­nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental ground ing.
Lift seat pan to raised position.
Remove terminal protective caps and discard.
If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in the Maintenance section of this manual for charg ing in struc tions).
First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.
Connect BLACK grounding cable to negative (-) ter­minal with remaining hex bolt and keps nut. Tighten securely.
02604
POSITIVE (RED) CABLE
NEGATIVE (BLACK) CABLE
FIG. 3
SEAT PAN
LABEL
02602
FIG. 4
NOTE: You may now roll or drive your tractor off the skid.
Follow the ap pro pri ate instruction below to remove the tractor from the skid.
WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op­ er a tion section for location and function of con trols)
Press lift lever plunger and raise attachment lift lever
to its highest po si tion.
• Release parking brake by de press ing clutch/brake
ped al.
Place freewheel control in "trans mis sion dis en gaged
position" (See “TO TRANS PORT” in the Op er a tion section of this manual).
Roll tractor forward off skid.
Remove banding holding the deflector shield up against
tractor.
7
ASSEMBLY
TO DRIVE TRAC TOR OFF SKID (See Op­ er a tion section for location and function of con trols)
WARNING: Before start ing, read, un der stand and fol low
all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.
Be sure all the above assembly steps have been com­pleted.
Check engine oil level and fill fuel tank with gasoline.
• Place freewheel control in "trans mis sion en gaged" po si tion (see "TO TRANSPORT" in Op er a tion section of this manual).
Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to its highest position.
Remove key from bag and start the engine (see "TO START ENGINE" in the Operation section of this man­ual). After engine has started, move throttle control to idle (slow) position.
Release parking brake.
Slowly move the mo tion control lever for ward and slowly drive tractor off skid.
Apply brake to stop trac tor, set park ing brake and place motion con trol lever in neutral po si tion.
Turn ignition key to "STOP" position.
Continue with the in struc tions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER­FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been com plet ed. No remaining loose parts in carton. Battery is properly prepared and charged. Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure free wheel control is in
“transmission engaged” position (see “TO TRANS­ PORT” in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls, their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
It is important to purge the transmission before op er -
at ing your tractor for the first time. Follow proper start­ing and transmission purging instructions (See “TO START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean­ing.
REVERSE
ENGINE OFF
LIGHTS ON
ATTACHMENT
CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
NEUTRAL
REVERSE
OPERATION
SYSTEM (ROS)
FUEL
HIGH
ENGINE ON
BATTERY
ATTACHMENT
CLUTCH ENGAGED
REVERSE
LOW
ENGINE START
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
FORWARD
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result inminor or moderate injury.
FAST
MOWER HEIGHT
CRUISE CONTROL
KEEP AREA CLEAR
(SEE SAFETY RULESSECTION)
SLOW
15
SLOPE HAZARDS
IGNITION SWITCH
MOWER LIFT
CLUTCH/BRAKE
PEDAL
15
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
THROTTLE/CHOKE CONTROL
CLUTCH/BRAKE PEDAL
FREE WHEEL CONTROL
LIGHT SWITCH
AT TACH MENT CLUTCH LEVER
IGNITION SWITCH
ROS "ON" POSITION
LIFT LEVER PLUNGER
ATTACHMENT LIFT LEVER
HEIGHT ADJUSTMENT INDICATOR
PARKING BRAKE
MOTION CONTROL LEVER
Our tractors conform to the applicable safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and brak­ ing the tractor and starting the engine.
FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used for starting and stopping the engine.
02838_LSW
FIG. 5
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
LIGHT SWITCH - Turns the headlights on and off. MOTION CONTROL LEVER - Selects the speed and
di rec tion of tractor. PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
REVERSE OPERATION SYSTEM (ROS) “ON” POSI­TION - Allows operation of mower deck or other powered
attachment while in reverse. THROTTLE/CHOKE CONTROL - Used for starting and
controling engine speed.
10
00155
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
Your tractor is equipped with an operator presence sens­ ing switch. When engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full “BRAKE” position and hold.
Place parking brake lever in “ENGAGED” position and re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.
ATTACHMENT CLUTCH LEVER
THROTTLE/CHOKE CONTROL
"BRAKE" POSITION
01844
"ENGAGED" POSITION
IGNITION KEY
"DIS EN GAGED" POSITION
PARKING BRAKE "ENGAGED" POSITION
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, al­ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­ plete ly, as described above, before leav­ ing the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces the engine's operating efficiency.
Full speed (fast) of fers the best mower per for mance.
TO MOVE FORWARD AND BACKWARD (See Fig. 6)
The direction and speed of movement is controlled by the motion control lever.
Start tractor with motion control lever in neutral (N) position.
Release parking brake.
Slowly move motion control lever to desired position.
MOTION CONTROL
CLUTCH/BRAKE PEDAL "DRIVE" POSITION
PARKING BRAKE "DISENGAGED" PO SI TION
LEVER
FIG. 6
STOPPING (See Fig. 6)
MOWER BLADES -
To stop mower blades,move attachment clutch lever to “DIS EN GAGED” po si tion.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.
Move motion control lever to neutral (N) position.
ENGINE -
Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “backfire”.
Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent un author ized use.
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
11
OPERATION
TO OPERATE MOWER (See Fig. 7)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.
Select desired height of cut.
• Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector shield in place.
"ENGAGED" PO SI TION
ATTACHMENT LIFT LEVER HIGH PO SI TION
AT TACH MENT CLUTCH LEVER "DISENGAGED" PO SI TION
0 1
9
9
4
LOW POSITION
DEFLECTOR SHIELD
TO TRANSPORT (See Figs. 5 and 8)
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest position with at tach ment lift control.
Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
Transmission Engaged
02219
Transmission Disengaged
FIG. 8
FIG. 7
TO OPERATE ON HILLS
WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PED AL IS DEPRESSED.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac­tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with sum mer weight oil.
Check engine oil with tractor on level ground.
Pull up and remove oil fill cap/dipstick; wipe oil off. Re­insert the dipstick into the tube and push down firmly into place. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).
To change engine oil, see the Maintenance section in this manual.
12
OPERATION
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 5)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Be sure freewheel control is in the transmission en gaged position.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several at tempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi­tion. This may require an engine warm-up period from several seconds to several minutes, depending on the tem per a ture.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Re lease the parking brake and let the clutch/brake slowly return to operating position.
Allow one minute for transmission to warm up. This can be done during the engine warm up period.
The attachments can also be used during the engine warm-up period after the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
PURGE TRANSMISSION
CAUTION: Never engage or disengage freewheel lever while the engine is run-
ning.
To ensure proper operation and performance, it is rec om ­mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de­ vel oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.
1. Place tractor safely on a level surface - that is clear and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) po si tion, slowly dis­engage clutch/brake pedal.
CAUTION: At any time, during step 4, there may be movement of the drive wheels.
13
OPERATION
4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
5. Move motion control lever to neutral (N) position. Shut­off engine and set parking brake.
6. Engage transmission by placing freewheel control in engaged position (See “TO TRANSPORT” in this sec­ tion of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the trac­tor moves approximately five (5) feet return the mo­tion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
Your transmission is now purged and now ready for normal op er a tion.
MOWING TIPS
Mower should be properly leveled for best mowing per­formance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
The left hand side of mower should be used for trim­ ming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even dis tri bu tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 9).
00272
FIG. 9
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip­ pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se­ lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.
14
MAINTENANCE
MAINTENANCE
SCHEDULE
Check Brake Operation
Check Tire Pressure
T
Check Operator Presence & ROS Systems
R
Check for Loose Fasteners
A
Check/Replace Mower Blades
C
T
Lubrication Chart
0
Check Battery Level
R
Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
E
Clean Air Filter
N
Clean Air Screen
G
Inspect Muffler/Spark Arrester
I
Replace Oil Filter (If equipped)
N E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
4
1,2
EVERY
50
HOURS
3
2
2
1,2
EVERY
100
HOURS
1
EVERY
SEASON
,
2
2
2
BEFORE
STORAGE
maint_sch-tractore.ROS.e
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
ROS systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
SPINDLE
ZERK
FRONT WHEEL
BEARING ZERK
01964
GENERAL PURPOSE GREASEREFER TO MAINTENANCE “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.
SPINDLE
ZERK
FRONT WHEEL
BEARING ZERK
15
ENGINE
MAINTENANCE
TRACTOR
Always observe safety rules when per form ing any main­ te nance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments section of this manual).
TIRES
Maintain proper air pressure in all tires (See “PROD UCT SPEC I FI CA TIONS” section of this man ual).
Keep tires free of gasoline, oil, or insect control chemi­ cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.
OPERATOR PRESENCE SYS TEM AND REVERSE OP­ERATION SYSTEM (ROS)
Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.
The engine should not start unless the brake pedal is fully de pressed, and the attachment clutch con trol is in the dis en gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position and the at tach ment clutch en­gaged, any attempt by the operator to shift into reverse should NOT shut off the engine.
ROS "ON" POSITION
ENGINE "ON" POSITION (NORMAL OPERATING)
BLADE CARE
For best results mower blades must be kept sharp. Re place bent or damaged blades.
CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL (See Fig. 10)
Raise mower to highest position to allow access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
Remove blade bolt by turning coun ter clock wise.
Install new blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper as sem bly, center hole in blade must align with star on mandrel assembly.
Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat treated.
BLADE
BLADE BOLT (SPECIAL)
STAR
CENTER HOLE
02
544
MANDREL ASSEMBLY
FIG. 10
TO SHARPEN BLADE (See Fig. 11)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An un­balanced blade will cause excessive vibration and even tual damage to mower and engine.
The blade can be sharpened with a file or on a grind-
ing wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
16
MAINTENANCE
CENTER HOLE
5/8" BOLT OR PIN
BLADE
FIG. 11
BATTERY
Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
Disconnect BLACK battery cable first then RED bat­ tery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “CONNECT BATTERY” in the Assembly sec tion of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid main te ­nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
10W30
5W-30
-20 0 30 40
F
C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 0
-10
32
60
10
20 30 40
FIG. 12
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL (See Figs. 12 and 13)
Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
OIL DRAIN VALVE
80
oil_visc_chart4_e
100
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos­ si ble damage to seals, do not use high pressure water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades are intact and clean.
Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool­ing fins.
CLOSED AND LOCKED POSITION
YELLOW CAP
463
2
0
DRAIN TUBE
FIG. 13
• Unlock drain valve by pushing inward and turning coun ter clock wise.
To open, pull out on the drain valve.
17
MAINTENANCE
After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man­ u al.
Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing. Keep oil up to, but not over, the “FULL” line on dipstick. Push dipstick down firmly into the tube when finished.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re­ moved will cause engine damage due to overheating.
AIR FILTER
Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. See engine manual.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 14)
The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor, re place ment is re quired.
With engine cool, remove filter and plug fuel line sec­ tions.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
CLAMP
CLAMP
FUEL FILTER
FIG. 14
00667
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans­mission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
18
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST ­MENTS:
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in con­ tact with plug.
TRACTOR
TO REMOVE MOWER (See Fig. 15)
Mower will be easier to remove from the right side of trac­tor.
Place attachment clutch in “DIS EN GAGED” position.
Move attachment lift lever forward to low er mower to its lowest po si tion.
Roll belt off engine pulley.
Remove small retainer spring, and remove clutch spring off pulley bolt.
Remove large retainer spring, slide col lar off and push housing guide out of brack et.
Disconnect anti-swaybar from chas sis bracket by re­mov ing re tain er spring.
Disconnect suspension arms from rear deck brackets by removing retainer springs.
Disconnect front links from deck by re mov ing retainer springs.
Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC TOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
SMALL RETAINER SPRING
FLAT WASHER
TO INSTALL MOWER (See Fig. 15)
Raise attachment lift lever to its high est position.
Slide mower under tractor with deflector shield to right side of tractor.
Lower lift lever to its lowest po si tion.
Connect front links to mower deck and secure with retainer springs..
Connect suspension arms to rear deck brackets and secure with retainer springs.
Connect anti-swaybar to chassis bracket and secure with retainer spring.
Push clutch cable housing guide into bracket, slide col­lar onto guide and secure with large retainer spring.
Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring.
Make sure belt is inside the belt keeper at the idler and on both sides of the wire belt keeper as shown.
Install belt onto engine pulley.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.
WIRE BELT KEEPER
RETAINER SPRING
ANTI-SWAY BAR
COLLAR
HOUSING GUIDE
CLUTCH SPRING
BELT KEEPER
LARGE RETAINER SPRING
BRACKET
SUSPENSION ARMS
SQUARE HOLE
ENGINE PULLEY
FRONT LINK
RETAINER SPRINGS (BOTH SIDES)
02845
DEFLECTOR SHIELD
CLUTCH SPRING
FIG. 15
19
SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift link ad just ment nut on that side.
To lower one side of mower, loosen lift link ad just ment nut on that side.
NOTE: Three full turns of adjustment nut will change mower height about 1/8".
Recheck measurements after adjusting.
BOTTOM EDGE OF MOWER TO GROUND
“A”
00598
GROUND LINE
FIG. 16
BOTTOM EDGE OF MOWER TO GROUND
“A”
To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. The two front links must remain equal in length.
When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.
Recheck side-to-side adjustment.
"D"
01268
"D"
MANDREL
FIG. 18
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
01267
NUT "F"
TRUN NION
0
1
1
5
6
NUT "E"
SUSPENSION ARM
01553
LIFT LINK ADJUSTMENT NUT
FIG. 17
FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO AD JUST BOTH FRONT LINKS EQUAL LY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its high­est position.
Check adjustment on right side of tractor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjustments, check that both front links are equal in length.
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut “E” on both front links an equal number of turns.
When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.
FRONT LINKS
FIG.19
TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 20)
The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
Place attachment clutch in “DISENGAGED” po si tion.
• Move at tach ment lift lever forward to lower mower to its lowest position.
Roll belt off engine pulley.
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
Work new belt around both mandrel pulleys and idler pulleys.
Install new belt into engine pulley groove.
Make sure belt is inside the belt keeper at the idler and on both sides of the wire belt keeper as shown.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.
20
SERVICE AND ADJUSTMENTS
BELT KEEPER
MANDREL PULLEY
IDLER PULLEYS
MANDREL PULLEY
02844
WIRE BELT KEEPER
ENGINE PULLEY
FIG. 20
TO CHECK AND ADJUST BRAKE (See Fig. 21)
Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.
TO CHECK BRAKE
Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and en­gage parking brake.
Disengage transmission by placing freewhel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.
The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
Depress clutch/brake pedal all the way down and en­ gage parking brake.
Measure distance between brake operating arm and nut “A” on brake rod.
If distance is other than 1-9/16", loosen jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”.
Engage transmission by placing freewheel control in “trans mis sion engaged” position.
Road test tractor for proper stopping distance as stated above. Readjust if nec es sary. If stopping distance is still greater than five (5) feet in high est gear, further main te nance is nec es sary. Replace brake pads or contact a qualified service center.
WITH PARKING BRAKE “ENGAGED”
1-9/16”
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT
NUT “A”
JAM NUT
OPERATING ARM
01513
FIG. 21
TO REPLACE MOTION DRIVE BELT (See Fig. 22)
Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.
BELT REMOVAL -
• Remove mower (See “TO RE MOVE MOWER” in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
• Remove belt from stationary idler and clutching idler.
• Remove belt downward from around en gine pulley.
• Pull belt slack toward rear of trac tor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.
• Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
• Carefully work new belt down around transmission cooling fan and onto the input pulley.
• Slide belt into the center span keeper.
• Pull belt toward front of tractor and roll around the top groove of engine pulley.
• Install belt through stationary idler and clutch ing idler.
• Make sure belt is in all pulley grooves and in side all belt guides and keep ers.
• Install mower (See “TO IN STALL MOWER” in this sec­ tion of manual).
21
SERVICE AND ADJUSTMENTS
ENGINE PULLEY
CLUTCH ING IDLER
STA TION ARY IDLER
TRANS MIS SION INPUT PULLEY
CENTER SPAN KEEPER
01510
FIG. 22
TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT (See Fig. 23)
The motion control lever has been pre set at the factory and adjustment should not be necessary.
Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
Start engine and move motion control lever until tractor does not move forward or backward.
Hold motion control lever in that position and turn engine off.
While holding motion control lever in place, loosen the adjustment bolt.
Move motion control lever to the neutral (N) (lock gate) position.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to ad just ment bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satisfied.
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.
TO AD JUST STEER ING WHEEL ALIGN MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer­ ing wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.
TO REMOVE WHEEL FOR REPAIRS (See Fig. 24)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
Replace washers and snap retaining ring securely in axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
WASH ERS
RE TAIN ING RING
AXLE COVER
663
SQUARE KEY (REAR WHEEL ONLY)
FIG. 24
00
MOTION CONTROL LEVER
02239
NEUTRAL LOCK GATE
ADJUSTMENT BOLT
FIG. 23
22
SERVICE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY (See Fig. 25)
WARNING: Lead-acid batteries gen­ er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec­ tion of this man u al).
If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
• Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.
TO REMOVE CABLES, REVERSE ORDER -
• BLACK cable first from chassis and then from the fully charged battery.
• RED cable last from both batteries.
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 26)
• Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedure.
HOOD
HEADLIGHT WIRE CONNECTOR
02495
FIG. 26
ENGINE
TO AD JUST THROTTLE CON TROL CABLE
The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec­ es sary, see engine manual.
02614
WEAK OR DEAD BATTERY FULLY CHARGED BATTERY
FIG. 25
TO REPLACE HEADLIGHT BULB
• Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO AD JUST CHOKE CON TROL
The choke control has been preset at the factory and ad­ just ment should not be necessary. If adjustment is neces­sary, see engne manual.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.
23
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See “CLEANING” in the Main te ­nance section of this manual).
Inspect and replace belts, if necessary (See belt re­ place ment instructions in the Service and Adjustments section of this manual).
Lubricate as shown in the Maintenance section of this man ual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery may require recharging.
To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis­ con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Mainte­nance sec tion of this manual).
After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini­mizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean en­gine oil. (See “ENGINE” in the Maintenance section of this man ual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into cylinder(s).
Turn ignition key to “START” position for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.
24
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.
10. Engine valves out of adjustment. 10. Contact an authorized service center/department.
Hard to start 1. Dirty air filter. 1. Clean/replace air filter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.
8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Empty fuel tank and refill tank with fresh, clean gasoline.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8.
9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
Empty fuel tank and refill tank with fresh, clean gasoline.
25
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”. (if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Battery will not charge 1. Bad battery cell(s). 1. Replace battery.
2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.
3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.
Engine “backfires” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.
26
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
SCHEMATIC
A
AMMETER
(OPTIONAL)
RED
B
G
L
IGNITION
SWITCH
BLACK
RED
BLACK
BATTERY
RED
FUSE
WHITE
RED
M
STARTER
BLACK
SOLENOID
S
M
A1
CLUTCH / BRAKE
(PEDAL UP)
WHITE
A2
SEAT SWITCH
(NOT OCCUPIED)
BLACK
GROUNDING
CONNECTOR
SPARK
PLUG
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
ORANGE
BLUE
BLACK
BLACK
HOUR
METER
(OPTIONAL)
FUEL LINE
BLACK
WHITE
ATT'MENT CLUTCH
(CLUTCH OFF)
BLACK
IGNITION
UNIT
IGNITION SWITCH
CIRCUITPOSITION
OFF
RUN/OVERRIDE
M+G+A1
B+S+A1START
B+A1
B+A1RUN
“MAKE”
L+A2
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
3054
CHARGING SYSTEM OUTPUT 15 AMP DC @ 3600 RPM
RED
LIGHT SWITCH
REGULATOR
BROWN
REVERSE SWITCH
ALTERNATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
HEADLIGHTS
BLACK
REMOVABLE
CONNECTIONS
NON-REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
BLACK
RELAY
87
87A
8586
30
27
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
ELECTRICAL
22
21
90
24
33
27
43
42
25
41
27
27
26
40
16
34
16
30
48
8
27
2
1
197428
52
29
28
92
94
93
28
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 532 14 49-27 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 17 66-89 Case Battery Mech Hinge 16 532 17 61-38 Switch Interlock 21 532 17 56-88 Harness Asm Light W/4152j 22 532 00 41-52 Bulb Light #1156 24 532 12 47-80 Cable Battery 6 Ga. 11" red 25 532 14 61-47 Cable Battery 6 Ga. 44" red w/16 wire 26 532 17 51-58 Fuse 20 AMP 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 12 47-73 Cable Ground 6 Ga. 12" black 29 532 19 27-49 Switch Seat 30 532 19 33-50 Switch Ign 33 532 14 04-01 Key Ign Molded Generic 34 532 11 07-12 Switch Light 40 532 19 74-28 Harness Ign. 41 871 11 04-08 Bolt Blk Fin Hex 1/4 - 20 x 1/2 42 532 13 15-63 Cover Terminal Red 43 532 19 25-07 Solenoid 48 532 14 08-44 Adapter Ammeter Rectangular 52 532 14 19-40 Protection Wire Loop 90 532 18 04-49 Cover Terminal Battery 92 532 19 06-15 Harness Pigtail 93 532 19 25-40 Screw Plastite 10-14 x 2.0 94 532 19 18-34 Module Reverse
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
29
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
CHASSIS AND ENCLOSURES
31
209
209
10
18
30
273
10
17
259
212
28
261
272
260
258
39
278
58
5
5
208
206
60
9
209
208
207
64
1
13
145
37
208
14
74
143
26
26
209
144
142 209
38
209
144
26
60
37
14
26
38
11
209
209
209
2
142
209
chassis-Laser -lt.stlt_35
30
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 532 17 46-19 Chassis Stamping 2 532 17 65-54 Drawbar 5 532 15 52-72 Bumper Hood/Dash 9 532 19 39-37 Dash P/L 10 872 14 06-08 Bolt Carriage 3/8-16 x 1 11 532 17 49-96 Panel Dash Lh 13 532 18 17-19 Panel Dash Rh 14 817 49 06-08 Screw thdrol 3/8-16 x 1/2 17 532 18 88-93 Hood 18 532 18 49-21 Bumper Hood 26 873 80 06-00 Nut Lock Hex W/Ins 3/8-16 unc 28 532 18 35-38 Grille/Len Asm 30 532 19 39-38 Fender Footrest STLT Pnt 31 532 13 99-76 Bracket Support Fender 37 817 49 05-08 Screw Thdrol 6/16-18 x 1/2 TYT 38 532 17 57-10 Bracket, Asm. Pivot, Mower Rear 39 532 17 47-14 Bracket Pivot Laser 58 532 18 71-54 Duct Air 60 872 14 06-06 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 532 15 47-98 Dash Lower STLT 74 873 68 06-00 Nut Crownlock 3/8-16 unc 142 532 17 57-02 Plate Reinforcement STLT 143 532 18 66-89 Bracket Swaybar Chassis 144 532 17 55-82 Bracket Pnt Footrest STLT 145 532 15 65-24 Rod Pivot Chassis/Hood 206 532 17 01-65 Bolt Shoulder 5/16-18 TT 207 817 67 05-08 Screw Thdrol 5/16-18 x 1/2 208 817 67 06-08 Screw Thdrol 3/8-16 x 1/2 209 817 00 06-12 Screw Hex Wsh Thdrol 3/8-16- x 3/4 212 532 18 35-48 Insert Lens Reflect 258 532 18 52-14 Lens LH 259 532 18 52-13 Lens RH 260 532 18 52-16 Cover Lens 261 532 18 52-12 Insert Grille 272 532 18 88-95 Vent Hood RH 273 532 18 88-96 Vent Hood LH 278 532 19 16-11 Screw 10 3/4 Single Lead-Hex
- - 532 00 54-79 Plug
- - 532 18 78-01 Dome Plug Plastic (choke hole)
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
31
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
DRIVE
120
57
89
63
212
70
69
16
197
32
81
30
52
169
10
21
198
112
8
161
14
163
82
159
52
165
158
162
83
156
62
32
59
168
166
61
36
35
41
38
56
34
39
37
66
64
65
49
27
50
47
120
36
35
116
202
150
48
151 51
77
15
96
26
95
1
16
77
26
74
30
25
75
26
19
24
29
263
32
78
76
71
28
22
73
200
16
16
26
84
53
27
55
199
263
drive-hydro.stlt_63
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
DRIVE
KEY PART NO. NO. DESCRIPTION
1 - - - - - - - - Transaxle Hydro Gr 314-0510 (Order parts from transaxle manu-
facturer) 8 532 19 25-02 Rod Shift Fender STLT 10 876 02 04-16 Pin Cotter 1/8 x 1 CAD 14 810 04 04-00 Washer Lock Hvy Helical 1/4 15 874 49 05-44 Bolt Hex Flg Hd 5/16-18 x Gr. 5 16 873 80 05-00 Nut Lock Hex W/Ins. 5/16-18 unc P 19 873 80 06-00 Nut Lock Hex W/Wsh 3/8-16 unc 21 532 12 12-74 Knob 22 532 16 94-98 Rod, Brake Hydro 24 873 35 06-00 Nut 25 532 10 68-88 Spring, Brake Rod 26 819 13 13-16 Washer 27 876 02 04-12 Pin Cotter 1/8 x 3/4 CAD. 28 532 17 57-65 Rod, Parking Brake 29 532 07 16-73 Cap, Parking Brake 30 532 16 95-92 Bracket, Transaxle 32 874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/4 34 532 17 55-78 Shaft, Foot Pedal, Nibbed 35 532 12 01-83 Bearing, Nylon 36 819 21 16-16 Washer 37 532 12 49-63 Pin, Roll 38 532 17 91-14 Pulley, Composite, Flat 39 872 11 06-22 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 41 532 17 55-56 Keeper, Belt Idler 47 532 12 77-83 Pulley, Idler, V-Groove 48 532 15 44-07 Bellcrank Clutch Grnd Drv Stl 49 532 12 32-05 Retainer, Belt 50 872 11 06-12 Bolt 3/8-16 x 1-1/2 Gr. 5 51 873 68 06-00 Nut Crownlock 3/8-16 52 873 68 05-00 Nut Crownlock 5/16-18 53 532 19 96-52 Link, Clutch 55 532 10 57-09 Spring, Return, Clutch 56 817 06 06-20 Screw 3/8-16 x 1 57 532 14 02-94 V-Belt, Ground Drive 59 532 16 96-91 Keeper, Center Span 61 817 12 06-14 Screw 3/8-16 x 3/4 62 532 12 48-72 Cover, Pedal 63 532 17 54-10 Pulley, Eng 64 532 17 39-37 Bolt Hex 7/16-20 x 4 Ga. 5 65 810 04 07-00 Washer 66 532 15 47-78 Keeper Belt Engine
KEY PART NO. NO. DESCRIPTION
69 532 14 24-32 Screw 70 532 13 46-83 Guide Belt Mower Drive RH 71 532 16 91-83 Strap Torque Lh Hydro 73 532 16 91-82 Strap Torque Rh Hydro 74 532 13 70-57 Spacer, Axle 75 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga. 76 812 00 00-01 E-Ring 77 532 12 35-83 Key, Square 78 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 81 532 16 55-96 Shaft Asm. Cross Hydro 82 532 16 57-11 Spring Torsion T/A 83 819 17 12-16 Washer 17/32 x 3/4 x 16 Ga. 84 532 16 95-94 Link Transaxle 89 532 19 48-10 Console, Shift 95 532 17 02-01 Control Asm Bypass Hydro 96 532 12 47-88 Retainer Spring 1" Zinc/Cad 112 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga. 116 872 14 06-08 Bolt Rdhd 3/8-16 x 1 120 873 90 06-00 Nut Lock Flg 3/8-16 150 532 17 54-56 Spacer Retainer 151 819 13 32-10 Washer 13/32 x 2 x 10 Ga. 156 532 16 60-02 Washer Srrtd 5/16 ID x 1.0 x .125 Tk 158 532 16 55-89 Bracket Shift Mount 159 532 18 39-00 Hub Shift 161 872 14 04-06 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 162 873 68 04-00 Nut Crownlock 1/4-20 unc 163 874 78 04-16 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5 165 532 16 56-23 Bracket Pivot Lever 166 817 49 05-10 Screw 5/16-18 x 5/8 168 532 16 54-92 Bolt Shoulder 5/16-18 x .561 TT 169 532 16 55-80 Plate Fastening Cross Shf. STLT/
CRD 197 532 16 96-13 Nyliner Snap-In 5/8" ID 198 532 16 95-93 Washer Nyl 7/8 ID x .105 HYD
CRD 199 532 16 96-12 Bolt Shoulder 5/16-18 unc 200 872 14 05-08 Bolt Rdhd Sqnk 5/16-18 unc x 1 202 872 11 06-14 Bolt Carr 3/8-16 x 1-3/4 Gr. 5 212 532 14 52-12 Nut Hex Flange Lock
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
33
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
STEERING ASSEMBLY
38
97
34
39
1
41
42
37
37
36
44
91
43
88
71
68
29
17
68
29
82
15
15
15
29
46
8
6
2
87
5
3
11
40
10
13
65
32
33
34
35
67
46
8
6
67
67
87
5
4
43
43
95
8
steering_pl.lt_60
34
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
STEERING ASSEMBLY
KEY PART NO. NO. DESCRIPTION
1 532 19 36-51 Wheel Steering 2 532 18 47-06 Axle Asm 3 532 16 98-40 Spindle Asm LH 4 532 16 98-39 Spindle Asm RH 5 532 12 49-31 Bearing Race Thrust Harden 6 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 8 812 00 00-29 Ring Klip #t5304-75 9 532 12 49-37 Bearing Col Strg Blk 10 532 17 51-21 Link Drag 11 810 04 06-00 Washer Lock Hvy Hlcl Spr 3/8 13 532 13 65-18 Spacer Brg Axle Front 15 532 14 52-12 Nut Hex Flange Lock 17 532 19 07-53 Shaft Asm Strg 29 817 00 06-12 Screw 3/8-16 x 3/4 32 532 17 18-88 Rod Tie 33 819 11 12-16 Washer 11/32 x 3/4 x 16 Ga. 34 810 04 05-00 Washer Lock 5/16 35 873 54 05-00 Crownlock Nut 5/16-24 unf 36 532 15 50-99 Bushing Strg 37 532 15 29-27 Screw 38 532 19 36-52 Insert Cap Strg Wh 39 819 11 38-12 Washer 11/32 ID x 2-3/8 OD x 12 Ga. 40 873 54 06-00 Nut Crownlock 3/8-24 41 532 18 67-37 Adaptor Wheel Strg 42 532 16 96-34 Boot Steering Shaft 43 532 12 17-49 Washer 25/32 x 1 1/4 x 16 Ga. 44 532 19 07-52 Extension Steering Shaft LR/LT 46 532 12 12-32 Cap Spindle Fr Top Blk 47 532 18 32-26 Fitting Grease 65 532 16 03-67 Spacer Brace Axle 67 872 11 06-18 Bolt, Rdhd Sqnk 3/8-16 x 2-1/4 68 532 16 98-27 Axle, Brace 71 532 17 51-46 Steering Asm. 82 532 19 99-78 Bracket Susp Chassis Front 87 532 17 39-66 Washer Flat .781 x 1-1/2 x 14 88 532 17 51-18 Bolt Shoulder 7/16-20 91 532 17 55-53 Clip Steering 95 532 18 89-67 Washer Hardened 97 874 78 05-64 Bolt 5/16-18 unc x 4" L Gr. 5
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
35
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
ENGINE
2
1
14
38
105
81
105
3
8
32
44
46
13
72
33
31
40
29
37
33
OPTIONAL EQUIPMENT
Spark Arrester
KEY PART NO. NO. DESCRIPTION
1 532 17 08-05 Control Th/ch Flag 2 817 72 04-08 Screw Hex Thd Cut 1/4-20 x 5/8 T 3 - - - - - - - - Engine Kohler Model # SV530 (Order Parts From Engine Manu-
facturer) 4 532 18 86-55 Muffler 8 532 17 18-77 Bolt 5/16-18 x 3/4 13 532 18 59-09 Gasket Engine 14 532 14 84-56 Tube Drain Oil Easy 23 532 16 98-37 Shield Brn/Dbr Guard 29 532 13 71-80 Kit Spark Arrestor (Flat Scrn) 31 532 18 55-34 Tank Fuel Front 32 532 19 77-25 Cap Asm Fuel 33 532 12 34-87 Clamp Hose Black
117
45
23
4
engine-kohler_45
KEY PART NO. NO. DESCRIPTION
37 532 13 70-40 Line Fuel 20" 38 532 18 16-54 Plug Drain Oil Easy 40 532 12 40-28 Bushing Snap Nyl Blk Fuel Line 44 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4 45 817 00 06-12 Screw Hex Wsh Thdrol 3/8-16 x
3/4 46 819 09 14-16 Washer 9/32 x 7/8 X 16 Ga 72 532 19 23-34 Screw Socket Head 5/16-18 X .75 81 873 51 04-00 Nut 1/4-20 105 817 12 06-16 Screw 3/8-16 x 1 117 532 18 86-54 Tube Exhaust
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
36
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
SEAT ASSEMBLY
1
14
10
8
24
25
11
16
6
15
2
13
17
seat_lt.knob_18
KEY PART NO. NO. DESCRIPTION
1 532 19 01-20 Seat 2 532 14 05-51 Bracket Pivot Seat 8 720 5 532 14 50-06 Clip Push-In 6 873 80 06-00 Nut Hex w/Ins. 3/8-16 unc 7 532 12 41-81 Spring Seat Cprsn 2 250 Blk Zi 8 817 00 06-16 Screw 3/8-16 x 1-1/2 9 819 13 16-14 Washer 13/32 x 1 x 14 Ga. 10 532 19 55-30 Pan Seat 11 532 16 63-69 Knob Seat 12 532 17-46-48 Bracket Mounting Switch 13 532 12 12-48 Bushing Snap Blk Nyl 50 Id 14 872 05 04-12 Bolt Rdhd Sqnk 1/4-20 x 1-1/2
12
9
7
5
5
22
21
41
KEY PART NO. NO. DESCRIPTION
15 532 13 43-00 Spacer Split 28 x 96 Yel Zinc 16 532 12 12-50 Spring Cprsn 1 27 Blk Pnt 17 532 12 39-76 Nut Lock 1/4 Lge Flg Gr. 5 Zinc 21 532 17 18-52 Bolt Shoulder 5/16-18 unc 22 873 80 05-00 Nut Hex Lock W/Ins 5/16-18 24 819 17 19-12 Washer 17/32 x 1-3/16 x 12 Ga. 25 532 12 70-18 Bolt Shoulder 5/16-18 x 62 41 532 14 06-75 Strap Asm. Fender
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
8
9
7
37
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
DECALS
7
3
7
1
5
9
2
8
11
4
11
3
1
10
6
13
20
12
KEY PART NO. NO. DESCRIPTION
1 532 40 35-75 Decal, Side Panel 2 532 14 08-37 Decal, Saddle Brake Parking 3 532 18 89-23 Decal, Hood 4 532 19 68-41 Decal, Warning Engine Symbols 5 532 18 89-25 Decal, Steering 6 532 19 63-57 Decal, Deflector Warning 7 532 18 89-21 Decal, Pnl Side 8 532 18 21-66 Decal, Mower Cutfinger 9 532 40 35-76 Decal, Fender 10 532 40 03-89 Decal, Read Owner's Manual
Syms.
WHEELS & TIRES
1
2
6
5,8
4,10
7
3,9
11
wheel_1
14
KEY PART NO. NO. DESCRIPTION
11 532 15 97-36 Decal, Chassis Hot Muffler 12 532 15 97-37 Decal, Brake/ Clutch Symbol Lt 13 532 16 88-69 Decal, Fender 100 Tick Mark 14 532 19 43-02 Decal, V-Belt Schematic 20 532 14 50-05 Decal, Bat Dan/Psn
- - 532 16 25-98 Decal, Drawbar
- - 532 13 83-11 Decal, Handle Lift Height Adjust
- - 532 16 69-60 Decal, Bypass
- - 532 18 82-52 Pad Footrest LH STLT
- - 532 18 82-53 Pad Footrest RH STLT
- - 532 41 02-27 Manual, Owner's
KEY PART NO. NO. DESCRIPTION
1 532 05 91-92 Cap Valve Tire 2 532 06 51-39 Stem Valve 3 532 10 62-22 Tire F Ts 15 x 6 0 - 6 Service 4 532 05 99-04 Tube Front (Service Item Only) 5 532 13 83-36 Rim Asm 6" front Service 6 532 12 49-57 Fitting Grease (Front Wheel Only) 7 532 12 49-59 Bearing Flange (Front Wheel
Only) 8 532 13 83-37 Rim Asm 8"rear Service 9 532 12 20-82 Tire R Ts 20 x 10-8 C Service 10 532 12 49-26 Tube Rear (Service Item Only) 11 532 17 50-39 Cap Axle Blk 1 50 x 1 00
- - 532 14 43-34 Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
38
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
MOWER LIFT
7
8
5
55
11
19
31
32
31
13
4
12
3
1
2
6
5
6
4
13
20
18
20
20
15
16
17
19
20
15
32
KEY PART NO. NO. DESCRIPTION
1 532 15 94-60 Wire Asm Inner/Spring W/plunger 2 532 15 94-71 Shaft Asm Lift 3 532 10 57-67 Pin Groove 4 812 00 00-02 E Ring #5133-62 5 819 21 16-21 Washer PLTD 21/32 x 1 x 21Ga. 6 532 12 01-83 Bearing Nylon Blk 629 Id 7 532 12 56-31 Grip Handle Bicycle 8 532 12 45-26 Button Plunger Black 11 532 13 98-65 Link Lift LH 12 532 13 98-66 Link Lift RH 13 532 12 46-70 Retainer Spring
lift-rh.1piece_27
KEY PART NO. NO. DESCRIPTION
15 532 17 32-88 Link Front 16 873 35 08-00 Nut Jam Hex 1/2-13 unc 17 532 17 56-89 Trunnion Blk Zinc 18 873 80 08-00 Nut Lock W/wsh 1/2-13 unc 19 532 13 98-68 Arm Suspension Rear 20 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock 31 532 16 98-65 Bearing Pvt. Lift 32 873 54 06-00 Nut Crownlock 3/8-24 55 532 19 42-08 Pin Cotter 5/16 Bow Tie Lock
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
39
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
MOWER DECK
194
30
192
191
67
149
123
4
45
72
108
37
55
21
89
195
30
56
89
7
186
107
122
45
150
40
68
89
36
148
72
193
30
30
21
15
2
188
33
32
31
190
30
144
187
192
194
191
21
2
189
7
21
18
21
21
23
24
25
26
21
29
2
27
158
185
152
190
189
1
131
130
3
92
92
129
5
6
19
38-7_deck-manual_5
14
13
20
18
18
11
8
40
REPAIR PARTS
TRACTOR - MODEL NO. LTH1797 (96011022101), PRODUCT NO. 960 11 02-21
MOWER DECK
KEY PART NO. NO. DESCRIPTION
1 532 19 25-56 Mower Housing Assembly 2 872 14 05-06 Bolt Carriage 5/16-18 x 3/4 3 532 13 80-17 Bracket Asm Fr. Sway Bar 4 532 19 25-68 Bracket Deck Sway Bar 38"/42" 5 532 12 46-70 Retainer Spring 6 532 17 80-24 Bar Sway Deck 7 873 80 05-00 Nut Lock Hex w/Ins. 5/16-18 unc 8 532 19 30-03 Bolt 3/8-24 x 1.25 Gr. 8 11 532 19 39-57 Blade Mower 13 532 19 28-72 Shaft Assembly, Mandrel, Vented 14 532 18 72-81 Housing, Mandrel, Vented 15 532 11 04-85 Bearing, Ball, Mandrel 18 872 14 05-05 Bolt Rdhd Sqnk 5/16-18 x 5/8 19 532 13 28-27 Bolt, Shoulder 20 532 40 00-95 Baffle Vortex Front 21 873 68 05-00 Nut 23 532 19 25-57 Bracket, Mower Deflector 24 532 10 53-04 Cap, Sleeve 25 532 19 70-26 Spring, Torsion, Deflector 26 532 11 04-52 Nut, Push 27 532 40 14-72 Shield, Deflector 29 532 13 14-91 Rod, Hinge 30 532 17 39-84 Screw Thdrol. 31 532 18 76-90 Washer, Spacer 32 532 15 35-32 Pulley, Mandrel 33 532 40 02-34 Nut, Toplock 36 532 13 14-94 Pulley, Idler, Flat 37 532 19 31-98 Pulley Idler Flat 40 873 68 06-00 Nut, Crownlock 3/8-16 unc 45 532 12 47-88 Retainer 46 532 13 77-29 Screw 1/4-20 x 5/8 55 532 13 38-40 Idler Arm Assembly 56 532 16 57-23 Spacer, Retainer 67 532 10 69-32 Knob 68 532 19 32-14 V-Belt 72 532 19 32-16 Spring Brake Return
KEY PART NO. NO. DESCRIPTION
89 819 13 13-11 Washer 13/32 x 13/16 x 11 Ga. 92 873 80 06-00 Nut Lock Hex w/Ins. 3/8-16 unc 107 532 13 35-02 Spacer Retainer 108 532 13 35-03 Stiffener, Idler Arm 122 532 19 25-75 Rod, Brake LH 123 532 19 25-76 Rod, Brake RH 129 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga. 130 874 78 06-16 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 131 872 14 06-08 Bolt Rdhd Sqnk 3/8-16 unc x 1 144 532 19 34-14 Keeper Belt Idler Tension 148 532 16 90-22 Spring Return Idler 149 532 16 58-98 Retainer Spring Yellow 150 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga. 152 532 19 32-35 Clutch Cable 38"/46" 158 817 72 04-08 Screw Hex Thd Cut 1/4-20 x 1/2 185 532 18 82-34 Head Asm Cable Clutch 186 817 49 06-44 Screw Hex Wsh Thdrol 3/8-16 x 2-3/4 187 532 19 34-12 Keeper Belt 188 532 16 58-91 Bolt Carriage Idler 189 532 19 25-59 Stand, Brake 190 532 19 25-60 Arm, Brake 191 532 19 25-61 Spacer, Brake 192 532 19 37-82 Bolt/Washer Asm 5/16-18 193 532 19 34-13 Keeper Belt Rh Mandrel 194 532 19 41-05 Guard Brake
- - 532 19 25-58 Brake Assembly (Includes Stand, Arm and Guard Components)
- - 532 19 28-70 Mandrel Assembly (Includes Housing, Shaft and Shaft Hard­ware Only - Pulley Not Included)
- - 532 19 36-46 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
41
SERVICE NOTES
42
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
trunk or other upright str
2. Hold page before you so that its left edge is vertically parallel to a tree
4. Compare the angle of the fold with the slope of the hill.
3. Sight across the fold in the direction of hill slope you want to measure.
1. Fold this page along dotted line indicated above.
changing direction on slopes.
tipping or loss of control. Exercise extreme caution when
slopes greater than 15 degrees. Make turns gradually to prevent
down the face of slopes, never across the face. Do not mow
WARNING: To avoid serious injury, operate your tractor up and
THIS IS A 15 DEGREE SLOPE
FOLD ALONG DOTTED LINE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
ucture.
15 DEGREES MAX.
43
ED IN THE LIMITED WARRANTY STATEMENT.
HUSQVARNA
Charlotte, NC 28269
7349 Statesville Road
WARRANTY STATEMENT
formance, operation, safety, or durability, or causes the product to fail to comply with any applicable
(3)Alterations or modifications that change the intended use of the product or affects the product’s per-
tion sheet furnished by Husqvarna;
(2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruc-
corrosion, or any adverse reaction due to incorrect storage or use habits;
(1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust,
This warranty shall be inapplicable to defects resulting from the following:
SECTION 4: EXCEPTIONS AND LIMITATIONS
TO THE WARRANTY PERIOD AS DEFIN
thorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational
To ob tain the benefit of this warranty, the product believed to be defective must be delivered to an au-
of the selling dealer.
vice. This proof must include date purchased, model number, serial number, and complete name and address
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty ser-
days from the date of purchase in order to confirm the warranty and to facilitate post-sale service.
filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10)
It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly
SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION
Proof of purchase, as explained in section 6, rests solely with the customer.
occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation.
ten in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure
The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as writ-
SECTION 5: CUSTOMER RESPONSIBILITIES
you specific legal rights, and you may also have other rights which vary from state to state.
an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long
TURED PROD UCTS.
WITHOUT NO TICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFAC-
HUSQVARNA RE SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT
DURATION
CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN
EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MER-
TIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS
OF THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUEN-
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY
(4)Additional damage to parts or components due to continued use occurring after any of the above.
laws; or:
te of the customer’s original purchase
rated limited warranty with 100% replacement during the first 6 months.
Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.
not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow
problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are
-
, all claims for war
3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)
held prod uct.
Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand
Period” of the product as set forth below:
chaser to be free from defects in material and workmanship from the date of purchase for the “Warranty
Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original pur-
SECTION 1: LIMITED WARRANTY
532 41 02-27 10.25.06 JS
SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY
fails because of a defect in material or workmanship during the warranty period.
Husqvarna will repair or replace defective components without charge for parts or labor if a component
SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY
30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.
covered under warranty.
be followed as stated by the manufacturer on the care label. The fit of the protective apparel/boot is not
uct must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must
for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Prod-
Husqvarna Safety Apparel carries a 90-day warranty from the da
except as otherwise provided herein.
Husqvarna product used for commercial, institutional, professional, or income producing purposes or use
ers, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any
90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole prun-
Batteries have a one-year pro
systems used for commercial, institutional, professional or income producing purposes or use.
ing trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection
fessional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hover-
1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-pro-
time of purchase.
facturers for which the purchaser has received a separate warranty with product information supplied at
except for those components which are part of engine systems manufactured by third party engine manu-
Emission control system components necessary to comply with CARB-TIER-II and EPA regulations,
non com mer cial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.
blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for
walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld
2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors,
walks, and ground engaging commercial equipment.
2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area
which are manufactured by third party engine manufacturer.
(5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations
ranty should be sent to the manufacturer; and
(4)Lawn and garden attachments are covered by a third party which gives a warranty
of pur- chase; all claims must be sent to the appropriate manufacturer;
tive manufacturer’s warranty as provided in writing with the product information supplied at the time
(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respec-
(2)Natural discoloration of material due to ultraviolet light;
chain, spark plugs, starter ropes and tines;
not limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw
(1)Normal customer maintenance items which become worn through normal regular use, including, but
The following items are not covered by this warranty:
Printed in U.S.A.
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