Husqvarna LGT2554 Owner's Manual
03002
LGT2554
Owner's Manual
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
532 43 19-18 Rev. 3
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
WARNING: In order to prevent ac ci den tal
starting when setting up, trans port ing,
ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where
it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that
are rec om mend ed by and comply with
spec i fi ca tions of the man u fac tur er of your
tractor. Use common sense when towing.
Operate only at the low est possible speed
when on a slope. Too heavy of a load, while
on a slope, is dan ger ous. Tires can lose
trac tion with the ground and cause you to
lose control of your tractor.
WARNING
Engine exhaust, some of its con stit u ents, and cer tain
vehicle com po nents contain or emit chem i cals
known to the State of Cal i for nia to cause can cer
and birth de fects or oth er re pro duc tive harm.
WARNING
Battery posts, terminals and related ac ces so ries
contain lead and lead compounds, chem i cals known
to the State of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm. Wash hands
after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under the
machine. Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are familiar with the
in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
• Ensure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back ing.
• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Material
may ricochet back toward the operator. Stop the blades
when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher,
discharge chute, or other safety devices in place and
working.
• Slow down before turning.
• Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove
keys before dismounting.
• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge chute.
• Operate machine only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing road ways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Always wear eye protection when operating machine.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect them selves and others from serious injury.
• Follow the manufacturer's recommendation for wheel
weights or counterweights.
• Keep machine free of grass, leaves or other debris build-up
which can touch hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves or other debris
which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow
machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tipover accidents, which can result in severe injury or death.
Operation on all slopes requires extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
• Choose a low ground speed so that you will not have to
stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes.
Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the tires
lose traction, disengage the blades and proceed slowly
straight down the slope.
• Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction, which
could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of
the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot on
the ground.
• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
WARNING. CHILDREN CAN BE INJURED BY
THIS EQUIPMENT. The American Academy
of Pediatrics recommends that children be a
minimum of 12 year of age before operating
a pedestrian controlled lawn mower and a
minimum of 16 years of age before operating
a riding lawn mower.
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children
will remain where you last saw them.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small
children.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with safe
machine operation. Children who have been given rides
in the past may suddenly appear in the mowing area for
another ride and be run over or backed over by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a child.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to ensure the equipment is
in safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine.
Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine
run ning.
• Check grass catcher components and the discharge chute
frequently and replace with manufacturer's recommended
parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as
required.
• Maintain or replace safety and instruction labels, as necessary.
IV. TOWING
• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the hitch
point.
• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources
of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers on
the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• Ensure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Al ways look down and behind before and while backing.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with safe
machine operation. Children who have been given rides
in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the
machine.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small
children.
• Mow up and down slopes (15° Max), not across.
• Choose a low ground speed so that you will not have to
stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope. If the tires
lose traction, disengage the blades and proceed slowly
straight down the slope.
• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
• When loading or unloading this machine, do not exceed
the maximum recommended operation angle of 15°.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity 4 Gallons
and type: Unleaded Regular
Oil Type (API-SG-SL): SAE 10W-30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: W/ Filter: 64 oz
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed (MPH): Forward: 0 - 5.2
Reverse: 0 - 2.9
Charging System: 15 AMPS @ 3600 RPM
Battery: AMP/HR: 28
MIN. CCA: 230
Case Size: U1R
Blade Bolt Torque: 45-55 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manu fac tured to
give you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor prop erly.
Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions in the Maintenance and Storage
sections of this manual.
• Wear proper Personal Protective Equipment (PPE)
while operating this machine, including (at a minimum)
sturdy footwear, eye protection, and hearing protection.
Do not mow in shorts and/or open toed footwear.
• Always let someone know you are outside mowing.
WARNING: This tractor is equipped with an internal
com bus tion engine and should not be used on or near
any un im proved forest-covered, brush-covered or grasscov ered land unless the engine’s exhaust system is
equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is used, it should
be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 5-8
OPERATION .............................................................9-15
MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE ..................................................... 16-19
SERVICE AND AD JUST MENTS ............................ 20-24
STORAGE .................................................................... 25
TROU BLE SHOOT ING ............................................ 26-27
REPAIR PARTS ...................................................... 28-42
WARRANTY .............................................BACK COVER
4
UNASSEMBLED PARTS
Mower
61/3-1 )5(
srehsaW .D.O
(1) Small
Retainer Springs
(5) Large
Retainer Springs
If Equipped
(1) Anti-Sway Bar
(2) Rear
Lift Link
Assemblies
(1) Front
Lift Link
Assembly
(1) 3/4 O.D.
Washers
Mower Front Wheel
(1) Shoulder Bolt
(1) Wheel
(1) Oil Drain Tube
Keys
(1) 1-1/4 O.D.
Washer
(1) 3/8-16
Locknut
Slope Sheet
(1) Small Retainer
(2) Keys
Springs
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard
wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(1) 1/2" wrench Tire pressure gauge
(1) 3/4" wrench Pliers
(1) 3/4" socket w/drive ratchet
(1) 9/16" wrench Flashlight
When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the
steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton .
•
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
• Remove mower and packing materials.
• Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
TO CHECK BATTERY (See Fig. 1)
• Lift hood to raised position.
NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
• For battery and battery cable installation see "REPLACING BATTERY" in the "Service and Adjustments"
section in this manual.
LABEL
5
Fig. 1
ASSEMBLY
ADJUST SEAT (See Fig. 2)
• Sit in seat.
• Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
• Release lever to lock seat in position.
A
Fig. 2
NOTE: You may now roll your tractor off the skid. Follow the
instructions below to remove the tractor from the skid.
WARNING: Before start ing, read, un der stand and fol low
all in struc tions in the Op er a tion section of this man u al. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other peo ple and objects.
TO INSTALL MOWER AND DRIVE BELT
(See Figs. 3 - 14)
1. SET PARKING BRAKE LEVER AND LOWER ATTACHMENT LIFT (See Fig. 3)
• Depress clutch/brake pedal all the way down and hold.
• Pull parking brake lever up and hold, re lease pres sure
from clutch/brake pedal, then release parking brake
lever. Pedal should re main in brake position. Ensure
parking brake will hold tractor secure.
PARKING
BRAKE
LEVER
Fig. 3
• The attachment lift switch is used to raise and lower
the mower deck or other attachments mounted to your
tractor. Ignition must be on to operate this switch.
• Lower attachment lift to its lowest position.
TO ROLL TRACTOR OFF SKID (See Op er a tion
section for location and function of con trols)
• Raise attachment lift lever to its highest po si tion.
• Release parking brake by de press ing clutch/brake ped al.
• Place freewheel control in "trans mis sion dis en gaged"
position (See “TO TRANS PORT” in the Op er a tion
section of this manual).
• Roll tractor forward off skid.
Continue with the instructions that follow.
6
ASSEMBLY
CAUTION: Continuing to press the electric lift switch
after the mower deck has reached the minimum
or maximum position may result in damage to the
electric lift mechanism.The electric lift mechanism
is equipped with a thermal protection system. If the
system overheats or fails to operate, allow the system to cool before attempting to operate again.
2. ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT
OF MOWER (See Fig. 4)
W
H
X
Y
Z
H. FRONT MOWER
BRACKET
W. FRONT GAUGE
WHEEL
X. SHOULDER
BOLT
Y. 1-1/4 O.D.
WASHER
Z. 3/8-16 LOCKNUT
Fig. 4
3. TURN STEERING WHEEL LEFT AND POSITION
MOWER (See Fig. 5)
• Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with deflector
shield (Q) to the right.
FRONT
Q
ENGINE
4. SLIDE MOWER UNDER TRACTOR (See Fig. 7)
• Bring belt forward and check belt for proper routing in
all mower pulley grooves.
NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding mower under tractor.
• Slide mower under tractor until it is centered under
tractor.
Q
A. MOWER SIDE
A
02965
SUSPENSION
ARMS
Q. DEFLECTOR
SHIELD
Fig. 7
5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)
(See Fig. 8 - 10)
ANTI-SWAY BAR (S)
TOWARDS TOWARDS
TRANSAXLE MOWER DECK
TRANSAXLE
C
90° END INTEGRATED WASHER END
Fig. 8
02965
BACK
Q. DEFLECTOR
SHIELD
Fig. 5
M
B
L
A
K
I
C
S
D
• From right side of mower, first insert 90° end of anti-sway
bar (S) into hole in transaxle bracket (T), located near
left rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
F
W
E
Q
A. MOWER SIDE SUSPENSION
ARMS
B. RETAINER SPRING
C. REAR LIFT LINK(S)
D. RIGHT SIDE REAR MOWER
BRACKET
E. FRONT LIFT LINK ASSEMBLY
F. FRONT SUSPENSION BRACKET
H. FRONT MOWER BRACKET
I. LEFT SIDE REAR MOWER
H
BRACKET
K. BELT TENSION ROD
L. LOCKING BRACKET
M. ENGINE CLUTCH PULLEY
Q. DEFLECTOR SHIELD
S. ANTI-SWAY BAR
W. FRONT GAUGE WHEEL
Fig. 6
7
ANTI-SWAY BAR
PLACE 90° END INTO HOLE
(S) LOCATION
ASSEMBLY
TRANSAXLE
BRACKET (T)
LOCATED
BETWEEN REAR
TIRES
7. ATTACH REAR LIFT LINKS (C) (See Fig. 12)
• Insert rod end of rear lift link (C) into hole (U) in tractor lift
shaft suspension arm and pivot link down to mower.
• Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure
with large washer and large retainer spring.
• Repeat on opposite side of tractor.
PLACE 90° END INTO HOLE
S
T
S. ANTI-SWAY BAR
T. TRANSAXLE BRACKET
Fig. 9
NOTE: Depending on model, bracket (T) may be differ-
ent than shown but hole for anti-sway bar will be in same
position/location.
• Pivot the integrated washer end of anti-sway bar (S)
towards mower deck bracket on right side of mower.
Insert integrated washer end of bar into hole in rear
mower bracket (D). Move mower as needed to insert
integrated washer end of bar into rear mower bracket (D).
• Secure with small washer and small retainer spring as
shown.
U
C
C. REAR LIFT LINK(S)
D. RIGHT SIDE REAR
D
MOWER BRACKET
U. HOLE
Fig. 12
8 ATTACH FRONT LINK (E) (See Fig. 13)
• Turn steering wheel to position wheels straight forward.
• From front of tractor, insert rod end of front link (E)
through front hole in tractor front suspension bracket (F).
• Move to left side of mower and and insert large retainer
spring (G) through hole in front link (E) behind front
suspension bracket (F).
• Insert other end of link (E) into hole in front mower
bracket (H) and secure with washer and small retainer
spring (J).
NOTE: Requires deck lifting.
FRONT LINK
LOCATION
D. RIGHT SIDE
REAR MOWER
S
T
D
BRACKET
S. ANTI-SWAY BAR
T. TRANSAXLE
BRACKET
Fig. 10
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS (See Fig. 11)
• Position front hole in side suspension arm (A) over
pin on outside of tractor chassis and secure with large
washer and large retainer spring (B).
• Repeat on opposite side of tractor.
A. MOWER SIDE
SUSPENSION
ARMS
B. RETAINER
SPRING
D. RIGHT
SIDE REAR
D
B
A
MOWER
BRACKET
Fig. 11
F
E. FRONT LIFT LINK ASSEMBLY
F. FRONT SUSPENSION BRACKET
G. LARGE RETAINER SPRING
H. FRONT MOWER BRACKET
J. SMALL RETAINER SPRING
M. ENGINE CLUTCH PULLEY
8
G
M
H
E
J
Fig. 13
ASSEMBLY
9 INSTALL BELT ON ENGINE CLUTCH PULLEY (M)
(See Fig. 6 & 14)
• Disengage belt tension rod (K) from locking bracket (L).
• Install belt onto engine clutch pulley (M).
M
✓CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been com plet ed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged.
M. ENGINE
CLUTCH PULLEY
Fig. 14
IMPORTANT: Check belt for proper routing in all mower
pulley grooves and under mandrel covers.
• Engage belt tension rod (K) on locking bracket (L).
CAUTION: Belt tension rod is spring loaded.
Have a tight grip on rod and engage slowly.
• Raise attachment lift to highest position.
• If necessary, adjust gauge wheels before op er at ing mower as shown in the Operation section of this
manual.
MOWER DRIVE BELT INSTALLATION
Follow procedure described in “TO REPLACE MOWER
BLADE DRIVE BELT ” in the "Service and Adjustments"
section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed cor rect ly.
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
✓ Before driving tractor, be sure free wheel control is in
“transmission engaged” position (see “TO TRANS PORT” in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓ It is important to purge the transmission before op-
er at ing your tractor for the first time. Follow proper
starting and transmission purging instructions (See
“TO START EN GINE” and “PURGE TRANSMISSION”
in the Op er a tion section of this manual).
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is operating properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of this manual.
9
DANGER, KEEP HANDS
AND FEET AWAY
FREE WHEEL
(Automatic Models only)
KEEP AREA CLEAR
SLOPE HAZARDS
15
15
(SEE SAFETY RULES SECTION)
BATTERY
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
FUEL
CHOKE
MOWER HEIGHT
REVERSE
NEUTRAL
HIGH
LOW
ATTACHMENT
CLUTCH ENGAGED
PARKING BRAKE
IGNITION SWITCH
ATTACHMENT
CLUTCH DISENGAGED
ENGINE START
MOWER LIFT
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
REVERSE
OPERATION
SYSTEM (ROS)
LIGHTS ON
CLUTCH/BRAKE
PEDAL
CRUISE CONTROL
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments.
Save this manual for future reference.
M
B
A
N
D
Q
C
P
H
G
E
F
J
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower
the mower or other attachments mounted to your trac tor.
(B) BRAKE PEDAL - Used for brak ing the tractor and
start ing the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
(D) THROTTLE CONTROL - Used to control engine speed.
(E) ATTACHMENT CLUTCH SWITCH - Used to engage
the mow er blades, or other at tach ments mounted to your
tractor.
(F) IGNITION SWITCH - Used for starting and stopping
the engine.
Fig. 15
(G) REVERSE OPERATION SYSTEM (ROS) "ON"
POSITION - Allows operation of mower or other powered
attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights on and off.
(J) MOTION CONTROL LEVER - Selects the speed and
di rec tion of the tractor.
(M) FREEWHEEL CONTROL - Disengages transmission
for pushing or slowly tow ing the trac tor with the engine off.
(N) CHOKE CONTROL - Used when starting a cold engine.
(P) SERVICE REMINDER/HOUR METER - Indicates
when service is required for the engine and mower.
(Q) 12-VOLT POWER PORT - Used for 12-volt accessories.
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor
or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide
vision safety mask worn over spectacles.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE(See Fig. 16)
Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the
op er a tor to leave the seat without first setting the parking
brake will shut off the engine.
• Depress brake pedal (B) all the way down and hold.
• Pull parking brake lever (C) up and hold, re lease pres sure from brake pedal (B), then release parking brake
lever. Pedal should re main in brake position. Make
sure parking brake will hold tractor secure.
C
B
Fig. 16
STOPPING (See Fig. 17)
MOWER BLADES -
• To stop mower blades, place attachment clutch control
in the “DIS EN GAGED” position ( ).
NOTE: Failure to move throttle control between half and full
speed (fast) position, before stopping, may cause engine
to “backfire”.
• Turn ignition key (F) to “STOP” position and remove
key. Always remove key when leaving tractor to prevent
un au tho rized use.
• Never use the choke to stop the engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO DISCHARGE AND GO DEAD.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com plete ly, as described above, and set
parking brake before leav ing the op er a tor's position.
TO USE THROTTLE CONTROL (D) (See Fig. 18)
Always operate engine at full speed (fast).
• Operating engine at less than full speed (fast) reduces
the engine's operating efficiency.
• Full speed (fast) of fers the best mower per for mance.
( ) ATTACHMENT
CLUTCH SWITCH
“DIS EN GAGED”
GROUND DRIVE -
• To stop ground drive, depress brake pedal all the way
down.
• Move motion control lever (J) to neutral position.
ENGINE -
• Move throttle control (D) between half and full speed
(fast) position.
( ) ATTACHMENT
CLUTCH SWITCH
“ENGAGED”
Fig. 17
D
N
F
Fig. 18
TO USE CHOKE CONTROL (N) (See Fig. 18)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• To engage choke control (N), pull knob out. Slowly
push knob in to disengage.
12
OPERATION
TO MOVE FORWARD AND BACKWARD
(See Fig. 19)
The direction and speed of movement is controlled by the
motion control lever. (J)
J
Fig. 19
• Start tractor with motion control le ver in neutral position.
• Release parking brake.
• Slowly move motion control lever to desired position.
TO ADJUST GAUGE WHEELS (See Fig. 21)
Gauge wheels are prop er ly ad just ed when they are slight ly
off the ground when mower is at the desired cutting height in
operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See “TO AD JUST
MOWER CUT TING HEIGHT” in this sec tion of manual).
• With mower in desired height of cut po si tion, gauge
wheels should be assembled so they are slightly off
the ground. In stall gauge wheel in ap pro pri ate hole.
Tighten se cure ly.
• Repeat for all, installing gauge wheel in same adjustment hole.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 20)
The position of the attachment lift lever (A) determines the
cutting height.
A
Fig. 20
• Put attachment lift lever in desired cutting height slot.
The cutting height range is ap prox i mate ly 1" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
• The average lawn should be cut to approximately
2-1/2" during the cool season and to over 3" during hot
months. For healthier and better looking lawns, mow
often and after moderate growth.
• For best cutting performance, grass over 6" in height
should be mowed twice. Make the first cut relatively
high; the second to de sired height.
Fig. 21
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough,
rolling terrain or hills.
• Select desired height of cut with attachment lift lever.
• Start mower blades by engaging at tach ment clutch
control.
TO STOP MOWER BLADES
• Disengage at tach ment clutch con trol.
CAUTION: Do not operate the mower without
either the en tire grass catcher, on mowers
so equipped, or the deflector shield (S) in
place (See Fig. 22).
S
Fig. 22
13
OPERATION
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION SYSTEM (See Fig. 23)
Only use if you are certain no children or other bystanders
will enter the mowing area.
• Move motion control lever to neutral (N) position.
• With engine running, turn ignition key counterclockwise
to ROS "ON" position.
• Look down and behind before and while backing.
• Slowly move motion control lever to reverse (R) po si -
tion to start movement.
• When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
TO TRANSPORT (See Fig. 15 and 24)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in free wheel ing
po si tion. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with at tach ment
lift control.
• Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
TRANSMISSION ENGAGED
8
2
8
2
0
ROS "ON"
POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
Fig. 23
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to
slower position.
• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake.
• Move motion control lever to neutral position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL POSITION WHEN THE BRAKE PED AL
IS DEPRESSED.
• To restart movement, slowly release parking brake and
clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
TRANSMISSION DISENGAGED
Fig. 24
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine
has run and flashes to indicate that the engine or mower
needs servicing. When service is required, the service
reminder will flash for two hours. To service engine and
mower, see the Maintenance section of this manual.
NOTE: Service reminder runs when the ignition key is in
any position but "STOP". For accurate reading, be sure key
remains in the "STOP" position when engine is not running.
14
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with sum mer weight oil.
• Check engine oil with tractor on level ground.
• Pull up and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and push down firmly
into place. Remove and read oil level. If necessary,
add oil until “FULL” mark on dipstick is reached. Do
not overfill.
• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance sec tion of this manual).
• To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular un lead ed gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quan ti ties that can be used within 30 days to assure
fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW
32°F (0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE
TO HELP ENSURE GOOD COLD WEATHER START ING.
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to sep a ra tion and for ma tion of acids
during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before
stor age of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season.
See Storage In struc tions for additional information.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 15)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission en gaged
position.
• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place motion control lever in neutral position.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen sec onds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
WARM WEATHER STARTING (50°F (10°C and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts to
run roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50°F (10°C and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several sec onds
to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the trans mis sion
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neu tral.
Re lease the parking brake and let the clutch/brake
slowly return to operating po si tion.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
• The attachments can be used during the engine warmup period after the transmission has been warmed up
and may require the choke con trol be pulled out slight ly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32° F /0°C) the carburetor fuel mixture
may need to be adjusted for best engine performance. See
“TO ADJUST CARBURETOR” in the Service and Ad just ments section of this manual.
15
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