Huawei BTS3606A 1900D Users Manual

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Airbridge BTS3606&3606A CDMA Base Station Installation Manual – BTS3606A Cabinet Installation

V200R001

Huawei Technologies Proprietary

Airbridge BTS3606&3606A CDMA Base Station Installation Manual

Volume Manual Version Product Version BOM

Huawei Technologies Co., Ltd. provides customers with comprehensive technical support and service. Please feel free to contact our local office or company headquarters.

Huawei Technologies Co., Ltd.

Address: Administration Building, Huawei Technologies Co., Ltd., Bantian, Longgang District, Shenzhen, P. R. China Postal Code: 518129 Website: http://www.huawei.com

BTS3606A Cabinet Installation T2-030463-20050202-C-2.11 V200R001 31041463

Email: support@huawei.com

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No part of this manual may be reproduced or transmitted in any form or by any means without prior written consent of Huawei Technologies Co., Ltd.

Trademarks

, HUAWEI, C&C08, EAST8000, HONET, , ViewPoint, INtess, ETS, DMC,

TELLIN, InfoLink, Netkey, Quidway, SYNLOCK, Radium,

M900/M1800,

TELESIGHT, Quidview, Musa, Airbridge, Tellwin, Inmedia, VRP, DOPRA, iTELLIN,

iNET, NETENGINE, OptiX, iSite, U-SYS, iMUSE, OpenEye,

HUAWEI OptiX, C&C08 Lansway, SmartAX, infoX, and TopEng are trademarks of Huawei Technologies Co., Ltd.

All other trademarks and trade names mentioned in this manual are the prope rty of their respective holders.

Notice

The information in this manual is subject to change without notice. Every effort has been made in the preparation of this manual to ensure accuracy of the contents, but all statements, information, and recommendations in this manual do not constitute the warranty of any kind, express or implied.

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About This Manual

Release Notes

This manual applies to Airbridge BTS3606A CDMA Base Station V200R001.

Related Manuals

The related manuals are listed in the following table.

Manual Content

Organization

The manual introduces the installation procedures of the Airbridge BTS3606A CDMA Base Station. It is divided into six chapters:

Airbridge BTS3606&3606A CDMA Base Station Technical Manual

Airbridge BTS3606&3606A CDMA Base Station Installation Manual

Airbridge BTS3606&3606A CDMA Base Station Data Configuration Manual

Airbridge BTS3606&3606A CDMA Base Station Maintenance Manual

Covers the system description, system architecture and principles, interface protocols, and services flows of the BTS3606/BTS3606A.

Covers the hardware installation, software installation and commissioning, and installation reference for the BTS3606/BTS3606A.

Introduces the data configuration tasks and configuration procedures of the BTS3606/BTS3606A.

Introduces the routine/emergency maintenance, troubleshooting, and part replacement procedures as well as common operations involved in the BTS3606/BTS3606A maintenance.

Chapter 1 Installation Preparations introduces how to arrange the personnel, ch eck the installation environment, prepare project plan, make kickoff coordination, and conduct the unpacking check.

Chapter 2 Installing Cabinet Base or Channel Steel introduces the physical features of the base for BTS3606A cabinet and the installation procedures.

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Chapter 3 Installing Cabinet and Cabinet Equipment introduces how to install the BTS3606A cabinet and the battery cabinet, how to install/remove the cabinet doors, and how to install the boards/modules and the batteries.

Chapter 4 Installing Outdoor Transmission and Power Interface Boxes intr oduces the structures of the outdoor transmission and power interface boxes, the installation procedures, and the usage of the two interface boxes.

Chapter 5 Installing Cables introduces the categories of cables installed on site, cable distribution methods, description of water-proof components, and procedures of connecting various cables in BTS3606A cabinet, battery cabinet, and combined cabinets.

Chapter 6 Checking Cabinet Installation provides the installation checklists after the cabinet equipment is installed.

Intended Audience

The manual is intended for the following readers:

Installation engineers and technicians

Operation and maintenance personnel

Conventions

The manual uses the following conventions:

I. General conventions

II. Command conventions

Convention Description

Arial Normal paragraphs are in Arial.

Boldface

Courier New

Headings are in Boldface. Terminal Display is in Courier New.

Convention Description

Boldface

italic

[ ]

The keywords of a command line are in Boldface. Command arguments are in italic. Items (keywords or arguments) in square brackets [ ] are

optional.

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Convention Description

{ x | y | ... }

[ x | y | ... ]

{ x | y | ... } *

[ x | y | ... ] *

# A line starting with the # sign is comments.

III. GUI conventions

Convention Description

Boldface

Alternative items are grouped in braces and separated by vertical bars. One is selected.

Optional alternative items are grouped in square brackets and separated by vertical bars. One or none is selected.

Alternative items are grouped in braces and separated by vertical bars. A minimum of one or a maximum of all can be selected.

Optional alternative items are grouped in square brackets and separated by vertical bars. Many or none can be selected.

Button names and menu items are in Boldface. For example, click OK.

Multi-level menus are in bold and separated by forward slashes. For example, select the File/Create/Folder menu.

Convention Description

< >

[ ]

IV. Keyboard operation

Format Description

<Key>

<Key1+Key2>

<Key1, Key2>

Button names are inside angle brackets. For example, click the <OK> button.

Window names, menu items, data table and field names are inside square brackets. For example, pop up the [New User] window.

Multi-level menus are separated by forward slashes. For example, [File/Create/Folder].

Press the key with the key name inside angle brackets. For example, <Enter>, <Tab>, <Backspace>, or <A >.

Press the keys concurrently. For example, <Ctrl+Alt+A> means the three keys should be pressed concurrently.

Press the keys in turn. For example, <Alt, A> means the two keys should be pressed in turn.

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V. Mouse operation

Action Description

Select

Click

Double-Click

Drag

Press and hold the primary mouse button (left mouse button by default).

Select and release the primary mouse button without moving the pointer.

Press the primary mouse button twice continuously and quickly without moving the pointer.

Press and hold the primary mouse button and move the pointer to a certain position.

VI. Symbols

Eye-catching symbols are also used in the manual to highlight the points worthy of special attention during the operation. They are defined as follows:

Caution, Warning, Danger: Means reader be extremely careful during the

operation.

 Note, Comment, Tip, Knowhow, Thought: Means a complementary description.

Environmental Protection

This product has been designed to comply with the requirements on environmental protection. For the proper storage, use and disposal of this product, national laws and regulations must be observed.

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Table of Contents

Table of Contents

Chapter 1 Installation Preparations.............................................................................................1-1

1.1 Project Files....................................................................................................................... 1-1

1.2 Tools and Instruments .......................................................................................................1-2

1.3 Installation Conditions........................................................................................................ 1-3

1.3.1 Site Requirements................................................................................................... 1-3

1.3.2 Load-bearing Capacity Requirements .................................................................... 1-3

1.3.3 Space Requirements............................................................................................... 1-4

1.3.4 Power Supply and Grounding Requirements.......................................................... 1-5

1.3.5 Requirements for Transmission System................................................................. 1-5

1.3.6 Requirements for Antenna System.........................................................................1-5

1.4 Unpacking.......................................................................................................................... 1-5

1.4.1 Unpacking Requirements........................................................................................1-6

1.4.2 Unpacking Wooden Case ....................................................................................... 1-7

1.4.3 Unpacking Carton ................................................................................................... 1-9

Chapter 2 Installing Cabinet Base or Channel Steel..................................................................2-1

2.1 Introduction to Cabinet Base ............................................................................................. 2-1

2.1.1 Base for BTS3606A Cabinet................................................................................... 2-1

2.1.2 Base for Battery Cabinet.........................................................................................2-1

2.2 Installation Flowchart.........................................................................................................2-2

2.3 Installing Cabinet Base......................................................................................................2-3

2.3.1 Laying Out Installation Position............................................................................... 2-3

2.3.2 Casting Cement Plinth ............................................................................................ 2-5

2.3.3 Positioning the Base ............................................................................................... 2-6

2.3.4 Drilling Holes and Installing Expansion Bolts..........................................................2-8

2.3.5 Fastening the Base ...............................................................................................2-10

2.4 Installing Channel Steel...................................................................................................2-11

2.4.1 Laying out Installation Position..............................................................................2-12

2.4.2 Casting Cement Plinths......................................................................................... 2-12

2.4.3 Preparing Channel Steel....................................................................................... 2-12

2.4.4 Positioning Channel Steel..................................................................................... 2-12

2.4.5 Drilling Holes and Installing Expansion Bolts........................................................2-12

2.4.6 Fastening Channel Steel.......................................................................................2-12

Chapter 3 Installing Cabinet and Cabinet Equipment ............................................................... 3-1

3.1 Installation of Cabinet........................................................................................................3-1

3.1.1 Positioning Cabinet................................................................................................. 3-1

3.1.2 Leveling Cabinet......................................................................................................3-2

3.1.3 Fastening Cabinet...................................................................................................3-4

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Table of Contents

3.1.4 Installing Accessories.............................................................................................. 3-6

3.1.5 Removing Lugs (Optional) ......................................................................................3-8

3.2 Installation of Auxiliary Battery Cabinet............................................................................. 3-8

3.2.1 Positioning Cabinet................................................................................................. 3-8

3.2.2 Leveling Cabinet......................................................................................................3-9

3.2.3 Fastening Cabinet...................................................................................................3-9

3.2.4 Installing Accessories.............................................................................................. 3-9

3.2.5 Removing Lugs .....................................................................................................3-11

3.3 Installation and Removal of BTS3606A Cabinet Front Door...........................................3-11

3.3.1 Removing Front Door............................................................................................ 3-11

3.3.2 Removing Rear Door ............................................................................................ 3-11

3.4 Installation of Cabinet Equipment.................................................................................... 3-12

3.4.1 Installing Boards in Baseband Subrack................................................................3-12

3.4.2 Installing Modules in RF Subrack..........................................................................3-14

3.4.3 Installing Power Module........................................................................................3-15

3.4.4 Installing Built-in Batteries.....................................................................................3-16

3.4.5 Installing Built-in Transmission Equipment........................................................... 3-16

3.5 Installation or Removal of Auxiliary Battery Cabinet Doors............................................. 3-16

3.5.1 Opening the Front Door ........................................................................................ 3-16

3.5.2 Removing the Rear Door ...................................................................................... 3-17

3.6 Installation of Batteries in Auxiliary Battery Cabinet........................................................ 3-18

3.7 Illustration of Cabinets After Installed on Cement Plinth .................................................3-19

Chapter 4 Installing Outdoor Transmission and Power Interface Boxes................................ 4-1

4.1 Introduction to Outdoor Transmission and Power Interface Boxes................................... 4-1

4.1.1 Outdoor Transmission Interface Box.......................................................................4-1

4.1.2 Outdoor Power Interface Box.................................................................................. 4-2

4.2 Installing Outdoor Transmission and Power Interface Box ............................................... 4-4

4.2.1 Mounting Transmission Interface Box on the Wall.................................................. 4-4

4.2.2 Mounting Transmission Interface Box on the Steel Pole........................................ 4-6

4.3 Using Internal Components of Transmission Interface Box.............................................. 4-7

4.3.1 Using 120Ω DDF Unit..............................................................................................4-8

4.3.2 Using 75Ω DDF Unit................................................................................................4-9

4.3.3 Using Grounding Busbar.........................................................................................4-9

4.3.4 Using 12-Core Fiber Fusing and Distributing Assemblies ....................................4-10

4.4 Installing Outdoor Power Input Components...................................................................4-12

4.4.1 Installing Diesel Air Breaker Assemblies .............................................................. 4-12

4.4.2 Installing Grounding Cable for Enclosure ............................................................. 4-13

4.4.3 Installing Input Components of Single-phase Mains and Diesel...........................4-14

4.4.4 Installing Single-phase Mains Input Components................................................. 4-15

4.4.5 Installing Input Components of Three-phase Mains and Diesel........................... 4-16

4.4.6 Installing Three-phase Mains Input Components .................................................4-17

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Table of Contents

Chapter 5 Installing Cables.......................................................................................................... 5-1

5.1 Types of Cables and Related Concepts............................................................................ 5-1

5.1.1 Types of Cables for BTS3606A Deployment.......................................................... 5-1

5.1.2 Related Concepts.................................................................................................... 5-3

5.2 Cabling Diagram................................................................................................................5-4

5.3 Installing RF Cables........................................................................................................... 5-7

5.3.1 Connecting RF Jumper to Feeder........................................................................... 5-8

5.3.2 Installing RF Cable Between CDDU/CHPA/CTRM (Single-Channel).....................5-9

5.3.3 Installing RF Cable Between CDDU/CMPA/CMTR (Multi-Channel).....................5-15

5.4 Installing E1/T1 Cables....................................................................................................5-19

5.4.1 Planning Installation Position of E1/T1 Cables..................................................... 5-19

5.4.2 Installing Waterproof Components........................................................................ 5-21

5.4.3 Shielding E1/T1 Cables......................................................................................... 5-30

5.4.4 Connecting E1/T1 Cables..................................................................................... 5-32

5.4.5 Connecting E1/T1 Trunks to Outdoor Transmission Interface Box ...................... 5-33

5.5 Installing Optical Fibers ...................................................................................................5-33

5.5.1 Cabling Principles .................................................................................................5-33

5.5.2 Installing Optical Fibers Cascading the ODU3601C............................................. 5-34

5.6 Installing GPS Lightning Arrester and GPS Clock Cables .............................................. 5-34

5.7 Installing Power Cables................................................................................................... 5-36

5.7.1 Principles of Cabling Power Cables...................................................................... 5-36

5.7.2 Making Power Cables........................................................................................... 5-38

5.7.3 Connecting Power Cables..................................................................................... 5-38

5.8 Installing Cabinet PGND Cables......................................................................................5-44

5.8.1 Making Cabinet PGND Cables..............................................................................5-44

5.8.2 Grounding Requirement........................................................................................ 5-44

5.8.3 Connecting PGND Cable of the Cabinet............................................................... 5-45

5.9 Installing Built-in Batteries ...............................................................................................5-46

5.10 Installing Cables of Battery Cabinet...............................................................................5-50

5.10.1 Introduction to Cables of Battery Cabinet........................................................... 5-50

5.10.2 Installing Internal Cables of the Battery Cabinet.................................................5-51

5.10.3 Installing External Cables of the Battery Cabinet................................................ 5-52

5.10.4 Installing Cables between Battery Cabinet and BTS3606A Cabinet..................5-54

Chapter 6 Checking Cabinet Installation .................................................................................... 6-1

6.1 Check Before Power-on..................................................................................................... 6-1

6.1.1 Equipment Installation Check.................................................................................. 6-1

6.1.2 Cable Installation Check ......................................................................................... 6-2

6.2 Power-on Check ................................................................................................................6-3

6.2.1 Power-on Check of Primary Power Supply.............................................................6-3

6.2.2 Power-on Check of Power Modules........................................................................ 6-4

6.2.3 Power-on Check of Air Conditioner......................................................................... 6-4

6.2.4 Power-on Check of Integrated Equipment..............................................................6-5

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Table of Contents

Index ................................................................................................................................................i-1

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station List of Figures

List of Figures

Figure 1-1 Dimensions of cement base of BTS3606A single cabinet (unit: mm)..................1-4

Figure 1-2 Dimensions of cement base of BTS3606A cabinet and auxiliary battery cabinet (unit:

mm) .................................................................................................................................1-4

Figure 1-3 Straightening the tongues.....................................................................................1-8

Figure 1-4 Removing the cover..............................................................................................1-8

Figure 1-5 Removing all left wooden boards.........................................................................1-9

Figure 1-6 Carton packed with boards.................................................................................1-10

Figure 2-1 Outline and dimensions of the base for the BTS3606A cabinet...........................2-1

Figure 2-2 Outline and dimensions of the base for the battery cabinet.................................2-2

Figure 2-3 Installation flowchart.............................................................................................2-3

Figure 2-4 Installation position for a BTS3606A cabinet........................................................2-4

Figure 2-5 Installation position for a battery cabinet..............................................................2-5

Figure 2-6 Dimensions of a cement plinth .............................................................................2-6

Figure 2-7 Dimensions of cement plinth for battery cabinet and BTS3606A cabinet............2-6

Figure 2-8 Layout and dimensions of installation holes for a BTS3606A cabinet.................2-7

Figure 2-9 Layout of installation holes when a battery cabinet is configured........................2-8

Figure 2-10 Disassembling expansion bolts..........................................................................2-9

Figure 2-11 Installing the expansion bolt and expansion tube...............................................2-9

Figure 2-12 Fastening the base of BTS3606A ....................................................................2-10

Figure 2-13 Fastening the base of battery cabinet.............................................................. 2-11

Figure 2-14 Preparing channel steel....................................................................................2-12

Figure 3-1 Cabinet bearing points..........................................................................................3-2

Figure 3-2 Leveling a BTS3606A cabinet (Installing cabinet on base)..................................3-3

Figure 3-3 Leveling a BTS3606A cabinet (Installing cabinet on channel steel)....................3-3

Figure 3-4 Opening the front door..........................................................................................3-4

Figure 3-5 Fixing the front door..............................................................................................3-5

Figure 3-6 Installing the burglary-resisting bolt......................................................................3-6

Figure 3-7 Mounting cabling rack...........................................................................................3-7

Figure 3-8 Mounting the rodent-resistant plate......................................................................3-8

Figure 3-9 Leveling a cabinet (battery cabinet) .....................................................................3-9

Figure 3-10 Mounting the cabling rack.................................................................................3-10

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station List of Figures

Figure 3-11 Mounting rodent-resistant plate........................................................................3-10

Figure 3-12 Installing a board (1).........................................................................................3-13

Figure 3-13 Installing a board (2).........................................................................................3-14

Figure 3-14 Installing a board (3).........................................................................................3-14

Figure 3-15 Unlocking the rear door....................................................................................3-17

Figure 3-16 Installing batteries.............................................................................................3-18

Figure 3-17 Removing baffle plates.....................................................................................3-19

Figure 3-18 BTS3606A cabinet installed on cement plinth..................................................3-20

Figure 3-19 Auxiliary battery cabinet installed on cement plinth .........................................3-21

Figure 4-1 Structure of 75Ω transmission interface box........................................................4-1

Figure 4-2 Structure of 120Ω transmission interface box......................................................4-2

Figure 4-3 Internal structure of PSI power interface box.......................................................4-3

Figure 4-4 Default configuration of PSI power interface box.................................................4-4

Figure 4-5 Installation holes of expansion bolts.....................................................................4-5

Figure 4-6 Mounting transmission interface box on the wall .................................................4-5

Figure 4-7 Assembling the beam...........................................................................................4-6

Figure 4-8 Mounting transmission interface box on the steel pole........................................4-7

Figure 4-9 Cabling diagram after 120Ω DDF unit is installed (a)...........................................4-8

Figure 4-10 Cabling diagram after 120Ω DDF unit is installed (b).........................................4-9

Figure 4-11 Cabling diagram after 75Ω DDF unit is installed ................................................4-9

Figure 4-12 Grounding busbar.............................................................................................4-10

Figure 4-13 Structure of 12-core fiber fusing and distributing assemblies ..........................4-10

Figure 4-14 Cabling diagram after 12-core fiber fusing and distributing assemblies are installed

.......................................................................................................................................4-11

Figure 4-15 Mounting diesel air breaker..............................................................................4-12

Figure 4-16 Mounting air breaker interlock device...............................................................4-13

Figure 4-17 Operating air breaker interlock device..............................................................4-13

Figure 4-18 Installing grounding cable for enclosure...........................................................4-14

Figure 4-19 Input of single-phase mains and diesel............................................................4-15

Figure 4-20 Input of single-phase mains..............................................................................4-16

Figure 4-21 Input of three-phase mains and three-phase diesel.........................................4-17

Figure 4-22 Input of three-phase mains...............................................................................4-18

Figure 5-1 Front cabling diagram of the BTS3606A cabinet .................................................5-5

Figure 5-2 Rear cabling diagram of the BTS3606A cabinet..................................................5-6

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station List of Figures

Figure 5-3 Inlet/outlet of RF cables........................................................................................5-8

Figure 5-4 Inlet/outlet panel after turnover.............................................................................5-8

Figure 5-5 Installing RF cables..............................................................................................5-9

Figure 5-6 O(1) configuration............................................................................................... 5-11

Figure 5-7 O(2) configuration...............................................................................................5-12

Figure 5-8 S(1/1/1) configuration.........................................................................................5-12

Figure 5-9 S(2/2/2) configuration.........................................................................................5-13

Figure 5-10 O(1) power synthesis........................................................................................5-14

Figure 5-11 S(1/1/1) power synthesis..................................................................................5-15

Figure 5-12 O(1) configuration.............................................................................................5-16

Figure 5-13 O(2) configuration.............................................................................................5-16

Figure 5-14 S(1/1/1) configuration.......................................................................................5-17

Figure 5-15 S(2/2/2) configuration.......................................................................................5-18

Figure 5-16 S(3/3/3) configuration.......................................................................................5-18

Figure 5-17 Removing front panel of lightning protection box (for E1/T1 cable installation)5-19

Figure 5-18 Distribution of waterproof components at the cabinet bottom..........................5-20

Figure 5-19 Routing E1/T1 cables.......................................................................................5-21

Figure 5-20 Sealing module.................................................................................................5-22

Figure 5-21 Stripping the core layer of the sealing module.................................................5-22

Figure 5-22 Front view of common sealing module.............................................................5-22

Figure 5-23 Filler module.....................................................................................................5-23

Figure 5-24 Fastening module.............................................................................................5-24

Figure 5-25 Lubricant...........................................................................................................5-24

Figure 5-26 Removing the filling..........................................................................................5-25

Figure 5-27 Stripping the core layer.....................................................................................5-29

Figure 5-28 Daubing lubricant..............................................................................................5-29

Figure 5-29 Leading the cable.............................................................................................5-29

Figure 5-30 Installing the cable............................................................................................5-30

Figure 5-31 Removing the shielding clip..............................................................................5-31

Figure 5-32 Peeling off the outer skin of the E1 cable.........................................................5-31

Figure 5-33 Shielded E1/T1 cable .......................................................................................5-32

Figure 5-34 Connecting E1/T1 cables .................................................................................5-33

Figure 5-35 Removing the front panel of the air intake box.................................................5-34

Figure 5-36 Installing GPS lightning arrester (1) .................................................................5-35

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station List of Figures

Figure 5-37 Installing GPS lightning arrester (2) .................................................................5-35

Figure 5-38 Wrong and correct operations..........................................................................5-37

Figure 5-39 Making lugs ......................................................................................................5-38

Figure 5-40 Removing the cover of the power lightning protection filter .............................5-39

Figure 5-41 Installing the L1, L2, L3, and N lines................................................................5-40

Figure 5-42 Installing short-circuit sheets (1).......................................................................5-41

Figure 5-43 Installing short-circuit sheets (2).......................................................................5-42

Figure 5-44 AC power lightning arrester used in the case of two-phase power supply ......5-43

Figure 5-45 Connecting the 110 V power cables.................................................................5-43

Figure 5-46 PGND cable of the cabinet...............................................................................5-44

Figure 5-47 Removing the cover the battery cabin..............................................................5-47

Figure 5-48 Pulling out the sliding plate...............................................................................5-47

Figure 5-49 Placing and connecting two batteries...............................................................5-48

Figure 5-50 Pushing the batteries inside the cabin..............................................................5-48

Figure 5-51 Placing another two batteries...........................................................................5-49

Figure 5-52 Connecting the rest cables...............................................................................5-50

Figure 5-53 Access control and temperature sensor cable.................................................5-51

Figure 5-54 Connecting cables in the extended battery cabinet .........................................5-52

Figure 5-55 Connecting external cables of the battery cabinet ...........................................5-53

Figure 5-56 Connecting PGND cables of the battery cabinet..............................................5-53

Figure 5-57 Outlets of the battery cabinet............................................................................5-54

Figure 5-58 Connecting cables of battery cabinet to DC lightning arrester.........................5-55

Figure 6-1 Front panel of the AC power distribution box.......................................................6-4

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station List of Tables

List of Tables

Table 1-1 Technical documents..............................................................................................1-1

Table 1-2 Tools and instruments ............................................................................................1-2

Table 4-1 Specifications of the TSI-DDF/ODF transmission interface box ............................4-2

Table 4-2 Specifications of the PSI power interface box........................................................4-3

Table 5-1 Cables to be installed for deployment....................................................................5-1

Table 5-2 BTS3606A cable numbering scheme.....................................................................5-6

Table 5-3 Typical configuration of a single cabinet ................................................................5-9

Table 5-4 Specifications of common sealing module...........................................................5-23

Table 5-5 Filler module specifications ..................................................................................5-23

Table 5-6 Cables and number of layers to be removed .......................................................5-26

Table 5-7 Cable diameters and number of layers to be removed........................................5-28

Table 5-8 Power cable specifications...................................................................................5-36

Table 5-9 Description of cables in battery cabinet................................................................5-51

Table 5-10 Connection of external cables of the storage battery.........................................5-54

Table 6-1 Equipment installation checklist .............................................................................6-1

Table 6-2 Cable installation checklist .....................................................................................6-2

Table 6-3 Measured values and corresponding operations...................................................6-5

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Chapter 1 Installation Preparations

Chapter 1 Installation Preparations

This chapter introduces the preparations before BTS3606A installation from the following aspects:

Project Files

Tools and Instruments

z Installation Conditions

Unpacking

1.1 Project Files

Table 1-1 lists the technical documents useful for the hardware installation.

Table 1-1 Technical documents

Document

type

Installation guide

Product manual

Document name Description

The design unit appointed by the Network planning, construction drawings, cable connections

customer must prepare the documents.

The customers must provide a copy of

the documents to Huawei prior to the

equipment delivery.

Site survey report

The report is filled in by Huawei survey

engineers during site survey.

The document is prepared by Huawei Engineering design and

construction drawings

Construction Design Department

according to the equipment

configuration of a site. It is delivered to

the site with the equipment. BTS3606A CDMA

Outdoor Base Station Installation Customer Preparation Instruction

The document guides the customer to

make preparations before cabinet

installation.

Airbridge BTS3606&3606A CDMA Base Station

The document must be provided by

Huawei in the delivery. Installation Manual

Other related documentation

Contract List of equipment

configurations

The document must be provided by

Huawei in the delivery. Delivery list

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1-1

Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Chapter 1 Installation Preparations

1.2 Tools and Instruments

Table 1-2 lists the tools and instruments needed for the installation.

Table 1-2 Tools and instruments

General tools

Measuring instruments

Marking instruments

Drilling tools

Clamping tools

Pliers

Long tape, 50 m ribbon tape, 5 m measuring tape, and 400 mm level bar

Marking pen, ink fountain, and pencil

Percussion drill with matching bits of φ6, φ8, φ10, φ12, φ14, and φ16; dust cleaner

Flathead screwdrivers (M3 – M6) Cross screwdrivers (M3 – M6) Adjustable wrenches Socket wrenches (M6, M8, M12, M14, M17, and

M19) Double offset ring spanner (M6, M8, M12, M14, M17,

and M19) Combination wrenches (M17 and M19) A set of inner hexagon spanners Special wrench A pair of sharp nose pliers, a pair of diagonal pliers, a

pair of pincer pliers, electric hand drill, file, hacksaw, crowbar, rubber hammer, and nail hammer

Special tools

Instruments

Hairbrush, a pair of tweezers, paper knife, bellow, plumb, soldering iron, tin wires, fork, ladder, heat

Auxiliary tools

blower, solder absorber, insulating tape, power connector board with 3 single-phase sockets, 3 two-phase sockets, and 3 three-phase sockets (current capacity > 15 A)

An earth resistance tester, antistatic wrist strap, a pair of antistatic gloves, wire stripper, a clamping pincers, a feeder cutter, a pair of crimping pliers for SMB, RJ-45 connector crimping pliers, wire punchdown tool, wire cutter, a non-conductive screwdriver, safety knife, stripper for 75Ω coaxial cables, a pair of connector crimping pliers for 75Ω coaxial cables, and a pair of multi-purpose crimping pliers

A multi meter, 500 V megaohm meter (for testing the insulation resistance), BER tester, and optical power meter

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 Note:

The equipment supplier provides the tool list and consults to the customer to specify the tool provider. The wire punchdown tool is delivered along with the cabinet. Check the meters to ensure that they are qualified for use.

1.3 Installation Conditions

The project supervisor must do the following:

z Check the construction conditions.

Fill out the Installation Environment Checklist.

Sign the Kickoff Agreement with the customer if all conditions are ready.

Formulate the Project Installation Plan.

If the installation is not prepared as required, fill out the Onsite Work Liaison Form to declare the reason for kickoff postpone.

If the customer needs immediate kickoff, require the time when the installation will be prepared.

1.3.1 Site Requirements

Check the installation site with respect to its area, height and load-bearing capacity. If the site cannot satisfy these requirements, it is advised to re-plan the engineering.

1.3.2 Load-bearing Capacity Requirements

The BTS3606A must be installed on a stable and level cement floor. The weight capacity of the floor must satisfy the weight requirement of the cabinet. If the BTS3606A is installed on the rooftop, the weight capacity of the rooftop must meet the weight requirement of the cabinet.

If the installation site cannot satisfy this requirement, it is necessary to fortify it with a cement base. The following provides the engineering requirements.

I. Cement Base of BTS3606A Single Cabinet

For the BTS3606A cabinet installation, the cement base can be made according to the appearance and size illustrated in Figure 1-2. For the height of the cement base, the local environmental condition must be taken into consideration. Make sure that the cabinet will not suffer water penetration during heavy rain o r flood, and in the season of

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heavy snow, the snow will not cover the lowest air inlet on the cabinet. It is suggested that the depth of the cement base be larger than 100 mm.

When finish making a cement base, it is necessary to measure its levelness and plainness. The levelness is required to be equal to or smaller than 5 mm, and the surface plainness is required to be equal to or smaller than 5 mm.

100

2500

2200

Figure 1-1 Dimensions of cement base of BTS3606A single cabinet (unit: mm)

II. Cement Base of BTS3606A Cabinet and Auxiliary Battery Cabinet

If the auxiliary battery cabinet is selected, the cement base can be made according to the appearance and dimensions illustrated in Figure 1-2. The requirements are the same as those for a BTS3606A single cabinet in thickness, levelness, and smoothness.

100

3700

2200

Figure 1-2 Dimensions of cement base of BTS3606A cabinet and auxiliary battery cabinet (unit: mm)

III. Cement Base of Auxiliary Battery Cabinet in Capacity Expansion

If you have installed a BTS3606A cabinet, and if you want to expand its battery capacity by installing an auxiliary battery cabinet, you will have to add the length of the cement base for the BTS3606A cabinet. See Figure 1-2 for the requirements in appearance and dimension. The requirements are the same as those for a BTS3606A cabinet in thickness, levelness, and smoothness.

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1.3.3 Space Requirements

For specific requirements on installation space, see Chapter 2 "Installing Cabinet Base or Channel Steel".

1.3.4 Power Supply and Grounding Requirements

For the BTS3606A, power supply must meet the following requirements:

There are complete AC power supply facilities and the following power

requirements are met: – In the 220 V AC power input mode, the working voltage range of the cabinet is

176 V AC to 264 V AC or 47 Hz to 63 Hz, and a voltage stabilizer needs to be configured.

– In the 1 10 V AC power input mode, the wo rking voltage range of the cabinet is 90 V AC to 135 V AC or 47 Hz to 63 Hz, and a voltage stabilizer needs to be configured.

Besides main supply, there must be a diesel engine supplying standby power.

The remote power cables from the BTS3606A are usually routed overhead. The

last segment of cables connected to the BTS3606A must be no more than 50 m long and are routed underground. AC power distribution switches and AC power cables must be ready for use.

The AC power distribution system must have an independent AC safety ground.

The AC neutral line is not allowed to be connected to any protection ground of

communications facilities.

1.3.5 Requirements for Transmission System

Check that the transmission system is ready from the following aspects:

The accessed transmission system is commissioned and the capacity meets the

engineering requirements. The trunk cables must not be routed overhead outside the equipment room. You

must use double-layer shielded cables or metal-coated cables. The outer layer or the metal coat of the shielded cables must be connected to the grounding bar outside the equipment room.

1.3.6 Requirements for Antenna System

Check that the antenna system is ready from the following aspects:

The antenna stands are installed as required.

The lightning arrester of the antenna system is installed and ground ed as required.

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1.4 Unpacking

This section describes the requirements and procedures of unpacking wooden cases and cartons.

1.4.1 Unpacking Requirements

After the project begins, the project supervisor must check the products together with the customer.

Check the following points:

The total number of products is consistent with the packing list attached to the

packing case. The arrival place is the installation site.

The packing case is in good condition.

The cabinet is placed upside down.

If the outer package is damaged or soaked; or the equipment is soaked and becomes rusty, stop unpacking and find the cause. Feed back the situation to the local Huawei Representative Office.

 Note:

To protect the equipment and find out the cause, move the unpacked equipment indoor for proper storage, and take a photo for the storage site, the rusty or corroded equipment, packing cases, packaging materials. Keep these photos and store the unpacked packing cases and packaging materials.

If the outer package is in good condition, follow the procedure below to unpack and check the equipment:

1) Unpack the case labeled "contains Packing List”, and take out the Packing List. Check the case according to the Packing List.

2) If shortage and miscarriage occur, fill in the Cargo Shortage and Miscarriage Report.

3) If cargo damage occurs, fill in the Cargo Replacement Application Form.

4) Sign the Packing List together with the customer.

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Caution:

When transporting and moving equipment, components, or parts, avoid them from

colliding with doors, walls or shelves. Never touch the uncoated surface of equipment, parts, or components with sweat

soaked or dirty gloves.

1.4.2 Unpacking Wooden Case

Caution:

Do not put the wooden case upside down. Otherwise, the equipment will suffer severe damages.

Wooden cases are generally used to pack heavy objects like racks, batteries, and so on. A rack is usually packed with wooden boards, steel edges, tongues and foamed angle wraps.

It is recommended to move the packing case into or near the equipment room (if possible) to avoid damage to the cabinet during the transportation. The unpacking procedure is as follows:

1) Insert one end of the ejector lever into a hole of the tongue on the cover of the wooden case.

2) Turn the ejector lever to straighten the tongue, as shown in Figure 1-3. You can also use a screwdriver or a hammer to handle the tongue.

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SteeledgeWoodenboard

Tongue

Spanner

Figure 1-3 Straightening the tongues

3) After straightening all the tongues on the cover, remove the cover, as shown in Figure 1-4.

Figure 1-4 Removing the cover

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4) Straighten all the tongues that join the wooden boards around the wooden case and remove the wooden boards, as shown in Figure 1-5.

Figure 1-5 Removing all left wooden boards

5) Unpack other cases in the same way.

When handling the cabinet, hold on the solid places such as the upper cable rack or bone frame. Do not use too much force on places with poor rigidity, such as cable supports, cable fixing beams, to avoid any damage to the cabinet or any accident.

Remove the lining board of the rack at the place where the cabinet is to be installed. Otherwise, boards and signal cables may be damaged in the conveyance.

1.4.3 Unpacking Carton

Cartons are usually used to pack cables, circuit boards and terminal devices. During transportation, these circuit boards are usually put in anti-static bags. When unpacking the circuit boards, you need to take anti-static measures to avoid any damage to these boards.

Meanwhile, pay attention to the temperature and humidity of the environment. To keep the anti-static bag dry, you need to put desiccant in the bags so that it can absorb moisture in the bags. After transporting the equipment to a place with higher temperature and humidity, do not unpack it immediately until 30 minutes later.

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Otherwise, moisture will condense on the surface of the eq uipment, causing damage to it.

To open a carton, proceed as follows:

1) Check the types and quantity of boards inside the carton according to labels.

2) Cut the straps using diagonal pliers.

3) Cut the tapes along the seams of the carton cover using a knife. To avoid damaging equipment inside, do not apply too much force.

4) Open the carton and take out the foam materials.

5) View the labels of boards, and check whether the number of boards is consistent with what is specified on the label of the carton. Then, take out the boards.

6) Check the number and type of boards against the Packing List, and then accept them.

Figure 1-6 shows a carton packed with boards.

(1) Board label (2) Foam materials (3) Boards (4) Anti-static bag (5) Board box (6) Pressure-sensitive Adhesive Tape (7) Carton label (8) Strap (9) Carton

Figure 1-6 Carton packed with boards

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Chapter 2 Installing Cabinet Base or Channel Steel

Chapter 2 Installing Cabinet Base or Channel Steel

The BTS3606A is outdoor equipment. When it weights more than 800 kg, it must be

installed on a cabinet base. When it weights less than 800 kg, it is installed on the

channel steel.

This chapter introduces how to install the cabinet base and channel steel.

2.1 Introduction to Cabinet Base

The cabinet is mounted on the cement plinth with the help of the cabinet base. The

cabinet base also facilitates the cabling and keeps the rodent outside the cabinet.

2.1.1 Base for BTS3606A Cabinet

Figure 2-1 shows the outline and dimensions of the base. The base is made up of

channel-section steel of 200 mm (8 in.) high. For the convenience of cabling, the

channel-section steel is designed with square outlets.

Figure 2-1 Outline and dimensions of the base for the BTS3606A cabinet

2.1.2 Base for Battery Cabinet

Figure 2-2 shows the outline and dimensions of the base. For the detailed

specifications of the base, see section 2.1.1 “Base for BTS3606A Cabinet”.

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88 mm

(3.465 inches)

362 mm

(14.252 inches)

362 mm

(37.008 inches)

200 mm (7.874 inches)

940 mm

(14.252 inches)

Figure 2-2 Outline and dimensions of the base for the battery cabinet

2.2 Installation Flowchart

73 mm

(2.874 inches)

10-φ12

916 mm (36.063 inches)

822 mm (32.362 inches)

856 mm (33.701 inches)

6-M12

282 mm (11.102 inches)

47 mm (1.850 inches)

Figure 2-3 illustrates the installation procedure.

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Start

Lay out the

installation position

Does the cabinet

weight less than

800 kg?

Cast two cement

plinths

Prepare the

channel steel

Position the

channel steel

Drill holes and install

expansion bolts

Fasten the

channel steel

End

Cast a cement plinth

Position the base

expansion bolts

Fasten the base

Figure 2-3 Installation flowchart

Drill holes

Install

2.3 Installing Cabinet Base

This section introduces the procedure of installing a cabinet base, including:

Laying out installation position

Casting cement plinth

Positioning the base

Drilling holes and installing expansion bolts

Fastening the base

2.3.1 Laying Out Installation Position

The layout of the BTS3606A cabinet varies with the configuration. The following shows

the installation position of the BTS3606A cabinet in the following two cases:

When only one BTS3606A cabinet is installed.

When the BTS3606A cabinet is configured with a battery cabinet.

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I. When There Is Only One BTS3606A Cabinet

When there is only one BTS3606A cabinet, install it according to Figure 2-4 to facilitate

the installation and maintenance. The right side of the cabinet can be placed against

the wall. It is recommended the distance be larger than 600 mm (24 in.).

To minimize the solar radiation, make sure that the front door faces the south or north.

(1) Cabinet (2) Front of the cabinet (3) Wall or other reference objects

Figure 2-4 Installation position for a BTS3606A cabinet

II. When the BTS3606A Is Configured with a Battery Cabinet

When the BTS3606A is configured with a battery cabinet, install the battery cabinet in

the position as shown in Figure 2-5 to facilitate the installation and maintenance.

You need to place the battery cabinet in the same direction with the BTS3606A cabinet,

and align it with the BTS3606A cabinet.

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600mm (24in)

1000mm (40in)

(1) Battery cabinet (2) Front of battery cabinet (3) BTS3606A cabinet (4) Wall or other reference objects

800mm (32in)

400mm (16in)

Figure 2-5 Installation position for a battery cabinet

2.3.2 Casting Cement Plinth

This section introduces how to cast cement plinth in different situations.

I. Casting Cement Plinth for a Single Cabinet

Cast the cement plinth as shown in Figure 2-6. The height of the cement plinth must

meet the flood-protection requirement in local area. The plinth must be at least 100 mm

(4 in.) higher than the ground surface and protect the cabinet against water penetration

in the case of heavy rain or flood.

When casting the plinth, make sure that its level error is no more than 5 mm (0.2 in.).

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Figure 2-6 Dimensions of a cement plinth

II. Casting Cement Plinth When a Battery Cabinet Is Configured

During the installation of the BTS3606A cabinet, the cement plinth is cast according to

the outline and dimensions shown in Figure 2-7. Space for installing a battery cabinet is

reserved on the cement plinth.

If a battery cabinet is added due to capacity expansion, a new cement plinth will be cast.

Figure 2-7 shows the total dimensions of cement plinths for battery cabinet and

BTS3606A cabinet. Note that two plinths must be at the same level.

Figure 2-7 Dimensions of cement plinth for battery cabinet and BTS3606A cabinet

2.3.3 Positioning the Base

To position the base, proceed as follows:

1) Determine the installation position based on the predefined benchmark

dimensions in project plane design.

2) Use a measuring tape to measure off the scribing points.

3) Mark out the installation holes one by one as designed.

4) Measure the distance between holes again.

Figure 2-8 illustrates the installation holes of expansion bolts during the installation of a

BTS3606A cabinet.

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(1) Cement plinth (2) Outline of the cabinet (3) Installation hole of the expansion bolt (4) Front of the cabinet

Figure 2-8 Layout and dimensions of installation holes for a BTS3606A cabinet

Figure 2-9 illustrates the installation holes of expansion bolts when a battery cabinet is

configured.

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(1) Cement plinth (2) Outline of the battery cabinet (3) Installation hole of the expansion bolt (4) Position of the BTS3606A cabinet (5) Front of the cabinet

Figure 2-9 Layout of installation holes when a battery cabinet is configured

2.3.4 Drilling Holes and Installing Expansion Bolts

Caution:

Bury the upper side of expansion tube in the ground. Otherwise, the cabinet may not

be able to sit firmly on the ground.

The depth of the hole must range from 52 mm (2.08 in.) to 60 mm (2.4 in.) (the

length of the expansion tube plus that of the drill bit). Otherwise, the expansion bolt

cannot be fastened.

All holes must have the same depth. Before measuring the depth of the hole,

remove the dust inside the hole to measure the net depth.

If the floor is too hard and smooth to settle the drill bit, punch a pit with a chisel to

help position the hole.

To drill holes and install expansion bolts, proceed as follows:

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1) Use the M12 expansion bolt and φ16 bit.

2) Hold the drill stock firmly with two hands, and keep the drill bit vertical to the

ground to drill a hole.

3) Clean the dust with a vacuum cleaner when drilling.

4) Disassemble the expansion bolt and remove the M12 x 70 bolt, spring washer,

and plain washer, as shown in Figure 2-10.

(1) M12 x 70 bolt (2) Spring washer (3) Plain washer (4) Expansion tube (5) Guiding slot (6) Nut (7) Guiding rib

Figure 2-10 Disassembling expansion bolts

5) Feed the tube and the nut into the hole vertically and make sure that the guiding rib

on the nut meets the guiding slot of the tube. See Figure 2-11.

6) Hammer the tube until it is completely buried in the ground.

Figure 2-11 Installing the expansion bolt and expansion tube

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2.3.5 Fastening the Base

To fasten the base, proceed as follows:

1) Disassemble the cabling rack, rodent-resistant plate and anti-slip plate.

2) Put the base on the cement plinth.

3) Match the holes at the bottom of the base with those on the plinth.

4) Level the cabinet by adding washers under the base.

5) Fasten the base on the plinth using M12 x 70 bolts, spring washer, big plain

washer, and square taper washer.

The fastening base of BTS3606A cabinet is shown in Figure 2-12, and that of

battery cabinet is shown in Figure 2-13.

(1) Cement plinth (2) Base (3) Washer (4) Square taper washer 12 (5) Big plain washer 12 (6) Spring washer 12 (7) M12 x 70 bolt

Figure 2-12 Fastening the base of BTS3606A

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(1) Cement plinth (2) Base (3) Washer (4) Square taper washer 12 (5) Big plain washer 12 (6) Spring washer 12 (7) M12 x 70 bolt

Figure 2-13 Fastening the base of battery cabinet

2.4 Installing Channel Steel

This section introduces the procedure of installing the channel steel, including:

Laying out installation position

Casting cement plinths

Preparing the channel steel

Positioning the channel steel

Drilling holes and installing expansion bolts

Fastening the channel steel

 Note:

The cross section of the channel steel must be 200 mm (7.87 in.) x 73 mm (2.87 in.) x 7

mm (0.28 in.).

If the equipment is installed inside a building or on the top of a building, the bearing

capacity of the building must be verified according to the weight and installation

position of the equipment. If the bearing capacity is insufficient, reinforce the building.

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2.4.1 Laying out Installation Position

For details, see section 2.3.1 "Laying Out Installation Position".

2.4.2 Casting Cement Plinths

Determine the position of the wall or beam that bears the BTS3606A. Then cast two

cement plinths on the floor or platform right above the bearing wall or the beam.

The cement plinth must be 100 mm in height and the distance between two cement

plinths must be less than 6 m.

2.4.3 Preparing Channel Steel

Determine the length of channel steel according to the distance between cement

plinths, as shown in Figure 2-14

Figure 2-14 Preparing channel steel

2.4.4 Positioning Channel Steel

Drill twenty four Φ16 holes on the channel steel according to Figure 2-14.

2.4.5 Drilling Holes and Installing Expansion Bolts

For instructions on drilling holes and installing expansion bolts, see section 2.3.4

"Drilling Holes and Installing Expansion Bolts".

2.4.6 Fastening Channel Steel

Use one of the following methods to secure the channel steel on the cement plinths:

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Cast the channel steel and the cement plinths together with cement.

Fasten the channel steel on the cement plinths with expansion bolts.

After the channel steel are fastened, measure the upper levels of the three pieces of

channel steel and make sure their upper levels are on the same plane.

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Chapter 3 Installing Cabinet and Cabinet

Equipment

This chapter introduces how to install the BTS3606A cabinet, the battery cabinet, and the equipment inside these cabinets.

3.1 Installation of Cabinet

During the installation of combined cabinets, the extension cabinet is installed in the same way as the basic cabinet.

To install the basic cabinet, proceed as follows:

1) Position the cabinet.

2) Level the cabinet.

3) Fasten the cabinet.

4) Install accessories.

3.1.1 Positioning Cabinet

Lift and place slowly the cabinet over the base and align the installation holes on the bottom of the cabinet with those on the base.

Caution:

An empty cabinet weighs 450 kg (992 lb.). Confirm the lifting capability of the lifting

equipment beforehand. When lifting the cabinet, make sure that all the four lugs are reliably hooked, the

angle between the lifting rope and the top of the cabinet is at least 60 cabinet is level. Installers must stay away from the cabinet when lifting it and make sure that the front and rear doors are closed. When installing the cabinet in bad conditions (for example, when there is strong

wind), pay extra attention to the gravity center of the cabinet to prevent the cabinet from slanting.

, and the

If the cabinet cannot be lifted on site, position the cabinet according to the bearing points shown in Figure 3-1 and site characteristics.

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(1) Lug (2) Mount angle

Figure 3-1 Cabinet bearing points

3.1.2 Leveling Cabinet

To level the cabinet, proceed as follows:

1) Use a level bar to check the levelness of the cabinet in both the latitudinal and longitudinal directions.

2) Observe whether the level vial is in the middle of the level bar.

If there is no error, fasten the cabinet by following the instructions in section

3.1.3 "Fastening Cabinet". If an error exists, lift the cabinet.

3) Adjust the levelness by adding washers between the cabinet and base, as shown in Figure 3-2 and Figure 3-3.

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(1) Cement plinth (2) Base (3) Cabinet (4) M12 x 35 bolt (5) Plain washer 12 (6) Spring washer 12 (7) Washer

Figure 3-2 Leveling a BTS3606A cabinet (Installing cabinet on base)

（2）（3）

（1）

（4）

（5）

（6）（7）（8）（9）

(1) Cabinet (2) Channel steel (3) cement plinths (4) M12x40 bolt (5) Spring washer 12 (6) Plain washer 12 (7) Washer (8) Square taper washer 12 (9) M12 nut

Figure 3-3 Leveling a BTS3606A cabinet (Installing cabinet on channel steel)

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3.1.3 Fastening Cabinet

 Note:

Do not open the front door unless it is ensured that the cabinet is level.

z If the front door keeps open for a long time, use a solid object to support the lower

part of the door to prevent the deformation of the door. Before you close the front door, lift the support bar and slide it along the rail.

To fasten the cabinet, proceed as follows:

1) Fasten the cabinet on the base using M12 x 35 bolts, spring washers, and plain washers, as shown in Figure 3-2.

2) Unlock and open the door as shown in Figure 3-4.

Figure 3-4 Opening the front door

3) Fix the front door at a suitable angle with the support bar on the top of the door.

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 Note:

The front door can be fully opened to 120o.

The support bar can be fixed at an angle of 90o or 120o.

4) Fix one end of the bar on the rail with a fixing bolt as shown in Figure 3-5. The other end of the bar is fixed on the cabinet with a screw.

(1) Support bar (2) Fixing bolt

Figure 3-5 Fixing the front door

5) Assemble an M12 x 100 bolt with spring washer 12 and plain washer 12.

6) Install the assembled burglary-resisting bolt. See Figure 3-6.

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(1) Base (2) Cabinet (3) M12 x 100 bolt (4) Spring washer 12 (5) Plain washer

Figure 3-6 Installing the burglary-resisting bolt

 Note:

Step 6 applies to the installation of BTS3606A cabinet on a base only.

3.1.4 Installing Accessories

 Note:

This section is applies to the installation of BTS3606A cabinet on a base only.

To install accessories including a cabling rack and a rodent-resistant plate, proc eed as follows:

1) Position the cabling rack according to the cable outlet.

2) Mount the cabling rack on the base using M8 x 12 screws, as shown in Figure 3-7.

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(1) Base (2) M8x20 screw (3) Cabling rack

Figure 3-7 Mounting cabling rack

3) On the rodent-resistant plate, cut an opening where the cable is led out or led in according to the shape of cables.

4) Mount the rodent-resistant plate on the base using M6 x 12 screws, as shown in Figure 3-8.

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(1) Base (2) Rodent-resistant plate (3) M6 x 12 screw (4) Lug

Figure 3-8 Mounting the rodent-resistant plate

3.1.5 Removing Lugs (Optional)

After the cabinet is installed, remove the lugs. Use nylon gaskets and bolts delivered with the equipment to fill the holes on the lugs and then keep the lugs in the tool box.

3.2 Installation of Auxiliary Battery Cabinet

The auxiliary battery cabinet is installed in the same method as the BTS3606A cabinet. The following presents the reference and details the differen ces.

3.2.1 Positioning Cabinet

See section 3.1.1 “Positioning Cabinet”.

Caution:

An empty cabinet weighs 300 kg (662 lb.). Confirm the lifting capability of the lifting equipment beforehand.

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3.2.2 Leveling Cabinet

See section 3.1.2 “Leveling Cabinet”. Figure 3-9 shows how to level the cabinet.

(1) Cement plinth (2) Base (3) Cabinet (4) Washer (5) Plain washer 12 (6) Spring washer 12 (7) M12x35 bolt

Figure 3-9 Leveling a cabinet (battery cabinet)

3.2.3 Fastening Cabinet

See section 3.1.3 “Fastening Cabinet”.

3.2.4 Installing Accessories

The accessories of the battery cabinet also include cabling rack, anti-slip plate, and rodent-resistant plate. To install them, see section 3.1.4 “Installing Accessories”.

Figure 3-10 shows how to mount the cabling rack.

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(1) Base (2) M8x20 screw (3) Cabling rack

Figure 3-10 Mounting the cabling rack

Figure 3-11 shows how to mount the rodent-resistant plate.

(1) Base (2) Rodent-resistant plate (3) M6 x 12 screw (4) Lug

Figure 3-11 Mounting rodent-resistant plate

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3.2.5 Removing Lugs

After the cabinet is installed, remove the lugs. Use the filler blocks delivered with the equipment to fill the holes on the lugs and then keep the lugs in the tool box.

3.3 Installation and Removal of BTS3606A Cabinet Front Door

The front and rear doors of the BTS3606A cabinet have been installed before delivery. The following describes how to remove cabinet doors. You can follow the reverse order to install the doors.

3.3.1 Removing Front Door

Caution:

The front door is large and heavy. You need lifting equipment such as a lifting jack to

install or remove it. Avoid tipping over the front door when installing or removing the front door.

Accidents may result. The air-conditioner is attached inside the front door. Therefore, never put the front

door flatly on the ground during the installation or removal. Make sure the angle between the vertical plane and the front door is laid vertical or

the slope angle is less than 20°.

To remove the front door, proceed as follows:

1) Remove all the cables and hinges on the front door.

2) Remove the bolts of the support bar on the front door.

3) Lift the support bar from the rail on the front door.

4) Remove the circlip on the latch.

5) Lift the front door lightly using the lifting equipment.

6) Remove the latch from the side of the front door.

7) Lift the front door vertically.

3.3.2 Removing Rear Door

The rear door of the cabinet is normally not removed during the routine maintenance. But if the cabinet cannot be lifted, remove the rear door to reduce the weight of the cabinet for transportation.

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Caution:

Disconnect all the cables on the rear door before removing the rear door.

To remove the rear door of the BTS3606A, proceed as follows:

1) Use the dedicated spanner attached to the BTS3606A cabinet to remove the M6 screws on the rear door.

2) Remove the rear door slowly.

3.4 Installation of Cabinet Equipment

Caution:

Insert the boards according to the nameplates to avoid any mistake.

Avoid touching printed circuit boards (PCBs) and components other than jumpers

and DIP switches. Insert the board vertically and gently lest the pins and components on the backplane

be damaged.

Before installing boards and modules, check the DIP switches on the backplane or boards are correctly set. For example, make sure the DIP switch on the BCIM is correctly set according to the silk-screen before installing the board.

When a dummy panel is installed on the slot, unscrew the bolts and remove the dummy panel before installing the board. It is recommended to remove a dummy panel at a time and then install a board accordingly.

3.4.1 Installing Boards in Baseband Subrack

Baseband boards include the CCPM/CECM, BCIM, and BCKM.

 Note:

Slots for the channel processing boards are marked as CEM. The CEM can be a CCPM or a CECM.

To install the boards in the baseband subrack, proceed as follows:

1) Check the cleanness of the subracks and clean them up.

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2) Wear an antistatic wrist strap and ground it by inserting its grounding plug to the antistatic jack on the side door post of the cabinet.

3) Check whether there are any tilted, missing or broken pins on the backplane.

z If any pin is tilted, straighten it. Use the sharp-nose pliers to straighten pins in

the case of emergency. If any pin is missing or broken, replace the backplane.

4) Make sure the ejector levers on the front panel are in the state as shown in Figure 3-12.

Figure 3-12 Installing a board (1)

5) Hold the upper ejector lever on the front panel with one hand and uplift the board with the other. With reference to the name on the nameplate, put the board on the corresponding guide rail.

6) Hold the two ejector levers and insert the board along the guide rail gently till it is in position.

7) Turn the two ejector levers towards the middle of the panel simultaneously to fix the board. See Figure 3-13.

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Figure 3-13 Installing a board (2)

8) Tighten the screws clockwise on the front panel. See Figure 3-14.

Figure 3-14 Installing a board (3)

3.4.2 Installing Modules in RF Subrack

Modules in the RF subrack include CCDU, CTRM/CMTR, CMPA/CHPA. Their installation procedures are similar.

Caution:

The transmit and receive performance of the BTS may degrade if the screws are fastened before the CTRM/CMTR, CDDU, and other RF modules are placed in position.

To install a module in the RF subrack, proceed as follows:

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1) Check the cleanness of the subrack and clean it up.

2) Wear the antistatic wrist strap.

3) Align the RF module with the relevant subrack.

4) Insert the module gently along the corresponding guide rail until resistance is felt.

5) Fasten all screws onto the panel one by one and ensure that the module panel is in seamless contact with the cabinet subrack.

6) Mount the RF fan module onto the front panel of the RF module.

7) Fasten the screws appropriately on the front panel of the RF fan module.

 Note:

The modules are removed in the reverse order of installing them.

3.4.3 Installing Power Module

The power module includes DC/DC unit, AC/DC unit and PMU. Their installation procedures are similar.

To install a power module, proceed as follows:

1) Clean up the cabinet and the subrack.

2) Wear the antistatic wrist strap.

3) Remove the dummy panel.

4) Align the board with the corresponding guide rail according to the board name on the nameplate.

5) Insert the board along the corresponding guide rail until resistance is felt.

6) Tighten the captive screws on the panel.

 Note:

Upon the installation of the PSU

used. Turn the anti-slip lock on the panel to a side with the lock icon to fix PSU The upper and lower subracks must have the same number of PSU

, an anti-slip lock instead of captive screws is

AC/DC

modules no

AC/DC

matter whether the power supply is the three-phase or single-phase one. Never tighten the captive screw by force if it is too tight to screw down. If necessary,

reinstall the module and align the mounting holes in the module with those in the subrack.

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3.4.4 Installing Built-in Batteries

The built-in batteries are installed after the batteries are connected with each oth er . For installation method, see section 5.10, “Installing Built-in Batteries".

 Note:

If the battery power is available, built-in batteries can be spared.

3.4.5 Installing Built-in Transmission Equipment

The BTS3606A can employ transmission modes such as SDH, HDSL, microwave, or E1/T1. In addition to E1 transmission mode compliant with G.703 standard, it also provides space and interfaces for built-in transmission equipment. You can install the transmission equipment as needed.

The BTS3606A cabinet must meet the following requirements:

The reserved space in the cabinet is 19 in. wide, 6 U high, and 600 mm (24 in.)

deep. (1 U = 44.45 mm, IEC297) The cable outlets are also reserved for cables of microwave, SDH, and E1

equipment. The BTS3606A can provide –48 V DC power for the transmission equipment.

3.5 Installation or Removal of Auxiliary Battery Cabinet Doors

The front and rear doors of the auxiliary battery cabinet have been installed before delivery. During the installation and maintenance of the cabinet, it is not necessary to reinstall the rear door.

The following introduces how to open the front door and how to remove the rear door. The installation procedures of the rear door are reverse of the removal procedures. After finishing the installation, turn the burglary-resisting handle back to the original position.

3.5.1 Opening the Front Door

Caution:

Before closing the door, lift and slide the support bar along the rail.

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To open the front door, proceed as follows:

1) Unlock the door with the key.

2) Pull the handle outwards to open the door.

3) Move the support bar along a rail to the end.

4) Fasten the front door.

3.5.2 Removing the Rear Door

To remove the rear door, proceed as follows:

1) Rotate burglary-resisting handle from the front door to unlock the rear door, as shown in Figure 3-15.

(1) Lock of the rear door

Figure 3-15 Unlocking the rear door

2) Unscrew the four M6 bolts on the panel of the rear door.

3) Put aside the bolts.

4) Remove the rear door.

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3.6 Installation of Batteries in Auxiliary Battery Cabinet

Caution:

Arrange the batteries according to the positive and negative terminals as shown in Figure 3-16. Otherwise, it is possible that the battery cables cannot be connected properly.

+- +-+-

-+ -+

+- +- +-

-+ -+ -+

(1) Front view (2) Rear view

(1)

+- +-+-

-+ -+

+- +- +-

-+ -+ -+

(2)

Figure 3-16 Installing batteries

To install batteries in an auxiliary battery cabinet, proceed as follows:

1) Remove the baffle plates in front of each battery subrack, as shown in Figure 3-17.

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(1) Baffle plate

Figure 3-17 Removing baffle plates

2) Put the batteries into the cabinet. Be sure that the side of the battery with connecting terminals must face outward.

3) Install the baffle plates in front of the subrack to prevent the batteries from falling down.

3.7 Illustration of Cabinets After Installed on Cement Plinth

Figure 3-18 illustrates the BTS3606A cabinet after it is installed on the cement plinth.

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Figure 3-18 BTS3606A cabinet installed on cement plinth

Figure 3-19 illustrates the auxiliary battery cabinet after it is installed on the cement plinth.

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Figure 3-19 Auxiliary battery cabinet installed on cement plinth

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Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

This chapter introduces the functional structure of the outdoo r tra nsmission and power interface boxes and their installation procedures.

4.1 Introduction to Outdoor Transmission and Power Interface Boxes

This section introduces the structure and components of the outdoor transmission and power interface boxes.

4.1.1 Outdoor Transmission Interface Box

There are two types of TSI-DDF/ODF transmission interface box:

75Ω transmission interface box

120Ω transmission interface box

Figure 4-1 shows the structure of a 75Ω transmission interface box.

(1) 12-core fiber fusing and distributing assemblies (3) Grounding busbar (4) Enclosure

Figure 4-1 Structure of 75Ω transmission interface box

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(2) 8-E1 75ΩDDF unit

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Figure 4-2 shows the structure of a 120Ω transmission interface box.

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

(1) 12-core fiber fusing and distributing assemblies (3) Grounding busbar (4) Enclosure

(2) 8-E1 120ΩDDF unit

Figure 4-2 Structure of 120Ω transmission interface box

Table 4-1 lists the specifications of the transmission interface box.

Table 4-1 Specifications of the TSI-DDF/ODF transmission interface box

Name

Dimensions (Length

x Width x Height)

Weight (in default

configuration)

TSI-DDF/ODF transmission interface box

420 mm (16.5 in.) x 378 mm (14.9 in.) x 125 mm (4.9 in.)

4.92 kg (10.85 lb.)

Enclosure Grounding busbar 8-loop module bar (optional)

Components

75Ω DDF unit (optional) 120Ω DDF unit (optional) 12-core fiber fusing and distributing assemblies (optional)

4.1.2 Outdoor Power Interface Box

Figure 4-3 illustrates the structure of a power interface box.

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(1) Enclosure (2) Mains air breaker (3) Diesel air breaker (4) Air breaker interlock device (5) Input/output terminal bar

Figure 4-3 Internal structure of PSI power interface box

Table 4-2 lists the specifications of the power interface box. Table 4-2 Specifications of the PSI power interface box

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

Name

Dimensions (Length x

Width x Height)

Default configuration

Weight (in default

configuration)

PSI power interface box

420 mm (16.5 in.) x 378 mm (14.9 in.) x 125 mm (4.9 in.)

Enclosure Mains air breaker Input/output terminal bar

4.54 kg (10.01 lb.)

Enclosure Mains air breaker

Components

Input/output terminal bar Diesel air breaker assemblies (optional)

Figure 4-4 shows the default configuration of the power interface box.

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Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

Figure 4-4 Default configuration of PSI power interface box

4.2 Installing Outdoor Transmission and Power Interface Box

Caution:

When installing the transmission interface box, the length of the cable between the box and BTS3606A cabinet must be less than 7 m (240 in.).

Since TSI-DDF/ODF transmission interface box and PSI power interface box are outdoor equipment, their enclosures can be mounted on wall or on steel pole as needed.

The following respectively introduces how to mount the transmission interface box on the wall and on the steel pole.

4.2.1 Mounting Transmission Interface Box on the Wall

 Note:

Use the M8 expansion bolts to fasten the transmission interface box and the percussion drill with a φ10 drill bit to drill holes.

To install the transmission interface box on the wall, proceed as follows:

1) Position the transmission interface box according to the project requirement.

2) Stick the lineate paper template delivered with the box to the wall.

3) Mark installation holes of the four expansion bolts on the wall surface, as shown in Figure 4-5.

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Figure 4-5 Installation holes of expansion bolts

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

4) Drill holes and install expansion bolts by following the instruction in section 2.3.4 “Drilling Holes and Installing Expansion Bolts”.

5) Align the four installation holes of the transmission interface box with the corresponding expansion bolts.

6) Lead the bolts through the corresponding holes.

7) Put plain washers, spring washers, and nuts onto the expansion bolts. See Figure 4-6.

(1) Transmission interface box (2) Wall (3) M8 nut (4) Spring washer 8 (5) Plain washer 8 (6) M8 x 80 expansion bolt

Figure 4-6 Mounting transmission interface box on the wall

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Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

8) Adjust the location of the box.

9) Tighten the nuts to 13.4 N m (116 in. lbs).

4.2.2 Mounting Transmission Interface Box on the Steel Pole

Caution:

The outer diameter of the steel pole must range from 60 mm (2.4 in.) to 114 mm (4.5 in.).

To mount the transmission interface box on the steel pole, proceed as follows:

1) Assemble the transmission interface box and the beam using M8 x 25 bolts, spring washers, and plain washers. See Figure 4-7.

(1) Outdoor transmission interface box (2) Beam (3) M8 x 25 bolt (4) Spring washer 8 (5) Plain washer 8

Figure 4-7 Assembling the beam

2) Place the fixed beam and box on the steel pole.

3) Mount fasteners.

4) Lead a long M10 bolt through the beam and the fastener. See Figure 4-8.

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Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

(1) Steel pole (2) Beam (3) M10 nut (4) Plain washer 10 (5) Spring washer 10 (6) Long M10 bolt

Figure 4-8 Mounting transmission interface box on the steel pole

5) Install the plain washer, spring washer, and nut on the long bolt. See Figure 4-8.

6) Tighten the nut to 26.5 N$m (119.7 in. lbs) with a wrench.

4.3 Using Internal Components of Transmission Interface Box

This section explains how to use:

120Ω DDF unit

75Ω DDF unit

Grounding busbar

12-core fiber fusing and distributing assemblies

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4.3.1 Using 120Ω DDF Unit

To use the 120Ω DDF unit, proceed as follows:

1) Route cables to corresponding cable bands through the cabling holes on both sides of the 120Ω DDF unit, and then connect the cables.

2) Take off the identifier board on the 120Ω DDF unit while clamping cables. Pay attention to the difference between “a”, “b”, and “s”. The "s" is a grounding

cable.

3) After clamping cables, cover the identifier board. See Figure 4-9 and Figure 4-10.

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

Figure 4-9 Cabling diagram after 120Ω DDF unit is installed (a)

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Figure 4-10 Cabling diagram after 120Ω DDF unit is installed (b)

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

4.3.2 Using 75Ω DDF Unit

Connect cables according to the actual requirements. Figure 4-1 1 illustrates the cabling diagram after the installation of the 75Ω DDF unit.

Figure 4-11 Cabling diagram after 75Ω DDF unit is installed

4.3.3 Using Grounding Busbar

Figure 4-12 shows the outline of a grounding busbar.

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Figure 4-12 Grounding busbar

To install the grounding busbar, proceed as follows:

1) Loosen the fastening screw on the two ends.

2) Strip the shielded cable and put it in relevant slot.

3) Fasten the screws on both ends.

4) Tighten and press the screws on the corresponding slot.

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

4.3.4 Using 12-Core Fiber Fusing and Distributing Assemblies

Figure 4-13 shows the 12-core fiber fusing and distributing assemblies, includin g:

One optical fiber fixture

One 12-core optical fiber fusing box

One 12-core optical fiber adapter installation support

Two semi-circular fiber management tray

(1) 12-core optical fiber adapter installation support (2) 12-core optical fiber fusing box (3) Optical fiber fixture (4) Semi-circular fiber management tray

Figure 4-13 Structure of 12-core fiber fusing and distributing assemblies

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To use the 12-core fiber fusing and distributing assemblies, proceed as follows:

1) Lead the optical fiber through the waterproof locknut at the cable inlet and then into the enclosure.

2) On the optical fiber fixture, fix and strip the optical fiber , and then gro und the core.

3) Take protective measures for the naked fiber coming out from the optical fiber fixture, then coil it on the 12-core optical fiber fusing box, and fuse it with the tail fiber.

4) Lead the tail fiber from the optical fiber fusing box to the cable distribution unit (that is, 12-core optical fiber adapter installation support) to connect it with the adapter of the cable distribution unit.

5) Lead the fiber jumper from the equipment through the fiber access saddle to the fiber management tray and coil it.

6) Route the fiber jumper into the cable distribution unit to connect with the tail fiber, as shown in Figure 4-14.

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

(1) Tail fiber (2) Optical fiber (3) Fiber jumper

Figure 4-14 Cabling diagram after 12-core fiber fusing and distributing assemblies are installed

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Chapter 4 Installing Outdoor Transmission and

4.4 Installing Outdoor Power Input Components

This section explains how to install:

Diesel air breaker assemblies

z Grounding cable for enclosure

Input components of single-phase mains and diesel

Single-phase mains input components

Input components of three-phase mains and diesel

z Three-phase mains input components

4.4.1 Installing Diesel Air Breaker Assemblies

Diesel air breaker assemblies include diesel air breaker and air breaker interlock device. When the power is supplied through a diesel, you need to install air breakers, air breaker interlock device, and auxiliary internal connection cables on site.

Power Interface Boxes

 Note:

The air breaker interlock device is designed to ensure that either of the two air breakers is opened in any case.

To mount the diesel air breaker assemblies, proceed as follows:

1) Fasten the diesel air breaker onto the enclosure with screws. See Figure 4-15.

Figure 4-15 Mounting diesel air breaker

2) Mount the support of the air breaker interlock device onto the enclosure with screws.

3) Lock the sliding block with locknuts. See Figure 4-16.

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(1) Support (2) Gliding block (3) Screw (4) Nut

Figure 4-16 Mounting air breaker interlock device

4) Loosen locknuts.

5) Move the sliding block right and left, and adjust one air breaker until it is closed.

6) Tighten the locknuts. See Figure 4-17.

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

3 2

Figure 4-17 Operating air breaker interlock device

4.4.2 Installing Grounding Cable for Enclosure

After installing power interface box, you need to ground the enclosure. Figure 4-18 illustrates the grounding point and cable bundling.

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(1) Grounding nut

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

Figure 4-18 Installing grounding cable for enclosure

4.4.3 Installing Input Components of Single-phase Mains and Diesel

Caution:

Make sure that the connection of neutral line (N) and live line (L) are correct. If they are inversely connected, accidents may result.

To install input components of single-phase mains and diesel, proceed as follows:

1) Unpack the power interface box and the air breaker assemblies of the diesel.

2) Check that enclosure, mains air breaker, diesel air breaker, air breaker interlock device, and input/output terminal block are all available.

3) Mount the diesel air breaker assemblies onto the enclosure by following the instruction in section 4.4 "Installing Outdoor Power Input Components".

4) Connect the load live line to terminal A, B, or C, and the neutral line to terminal N, as shown in Figure 4-19.

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Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

(1) Mains input air breaker (2) Air breaker interlock device (3) Single-phase diesel input air breaker (4) Connecting busbar (5) Single-phase diesel input (6) Power output (7) Mains input

Figure 4-19 Input of single-phase mains and diesel

5) Connect the neutral line for mains input to terminal N1, and the live line to terminal L1, as shown in Figure 4-19.

6) Connect the neutral line for diesel input to terminal N2, and the live line to terminal L2, as shown in Figure 4-19.

4.4.4 Installing Single-phase Mains Input Components

Caution:

Make sure that the connections of neutral line (N) and live line (L) are correct. If they are inversely connected, accident may result.

To install the single-phase mains input components, proceed as follows:

1) Unpack the power interface box.

2) Check that enclosure, mains air breaker, and input/output terminal block are all available.

3) Connect the load live line to terminal A, B, or C, and the neutral line to terminal N, as shown in Figure 4-20.

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(1) Mains input air breaker (2) Connecting busbar (3) Mains input (4) Power output

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

Figure 4-20 Input of single-phase mains

4) Connect the neutral line for mains input to terminal N1, and the live line to terminal L1, as shown in Figure 4-20.

4.4.5 Installing Input Components of Three-phase Mains and Diesel

To install the input components of three-phase mains and diesel, proceed as follows:

1) Unpack the power interface box and the air breaker assemblies of the diesel.

2) Check that enclosure, mains air breaker, diesel air breaker, air breaker interlock device, and input/output terminal block are all available.

3) Mount the diesel air breaker assemblies onto the enclosure by following the instruction in section 4.4 "Installing Outdoor Power Input Components".

4) Lead phase-A, phase-B, and phase-C wires in the corresponding output terminals among A, B, and C respectively, as shown in Figure 4-21.

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(1) Mains input air breaker (2) Air breaker interlock device (3) Diesel input air breaker (4) Connecting busbar (5) Diesel input (6) Power output (7) Mains input

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

Figure 4-21 Input of three-phase mains and three-phase diesel

5) Connect the neutral line to terminal N, as shown in Figure 4-21.

6) Lead the mains input in the input terminal of the mains input air breaker directly , as shown in Figure 4-21.

a) Lead the neutral line of the mains input in the neutral input terminal N1 for the

mains input.

b) Lead phase-A, phase-B, and phase-C wires of the mains input respectively in

corresponding input terminals A1, B1, and C1 for the mains input.

7) Lead the diesel input in the input terminal of its air breaker directly , as illustrated in Figure 4-21.

a) Lead the neutral line of the generator input in the neutral input terminal N2 for

the diesel input.

b) Lead phase-A, phase-B, and phase-C wires of the generator input

respectively in the corresponding input terminals A1, B2, and C2 for the diesel input.

4.4.6 Installing Three-phase Mains Input Components

To install the three-phase mains input components, proceed as follows:

1) Unpack the power interface box.

2) Check that enclosure, mains air breaker, and input/output terminal block are all available.

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3) Lead phase-A, phase-B, and phase-C wires in the corresponding output terminals among A, B, and C respectively, as shown in Figure 4-22.

Chapter 4 Installing Outdoor Transmission and

Power Interface Boxes

(1) Mains input air breaker (2) Connecting busbar (3) Power output (4) Mains input

Figure 4-22 Input of three-phase mains

4) Connect the neutral line to neutral line output terminal N, as shown in Figure 4-22.

5) Lead the mains input in the input terminal of the mains input air breaker directly , as illustrated in Figure 4-22.

a) Lead the neutral line of the mains input in the neutral input terminal N1 for the

mains input.

b) Lead phase-A, phase-B, and phase-C wires of the mains input respectively in

corresponding input terminals A1, B1, and C1 for the mains input.

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Chapter 5 Installing Cables

Chapter 5 Installing Cables

This chapter introduces the cables used for deployment of the BTS3606A and their installation procedures.

5.1 Types of Cables and Related Concepts

This section introduces the cables used for BTS3606A deployment, and concepts of cable inlet and cable distribution region, and then provides cabling diagrams.

5.1.1 Types of Cables for BTS3606A Deployment

Table 5-1 lists cables used for BTS3606A deployment.

Table 5-1 Cables to be installed for deployment

Type of cable Description Color Specification

1/4 in. DIN connectors on

both ends of the cable. The DIN-male connector connects to the CDU/DFU/DDU.

1/2 in. Din connector on both

ends of the cable. 1/4 in.

The two ends of a RF cable are DIN connectors. The external connector is a DIN-female connector.

1/4 in. The two ends of a RF

cable are DIN connectors. The external connector is a DIN-female connector.

RF cable

Jumper between CDU/DFU/DDU and the front inlet of the cabinet

Jumper between the inlet of the cabinet and the feeder

RF cable between CDDU/CHPA/CTRM

RF cable between CDDU/CMPA/CMTR

Black

Transmission cable

75Ω E1 120Ω E1 100Ω T1

White White White

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75Ω coaxial cable 120Ω twisted pair 100Ω twisted pair

Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Chapter 5 Installing Cables

Type of cable Description Color Specification

Single-mode optical fiber,

Optical fiber

connecting ODU3601C

Orange

2 x Φ2 mm (0.08 in.)

externally

GPS/ GLONASS cable

Power cable

Cabinet PGND cable

GPS/GLONASS synchronous clock cable (inside the cabinet)

GPS/GLONASS synchronous clock cable (outside the cabinet)

Two-phase power cable (110 V), including two cable L and one cable N.

Three-phase power cable (220 V), including three cable L and one cable N

One-phase power cable(220 V), including one cable L and one cable N

Black

L: Red N: black

PGND cable Yellow-green

Φ4 mm (0.16 in.) (The external connector is an N-female one.)

1/4 in. One end is an N-male

connector, and the other end is an N-female connector.

L: 35 mm

(41.86 ft2)

(cross-sectional area) N: 35 mm

(41.86 ft2)

(cross-sectional area) L: 16 mm

(19.14 ft2)

(cross-sectional area) N: 25 mm2 (29.9 ft2)

(cross-sectional area) L: 25 mm

(29.9 ft2)

(cross-sectional area) N: 25 mm2 (29.9 ft2)

(cross-sectional area) Cross-sectional area:

25 mm

(29.9 ft2)

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Type of cable Description Color Specification

Storage battery cable

Internal connection cable of the storage battery box

Internal –48 V GND power cable from the storage battery to the fuse and internal –48 V power cable from the fuse to the power subrack

Internal alarm cable of the storage-battery box

External power cable from the extended battery cabinet to the basic cabinet

External equipotential PGND cable from the extended battery cabinet to the basic cabinet

External access alarm cable and temperature alarm cable of the extended battery cabinet

Provided by battery suppliers

–48 V GND: Black –48 V: Blue

White

–48 GND: Black –48 V: Blue

Yellow-green

4-core cables including black, white, red, and green cables.

The white and green cables are used to connect the access control cable.

The red and black cables are used to connect the temperature sensor cable.

Cross-sectional area:25 mm

Cross-sectional area: 25 mm

(29.9 ft2)

External diameter:Φ 4 mm (0.08 in.)

Cross-sectional area: 35 mm

(41.86 ft2)

–

 Note:

This manual does not describe cables in the cabinet backplane as they are

connected before delivery. For installation procedure of the feeder, see Airbridge BTS3606&3606A CDMA

Base Station Installation Manual – Antenna & Feeder Installation. The specifications of the feeder and the jumper between the cabinet cable inlet and

the feeder depend on the antenna configured.

5.1.2 Related Concepts

This section explains the concepts of the cable inlet and cable distribution region.

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Chapter 5 Installing Cables

I. Cable Inlet

Cable inlet is the entrance where the cables are led into the cabinet. All external cables of the BTS3606A are led into the cabinet from the inlets on the front

part at the bottom of the cabinet.

II. Cable Distribution Region

Cable distribution region refers to the area where external cables connect to the BTS3606A cabinet.

The BTS3606A cabinet allows front maintenance. Except that RF cables and GPS/GLONASS synchronous clock jumpers, all cables are led in from the inlets on the front part at the bottom of the cabinet.

5.2 Cabling Diagram

Caution:

Ensure that the power supply is off before installing cables. Hot-line operation is

prohibited. The installation sequence of cables depends on the onsite situation.

Figure 5-1 shows the front cabling diagram of the BTS3606A cabinet and Figure 5-2 the rear cabling diagram of the BTS3606A cabinet. These two diagrams describe reference positions of all cables.

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Figure 5-1 Front cabling diagram of the BTS3606A cabinet

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Figure 5-2 Rear cabling diagram of the BTS3606A cabinet

Table 5-2 details the cable numbering scheme.

Table 5-2 BTS3606A cable numbering scheme

Cable No. Cable name

5 and 32 PGND cable of AC filter 6 and 27 PGND cable 62 and 63 +27 V GND input cable of RF module 20 –48 V power cable from the PSU

subrack to the fuse

AC/DC

42 – 53 RF cable 41 Serial-port cable of RF subrack 55 +27 V power input cable of CRFM0 56 +27 V power input cable of CRFM1 57 +27 V power input cable of CRFM2 58 +27 V power input cable of CRFM3 59 +27 V power input cable of CRFM4

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Cable No. Cable name

60 +27 V power input cable of CRFM5 64 Power input cable of baseband fan box 65 Power input cable of the baseband subrack 54 +27 V power input cable of the baseband filter 26 L1-phase test alarm cable 38 Signal cable of the battery control switch 36 Alarm cable of the humidity sensor 66 Alarm cable of the smoke sensor 21 Alarm cable of the AC lightning arrester 37 Air conditioner alarm cable 19 Fuse alarm cable 1 – 4 Power cable from the lightning arrester to the AC filter

22 – 25

28 –48 V power cable from PSU

Power cable from the AC power distribution box to the PSU subrack

subrack to the PSU

AC/DC

31 and 30 –48 V GND cable 29 –48 V power cable from the PSU

subrack to the –48 V switch box

AC/DC

33 +27 V GND cable 35 Alarm cable from the conversion board to the PMU 7 – 10 GPS RF cable 34 +27 V power cable 11 – 16 Antenna jumper 40 E1/T1 cable 67 Power cable on the test port of the +27 V switch box 61 +27 V GND input cable of baseband filter 39 Alarm cable of baseband subrack 18 –48 V GND cable from the PSU

subrack to the battery

AC/DC

DC/DC

AC/DC

subrack

17 –48 V power cable from the fuse to the battery

5.3 Installing RF Cables

The RF cables to be installed on site include:

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RF jumper to feeder

RF cables between CDDU/CHPA/CTRM (single-channel)

z RF cables between CDDU/CMPA/CMTR (multi-channel)

5.3.1 Connecting RF Jumper to Feeder

If the BTS3606A operates in diversity receiving mode using two antennas, the connecting procedure is as follows:

1) Remove all screws on the inlet/outlet and keep them properly, as shown in Figure 5-3.

(1) Screws on the inlet/outlet

Figure 5-3 Inlet/outlet of RF cables

2) Turn over the inlet/outlet panel, as shown in Figure 5-4.

(1) Internal screws on the inlet/outlet

Figure 5-4 Inlet/outlet panel after turnover

3) Remove the four screws inside, as shown in Figure 5-4.

4) Lead the Din connector of the RF jumper to the inlet according to the inlet ID and connect it to the feeder under the base.

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5) Coat the silicon gel on the connector for waterproof treatment, as shown in Figure 5-5.

(1) Wiping the silicon gel

Figure 5-5 Installing RF cables

6) Place the inlet panel back to its original position after installation.

7) Fasten screws and make waterproof treatment.

8) Connect the other end of the RF jumper inside the cabinet to GPS_1 and GPS_2 of the CDDU on the top of the cabinet according to the numbering of the jumper.

9) Repeat the above procedure to finish the connection of the reset RF jumpers.

5.3.2 Installing RF Cable Between CDDU/CHPA/CTRM (Single-Channel)

The connection of RF cables varies with the configurations of RF modules. Table 5-3 lists the typical configuration of a single cabinet.

Table 5-3 Typical configuration of a single cabinet

Typical

configuration

O(1) 1 1

Quantity of CDDU

Quantity of CHPA

Diversity LNA

status in CTRM

Normal amplification

Quantity of

CPCM

–

O(2) 1 2 Bypass –

S(1/1/1) 3 3

Normal amplification

–

S(2/2/2/) 3 6 Bypass –

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Chapter 5 Installing Cables

Typical

configuration

Quantity of CDDU

Quantity of CHPA

Diversity LNA

status in CTRM

Quantity of

CPCM

O(1) power synthesis 1 2

S(1/1/1) power synthesis

3 6

Normal amplification

Caution:

Watch out for the sharp edges on the RF fan panel during the installation of RF cables lest it hurt your fingers. When installing the RF cable, connect connectors not used to the matched load and secure the connector of the RF cable. Fasten the connector of the jumper gently using a wrench. Ensure t hat each con nector is well connected. Avoid bending cables in a small radi an. The bendi ng radi us must b e more than 30 mm (0.12 in.). Try to lay cables in parallel to make them tidy.

Following describes the connection of RF cables in various typical configurations.

I. O(1) Configuration

The O(1) refers to an omni cell with one carrier. Figure 5-6 shows RF cable connections, indicated by the blue lines.

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Sector A

CDDU

RX1

RX2

CTRM

DRI MRI MRO

TX2 TX1

TX1

TX2

PAout

PAin

CHPA

Figure 5-6 O(1) configuration

Sector B

Sector C

II. O(2) Configuration

The O(2) refers to an omni cell with two carriers. Figure 5-7 shows RF cable connections, indicated by the blue lines.

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Sector A

CDDU

CHPA

TX1

TX2

PAout

PAin

CTRM

RX1

RX2

DRI

DRI MRI

MRI MRO

MRO TX2

TX2 TX1

TX1

Figure 5-7 O(2) configuration

CHPA

PAout

PAin

Sector B

CTRM

DRI

DRI MRI

MRI MRO

MRO TX2

TX2 TX1

TX1

Sector C

III. S(1/1/1) Configuration

The S(1/1/1) refers to three sectors, each of which is configured with one carrier. Figure 5-8 shows RF cable connections, indicated by the blue lines.

Sector C

TX1

TX2

CHPA

PAout

PAin

CDDU

D10

D11

D12

RX1

RX2

CTRM

DRI MRI MRO

TX2 TX1

CHPA

PAout

Sector B

CDDU

TX1

TX2

D6D5

PAin

RX1

RX2

CTRM

DRI MRI MRO

TX2 TX1

Sector A

CDDU

TX1

TX2

CHPA

PAout

PAin

RX1

RX2

CTRM

DRI MRI MRO

TX2

TX1

Figure 5-8 S(1/1/1) configuration

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IV. S(2/2/2) Configuration

The S(2/2/2) refers to three sectors, each configured with two carriers. Figure 5-9 shows RF cable connections, indicated by the blue lines.

Sector A

CDDU

D18

D17

CTRM

RX1

RX2

DRI

DRI MRI

MRI MRO

MRO TX2

TX2 TX1

TX1

DRI MRI

MRO

TX2

TX1

D19

D16

CHPA

TX1

TX2

PAout

PAin

PAout

PAin

Figure 5-9 S(2/2/2) configuration

CHPA

Sector B

CDDU

TX1

TX2

PAout

PAin

PAout

PAin

D21

D10

D20

CTRM

RX1

RX2

DRI

DRI MRI

MRI

MRO

TX2

TX1

DRI MRI MRO

TX2 TX1

D22

D11

CHPA

Sector C

CDDU

TX1

TX2

PAout

PAin

PAout

PAin

D24

D12

D13

D14

D15

D23

CTRM

RX1

RX2

DRI

DRI MRI

MRI MRO

MRO TX2

TX2 TX1

TX1

DRI MRI

MRO

TX2

TX1

V. O(1) Power Synthesis

Figure 5-10 illustrates the connections of RF cables for the power synthesis in the case of O(1) configuration. The connections are indicated by blue lines.

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Sector A Sector B Sector C

CDDU

TX1

RX1

RX2

CPCM

CTRM

DRI MRI

MRO

TX2 TX1

TX2

CHPA

PAout

PAin

CHPA

PAout

PAin

Figure 5-10 O(1) power synthesis

VI. S(1/1/1) Power Synthesis

Figure 5-1 1 illustrates the connections of RF cabl es for the power synthesis in the case of S(1/1/1) configuration. The connections are indicated by blue lines.

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Chapter 5 Installing Cables

SectorA SectorB Sector C

CDDU

CPCM

CTRM

RX1

RX2

DRI MRI MRO

TX2 TX1

D10 D8

D13

TX1

TX2

CHPA

PAout

PAin

CHPA

PAout

PAin

Figure 5-11 S(1/1/1) power synthesis

CHPA

TX1

TX2

PAout

PAin

PAout

PAin

CDDU

D11

D14

D12

CPCM

CTRM

RX1

RX2

DRI MRI MRO

TX2 TX1

D17

D20

CHPA

TX1

TX2

PAout

PAin

PAout

PAin

CDDU

D16

D15

D18

D19

D21

RX1

RX2

CPCM

CTRM

DRI MRI MRO

TX2

TX1

5.3.3 Installing RF Cable Between CDDU/CMPA/CMTR (Multi-Channel)

To enable the BTS3606 to support the multi-channel mode, replace the CHP As with the CMPAs and the CTRMs with the CMTRs

 Note:

If the BTS3606 supports the multi-channel mode, it does not support the power synthesis function.

The following describes the connections of the RF cables in various typical configurations.

I. O(1) Configuration

The O(1) refers to an omni cell with one carrier. Figure 5-12 shows RF cable connections, indicated by blue lines.

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Installation Manual – BTS3606A Cabinet Installation Airbridge BTS3606&3606A CDMA Base Station Chapter 5 Installing Cables

Sector

CDDU

TX1

TX2

CMPA

RF_out

RF_in

Sample

RX1

RX2

CMTR

DRI MRI

MRO

TX2

TXF

Figure 5-12 O(1) configuration

Sector

II. O(2) Configuration

The O(2) refers to an omni cell with two carriers. Figure 5-13 shows RF cable connections, indicated by blue lines.

Sector

CDDU

CMTR

RX1

RX2

DRI MRI

MRO

TX2

TXF

CMPA

RF_out

Sample

TX1

TX2

CMPA

RF_out

RF_in RF_in

Sample

Sector

CMTR

DRI MRI MRO

TX2

TXF

Sector

Figure 5-13 O(2) configuration

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III. S(1/1/

1), Low-Power S(2/2/2), and Low-Power S(3/3/3) Configurations

Figure 5-14 shows RF cable connections for the S(1/1/1) configuration, indicated by blue lines. RF cable connections for the low-power S(2/2/2) configuration and low-power S(3/3/3) are the same as that for S(1/1/1) configuration, but the settings of software parameters are different.

Sector A

CDDU

CMTR

MRO

CMPA

RF_out RF_out

RF_in Sample

Sector B Sector C

CDDU

CMTR

DR MR

MRO

TXF

CMPA

RF_in Sample Sample

CDDU

CMPA

RF_out

RF_in

CMTR

DR MR

MRO

TXF

Figure 5-14 S(1/1/1), Low-Power S(2/2/2), and Low-Power S(3/3/3)configuration

I I

IV. High-Power S(2/2/2), High-Power S(3/3/3), S(4/4/4), S(5/5/5), and S(6/6/6)

Configurations

Figure 5-15 shows RF cable connections for the high-power S(2/2/2) configuration, indicated by blue lines. RF cable connections for the rest configurations are the same as that for the high-power S(2/2/2) configuration, but the settings of software parameters are different.

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Sector A Sector B Sector C

CMPA

RF_out

RF_in Sample

CMPA

RF_out

RF_in

Sample

CDDU

CMTR

DR MR

MRO

TXF

DR MR

MRO

CDDU

CMTR

MRO

TXF

MRO

TXF

I I

CMPA

RF_out RF_out

RF_in Sample

CMPA

RF_out

RF_in Sample

CMPA

RF_in Sample

CMPA

RF_out

RF_in Sample

CDDU

CMTR

MRO

TXF

MRO

TXF

Figure 5-15 High-Power S(2/2/2), High-Power S(3/3/3), S(4/4/4), S(5/5/5), and S(6/6/6) configuration

5.4 Installing E1/T1 Cables

The installation of E1/T1 cables involves the following tasks:

Planning the installation position of E1/T1 cables

Waterproofing E1/T1 cables

Shielding E1/T1 cables

Connecting E1/T1 cables

This section describes these four steps in detail.

5.4.1 Planning Installation Position of E1/T1 Cables

To plan the installation position of E1/T1 cables, proceed as follows:

1) Remove the front panel of the lightning protection box, as shown in Figure 5-16.

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(1) M3 screw (2) Lightning protection box (3) Front panel

Figure 5-16 Removing front panel of lightning protection box (for E1/T1 cable installation)

2) Determine the positions of waterproof modules for E1/T1 cables led into the cabinet, as shown in Figure 5-17.

B TS 3606A c abinet bottom plate

(1) (2) (3)

(1) Installation position of E1/T1 cable and optical fiber (2) Installation position of GPS clock cable or signal cable (optional) (3) Installation position of signal cable (optional)

Figure 5-17 Distribution of waterproof components at the cabinet bottom

3) Cut E1/T1 cables according to the actual cabling path.

4) Route the E1/T1 cables as shown in Figure 5-18 in compliance with cabling principles.

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(1) NESP (2) E1/T1 cable (3) Baffle at cable access area (4) Waterproof module

Figure 5-18 Routing E1/T1 cables

5) Position the cables and bundle them onto the cabling rack in the cabinet.

5.4.2 Installing Waterproof Components

You must waterproof E1/T1 cables using waterproof components. This section introduces the composition and installation tools and principles of waterproof components.

I. Introduction to Waterproof Components

Waterproof components consist of the followi ng parts:

1) Frame The frame is already installed at the bottom of the BTS3606A cabinet.

2) Sealing module Sealing modules are made of blue rubber and used to separate cables. There are

two types of sealing modules: common sealing module and filler module.

Common sealing module

Figure 5-19 is the cross-sectional view of half a common sealing module.

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(2)

(1) Filling (2) Core layer

(1)

Figure 5-19 Sealing module

Take out the filling when you install cables. You need to put it in the sealing module when you are not using the module to separate cables.

The core layer is blue and black multi-layer rubber. You can strip each layer by hand until the internal diameter of the module fits the cable, as shown in Figure 5-20.

Figure 5-20 Stripping the core layer of the sealing module

There are three types of sealing modules: – CM 15w40:15 mm (0.59 in.) x 40 mm (1.6 in.) x 30 mm (1.2 in.) (Length x

Width x Depth)

– CM 20w40: 20 mm (0.08 in.) x 40 mm (1.6 in.) x 30 mm (1.2 in.) (Length x

Width x Depth)

– CM 30w40: 30 mm (1.2 in.) x 40 mm (1.6 in.) x 30 mm (1.2 in.) (Length x

Width x Depth)

Figure 5-21 shows different types of common sealing modules.

(1)

(1) A module (2) B module (3) C module

(2)

(3)

Figure 5-21 Front view of common sealing module

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Table 5-4 lists the specifications of these three modules and their functions.

Table 5-4 Specifications of common sealing module

Type

A module

B module

C module

Available diameter

of cables (mm)

3.7 mm to 9.7 mm (0.15 in. to 0.38 in.)

3.7 mm to 13.5 mm (0.15 in. to 0.53 in.)

11.5 mm to 22.5 mm (0.45 in. to 0.89 in.)

Function

Separates optical fiber and alarm cables

Separates E1 and microwave transmission cables

Separates external power cables and PGND cables

Quantity

per cabinet

Filler module

The filler module is used to fill the space where cables are not routed through on the frame. Figure 5-22 shows the appearance of a filler module.

Figure 5-22 Filler module

There are two types of filler modules. Table 5-5 lists their differences.

Table 5-5 Filler module specifications

Specifications

Type 1

Type 2

Dimensions (Length x Width

x Depth)

5mm x 40mm x 30mm (0.2 in. x 1.6 in. x 1.2 in.)

10mm x 40mm x 30mm (0.4 in. x 1.6 in. x 1.2 in.)

Quantity per

cabinet

3) Fastening Module The fastening module is an auxiliary part of the waterproof frame. It is used to lock

all the modules on the frame to ensure a sound waterproof effect. Figure 5-23 shows the appearance of a fastening module.

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Huawei BTS3606A 1900D Users Manual

Specifications and Main Features

Frequently Asked Questions

User Manual