HP rp5400 User Manual

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Site Preparation Guide
rp5400 Family of Servers
First Edition
Manufacturing Part Number :
Sept 2002
USA
© Copyright 2002
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Legal Notices
The information in this document is subject to change without notice.
Hewlett-Packard makes no warranty of any kind with regard to this manual, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Hewlett-Packard shall not be held
liable for errors contained herein or direct, indirect, special, incidental or consequential damages in connection with the furnishing, performance, or use of this material.
Restricted Rights Legend. Use, duplication or disclosure by the U.S. Government is subject to restrictions as set forth in subparagraph (c) (1) (ii) of the Rights in Technical Data and Computer Software clause at DFARS 252.227-7013 for DOD agencies, and subparagraphs (c) (1) and (c) (2) of the Commercial Computer Software Restricted Rights clause at FAR 52.227-19 for other agencies.
HEWLETT-PACKARD COMPANY 3000 Hanover Street Palo Alto, California 94304 U.S.A.
Copyright Notices. ©copyright 1983-2002 Hewlett-Packard Company, all rights reserved.
Reproduction, adaptation, or translation of this document without prior written permission is prohibited, except as allowed under the copyright laws.
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1. General Site Preparation Guidelines
Electrical Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Computer Room Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical Load Requirements (Circuit Breaker Sizing). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Distribution Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Grounding Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
System Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Environmental Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Computer Room Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cooling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Humidity Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dust and Pollution Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Metallic Particulate Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrostatic Discharge (ESD) Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Acoustics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Facility Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Floor Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Delivery Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operational Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Floor Plan Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Typical Installation Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Site Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Delivery Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Contents
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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Contents
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Tables
Table 1-1. Effect of Humidity on ESD Charge Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 1-2. Floor Loading Term Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Table 1-3. Typical Raised Floor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Table 1-4. Customer and Hewlett-Packard Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 1-5. Site Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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Tables
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Figures
Figure 1-1. Raised Floor Metal Strip Ground System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 1-2. Delivery Survey (Part 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 1-3. Delivery Survey (Part 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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Figures
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1 General Site Preparation Guidelines
The following information provides general principles and practices to consider before the installation or operation of an hp server.
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General Site Preparation Guidelines
Electrical Factors
Electrical Factors
Proper design and installation of a power distribution system for an hp server requires specialized skills. Those responsible for this task must have a thorough knowledge and understanding of appropriate electrical codes and the limitations of the power systems for computer and data processing equipment.
In general, a well-designed power distribution system exceeds the requirements of most electrical codes. A good design, when coupled with proper installation practices, produces the most trouble-free operation.
A detailed discussion of power distribution system design and installation is beyond the scope of this information. However, electrical factors relating to power distribution system design and installation must be considered during the site preparation process.
The electrical factors discussed in this section are:
Computer room safety
Power Consumption
Electrical load requirements (circuit breaker sizing)
Power quality
Distribution hardware
System installation guidelines
Computer Room Safety
Inside the computer room, fire protection and adequate lighting (for equipment servicing) are important safety considerations. Federal and local safety codes govern computer installations.
Fire Protection
The National Fire Protection Association’s Standard for the Protection of Electronic Computer Data Processing Equipment, NFPA 75, contains information on safety monitoring equipment for computer rooms.
Most computer room installations are equipped with the following fire protection devices:
Smoke detectors
Fire and temperature alarms
Fire extinguishing system
Additional safety devices are:
Circuit breakers
An emergency power cutoff switch
Devices specific to the geographic location i.e., earthquake protection
Lighting Requirements for Equipment Servicing
Adequate lighting and utility outlets in a computer room reduce the possibility of accidents during equipment servicing. Safer servicing is also more efficient and, therefore, less costly.
For example, adequate lighting reduces the chances of connector damage when cables are installed or removed.
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Electrical Factors
The minimum recommended illumination level is 70 foot-candles (756 lumens per square meter) when the light level is measured at 30 inches (76.2 cm) above the floor.
Power Consumption
When determining power requirements, you must consider any peripheral equipment that will be installed during initial installation or as a later update. Refer to the applicable documentation for such devices to determine the power required to support these devices.
Electrical Load Requirements (Circuit Breaker Sizing)
NOTE Local authority has jurisdiction [LAHJ] and should make the final decision regarding
adherence to country- specific electrical codes and guidelines.
It is good practice to derate power distribution systems for one or more of the following reasons:
To avoid nuisance tripping from load shifts or power transients, circuit protection devices should never be run above 80% of their root-mean-square (RMS) current ratings.
Safety agencies derate most power connectors to 80% of their RMS current ratings.
Power Quality
The hp server is designed to operate over a wide range of voltages and frequencies. The server is tested and shown to comply with EMC Specification EN50082. However, damage can occur if these ranges are exceeded. Severe electrical disturbances can exceed the design specifications of the equipment.
Sources of Voltage Fluctuations
Voltage fluctuations, sometimes called glitches, affect the quality of electrical power. Common sources of these disturbances are:
Fluctuations occurring within the facility’s distribution system
Utility service low-voltage conditions (such as sags or brownouts)
Wide and rapid variations in input voltage levels
Wide and rapid variations in input power frequency
Electrical storms
Large inductive sources (such as motors and welders)
Faults in the distribution system wiring (such as loose connections)
Microwave, radar, radio, or cell phone transmissions
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Electrical Factors
Power System Protection
The hp server can be protected from the sources of many of these electrical disturbances by using:
A dedicated power distribution system
Power conditioning equipment
Over- and under-voltage detection and protection circuits
Screening to cancel out the effects of undesirable transmissions
Lightning arresters on power cables to protect equipment against electrical storms
Precautions have been taken during power distribution system design to provide immunity to power outages of less than one cycle. However, testing cannot conclusively rule out loss of service. Therefore, adherence to the following guidelines provides the best possible performance of power distribution systems for hp computer equipment:
Dedicated power source—Isolates an hp server power distribution system from other circuits in the facility.
Missing-phase and low-voltage detectors—Shuts equipment down automatically when a severe power disruption occurs. For peripheral equipment, these devices are recommended but optional.
Online uninterruptible power supply (UPS)—Keeps input voltage to devices constant and should be considered if outages of one-half cycle or more are common. Refer to qualified contractors or consultants for each situation.
Distribution Hardware
This section describes wire selection and the types of raceways (electrical conduits) used in the distribution system.
Wire Selection
Use copper conductors instead of aluminum, as aluminum’s coefficient of expansion differs significantly from that of other metals used in power hardware. Because of this difference, aluminum conductors can cause connector hardware to work loose, overheat, and fail.
Raceway Systems (electrical conduits) [LAHJ]
Raceways (electrical conduits) form part of the protective ground path for personnel and equipment. Raceways protect the wiring from accidental damage and also provide a heatsink for the wires.
Any of the following types may be used:
Electrical metallic tubing (EMT) thin-wall tubing
Rigid (metal) conduit
Liquidtight with RFI shield grounded (most commonly used under raised floors)
Building Distribution
All building feeders and branch circuitry should be in rigid metallic conduit with proper connectors (to provide ground continuity) Conduit that is exposed and subject to damage should be constructed of rigid galvanized steel.
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Electrical Factors
Grounding Systems
An hp server requires two methods of grounding:
Power distribution safety grounding
High frequency intercabinet grounding
Power Distribution Safety Grounding [LAHJ]
The power distribution safety grounding system consists of connecting various points in the power distribution system to earth ground using green (green/yellow) wire ground conductors. Having these ground connections tied to metal chassis parts that may be touched by computer room personnel protects them against shock hazard from current leakage and fault conditions.
Power distribution systems consist of several parts. Hewlett-Packard recommends that these parts be solidly interconnected to provide an equipotential ground to all points.
Main Building Electrical Ground The main electrical service entrance equipment should have an earth ground connection, as required by applicable codes. Connections such as a grounding rod, building steel, or a conductive type cold water service pipe provide an earth ground.
Electrical Conduit Ground All electrical conduits should be made of rigid metallic conduit that is securely connected together or bonded to panels and electrical boxes, so as to provide a continuous grounding system.
Power Panel Ground Each power panel should be grounded to the electrical service entrance with green (green/yellow) wire ground conductors. The green (green/yellow) wire ground conductors should be sized per applicable codes (based on circuit over current device ratings).
NOTE The green wire ground conductor mentioned above may be a black wire marked with green
tape. [LAHJ]
Computer Safety Ground Ground all computer equipment with the green (green/yellow) wire included in the branch circuitry. The green (green/yellow) wire ground conductors should be connected to the appropriate power panel and should be sized per applicable codes (based on circuit over current device ratings).
Cabinet Performance Grounding (High Frequency Ground)
Signal interconnects between system cabinets require high frequency ground return paths. Connect all cabinets to site ground.
NOTE In some cases power distribution system green (green/yellow) wire ground conductors are too
long and inductive to provide adequate high frequency ground return paths. Therefore, a ground strap (customer-supplied) should be used for connecting the system cabinet to the site grounding grid (customer-supplied). When connecting this ground, ensure that the raised floor is properly grounded for high frequency.
Power panels located in close proximity to the computer equipment should also be connected to the site grounding grid. Methods of providing a sufficiently high frequency ground grid are described in the next sections.
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Electrical Factors
Raised Floor “High Frequency Noise” Grounding
If a raised floor system is used, install a complete signal grounding grid for maintaining equal potential over a broad band of frequencies. The grounding grid should be connected to the equipment cabinet and electrical service entrance ground at multiple connection points using a minimum #6 AWG (16mm2) wire ground conductor. The following figure illustrates a metallic strip grounding system.
Hewlett-Packard recommends the following approaches:
Excellent—Add a grounding grid to the subfloor. The grounding grid should be made of copper strips mounted to the subfloor. The strips should be 0.032 in. (0.08 cm) thick and a minimum of 3.0 in. (8.0 cm) wide.
Connect each pedestal to four strips using 1/4 in. (6.0 mm) bolts tightened to the manufacturer’s torque recommendation.
Better - A grounded #6 AWG minimum copper wire grid mechanically clamped to floor pedestals and properly bonded to the building/site ground.
Good—Use the raised floor structure as a ground grid. In this case, the floor must be designed as a ground grid with bolted down stringers and corrosion resistive plating (to provide low resistance and attachment points for connection to service entrance ground and hp computer equipment). The use of conductive floor tiles with this style of grid further enhances ground performance.
Figure 1-1 Raised Floor Metal Strip Ground System
Floor panel
Ground wire
to power panel
Grounding grid element
Grounding clamp
Hex bolt
Band and pedestal Grounding braid
to computer equipment
60SP010A
11/30/99
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Electrical Factors
Equipment Grounding Implementation Details
Connect all Hewlett-Packard equipment cabinets to the site ground grid as follows:
Step 1. Attach one end of each ground strap to the applicable cabinet ground lug.
Step 2. Attach the other end to the nearest pedestal base (raised floor) or cable trough ground point
(nonraised floor).
Step 3. Check that the braid contact on each end of the ground strap consists of a terminal and connection
hardware (a 1/4-in. (6.0-mm) bolt, nuts, and washers).
Step 4. Check that the braid contact connection points are free of paint or other insulating material and
treated with a contact enhancement compound (similar to Burndy Penetrox).
System Installation Guidelines
This section contains information about installation practices. Some common pitfalls are highlighted. Both power cable and data communications cable installations are discussed.
NOTE In domestic installations, the proper receptacles should be installed prior to the arrival of
Hewlett-Packard equipment. Refer to the appropriate installation guide for installation procedures.
Wiring Connections
Expansion and contraction rates vary among different metals. Therefore, the integrity of an electrical connection depends on the restraining force applied. Connections that are too tight compress or deform the hardware and causes it to weaken. This usually leads to high impedance preventing circuit breakers from tripping when needed or can contribute to a buildup of high frequency noise.
CAUTION Connections that are too loose or too tight can have a high impedance that cause serious
problems, such as erratic equipment operation. A high impedance connection overheats and sometimes causes fire or high temperatures that can destroy hard-to-replace components such as distribution panels or system bus bars.
Wiring connections must be properly torqued. Many equipment manufacturers specify the proper connection torque values for their hardware.
Ground connections must only be made on a conductive, nonpainted surface. When equipment vibration is present, lock washers must be used on all connections to prevent connection hardware from working loose.
Data Communications Cables
Power transformers create high-energy fields in the form of electromagnetic interference (EMI). Heavy foot traffic can create electrostatic discharge (ESD) that can damage electronic components. Route data communications cables away from these areas. Use shielded data communications cables that meet approved industry standards to reduce the effects of external fields.
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General Site Preparation Guidelines
Environmental Elements
Environmental Elements
The following environmental elements can affect an hp server installation:
Computer room preparation
Cooling requirements
Humidity level
Air conditioning ducts
Dust and pollution control
Electrostatic discharge (ESD) prevention
Acoustics (noise reduction)
Computer Room Preparation
The following guidelines are recommended when preparing a computer room for an hp server:
Locate the computer room away from the exterior walls of the building to avoid the heat gain from windows and exterior wall surfaces.
When exterior windows are unavoidable, use windows that are double or triple glazed and shaded to prevent direct sunlight from entering the computer room.
Maintain the computer room at a positive pressure relative to surrounding spaces.
Use a vapor barrier installed around the entire computer room envelope to restrain moisture migration.
Caulk and vapor seal all pipes and cables that penetrate the envelope.
Use at least a 12-inch raised floor system for minimum favorable room air distribution system (underfloor distribution).
Ensure a minimum clearance of 12 inches between the top of the hp server cabinet and the ceiling to allow for return air flow and ensure that all ceiling tiles are in place.
Allow 18 inches (or local code minimum clearance) from the top of the hp server cabinet to the fire sprinkler heads.
Cooling Requirements
Air conditioning equipment requirements and recommendations are described in the following sections.
Basic Air Conditioning Equipment Requirements
The cooling capacity of the installed air conditioning equipment for the computer room should be sufficient to offset the computer equipment dissipation loads, as well as any space envelope heat gain. This equipment should include:
Air filtration
Cooling or dehumidification
Humidification
Reheating
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Environmental Elements
Air distribution
System controls adequate to maintain the computer room within specified operating ranges.
Lighting and personnel must also be included. For example, a person dissipates about 450 BTUs per hour while performing a typical computer room task.
At altitudes above 10,000 feet (3048 m), the lower air density reduces the cooling capability of air conditioning systems. If your facility is located above this altitude, the recommended temperature ranges may need to be modified. For each 1000 feet (305 m) increase in altitude above 10,000 feet (up to a maximum of 15,000 feet), subtract 1.5° F (0.83° C) from the upper limit of the temperature range.
Air Conditioning System Guidelines
The following guidelines are recommended when designing an air conditioning system and selecting the necessary equipment:
The air conditioning system that serves the computer room should be capable of operating 24 hours a day, 365 days a year. It should also be independent of other systems in the building.
Consider the long-term value of hp server availability, redundant air conditioning equipment or capacity.
The system should be capable of handling any future hp server expansion.
Air conditioning equipment air filters should have a minimum rating of 45% (based on “ASHRAE Standard 52-76, Dust Spot Efficiency Test”).
Introduce only enough outside air into the system to meet building code requirements (for human occupancy) and to maintain a positive air pressure in the computer room.
Air Conditioning System Types
The following three air conditioning system types are listed in order of preference:
Complete self-contained package unit(s) with remote condenser(s). These systems are available with up or down discharge and are usually located in the computer room.
Chilled water package unit with remote chilled water plant. These systems are available with up or down discharge and are usually located in the computer room.
Central station air handling units with remote refrigeration equipment. These systems are usually located outside the computer room.
Basic Air Distribution Systems
A basic air distribution system includes supply air and return air.
An air distribution system should be zoned to deliver an adequate amount of supply air to the cooling air intake vents of the hp server equipment cabinets. Supply air temperature should be maintained within the following parameters:
Ceiling supply system—From 55° F (12.8° C) to 60° F (15.6° C)
Floor supply system—At least 60° F (15.6° C)
If a ceiling plenum return air system or a ducted ceiling return air system is used, the return air grill(s) in the ceiling should be above the exhaust area or the exhaust row.
The following three types of air distribution system are listed in order of recommendation:
Underfloor air distribution system—Downflow air conditioning equipment located on the raised floor of the computer room uses the cavity beneath the raised floor as plenum for the supply air.
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Environmental Elements
Perforated floor panels (available from the raised floor manufacturer) should be located around the front of the system cabinets. Supply air emitted though the perforated floor panels is then available near the cooling air intake vents of the hp server cabinets.
Ceiling plenum air distribution system—Supply air is ducted into the ceiling plenum from upflow air conditioning equipment located in the computer room or from an air handling unit (remote).
The ceiling construction should resist air leakage. Place perforated ceiling panels (with down discharge air flow characteristics) around the front of the system cabinets. The supply air emitted downward from the perforated ceiling panels is then available near the cooling air intake vents of the hp server cabinets.
Return air should be ducted back to the air conditioning equipment though the return air duct above the ceiling.
Above ceiling ducted air distribution system—Supply air is ducted into a ceiling diffuser system from upflow air conditioning equipment located in the computer room or from an air handling unit (remote).
Adjust the supply air diffuser system grilles to direct the cooling air downward around the front of the hp server cabinets. The supply air is then available near the cooling air intake vents of the hp server cabinets.
Air Conditioning System Installation
All air conditioning equipment, materials, and installation must comply with any applicable construction codes. Installation of the various components of the air conditioning system must also conform to the air conditioning equipment manufacturer’s recommendations.
Air Conditioning Ducts
Use separate computer room air conditioning duct work. If it is not separate from the rest of the building, it might be difficult to control cooling and air pressure levels. Duct work seals are important for maintaining a balanced air conditioning system and high static air pressure. Adequate cooling capacity means little if the direction and rate of air flow cannot be controlled because of poor duct sealing. Also, the ducts should not be exposed to warm air, or humidity levels may increase.
Humidity Level
Maintain proper humidity levels at 40 to 60% RH. High humidity causes galvanic actions to occur between some dissimilar metals. This eventually causes a high resistance between connections, leading to equipment failures. High humidity can also have an adverse affect on some magnetic tapes and paper media.
CAUTION Low humidity contributes to undesirably high levels of electrostatic charges. This increases the
electrostatic discharge (ESD) voltage potential. ESD can cause component damage during servicing operations. Paper feed problems on high-speed printers are usually encountered in low-humidity environments.
Low humidity levels are often the result of the facility heating system and occur during the cold season. Most heating systems cause air to have a low humidity level, unless the system has a built-in humidifier.
Dust and Pollution Control
Computer equipment can be adversely affected by dust and microscopic particles in the site environment.
Specifically, disk drives, tape drives, and some other mechanical devices can have bearing failures resulting from airborne abrasive particles. Dust may also blanket electronic components like printed circuit boards causing premature failure due to excess heat and/or humidity build up on the boards. Other failures to power
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Environmental Elements
supplies and other electronic components can be caused by metallically conductive particles, including zinc whiskers. These metallic particles are conductive and can short circuit electronic components. Use every effort to ensure that the environment is as dust and particulate free as possible. See the following heading titled “Metallic Particulate Contamination” for additional details.
Smaller particles can pass though some filters and over a period of time, cause problems in mechanical parts. Small dust particles can be prevented from entering the computer room by maintaining the air conditioning system at a high static air pressure level.
Other sources of dust, metallic, conductive, abrasive, and/or microscopic particles can be present. Some sources of these particulates are:
Subfloor shedding
Raised floor shedding
Ceiling tile shedding
These particulates are not always visible to the naked eye. A good check to determine their possible presence is to check the underside of the tiles. The tile should be shiny, galvanized, and free from rust.
The computer room should be kept clean. The following guidelines are recommended:
Smoking—Establish a no-smoking policy. Cigarette smoke particles are eight times larger than the clearance between disk drive read/write heads and the disk surface.
Printer—Locate printers and paper products in a separate room to eliminate paper particulate problems.
Eating or drinking—Establish a no-eating or drinking policy. Spilled liquids can cause short circuits in equipment such as keyboards.
Tile floors—Use a dust-absorbent cloth mop rather than a dry mop to clean tile floors.
Special precautions are necessary if the computer room is near a source of air pollution. Some air pollutants, especially hydrogen sulfide (H2S), are not only unpleasant but corrosive as well. Hydrogen sulfide damages wiring and delicate sound equipment. The use of activated charcoal filters reduces this form of air pollution.
Metallic Particulate Contamination
Metallic particulates can be especially harmful around electronic equipment. This type of contamination may enter the data center environment from a variety of sources, including but not limited to raised floor tiles, worn air conditioning parts, heating ducts, rotor brushes in vacuum cleaners or printer component wear. Because metallic particulates conduct electricity, they have an increased potential for creating short circuits in electronic equipment. This problem is exaggerated by the increasingly dense circuitry of electronic equipment.
Over time, very fine whiskers of pure metal can form on electroplated zinc, cadmium, or tin surfaces. If these whiskers are disturbed, they may break off and become airborne, possibly causing failures or operational interruptions. For over 50 years, the electronics industry has been aware of the relatively rare but possible threat posed by metallic particulate contamination. During recent years, a growing concern has developed in computer rooms where these conductive contaminants are formed on the bottom of some raised floor tiles.
Although this problem is relatively rare, it may be an issue within your computer room. Since metallic contamination can cause permanent or intermittent failures on your electronic equipment, Hewlett-Packard strongly recommends that your site be evaluated for metallic particulate contamination before installation of electronic equipment.
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General Site Preparation Guidelines
Environmental Elements
Electrostatic Discharge (ESD) Prevention
Static charges (voltage levels) occur when objects are separated or rubbed together. The voltage level of a static charge is determined by the following factors:
Types of materials
Relative humidity
Rate of change or separation
Table 1-1 Effect of Humidity on ESD Charge Levels
Personnel Activity
a
Humidityband Charge Levels (voltages)
c
26% 32% 40% 50%
Person walking across a
linoleum floor
Person walking across a carpeted
6,150 V 5,750 V 4,625 V 3,700 V
18,450 V 17,250 V 13,875 V 11,100 V
floor
Person getting up from a plastic
24,600 V 23,000 V 18,500 V 14,800 V
chair
a. Source: B.A. Unger, Electrostatic Discharge Failures of Semiconductor Devices
(Bell Laboratories, 1981)
b. For the same relative humidity level, a high rate of airflow produces higher
static charges than a low airflow rate.
c. Some data in this table has been extrapolated.
Static Protection Measures
Follow these precautions to minimize possible ESD-induced failures in the computer room:
Maintain recommended humidity level and airflow rates in the computer room.
Install conductive flooring (conductive adhesive must be used when laying tiles).
Use conductive wax if waxed floors are necessary.
Ensure that all equipment and flooring are properly grounded and are at the same ground potential.
Use conductive tables and chairs.
Use a grounded wrist strap (or other grounding method) when handling circuit boards.
Store spare electronic modules in antistatic containers.
Acoustics
Computer equipment and air conditioning blowers cause computer rooms to be noisy. Ambient noise level in a computer room can be reduced as follows:
Dropped ceiling—Cover with a commercial grade of fire-resistant, acoustic rated, fiberglass ceiling tile.
Sound deadening—Cover the walls with curtains or other sound deadening material.
Removable partitions—Use foam rubber models for most effectiveness.
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General Site Preparation Guidelines
Facility Characteristics
Facility Characteristics
This section contains information about facility characteristics that must be considered for the installation or operation of an hp server. Facility characteristics are:
Floor loading
Windows
Altitude effects
Floor Loading
The computer room floor must be able to support the total weight of the installed hp server as well as the weight of the individual cabinets as they are moved into position.
Floor loading is usually not an issue in nonraised floor installations. The information presented in this section is directed toward raised floor installations.
NOTE An appropriate floor system consultant should verify any floor system under consideration for
an hp server installation.
Raised Floor Loading
Raised floor loading is a function of the manufacturer’s load specification and the positioning of the equipment relative to the raised floor grid. While Hewlett-Packard cannot assume responsibility for determining the suitability of a particular raised floor system, it does provide information and illustrations for the customer or local agencies to determine installation requirements.
The following guidelines are recommended:
Because many raised floor systems do not have grid stringers between floor stands, the lateral support for the floor stands depends on adjacent panels being in place. To avoid compromising this type of floor system while gaining under floor access, remove only one floor panel at a time.
Larger floor grids (bigger panels) are generally rated for lighter loads.
CAUTION Do not position or install any equipment cabinets on the raised floor system until you have
carefully examined it to verify that it is adequate to support the appropriate installation.
Floor Loading Terms
Table 1-2 Floor Loading Term Definitions
Term Definition
Dead load The weight of the raised panel floor system, including the
understructure. Expressed in lb/ft2 (kg/m2).
Live load The load that the floor system can safely support. Expressed
in lb/ft2 (kg/m2).
Chapter 1
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General Site Preparation Guidelines
Facility Characteristics
Table 1-2 Floor Loading Term Definitions (Continued)
Term Definition
Concentrated load The load that a floor panel can support on a 1-in2 (6.45 cm2)
area at the panel’s weakest point (typically the center of the panel), without the surface of the panel deflecting more than a predetermined amount.
Ultimate load The maximum load (per floor panel) that the floor system can
support without failure. Failure expressed by floor panel(s) breaking or bending.
Ultimate load is usually stated as load per floor panel.
Rolling load The load a floor panel can support (without failure) when a
wheel of specified diameter and width is rolled across the panel.
Average floor load Computed by dividing total equipment weight by the area of
its footprint. This value is expressed in lb/ft2 (kg/m2).
Average Floor Loading
The average floor load value is not appropriate for addressing raised floor ratings at the floor grid spacing level. However, it is useful for determining floor loading at the building level, such as the area of solid floor or span of raised floor tiles covered by the hp server footprint.
Typical Raised Floor Site
This section contains an example of a computer room raised floor system that is satisfactory for the installation of an hp server.
Based on specific information provided by Hewlett-Packard, Tate Access Floors has approved its Series 800 all-steel access floor with bolt-together stringers and 24 in. (61.0 cm) by 24 in. (61.0 cm) floor panels.
In the event that the flooring is being replaced or a new floor is being installed, Tate Access Floors recommends its Series 1250 all-steel access floor with bolt-together stringers and 24 in. (61.0 cm) by 24 in. (61.0 cm) floor panels be used to support the hp installation.
NOTE If the specific floor being evaluated or considered is other than a Tate Series 800 floor, the
specific floor manufacturer must be contacted to evaluate the floor being used.
The following table lists specifications for the Tate Access Floors Series 800 raised floor system.
Table 1-3 Typical Raised Floor Specifications
Item
a
Rating
Dead load 7 lb/ft 2 (34.2 kg/m2)
Live load 313 lb/ft 2 (1528.3 kg/m2)
Concentrated load
b
14
1250 lb (567 kg)
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Table 1-3 Typical Raised Floor Specifications (Continued)
General Site Preparation Guidelines
Facility Characteristics
Item
a
Rating
Ultimate load 4000 lb (1814 kg) per
panel
Rolling load 400 lb (181 kg)
Average floor load 500 lb (227 kg)
a. From Table 1-2 on page 13 b. With 0.08 in (0.2 cm) of span maximum deflection
Windows
Avoid housing computers in a room with windows. Sunlight entering a computer room may cause problems. Magnetic tape storage media is damaged if exposed to direct sunlight. Also, the heat generated by sunlight places an additional load on the cooling system.
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General Site Preparation Guidelines
Space Requirements
Space Requirements
This section contains information about space requirements for an hp server. This data should be used as the basic guideline for space plan developments. Other factors, such as airflow, lighting, and equipment space requirements must also be considered.
Delivery Space Requirements
There should be enough clearance to move equipment safely from the receiving area to the computer room. Permanent obstructions, such as pillars or narrow doorways, can cause equipment damage.
Delivery plans should include the possible removal of walls or doors.
Operational Space Requirements
Other factors must be considered along with the basic equipment dimensions. Reduced airflow around equipment causes overheating, which can lead to equipment failure. Therefore, the location and orientation of air conditioning ducts, as well as airflow direction, are important. Obstructions to equipment intake or exhaust airflow must be eliminated.
The locations of lighting fixtures and utility outlets affect servicing operations. Plan equipment layout to take advantage of lighting and utility outlets. Do not forget to include clearance for opening and closing equipment doors.
Clearance around the cabinets must be provided for proper cooling airflow through the equipment.
If other equipment is located so that it exhausts heated air near the cooling air intakes of the hp server cabinets, larger space requirements are needed to keep ambient air intake to the hp server cabinets within the specified temperature and humidity ranges.
Space planning should also include the possible addition of equipment or other changes in space requirements. Equipment layout plans should also include provisions for the following:
Channels or fixtures used for routing data cables and power cables
Access to air conditioning ducts, filters, lighting, and electrical power hardware
Power conditioning equipment
Cabinets for cleaning materials
Maintenance area and spare parts
Floor Plan Grid
A floor plan grid is used to plan the location of equipment in the computer room. In addition to its use for planning, the floor plan grid should also be used when planning the locations of the following items:
Air conditioning vents
Lighting fixtures
Utility outlets
Doors
Access areas for power wiring, air conditioning filters and equipment cable routing.
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General Site Preparation Guidelines
Typical Installation Schedule
Typical Installation Schedule
The following schedule lists the sequence of events for a typical system installation:
60 days before installation
— Floor plan design completed and mailed to Hewlett-Packard (if required to be an HP task)
30 days before installation
— Primary power and air conditioning installation completed
— Telephone and data cables installed
— Fire protection equipment installed
— Major facility changes completed
— Special delivery requirements defined
— Site inspection survey completed
— Delivery survey completed
— A signed copy of the site inspection and delivery survey mailed to Hewlett-Packard
— Site inspection and predelivery coordination meeting arranged with a Hewlett-Packard
representative to review the inspection checklist and arrange an installation schedule.
7 days before installation
— Final check made with an Hewlett-Packard site preparation specialist to resolve any last minute
problems
NOTE Not all installations follow a schedule like the one noted above. Sometimes, an hp server is
purchased through another vendor which can preclude a rigid schedule. Other conditions could also prevent following this schedule. For those situations, consider a milestone schedule.
Site Preparation - schedule with the customer as soon as possible after the order is placed.
Site Verification - schedule with the customer a minimum of one to two days before the hp server is scheduled to be installed.
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General Site Preparation Guidelines
Site Inspection
Site Inspection
Table 1-4 Customer and Hewlett-Packard Information
Customer Information
Name: Phone No:
Street Address: City
or Town:
State or Province: Country
Zip or postal code:
Primary customer contact: Phone No.:
Secondary customer contact: Phone No.:
Traffic coordinator: Phone No.:
Hewlett-Packard information
Sales representative Order No:
Representative making survey Date:
Scheduled delivery date
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Table 1-5 Site Inspection Checklist
General Site Preparation Guidelines
Site Inspection
Please check either Yes or No. If No, include comment# or date
Computer room
No. Area or condition Yes No
1. Is there a completed floor plan?
2. Is there adequate space for maintenance needs? Front 36 in (91.4 cm) minimum, Rear 36 in (91.4 cm) minimum are recommended clearances.
3. Is access to the site or computer room restricted?
4. Is the computer room structurally complete? Expected date of completion?
5. Is a raised floor installed and in good condition?
6. Is the raised floor adequate for equipment loading?
7. Are there channels or cutouts for cable routing?
8. Is there a remote console telephone line available with an RJ11 jack?
Comment
or Date
9. Is a telephone line available?
10. Are customer supplied peripheral cables and LAN cables available and of the proper type?
11. Are floor tiles in good condition and properly braced?
12. Is floor tile underside shiny or painted? If painted, judge the need for particulate test.
Power and lighting
No. Area or condition Yes No
13. Are lighting levels adequate for maintenance?
14. Are there AC outlets available for servicing needs? (i.e. vacuuming)
15. Does the input voltage correspond to equipment specifications?
15A Is dual source power used? If so, identify type(s)
and evaluate grounding.
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General Site Preparation Guidelines
Site Inspection
Table 1-5 Site Inspection Checklist (Continued)
Please check either Yes or No. If No, include comment# or date
16 Does the input frequency correspond to
equipment specifications?
17. Are lightning arrestors installed inside the building?
18. Is power conditioning equipment installed?
19. Is there a dedicated branch circuit for equipment?
20. Is the dedicated branch circuit less than 250 feet (72.5 meters)?
21. Are the input circuit breakers adequate for equipment loads?
Safety
No. Area or condition Yes No
22. Is there an emergency power shut-off switch?
23. Is there a telephone available for emergency purposes?
Comment
or Date
24. Is there a fire protection system in the computer room?
25. Is antistatic flooring installed?
26. Are there any equipment servicing hazards (loose ground wires, poor lighting, etc.)?
Cooling
No. Area or condition Yes No
27. Can cooling be maintained between 20 °C and 55 °C (up to 5000 ft.)? Derate 1 °C/1000 ft. above 5000 ft. and up to 10,000 ft.
28. Can temperature changes be held to 10 °C per hour with tape media? Can temperature changes be held to 20 °C per hour without tape media?
29. Can humidity level be maintained at 40% to 60% at 35 °C noncondensing?
30. Are air conditioning filters installed and clean?
Storage
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Table 1-5 Site Inspection Checklist (Continued)
General Site Preparation Guidelines
Site Inspection
Please check either Yes or No. If No, include comment# or date
No. Area or condition Yes No
31. Are cabinets available for tape and disc media?
32. Is shelving available for documentation?
Training
No. Area or Condition
33 Are personnel enrolled in the System
Administrator’s Course?
34 Is on-site training required?
Comment
or Date
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General Site Preparation Guidelines
Delivery Survey
Delivery Survey
The delivery survey forms list delivery or installation requirements. If any of the items on the list apply, enter the appropriate information in the areas provided on the form.
Special instructions or recommendations should be entered on the special instructions or recommendations form. The following list gives examples of special instructions or issues:
Packaging restrictions at the facility, such as size and weight limitations
Special delivery procedures
Special equipment required for installation, such as tracking or hoists
What time the facility is available for installation (after the equipment is unloaded)
Special security requirements applicable to the facility, such as security clearance
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Figure 1-2 Delivery Survey (Part 1)
DELIVERY CHECKLIST
DOCK DELIVERY
General Site Preparation Guidelines
Delivery Survey
Is dock large enough for a semitrailer?
Circle the location of the dock and give street name if different than address.
North
West
South
Yes
East
STREET DELIVERY
Circle the location of access door and list street name if different than address.
North
West
South
List height
List special permits (if required) for street delivery.
and width
of access door.
East
No
Chapter 1
Permit type: Agency obtained from:
60SP018A
12/7/99
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General Site Preparation Guidelines
Delivery Survey
Figure 1-3 Delivery Survey (Part 2)
Fill in the following information if an elevator is required to move equipment.
Capacity (lb or kg)
Depth
Height
Width
Please list number of flights and stairway dimensions.
ELEVATOR
Height
Depth
Width
STAIRS
Number of flights
Width
Width
Width
Number of flights
Width
Width
Width
60SP019A
11/24/99
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Chapter 1
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Index
C
Cabinet Performance Grounding (High Frequency
Ground), 5
D
Data Communications Cables
E
electrical and environmental guidelines
electrical conduit ground, 5 lighting requirements, 2 main building electrical ground, 5 power panel grounds, 5
Electrical Conduit Ground, 5 Electrical Factors, 2 electrical load requirements, 3 Environment Elements
Acoustics
Environmental Elements, 8
Computer Room Preparation, 8 Cooling Requirements, 8
Air Conditioning Ducts, 10 Air Conditioning System Guidelines, 9 Air Conditioning System Installation, 10 Air Conditioning System Types, 9 Basic Air Conditioning Equipment Requirements,
Basic Air Distribution Systems, 9 Delivery Survey, 22 Dust and Pollution Control, 10 Electrostatic Discharge (ESD) Prevention, 12 Facility Characteristics, 13
Floor Loading, 13
, 12
8
, 7
Average Floor Loading, 14 Floor Loading Terms, 13 Raised Floor Loading, 13 Typical Raised Floor Site, 14
Windows, 15 Humidity Level, 10 Metallic Particulate Contamination, 11 Site Inspection, 18 Space Requirements, 16
Delivery Space Requirements, 16
Floor Plan Grid, 16
Operational Space Requirements, 16 Typical Installation Schedule, 17
environmental elements
electrostatic discharge
prevention, 12 static protection measures, 12
Equipment Grounding Implementation Details, 7
L
Power Distribution Safety Grounding Site Preparation
Distribution Hardware
Raceway Systems (electrical conduits), 4
lighting requirements, 3
P
Power Panel Ground, 5
R
raised floor
ground system, illustrated, 6
Raised Floor “High Frequency Noise” Grounding, 6
S
Site Preparation
Computer Room Safety, 2
Fire Protection, 2 Lighting Requirements for Equipment Servicing,
2
Distribution Hardware, 4
Building Distribution, 4 Wire Selection, 4
Electrical Factors, 2 Electrical Load Requirements (Circuit Breaker
Sizing), 3 Grounding Systems, 5 Power Consumption, 3 Power Quality, 3
Power System Protection, 4 Sources of Voltage Fluctuations, 3
System Installation Guidelines, 7
W
Wiring Connections, 7
, 5
G
grounding systems
electrical conduit ground, 5
25
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