Husqvarna LGTH26V54 Owner's Manual

Gasoline containing up to 10% ethanol (E10) is accept­able for use in this machine. The use of any gasoline ex­ceeding 10% ethanol (E10) will void the product warranty.
581 56 14-24
Operator’s Manual
Owner's Manual
LGTH26V54
Please read the operator's manual carefully and make sure
you understand the instructions before using the machine.
English
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con­ nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neut­ral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its con stit u ents, and cer tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.
WARNING
Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the ma­chine and in the manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.
Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing road ways.
Use extra care when loading or unloading the machine into a trailer or truck.
Always wear eye protection when operating machine.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them­ selves and others from serious injury.
Follow the manufacturer's recommendation for wheel weights or counterweights.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip­over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden ob­jects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes.
Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating machine with grass catch­ers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
WARNING. CHILDREN CAN BE INJURED BY THIS EQUIPMENT. The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower.
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma­chine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to ensure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build­up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine run ning.
Check grass catcher components and the discharge chute frequently and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as nec­essary.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
When loading or unloading this machine, do not exceed the maximum recommended operation angle of 15°.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity and type:
Oil Type: (API: SG-SL)
Oil Capacity: W/Filter: 64 Oz./1,96 L
Spark Plug:
Ground Speed (Mph/Kph):
Charging System: 15 Amps
Battery: Amp/Hr: 28
Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm
4.0 Gallons/15,14 L Regular Unleaded
SAE 30 (above 32°F/0°C) SAE 5W30 (below 32°F/0°C)
W/out Filter: 60 Oz./1,77 L Champion QC12YC
(Gap: .040"/1.02 mm) Forward: 0 - 5.2/8,4
Reverse: 0 - 2.9/4,7
@ 3600 RPM
Min. CCA: 230 Case size: U1R
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained tech ni­ cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions in the Maintenance and Storage sections of this manual.
Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or open toed footwear.
Always let someone know you are outside mowing.
WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass­cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your nearest authorized service center/department.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-9
OPERATION ...........................................................10-16
MAINTENANCE SCHEDULE ...................................... 17
MAINTENANCE ..................................................... 17-21
SERVICE AND AD JUST MENTS ............................ 22-26
STORAGE .................................................................... 27
TROU BLE SHOOT ING ............................................ 28-29
WARRANTY ............................................................31-34
FRANÇAIS ................................................................... 35
4
UNASSEMBLED PARTS
Mower
61/3-1 )5(
srehsaW .D.O
(1) Small Retainer Springs
(5) Large Retainer Springs
If Equipped
(1) Anti-Sway Bar
(2) Rear
Lift Link Assemblies
(1) Front Lift Link Assembly
(1) 3/4 O.D.
Washers
Mower Front Wheel
(1) Shoulder Bolt
(1) Wheel
Keys
(2) Keys
(1) 1-1/4 O.D.
Washer
(1) 3/8-16
Locknut
Slope Sheet
(1) Small Retainer Springs
Battery
(2) Hex Bolts
(2) Nut Keps
(1) Quick Connect
*Installed by Dealer
*Brush Guard Kit
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.
(2) 7/16" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet (1) 9/16" wrench Flashlight When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Remove end panels and lay side panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY (See Fig. 1)
Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
For battery and battery cable installation see "RE­PLACING BATTERY" in the "Service and Adjustments" section in this manual.
LABEL
NOTE: You may now roll your tractor off the skid. Follow
the instructions below to remove the tractor from the skid.
WARNING: Before start ing, read, un der stand and fol­ low all in struc tions in the Op er a tion section of this man u al. Ensure tractor is in a well-ventilated area. Ensure the area in front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)
Raise attachment lift lever to its highest po si tion.
• Release parking brake by de press ing clutch/brake
ped al.
Place freewheel control in "TRANS MIS SION DIS EN-
GAGED" position. (See “TO TRANS PORT” in the Op er a tion section of this manual.)
Roll tractor forward off skid.
Remove banding holding the deflector shield up against
tractor.
Continue with the instructions that follow.
TO INSTALL MOWER AND DRIVE BELT (See Figs. 3 - 14)
1. SET PARKING BRAKE LEVER AND LOWER AT-
TACHMENT LIFT (See Fig. 3)
• Depress clutch/brake pedal all the way down and hold.
• Pull parking brake lever up and hold, re lease pres sure
from clutch/brake pedal, then release parking brake lever. Pedal should re main in brake position. Ensure parking brake will hold tractor secure.
A
Fig. 2
Fig. 1
ADJUST SEAT (See Fig. 2)
Sit in seat.
Lift up adjustment lever (A) and slide seat until a com­fortable position is reached which allows you to press clutch/brake pedal all the way down.
Release lever to lock seat in position.
PARKING BRAKE LEVER
Fig. 3
• The attachment lift switch is used to raise and lower the mower deck or other attachments mounted to your tractor. Ignition must be on to operate this switch.
• Lower attachment lift to its lowest position.
6
LIFT LEVER
Fig. 4
ASSEMBLY
4. SLIDE MOWER UNDER TRACTOR (See Fig. 8)
• Bring belt forward and check belt for proper routing in all mower pulley grooves.
NOTE: Be sure mower side suspension arms (A) are point­ing forward before sliding mower under tractor.
• Slide mower under tractor until it is centered under tractor.
2. ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT OF MOWER (See Fig. 5)
W
H
X
Y
Z
H. FRONT MOWER
BRACKET
W. FRONT GAUGE
WHEEL
X. SHOULDER
BOLT
Y. 1-1/4 O.D.
WASHER
Z. 3/8-16 LOCKNUT
Fig. 5
3. TURN STEERING WHEEL LEFT AND POSITION
MOWER (See Fig. 6)
• Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with deflector shield (Q) to the right.
FRONT
Q
ENGINE
TRANSAXLE
02965
BACK
Q. DEFLECTOR
SHIELD
Fig. 6
Q
A. MOWER SIDE
A
02965
SUSPENSION ARMS
Q. DEFLECTOR
SHIELD
Fig. 8
5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED) (See Fig. 9 - 11)
ANTI-SWAY BAR (S)
TOWARDS TOWARDS TRANSAXLE MOWER DECK
90° END INTEGRATED WASHER END
Fig. 9
• From right side of mower, first insert 90° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
F
B
M
L
A
K
E
W
C
I
C
S
D
Q
A. MOWER SIDE SUSPENSION
ARMS B. RETAINER SPRING C. REAR LIFT LINK(S) D. RIGHT SIDE REAR MOWER
BRACKET E. FRONT LIFT LINK ASSEMBLY F. FRONT SUSPENSION BRACKET H. FRONT MOWER BRACKET I. LEFT SIDE REAR MOWER
H
BRACKET K. BELT TENSION ROD L. LOCKING BRACKET M. ENGINE CLUTCH PULLEY Q. DEFLECTOR SHIELD S. ANTI-SWAY BAR W. FRONT GAUGE WHEEL
Fig. 7
7
ANTI-SWAY BAR
PLACE 90° END INTO HOLE
(S) LOCATION
ASSEMBLY
TRANSAXLE
BRACKET (T)
LOCATED
BETWEEN REAR
TIRES
7. ATTACH REAR LIFT LINKS (C) (See Fig. 13)
• Insert rod end of rear lift link (C) into hole (U) in tractor lift shaft suspension arm and pivot link down to mower.
• Lift rear corner of mower and position slot in link as­sembly over pin on rear mower bracket (D) and secure with large washer and large retainer spring.
• Repeat on opposite side of tractor.
PLACE 90° END INTO HOLE
S
T
S. ANTI-SWAY BAR T. TRANSAXLE BRACKET
Fig. 10
NOTE: Depending on model, bracket (T) may be differ-
ent than shown but hole for anti-sway bar will be in same position/location.
• Pivot the integrated washer end of anti-sway bar (S) towards mower deck bracket on right side of mower. Insert integrated washer end of bar into hole in rear mower bracket (D). Move mower as needed to insert integrated washer end of bar into rear mower bracket (D).
• Secure with small washer and small retainer spring as shown.
U
C
C. REAR LIFT LINK(S) D. RIGHT SIDE REAR
D
MOWER BRACKET
U. HOLE
Fig. 13
8 ATTACH FRONT LINK (E) (See Fig. 14)
• Turn steering wheel to position wheels straight forward.
• From front of tractor, insert rod end of front link (E) through front hole in tractor front suspension bracket (F).
• Move to left side of mower and and insert large retainer spring (G) through hole in front link (E) behind front suspension bracket (F).
• Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and small retainer spring (J).
NOTE: Requires deck lifting.
FRONT LINK
LOCATION
D. RIGHT SIDE
REAR MOWER
S
T
D
BRACKET S. ANTI-SWAY BAR T. TRANSAXLE
BRACKET
Fig. 11
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 12)
• Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B).
• Repeat on opposite side of tractor.
A. MOWER SIDE
SUSPENSION ARMS
B. RETAINER
SPRING
D. RIGHT
SIDE REAR
D
B
A
MOWER BRACKET
Fig. 12
F
E. FRONT LIFT LINK ASSEMBLY F. FRONT SUSPENSION BRACKET G. LARGE RETAINER SPRING H. FRONT MOWER BRACKET J. SMALL RETAINER SPRING M. ENGINE CLUTCH PULLEY
8
G
M
H
E
J
Fig. 14
ASSEMBLY
9 INSTALL BELT ON ENGINE CLUTCH PULLEY (M)
(See Fig. 7 & 15)
• Disengage belt tension rod (K) from locking bracket (L).
• Install belt onto engine clutch pulley (M).
M
M. ENGINE
CLUTCH PULLEY
Fig. 15
IMPORTANT: Check belt for proper routing in all mower
pulley grooves and under mandrel covers.
• Engage belt tension rod (K) on locking bracket (L).
CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.
• Raise attachment lift to highest position.
• If necessary, adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual.
MOWER DRIVE BELT INSTALLATION
Follow procedure described in “TO REPLACE MOWER BLADE DRIVE BELT ” in the "Service and Adjustments" section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been com plet ed. No remaining loose parts in carton. Battery is properly prepared and charged. Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure free wheel control is in
“transmission engaged” position (see “TO TRANS­ PORT” in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls, their location and
function. Operate them before you start the engine.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be prop­erly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec­ tion of this manual. Verify that the belts are routed cor rect ly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.
Be sure brake system is in safe operating condition. Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
It is important to purge the transmission before op-
er at ing your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).
9
DANGER, KEEP HANDS
AND FEET AWAY
FREE WHEEL
(Automatic Models only)
KEEP AREA CLEAR
SLOPE HAZARDS
15
15
(SEE SAFETY RULES SECTION)
BATTERY
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
FUEL
CHOKE
MOWER HEIGHT
REVERSE
NEUTRAL
HIGH
LOW
ATTACHMENT
CLUTCH ENGAGED
PARKING BRAKE
IGNITION SWITCH
ATTACHMENT
CLUTCH DISENGAGED
ENGINE START
MOWER LIFT
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
REVERSE
OPERATION
SYSTEM (ROS)
LIGHTS ON
CLUTCH/BRAKE
PEDAL
CRUISE CONTROL
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
M
B
A
D
C
P
H
G
E
F
J
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attachments mounted to your trac tor.
(B) BRAKE PEDAL - Used for brak ing the tractor and start ing the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into the brake position.
(D) THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
(E) ATTACHMENT CLUTCH SWITCH - Used to engage the mow er blades, or other at tach ments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting and stopping the engine.
Fig. 16
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered
attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights on and off. (J) MOTION CONTROL LEVER - Selects the speed and
di rec tion of the tractor. (M) FREEWHEEL CONTROL - Disengages transmission
for pushing or slowly tow ing the trac tor with the engine off. (P) SERVICE REMINDER/HOUR METER - Indicates
when service is required for the engine and mower.
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 17)
Your tractor is equipped with an operator presence sens­ ing switch. When engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal (B) all the way down and hold.
Pull parking brake lever (C) up and hold, re lease pres­ sure from clutch/brake pedal (B), then release parking brake lever. Pedal should re main in brake position. Make sure parking brake will hold tractor secure.
B
Fig. 17
STOPPING (See Fig. 18)
MOWER BLADES -
To stop mower blades, place attachment clutch control in the “DIS EN GAGED” position ( ).
C
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine to “back fire”.
Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent un au tho rized use.
Never use the choke to stop the engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO DISCHARGE AND GO DEAD.
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­ plete ly, as described above, and set parking brake before leav ing the op er a­ tor's position.
TO USE THROTTLE CONTROL (D) (See Fig. 19)
Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces the engine's operating efficiency.
Full speed (fast) of fers the best mower per for mance.
( ) ATTACHMENT
CLUTCH SWITCH “DIS EN GAGED”
Fig. 18
GROUND DRIVE -
To stop ground drive, depress brake pedal all the way down.
Move motion control lever (J) to neutral position.
ENGINE -
Move throttle control (D) to slow position.
( ) ATTACHMENT
CLUTCH SWITCH “ENGAGED”
D
F
Fig. 19
12
OPERATION
TO MOVE FORWARD AND BACKWARD (See Fig. 20)
The direction and speed of movement is controlled by the motion control lever (J).
J
Fig. 20
• Start tractor with motion control le ver in neutral position.
• Release parking brake.
• Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 21)
The position of the attachment lift lever (A) determines the cutting height.
A
Fig. 21
Put attachment lift lever in desired cutting height slot. The cutting height range is ap prox i mate ly 1" to 4". The
heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2" during the cool season and to over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6" in height should be mowed twice. Make the first cut relatively high; the second to de sired height.
TO ADJUST GAUGE WHEELS (See Fig. 22)
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE:Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height. (See “TO AD­ JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual.)
With mower in desired height of cut po si tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in appropriate hole as shown and tighten se cure ly.
Repeat for opposite side installing gauge wheel in same adjustment hole.
9/16”
3/4”
Fig. 22
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitat­ing or cutting off when operating your equipment on rough, rolling terrain or hills.
Select desired height of cut. (See "TO ADJUST MOWER CUTTING HEIGHT".)
• Start mower blades by engaging at tach ment clutch control.
TO STOP MOWER BLADES
Disengage at tach ment clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector chute (S) in place (See Fig. 23).
S
13
Fig. 23
OPERATION
REVERSE OPERATION SYSTEM (ROS) (See Fig. 24)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
WARNING: Backing up with the attachment clutch en­gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders
will enter the mowing area.
Move motion control lever to neutral (N) position.
With engine running, turn ignition key counterclockwise
to ROS "ON" position.
Look down and behind before and while backing.
Slowly move motion control lever to reverse (R) po si-
tion to start movement.
When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
TO TRANSPORT (See Fig. 25)
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest position with at tach ment lift control.
Pull freewheel control out and into the slot and release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
TRANSMISSION ENGAGED
TRANSMISSION DISENGAGED
Fig. 25
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
8
2
8
2
0
ROS "ON" POSITION
ENGINE "ON" POSITION (NORMAL OPERATING)
Fig. 24
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
Move motion control lever to neutral position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL POSITION WHEN THE BRAKE PED AL IS DEPRESSED.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac­tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and indicates when the engine or mower needs servicing. After every 50 hours of operation the oil can icon will stay on for 2 hours or until a manual reset oc­curs. To reset the display manually turn the ignition switch to the on position, then the off position five times (1 second on, 1 second off). To service engine and mower, see the Maintenance section of this manual.
Note: Service reminder runs when the ignition key is in any position but “STOP”. For accurate reading, be sure key remains in the “STOP” position when engine is not running.
14
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped from the fac­tory already filled with sum mer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting. (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual.)
To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life.) Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to ensure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW
32°F/0°C, USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP ENSURE GOOD COLD WEATHER START ING.
CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next sea son. See Storage in struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 16)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Be sure freewheel control is in the transmission en gaged position.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
Place motion control lever in neutral position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50°F/10°C and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50°F/10°C and below)
When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the tem per a ture.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Re lease the parking brake and let the clutch/brake slowly return to operating position.
Allow one minute for transmission to warm up. This can be done during the engine warm up period.
The attachments can also be used during the engine warm-up period after the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32° F /0°C) the carburetor fuel mixture
may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
15
OPERATION
PURGE TRANSMISSION
CAUTION: Never engage or disengage free­wheel lever while the engine is run ning.
To ensure proper operation and performance, it is rec om­ mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de vel­ oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.
1. Place tractor safely on a level surface - that is clear and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged position. (See “TO TRANSPORT” in this section of manual.)
3. Sitting in the tractor seat, start engine. After the en­gine is running, move throttle control to slow position. Dis en gage parking brake
CAUTION: At any time, during step 4, there may be movement of the drive wheels.
4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
5. Move motion control lever to neutral position. Shut- off engine and set parking brake.
6. Engage transmission by placing freewheel control in engaged position. (See “TO TRANSPORT” in this sec tion of manual.)
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral position, slowly disengage clutch/brake pedal.
8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the trac­tor moves approximately five (5) feet return the motion control lever to the neutral position. Repeat this proce­dure with the motion control lever three (3) times.
Your transmission is now purged and now ready for normal op er a tion.
MOWING TIPS
Tire chains cannot be used when the mower hous ing is attached to tractor.
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
The left hand side of mower should be used for trim ming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 26).
Fig. 26
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip­ pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mow- ing to ensure better mowing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.
16
MAINTENANCE
T R A C
T
0 R
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
E N G
I N E
3
2
2
2
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - See Cleaning in Maintenance Section.
1
,
1,2
2
4
5
1,2
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
SEASON
BEFORE
STORAGE
Inspect Muffler/Spark Arrester
Clean Air Filter
Change Engine Oil (with oil filter)
Replace Air Filter Paper Cartridge
Replace Spark Plug
Check Engine Oil Level
Clean Engine Cooling Fins
Clean Air Screen
Replace Oil Filter (If equipped)
Replace Fuel Filter
Change Engine Oil (without oil filter)
Lubrication Chart
Check Brake Operation
Check Battery Level
Check Tire Pressure
Clean Battery and Terminals
MAINTENANCE
SCHEDULE
Check for Loose Fasteners
Check/Replace Mower Blades
Che
Clean Debris Off Steering Plate
ck Transaxle Cooling
Che
Check Operator Presence & ROS Systems
ck V-Belts
Check Mower Levelness
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and ROS systems for proper operation.
Check for loose fasteners.
SPINDLE ZERK
FRONT
WHEEL BEARING ZERK
STEERING
SECTOR GEAR TEETH
General Purpose Grease
Refer to Maintenance “ENGINE” Section
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.
17
LUBRICATION CHART
02501
SPINDLE ZERK
FRONT
WHEEL BEARING ZERK
ENGINE
MANDREL
ZERKS
MAINTENANCE
TRACTOR
Always observe safety rules when per form ing any main te nance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO CHECK BRAKE” in the Ser vice and Ad just ments section of this manual).
TIRES
Maintain proper air pressure in all tires (See the sides of tires for proper PSI).
• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.
OPERATOR PRESENCE SYS TEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 27)
Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.
The engine should not start unless the brake pedal is fully de pressed, and the attachment clutch con trol is in the dis en gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.
8
2
8
2
0
ROS "ON" POSITION
ENGINE "ON" POSITION (NORMAL OPERATING)
Fig. 27
BLADE CARE
For best results mower blades must be kept sharp. Re place bent or damaged blades.
CAUTION: Use only a replacement blade ap­proved by the manufacturer of your tractor. Using a blade not approved by the manu­facturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL (See Fig. 28)
Raise mower to highest position to allow access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.
Install and tighten blade bolt securely (45-55 Ft. Lbs./ 62-75 Nm torque).
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
MANDREL ASSEMBLY
BLADE
BLADE BOLT (SPECIAL)
CENTER HOLE
STAR
Fig. 28
BATTERY
Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is main­tenance free. Do not attempt to open or remove caps or cov­ers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
Disconnect BLACK battery cable first then RED bat­ tery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this man u al).
18
MAINTENANCE
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
SAE VISCOSITY GRADES
-20 0 30 40
80
100
-30
-20 0
20 30 40
F C
32
-10
10
60
5W-30
SAE 30
TRANSAXLE MAINTENANCE
The transmission fan and cooling fins should be kept clean to ensure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos­ si ble damage to seals, do not use high pressure water or steam to clean transmission.
Inspect cooling fan to be sure fan blades are intact and clean.
Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use com­pressed air or high pressure sprayer to clean cool ing fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid main te­ nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.
CAUTION: Remove lower dash cover carefully to ensure cover tabs are not broken.
Slide lower dash cover up to release cover tabs from tapered slots in lower dash and remove.
LOWER DASH COVER
FASTENER
TABS
SLOTS
Fig. 29
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
2. Slide oil drain extension from the docking position on the engine blower housing and extend outward from engine.
DOCKING POSITION
OIL DRAIN EXTENSION
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, they will result in increased oil consumption when used above 32°F/0°C. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 29 & 30)
Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
LOWER DASH COVER REMOVAL
• Raise hood.
Remove fastener from lower dash cover.
02463
CAP
Fig. 30
3. To open, twist cap counter-clockwise
4. After oil is drained completely, replace cap and twist clockwise until it stops.
5. Re-attach oil drain extension to engine blower housing.
6. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPEC I FI CA TIONS” section of this man u al.
7. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
NOTE: If needed, remove lower dash covers using steps from "Lower dash cover removal" section of this manual.
19
MAINTENANCE
AIR FILTER
Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See engine manual.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fibers.
ENGINE COOLING SYSTEM
To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re moved will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 31)
The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor, re place ment is re quired.
With engine cool, remove filter and plug fuel line sec tions.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Clean debris from steering plate. Debris can restrict clutch/brake pedal shaft movement, causing belt slip and loss of drive.
CAUTION: Avoid all pinch points and
movable parts (See Fig. 32)
CLUTCH/BRAKE PEDAL
CLEAN TOP SIDE
STEERING PLATE
CAUTION: PINCH POINTS
STEERING SYSTEM, DASH, FENDER AND MOWER NOT SHOWN
Fig. 32
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans­mission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
CLAMP
FUEL FILTER
CLAMP
00667
Fig. 31
20
MAINTENANCE
DECK WASHOUT PORT (See Fig. 33)
Your tractor’s deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized after each use.
1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.
IMPORTANT: Make certain the tractor’s discharge chute is directed AWAY from your house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.
2. Make sure the attachment clutch control is in the “DIS EN GAGED” position, set the parking brake, and stop the engine.
3. Thread the nozzle adapter (packaged with your tractor’s Operator’s Manual) onto the end of your garden hose.
4. Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the mower deck. Release the lock collar to lock the adapter on the nozzle.
HOSE
NOZZLE ADAPTER
WASHOUT PORT
Fig. 33
IMPORTANT: Tug hose ensuring connection is secure.
5. Turn the water on.
6. While sitting in the operator’s position on the tractor,
re-start the engine and place the throttle lever in the Fast " " position.
IMPORTANT: Recheck the area making certain the area is clear.
7. Move the tractor’s attachment clutch control to the
“ENGAGED” position. Remain in the operator’s position with the cutting deck engaged until the deck is cleaned.
8. Move the tractor’s attachment clutch control to the “DIS-
EN GAGED” position. Turn the ignition key to the STOP position to turn the tractor’s engine off. Turn the water off.
9. Pull back the lock collar of the nozzle adapter to dis-
connect the adapter from the nozzle washout port.
10. Move the tractor to a dry area, preferably a concrete
or paved area. Place the attachment clutch control in the “ENGAGED” position to remove excess water and to help dry before putting the tractor away.
WARNING: A broken or missing washout
fitting could expose you or others to thrown objects from contact with the blade.
Replace broken or missing washout fitting
immediately, prior to using mower again.
Plug any holes in mower with bolts and locknuts.
21
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress brake pedal fully and set parking brake.
Place motion control lever in neutral position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO REMOVE MOWER (See Fig. 34)
Place attachment clutch in “DIS EN GAGED” position.
Lower attachment lift lever to its lowest position.
Disengage belt tension rod (K) from lock bracket (L).
CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and release slowly.
Remove mower belt from electric clutch pulley (M).
Disconnect front link (E) from mower - remove retainer spring and washer.
Go to either side of mower and disconnect mower suspen­sion arm (A) from chassis and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers.
Go to other side of mower and disconnect the suspen­sion arm and rear lift link.
CAUTION: After rear lift links are discon­nected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when changing position of the lever.
From right side of mower, disconnect anti-sway bar (S) from right rear mower bracket (D) - remove retainer spring and washer and pull mower toward you until the bar falls from the hole in bracket.
Turn tractor steering wheel to the left as far as it will go.
Slide mower out from under right side of tractor.
TO IN STALL MOWER
Follow procedure described in “INSTALL MOWER AND DRIVE BELT” in the As sem bly section of this manual.
TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 35)
MOWER DRIVE BELT REMOVAL
Park tractor on a level surface. En gage parking brake.
Lower attachment lift lever to its lowest position.
Disengage belt tension rod (K) from lock bracket (L).
CAUTION: Belt tension rod is spring loaded. Have a firm grip on rod and release slowly.
• Remove screws (P) from mandrel covers (Q) and remove covers.
Remove any dirt or grass clippings which may have accu­mulated around mandrels and entire upper deck surface.
Remove belt from electric clutch pulley (M), both man­drel pulleys (R) and all idler pulleys (V).
MOWER DRIVE BELT INSTALLATION
Install belt around all mandrel pulleys (R) and around idler pulleys (V) as shown.
Install belt onto electric clutch pulley (M).
IMPORTANT: Check belt for proper routing in all mower pulley grooves.
Reassemble mandrel covers (Q). Securely tighten all screws.
Engage belt tension rod (K) on locking bracket (L).
CAUTION: Belt tension rod is spring loaded. Have a firm grip on rod and release slowly.
Raise attachment lift lever to highest position.
L
B
M
F
P
L
E
K
A
K
P
M
Q
R
P
Q
H
R
V
C
D
S
C
D
Fig. 34 Fig. 35
22
R
SERVICE AND ADJUSTMENTS
02948
TO LEVEL MOWER
Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 36)
With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower is cutting lower.
With a 3/4" or adjustable wrench, turn lift link adjust­ment nut (A) to the left to lower LH side of mower, or, to the right to raise LH side of mower.
A
If adjustment is necessary, see step in Visual Adjust­ment instructions above.
Recheck measurements, adjust if necessary until both sides are equal.
FRONT-TO-BACK ADJUSTMENT (See Figs. 38 & 39) IMPORTANT: Deck must be level side-to-side.
To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.
CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.
Raise mower to highest position.
Position blade so the tip is pointing straight forward. Measure distance (B) to the ground at front and rear tip of the blade.
B
B
Fig. 38
Turn nut right to raise mower
Turn nut left to lower mower
Fig. 36
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisfied with the results.
PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 37)
With all tires properly inflated, park tractor on level ground or driveway.
CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.
Raise mower to its highest position.
• At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The distance should be the same on both sides.
02966
If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor.
With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B.
With a 3/4" or adjustable wrench, turn front link adjust­ment nut (B) clockwise (tighten) to raise the front of mower, or, counterclockwise (loosen) to lower the front mower.
B
A
TIGHTEN ADJUST NUT B TO RAISE MOWER
LOOSEN JAM NUT A FIRST
02950
LOOSEN
ADJUST NUT
B TO LOWER
MOWER
Fig. 39
NOTE: Each full turn of the adjustment nut will change
mower height about 1/8".
A
A
Recheck measurements, adjust if necessary until front tip of blade is 1/8" to 1/2" lower than the rear tip.
Fig. 37
Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut.
23
SERVICE AND ADJUSTMENTS
TO REPLACE MOTION DRIVE BELT (See Fig. 40)
Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.
BELT REMOVAL -
1. Remove mower (See “TO REMOVE MOWER” section in this manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
2. Disconnect clutch wire harness (A).
3. Remove anti-rotation link (B) on right side of tractor.
4. Remove belt from stationary idler (C) and clutching idler (D).
5. Remove belt from centerspan idler (E).
6. Pull belt slack toward rear of trac tor. Carefully remove belt up wards from trans mis sion input pulley and over cooling fan blades (F).
7. Remove belt downward from engine pulley and around electric clutch (G).
8. Slide belt toward rear of tractor, off the steering plate (H) and remove from tractor.
BELT INSTALLATION -
1. Install new belt from tractor rear to front, over the steer­ing plate (H) and above clutch brake pedal shaft (J).
2. Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley (G).
3. Pull belt toward rear of tractor. Carefully work belt down around transmission cooling fan and onto the input pul­ley (F). Be sure belt is inside the belt keeper.
4. Install belt on centerspan idler (E).
5. Install belt through stationary idler (C) and clutch ing idler (D).
6. Reinstall anti-rotation link (B) on right side of tractor. Tighten securely.
7. Reconnect clutch harness (A).
8. Make sure belt is in all pulley grooves and in side all belt guides and keep ers.
9. Install mower (See “TO INSTALL MOWER” section in this manual).
G
B
A
C
D
H
J
TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced.
You may also check brake by:
Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.
Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.
The rear wheels must lock and skid when you try to manu­ally push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualified service center.
FRONT WHEEL TOE-IN/CAMBER
Your new tractor front wheel toe-in and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a qualified service center.
TO REMOVE WHEEL (See Fig. 41)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
Replace washers and snap retaining ring securely in axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
RE TAIN ING RING
AXLE COVER
SQUARE KEY (REAR WHEEL ONLY)
WASH ERS
Fig. 41
E
F
02953 electric
Fig. 40
24
SERVICE AND ADJUSTMENTS
TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 42)
The motion control lever has been pre set at the factory and adjustment should not be necessary.
Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
Start engine and move motion control lever until tractor does not move forward or backward.
Hold motion control lever in that position and turn engine off.
While holding motion control lever in place, loosen the adjustment bolt.
Move motion control lever to the neutral (lock gate) position.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to ad just ment bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satisfied.
MOTION CONTROL LEVER
NEUTRAL
LOCK
GATE
TO START ENGINE WITH A WEAK BATTERY (See Fig. 43)
WARNING: Lead-acid batteries gen­ er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec­ tion of this man u al).
If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
• Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.
TO REMOVE CABLES, REVERSE ORDER -
• BLACK cable first from chassis and then from the fully charged battery.
• RED cable last from both batteries.
Fig. 42
ADJUSTMENT
BOLT
25
WEAK OR DEAD BATTERY
FULLY CHARGED BATTERY
Fig. 43
SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 44)
WARNING: Do not short battery ter mi­ nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci den tal grounding.
Lift hood to raised position.
Remove terminal cover.
Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.
Install new battery with terminals in same position as old battery.
Reinstall terminal cover.
First connect RED battery cable to positive (+) battery terminal with bolt and nut as shown. Tighten securely.
Connect BL ACK grounding cable to negative (-) bat tery terminal with remaining bolt and nut. Tighten securely
• Close hood.
NEGATIVE
(BLACK)
CABLE
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 45)
• Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedure.
HOOD
HEADLIGHT
WIRE
CONNECTOR
07002
TERMINAL COVER
POSITIVE (RED) CABLE
Fig. 44
TO REPLACE HEADLIGHT BULB
• Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
Fig. 45
TRANSMISSION
REMOVAL/RE PLACE MENT
Should your transmission require removal for service or re place ment, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.
ENGINE
TO AD JUST THROTTLE CON TROL CABLE
The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec­ es sary, see engine manual.
TO AD JUST CHOKE CON TROL
The choke control has been preset at the factory and ad just­ ment should not be necessary. If adjustment is necessary, see engine manual.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.
26
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor­ oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See “CLEANING” in the Mainte­nance section of this manual).
Inspect and replace belts, if necessary (See belt re­ place ment instructions in the Service and Adjustments section of this manual).
Lubricate as shown in the Maintenance sec tion of this man ual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini­mizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery may require re charg ing.
To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis­ con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Mainte­nance section of this manual).
After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into cylinder(s).
Turn ignition key to “START” position for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.
27
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION Will not start
1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.
10. Engine valves out of adjustment. 10. Contact an authorized service center/department.
Hard to start
Engine will not turn over
Engine clicks but will not start
Loss of power
1. Dirty air filter. 1. Clean/replace air filter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5. Empty fuel tank and refill tank with fresh, clean gas.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.
8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
1. Brake pedal not depressed. 1. Depress brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
1. Weak or dead battery. 1. Recharge or replace battery.
2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves, trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gas.
9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
28
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION Engine continues
to run when oper­ator leaves seat with attachment clutch engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
Poor cut - uneven
Mower blades will not rotate
Poor grass discharge
Headlight(s) not working (if so equipped)
1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1. Obstruction in clutch mechanism. 1. Remove obstruction.
2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace blade. Tighten blade bolt.
7. Buildup of grass, leaves, trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in parts manual.
11. Clogged mower deck vent holes from buildup of grass, leaves, trash around mandrels.
1. Switch is “OFF”. 1. Turn switch “ON”.
2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
5. Clean around mandrels to open vent holes.
11. Clean around mandrels to open vent holes.
Battery will not charge
Loss of drive
Engine "back­fires” when turn­ing engine “OFF”
Engine dies when tractor is shifted into reverse
1. Bad battery cell(s). 1. Replace battery.
2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.
2. Debris on steering plate (if equipped). 2. See "CLEANING" in the maintenance section.
3. Motion drive belt worn, damaged, or broken. 3. Replace motion drive belt.
4. Air trapped in transmission during shipment or servicing.
5. Axle key missing. 5. Install axle key at rear wheel. See "TO REMOVE
1. Engine throttle control not set between half and full speed (fast) position before stopping engine.
1. Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged.
4. Purge transmission.
WHEEL" in the Service and Adjustments section.
1. Move throttle control between half and full speed (fast) position before stopping engine.
1. Turn ignition key to ROS "ON" position. See Operation section.
29
15 DEGREES MAX.
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
30
Consumer Wheeled Products - Limited Warranty
Husqvarna warrants to the original retail purchaser that this product is free from defects in material or workmanship under normal use and maintenance from the date of retail purchase for the applicable Warranty Period shown on Exhibit A. This Limited Warranty may not be transferred to any subsequent purchaser of this product. Certain components (e.g., engines and transmissions) are excluded from coverage, and other limitations apply, as described in this document. Husqvarna will repair or replace at its discretion, any defective product or part covered by the Limited Warranty, free of charge at any authorized Husqvarna Servicing Dealer/Center using original OEM Husqvarna replacement parts, subject to the limitations and exclusions described below. Husqvarna does not offer an over-the-counter exchange program.
DISCLAIMERS, LIMITATIONS AND EXCLUSIONS
1. WARRANTY DISCLAIMER. THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY PROVIDED BY HUSQVARNA AND THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF, EXCEPT AS MAY BE PROVIDED BY LAW. THIS WARRANTY IS GIVEN ONLY BY HUSQVARNA, AND MAY BE MODIFIED ONLY BY HUSQVARNA. THIS LIMITED WARRANTY IS THE FINAL EXPRESSION OF OUR AGREEMENT, AND IS A COMPLETE AND EXCLUSIVE STATEMENT OF THE TERMS OF THAT AGREEMENT. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY BASED ON LOCALITY
2. LIMITED DURATION. ANY WARRANTY THAT MAY BE IMPLIED BY LAW (INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE AND IMPLIED WARRANTY OF MERCHANTABILITY) IS LIMITED TO THE DURATION OF THE APPLICABLE WARRANTY PERIOD UNDER THIS LIMITED WARRANTY. SOME LOCALITIES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
3. EXCLUSIVE REMEDIES. SOME LOCALITIES, INCLUDING THE PROVINCE OF QUEBEC, DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR INJURY TO PERSON OR FOR DAMAGES RESULTING FROM THE FAULT OF THE MANUFACTURER AND/OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES. AS SUCH, SOME OF THE FOLLOWING LIMITATIONS MAY NOT APPLY TO YOU. THE ABOVE REMEDIES ARE THE EXCLUSIVE REMEDIES FOR ANY BREACH OF THIS LIMITED WARRANTY. NO OTHER REMEDY, INCLUDING, BUT NOT LIMITED TO ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES, FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS SHALL BE AVAILABLE, AND ALL SUCH DAMAGES ARE HEREBY DISCLAIMED.
4. Engines, Transmissions and certain other components are NOT covered. This Limited Warranty does not cover any of the following: (a) Engines and Attachments.Except where otherwise indicated on Exhibit A, all Engines and Attachments are not covered by this Limited Warranty. In most cases, these
items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer's warranties if one is provided and included with the product at the time of purchase. All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties. Husqvarna is not authorized to handle warranty adjustments or repairs on engines manufactured by Briggs & Stratton, Honda, Kawasaki, or Kohler (with the exception of models equipped with LCT engines). Husqvarna does not assume any warranty obligation of the other manufacturers' engines under this Limited Warranty.
(b) Transmissions. Except where otherwise indicated on ExhibitA, Transmission / Transaxle (including Drive Systems) are not covered by this Limited Warranty. In most cases, these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer's warranties if one is provided and included with the product at the time of purchase. The following transmission / transaxle manufacturers, Dana, Hydro-Gear, Tuff-Torq provide a warranty for the transmission / transaxle to the ultimate purchaser or to Husqvarna. Husqvarna will assign the transmission / transaxle manufacturer's warranty or any rights thereof to the original purchaser of the unit. To obtain transmission / transaxle warranty service, first contact the retailer who you purchased the unit from. Should you require assistance or have any questions concerning transmission / transaxle warranty coverage, contact Husqvarna directly at our website www.husqvarna.com or call 800-487-5951 (US) or 800-805-5523 (Canada) for an authorized Husqvarna service provider. All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties. Husqvarna is not authorized to handle warranty adjustments or repairs on transmissions or transaxles. Husqvarna does not assume any obligations under this Limited Warranty for the above listed manufacturers (for exceptions - see Exhibit A).
(c) Expendable Parts. This Limited Warranty does not cover general maintenance parts and items ("Expendable Parts"), including without limitation spark plugs, bulbs, filters, lubricants, starter cords, belts, blades, and blade adapters.
(d) Emissions Control Components. This Limited Warranty does not cover Emissions control equipment and components to the extent regulated by the U.S. Environmental Protection Agency or similar state, provincial or federal agencies. Such equipment and components are covered by a separate emission control warranty statement supplied with your new product. Please consult this separate warranty statement for details.
5. Any COMMERCIAL, INSTITUTIONAL, AGRICULTURAL, INDUSTRIAL, INCOME PRODUCING, or RENTAL use will result in either No Warranty or a Shortened Warranty Period. Depending on the product, there is either NO WARRANTY (whether statutory, contractual or
otherwise) or a reduced warranty if the product is used for commercial, institutional, agricultural, industrial, income producing, or rental purposes and, in such circumstances, this Limited Warranty is offered instead of and replaces any warranty regime provided for by law. Please refer to Exhibit A.
6. Reconditioned or Refurbished Products have a 30 Day Limited Warranty. Under this Limited Warranty, Certified Factory Reconditioned or Refurbished products have a 30 Day Limited Warranty for parts and labor for Non-Commercial Use. Products are only reconditioned at the Husqvarna Factory.
7. Owner's (Your) Responsibilities. To preserve your rights under this Limited Warranty, you must exercise reasonable care and use of the product, including, following the preventative maintenance, storage, fuel and oil usages as prescribed in the enclosed operator's manual. For example, the following items are the Owner's responsibility and are not covered by this Limited Warranty:
a. Set-up and pre-delivery service, and engine tune-ups;
b. Adjustments after the first (30) thirty days of purchase and beyond, such as throttle cable, belt guides adjustments; and
c. Preventative maintenance as outlined in the operator's manual.
In addition, you must cease using the product immediately upon any failure or damage. The product should be taken to an authorized Husqvarna servicing dealer prior to any further use.
8. Damages resulting from normal aging, wear and tear or neglect are NOT covered. The Limited Warranty does not cover damage other than that resulting from defects in material or workmanship. The following are NOT considered defects in material or workmanship, and therefore are NOT covered.
31
(a)Ab
rasionto mower decks;
(b) Tires damaged by external punctures; (c) Natural discoloration of materials due to ultraviolet light;
(d) Damage to cutting equipment by way of contact with, rocks, or other non-approved materials and/or structures;
In addition, this Limited Warranty does not cover damages, malfunctions or failures resulting from abuse or neglect of the product related to or including any of the following:
(e) Failure to provide or perform required maintenance services as prescribed in the operator's manual;
(f) Abuse, misuse, neglect, modifications, alterations, normal wear, improper servicing, use of unauthorized attachments, Lack of lubrication or
engine failure, due to the use of oils that do not meet Engine manufacturer's specifications;
(g) Use of gasohol, containing methanol (wood alcohol). Gasohol which contains a maximum 10% ethanol (grain alcohol) or 15% MTBE
(methyl/tertiary/butyl/ether) is approved;
(h) Use of ether or any starting fluids;
(i) Pressure cleaning or steam cleaning the product;
(j) Use of spark plugs other than those meeting emission performance requirements listed in the operator's manual;
(k) Tampering with engine speed governor or emission components, or running engines above specified and recommended engine speeds as
listed in your operator's manual;
(l) Operation of the unit with improperly installed/removed or modified cutting shields, guards, or safety devices;
(m) Any removed/damaged air filter, excessive dirt, abrasives, salt water, moisture, corrosion, rust, varnish, stale fuel, or any adverse reaction due
to incorrect storage procedures;
(n) Failures due to improper set up, pre-delivery service or repair service by anyone other than an authorized Husqvarna servicing dealer during
the warranty period;
(o) Dirt contaminated grease or oil, use of incorrect type of greases or oils, failure to comply with recommended greasing intervals, water or
moisture damage, and/or improper storage;
(p) Sprayers pumping or spraying caustic or flammable materials, lack of or broken strainers; or
(q) Continued use of product, after initial operational problem or failure occurs.
9. Reinforced Stamped (Armor Protected) 10 Year Limited & Fabricated Limited Lifetime, Deck Warranties. These Limited Warranties are for the deck shell only wheels workmanship. The following are NOT considered defects in material or workmanship, and therefore are NOT covered:
(a) Abrasion to mower decks, including sand wear;
(b) Damage to cutting equipment by way of contact with, rocks, or other non-approved materials and/or structures;
(c) Rust and corrosion; and
(d) Natural discoloration of paint or other materials due to ultraviolet light.
10. Authorized Husqvarna Servicing Dealer/Center. In order to obtain warranty coverage it is your responsibility (at your expense) to deliver or ship your Husqvarna unit to an authorized Husqvarna Servicing Dealer/Center and arrange for pick-up or return of your unit after the repairs have been made. If you do not know the location of your nearest authorized Husqvarna Servicing Dealer, call Husqvarna, at 1-800-487-5951 during the hours of 8:00 AM to 8:00 PM Eastern Standard Time, or visit www.husqvarna.com. Should you require assistance or have questions concerning this Limited Warranty, you may contact us at 800-487-5951 (US) or 800-805-5523 (Canada) during the hours of 8:00 AM to 8:00 PM Eastern Standard Time or contact us through the web at www.husqvarna.com.
11. Documentation Required. You must maintain and present Proof of purchase (including date, product model and, if applicable, engine serial number) to an authorized Husqvarna Servicing Dealer for warranty service under this Limited Warranty. Proof of purchase rests solely with you. Husqvarna encourages you to register your product online at www.usa.husqvarna.com (US & Canada) to help ensure, among other things, that you can be notified of important product information. However, registering your product is not a condition of warranty service.
mechanical components/parts such as belts, pulleys, spindle housings, bearings, blades, rods, height adjusters, caster/anti scalp
are NOT covered. The Limited Lifetime Warranty does not cover damage other than that resulting from defects in material or
HOW TO OBTAIN SERVICE
Husqvarna Professional Products, NA, Inc.
9335 Harris Corners Parkway, Suite 500, Charlotte, NC28269
575 49 43-01 W 2012 IR
32
Consumer Wheeled Limited Warranty Chart 2012 Exhibit A
)
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
p
Consumer (personal,
household use only)
Product/Com
Riding Lawn Tractors:
Frame, Chassis, Front Axle 5 Years No Warranty No Warranty Engine* Transmission (if made by Husqvarna/Peerless) Transmission (if third party)** ** ** ** XLS Models only - stamped deck shell. Armor Protected Limited Warranty Fabricated Deck shell. Limited Lifetime Warranty Battery Other Non-Expendable Components 3 Years No Warranty No Warranty
Residential Zero Turn Mowers ( RZ Only )
Engine* Transmission ** ** No Warranty No Warranty
RZ4623 (967009801 & 967009802) RZ5426 (967003601 & 967003602) - stamped deck shell. Armor Protected Limited Warranty Fabricated Deck shell. Limited Lifetime Warranty Battery
Other Non-Expendable Components 3 Years No Warranty No Warranty
Residential Zero Turn Mowers ( MZ & EZ )
Engine* Transmission ** ** ** **
MZ5424S & MZ5425S (967003901 & 25021) ­stamped deck shell. Armor Protected Limited Warranty
onent
* * *
3 Years No Warrant
10 Years No Warranty No Warranty
*** No Warrant
1 Year Pro-rated No Warrant
* * *
10 Years No Warranty No Warranty
*** No Warrant
1 Year Pro-rated No Warrant
* * *
10 Years No Warranty No Warranty
Commercial (any commercial,
professional, institutional, agricultural, or
income producing use, other than
Rental Use
Rental (any
rental usage)
No Warrant
No Warrant No Warrant
No Warrant No Warrant
Fabricated Deck shell. Limited Lifetime Warranty Battery Other Non-Expendable Components 3 Years 1 Year No Warranty
LE475 Edger, Tillers, Snow Throwers
Engine* Other Non-Expendable Components 2 Years 90 days 90 days Tiller Tines
Walk Behind Mowers, High Wheel Trimmer
Engine* Battery
Other Non-Expendable Components 3 Years No Warranty No Warranty
Hovering Trimmers
Engine* Other Non-Expendable Components 2 Years 1 Year 90 days
Front Mounted Deck Riders
Engine* Transmission 2 Years No Warranty No Warranty Other Non-Expendable Components 2 Years No Warranty No Warranty
Cultivators
Battery 1 Year Pro-rated No Warranty No Warranty Other Non-Expendable Components 2 Years No Warranty No Warranty
Pressure Washers
Model 5525PW: Engine* Pump 2 Years No Warranty No Warranty Other Non-Expendable Components 2 Years No Warranty No Warranty
All other Pressure Washers (6027PW, 9032PW, 1340PW)
Engine* Pump 2 Years 2 Years No Warranty Other Non-Expendable Components 2 Years 2 Years No Warranty
*** No Warrant
1 Year Pro-rated No Warrant
* * *
***
* * *
1 Year Pro-rated No Warrant
* * *
* * *
* * *
* * *
No Warrant
No Warrant No Warrant
No Warrant
No Warrant
Generators
Engine*
Other Non-Expendable Components*
Spreaders
*2 Years (2nd Year Parts
* * *
Only) *2 Years-1365GN (2nd Year Parts Only)
33
No Warrant
Consumer Wheeled Limited Warranty Chart 2012 Exhibit A
)
p
Consumer (personal,
household use only)
Spreader 1 Year 1 Year 1 Year
Product/Com
Robotic Mowers
Robotic Mower 2 Years 90 days 90 days Battery 1 Year 1 Year 1 Year
Parts & Accessories (if purchased)
Accessories (e.g., grass catcher, bumper guard accessories, etc.
Parts (e.g., belts, blades, etc.) 30 days No Warranty No Warranty
Parts & Accessories (if replaced in Warranty Service)
Replacement parts and/or accessories provided under this Limited Warranty are warranted only for the BALANCE of the warranty period applicable to the part or accessory that was replaced.
* See Separate Engine Manufacturer's or Manufacturer's warranty. LCT Engines on specific Snow Throwers & Tillers, warranty through Husqvarna.
** See reference 1 (b) of the warranty statement. RZ - Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network.
EZ - One (1) Year Commercial warranty, parts & labor, with Husqvarna.
Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network. MZ - Two (2) Year Commercial warranty, parts & labor, with Hydro-Gear Distributor network.
*** "Limited Lifetime Warranty" on Tiller tines and Fabricated Deck shell is for the life of the product or 7 (seven) years after the last date of the complete unit's final production, whichever comes first. Deck Shell replacement will be limited to a maximum of two (2) decks within the Limited Lifetime Warranty.
onent
1 Year No Warranty No Warranty
See to left See to left See to left
Consumer Commercial Rental
Commercial (any commercial,
professional, institutional, agricultural, or
income producing use, other than
Rental Use
Rental (any
rental usage)
Armor Protected Stamped Deck Shell Example Below Fabricated Deck Shell Example Below
Armor Protected
Stamped Deck Shell
Reinforced area
Stamped Deck Shell below, NOT reinforced
No reinforced area
34
09/04/2012 BD
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