H/V separate or composite sync:
TTL 2 kΩ, Polarity free
Sync on Green: 0.3 Vp-p
(negative)
Standard image areaApprox. 388 × 291 mm (w/h)
(15
3
/8 × 11 1/2 inches)
or
Approx. 364 × 291 mm (w/h)
(14
3
/8 × 11 1/2 inches)
Deflection frequency*Horizontal: 30 to 130 kHz
Vertical: 48 to 170 Hz
AC input voltage/current 100 to 240 V, 50 – 60 Hz, 2.0 – 1.0 A
Power consumptionApprox. 145 W
DimensionsApprox. 497 × 502 × 490.3 mm (w/h/d)
MassApprox. 30.5 kg
Plug and PlayDDC2B/DDC2Bi, GTF**
* Recommended horizontal and vertical timing condition
• Horizontal sync width duty should be more than 4.8% of
total horizontal time or 0.8 µs, whichever is larger.
• Horizontal blanking width should be more than 2.3 µsec.
• Vertical blanking width should be more than 450 µsec.
** If the input signal is Generalized Timing Formula (GTF)
compliant, the GTF feature of the monitor will automatically
provide an optimal image for the screen.
Design and specifications are subject to change without notice.
SERVICE MANUAL
S. Hemisphere Model
SPECIFICATIONS
US Model
Canadian Model
AEP Model
Japan Model
Chinese Model
Chassis No. SCC-L33S-A
CR1
CHASSIS
21-inch Color Monitor
HP
1.5 k
Ω
0.15 µF
AC
Voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
contact high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that you
have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that
were installed during a previous repair. Point them out to the customer
and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specified values. Make sure your
instruments are accurate; be suspicious of your HV meter if sets always
have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws, and
all other exposed metal parts for AC Leakage. Check leakage as
described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis,
must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or
battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low-voltage scale. The Simpson 250
and Sanwa SH-63Trd are examples of a passive VOMs that are suitable.
Nearly all battery operated digital multimeters that have a 2 V AC range
are suitable. (See Fig. A)
Fig. A. Using an AC voltmeter to check AC leakage.
P4819(E) 2
WARNING!!
NEVER TURN ON THE POWER IN A CONDITION IN WHICH THE
DEGAUSS COIL HAS BEEN REMOVED.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK ¡ ON THE
SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE
IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES
WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IMPROPER OPERATION IS SUSPECTED.
AVERTISSEMENT!!
NE JAMAIS METTRE SOUS TENSION QUAND LA BOBINE DE
DEMAGNETISATION EST ENLEVÉE.
ATTENTION AUX COMPOSANTS RELATIFS À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET UNE
MARQUE ¡ SONT CRITIQUES POUR LA SÉCURITÉ. NE LES
REMPLACER QUE PAR UNE PIÈCE PORTANT LE NUMÉRO
SPECIFIÉ. LES RÉGLAGES DE CIRCUIT DONT L’IMPORTANCE EST
CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT
IDENTIFIÉS DANS LE PRÉSENT MANUEL. SUIVRE CES
PROCÉDURES LORS DE CHAQUE REMPLACEMENT DE
COMPOSANTS CRITIQUES, OU LORSQU’UN MAUVAIS
FONCTIONNEMENT EST SUSPECTÉ.
P4819(E) 3
POWER SAVING FUNCTION
This monitor meets the power-saving guidelines set by VESA,
E
NERGY STAR, and NUTEK. If no signal is input to the
monitor from your computer, the monitor will automatically
reduce power consumption as shown below.
Power modePower
consumption
normal
operation
active off*
(deep sleep)**
power offApprox. 0 Woff
*When your computer enters power saving mode, the input signal is
cut and NO SIGNAL appears on the screen before the monitor enters
active off mode. After a few seconds, the monitor enters power saving
mode.
** “Deep sleep” is power saving mode defined by the Environmental
Aging Mode (Video Aging) : During Power Save, press MENU button for longer than 2 second.
Self Test (OSD Color Bar): During Power Save, push button for longer than 2 second.
Amber→Off
(0.5 sec)(0.5 sec)
Amber→Off
(1.5 sec)(0.5 sec)
Amber→Off
(0.5 sec)(1.5 sec)
Amber→Off→Amber→Off
(0.25 sec)(0.25 sec)(0.25 sec)(1.25 sec)
Amber→Off→Green→Off
(0.5 sec)(0.5 sec)(0.5 sec)(0.5 sec)
Green (OSD indication)
–
Power LED
P4819(E) 5
TIMING SPECIFICATION
MODE AT PRODUCTIONMODE 1MODE 2MODE 3MODE 4MODE 5MODE 6
RESOLUTIION640 X 4801600 X 12001280 X 10241920 X 1440640 X 4001024 X 768
CLOCK25.175 MHz229.500 MHz157.500 MHz297.000 MHz25.175 MHz94.500 MHz
– HORIZONTAL –
H-FREQ31.469 kHz106.250 kHz91.146 kHz112.500 kHz31.469 kHz68.677 kHz
usecusecusecusecusecusec
H. TOTAL31.7789.41210.9718.88931.77814.561
H. BLK6.3562.4402.8442.4246.3563.725
H. FP0.6360.2790.4060.4850.6360.508
H. SYNC3.8130.8371.0160.7543.8131.016
H. BP1.9071.3251.4221.1851.9072.201
H. ACTIV25.4226.9728.1276.46525.42210.836
– VERTICAL –
V. FREQ (HZ)59.940 Hz85.000 Hz85.024 Hz75.000 Hz69.931 Hz84.997 Hz
lineslineslineslineslineslines
V. TOTAL525125010721500450808
V. BLK455048605040
V. FP10111121
V. SYNC233323
V. BP334644563636
V. ACTIV480120010241440400768
– SYNC –
INT (G)NONONONONONO
EXT (H/V)/POLARITYYES N/NYES P/PYES P/PYES N/PYES N/NYES P/P
EXT (CS)/POLARITYNONONONONONO
INT/NON INTNON INTNON INTNON INTNON INTNON INTNON INT
P4819(E) 6
MODE AT PRODUCTIONMODE 7MODE 8MODE 9MODE 10
RESOLUTIION1280 X 10241600 X 12001800 X 14401920 X 1440
CLOCK135.000 MHz234.780 MHz299.000 MHz341.000 MHz
– HORIZONTAL –
H-FREQ79.976 kHz107.108 kHz120.565 kHz128.485 kHz
usecusecusecusec
H. TOTAL12.5049.3368.2947.783
H. BLK3.0222.5222.2742.152
H. FP0.1190.5110.4720.457
H. SYNC1.0670.7500.6660.622
H. BP1.8371.2611.1371.073
H. ACTIV9.4816.8156.0205.630
– VERTICAL –
V. FREQ (HZ)75.025 Hz85.006 Hz80.003 Hz84.977 Hz
lineslineslineslines
V. TOTAL1066126015071512
V. BLK42606772
V. FP1111
V. SYNC3333
V. BP38566368
V. ACTIV1024120014401440
– SYNC –
INT (G)NONONONO
EXT (H/V)/POLARITYYES P/PYES N/PYES N/PYES P/P
EXT (CS)/POLARITYNONONONO
INT/NON INTNON INTNON INTNON INTNON INT
Slide the EMI shield in the direction
of arrow C and remove four claws.
7
EMI shield
4
Four screws
(+BVTT 4 x 8)
5
Three screws
(+BVTT 4 x 8)
2
Two claws
Bezel assembly
Bezel assembly
EMI shield
Cabinet
Cabinet
Push in the tip of a screwdriver
about 10mm to unlock the claw.
B
A
C
3
Push the upper side of the cabinet
in the direction of arrow A, disconnect claws,
then remove the cabinet
lifting it up in the direction of arrow B.
SECTION 1
DISASSEMBLY
P4819(E) 1-1
1-2. A1 BOARD (C BLOCK) REMOVAL
CN318
1
A1 board (C BLOCK)
GND
GND
CN315
P4819(E) 1-2
1-3. A1 BOARD REMOVAL
8
A1 board
3
Four screws
(+BVTP 3 x 8)
7
Video case
4
Video shield
6
Screw
(+BVTP 3 X 8)
5
Four screws (HEX)
CN315
1
Two screws
(+BVTP 3 x 8)
2
Video block assembly
P4819(E) 1-3
1-4. BEZEL ASSEMBLY, H7 BOARD REMOVAL
Before removing the bezel assembly, secure
1
the picture tube by attaching two screws to
the picture tube shield at the positions shown
with an arrow (diagonal two places) to prevent
the picture tube from falling.
(Use the screws +BVTT 4 x 8 that fix EMI shield.)
Picture tube shield
3
Screw
(+BVTP 4 x 16)
10
L1 blacket
2
Four tapping screws (5)
5
Bezel assembly
11
Magnetic
MIU-221D sensor
7
Input button
CN1500
CN1400
CN1401
6
Three screws
(+BVTP 3 x 10)
8
H7 board
9
Two claws
4
Screw
(+BVTP 4 x 16)
P4819(E) 1-4
1-5. D BOARD REMOVAL
4
Two screws
(+BVTP 3 x 10)
3
Video block assembly
1
A1 board
(C block)
Connector (4P)
5
6
Five screws
(+BVTP 3 x 10)
CN605
CN701
Rear plate assembly
CN1601
CN1600
CN1103
CN1003
CN501
CN315
GND
2
Two screws
(+BVTP 3 x 8)
8
D board
7
Screw (+BVTP 3X10)
Connector (4P)
CN602
CN601
GND
P4819(E) 1-5
1-6. SERVICE POSITION
1
Remove the D board.
2
Remove the Video block assembly.
3
Install the Adaptor board
(XT MOUNT) (A-1391-123-A).
4
Lay the Video block assembly.
Video block assembly
2
4
3
D board
1
5
Install the video block assembly.
Video block assembly
6
Put a box which is about 15cm in height
under the D board to fix it.
(Please disconnect the CN 701 first.)
D board
Box
P4819(E) 1-6
1-7. PICTURE TUBE REMOVAL
1
Anode cap (Refer to 1-8)
3
Neck assembly
CN2
GND
CN3
2
A1 board (C block)
4
Picture tube
CN2
CN1
P4819(E) 1-7
•REMOVAL OF ANODE-CAP
NOTE: Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or carbon painted on the CRT, after
removing the anode.
•REMOVING PROCEDURES
b
a
1Turn up one side of the rubber cap in the
direction indicated by the arrow a.
2Using a thumb pull up the rubber cap
firmly in the direction indicated by the
arrow b.
•HOW TO HANDLE AN ANODE-CAP
1Don’t scratch the surface of anode-caps with sharp shaped
material!
2Don’t press the rubber hardly not to damage inside of anode-
caps!
A material fitting called as shatter-hook terminal is built in the
rubber.
3Don’t turn the foot of rubber over hardly!
The shatter-hook terminal will stick out or damage the rubber.
c
Anode Button
3When one side of the rubber cap is
separated from the anode button, the
anode-cap can be removed by turning up
the rubber cap and pulling up it in the
direction of the arrow c.
P4819(E) 1-8
1-8. HARNESS LOCATION
H7 board
CN1401
CN1500
CN1400
Magnetic sensor
Picture tube
D board
AC inlet (3P)
CN2
CN1
4P
CN3
CN1
5P
4P
L2 board
CN701
CN1103
CN602
CN601
CN315
CN1602
CN1600
CN1601
CN1003
CN604CN1102
CN312CN311
CN320
CN501
CN904
N board
A1 board
CN303
CN316
CN318
CN319
P4819(E) 1-9
SECTION 2
SAFETY RELATED ADJUSTMENT
When replacing or repairing the shown below table, the
following operational checks must be performed as a
safety precaution against X-rays emissions from the unit.
Part Replaced ([)
HV ADJ
RV901
Part Replaced (])
HV Regulator
Circuit Check
D BoardC925, IC901, R901,
R902, R905, R924,
R925, R926, RV901,
T901 (FBT)
• Mounted D Board
HV Protector
Circuit Check
D BoardC920, C923, D911,
D912, R903, R917,
Part Replaced (])
Beam Current
Protector Circuit
Check
D BoardC930, D917, R921,
R932, R933, R935,
T901 (FBT)
• Mounted D Board
N BoardIC1001, RB1001
• Mounted N Board
*Confirm one minute after turning on the power.
a) HV Regulator Circuit Check
1) Turn the RV901 slowly, and adjustment so that high
voltage is in the specified range.
[Specification]: 27.00 ± 0.05 kV
2) Check that the voltage of D912 cathode on the D
board is 17.0 V or more.
R918, R919, R920,
R923, T901 (FBT)
• Mounted D Board
N BoardIC1001, RB1001
• Mounted N Board
b) HV Protector Circuit Check
1) Using external DC Power Supply, apply the voltage
shown below between cathode of D912 and GND,
and check that the RASTER disappers.
[Specification]: 19.95 + 0.00/– 0.05 V
P4819(E) 2-1
c) Beam Current Protector Circuit Check
1) Connect constant current source to a section between
T901 (FBT) qa pin and GND, and check that the
RASTER disappers when the specified current flows
to the qa pin.
[Specification]: 2.12 + 0.00/– 0.01 mA
P4819(E) 2-2
SECTION 3
ADJUSTMENTS
Note:Hand degauss must be used on stand-by or power-off condition.
This model has an automatic earth magnetism correction function by using an earth magnetism sensor and a LCC coil. When
using a hand degauss while monitor (LCC coil) is being operated, it sometimes gets magnetized, and the system may not
work properly as a result.
•Landing Rough Adjustment
1.Display all white pattern (or black dot pattern).
2.Set contrast to 255.
3.Display green plain pattern.
4.Side back DY and roughly adjust green plain pattern to be centered on
the useful screen with Purity Magnet.
5.Adjust DY tilt.
Note:Set ROTATION to 128 and LCC_NS to 128 when adjusting DY tilt.
6.LIghtly tighten the DY screw.
•Landing Fine Adjustment
Note:(1) After adjust W/B (9300k), measure the average of IK with all
white video input, while CONTRAST is maximum and
BRIGHTNESS is center. And adjustment shall be made so that the
miss-landing become least after aging 2H with the IK 30% of
measured value shown above.
(2) The magnetic field shall be BH = 0.
1.Put the monitor in helmholz coil.
2.Set as follows;
LCC_SW = 0(LCC Correction Current = 0)
FUNCTION_SW bit1 = (Auto Degauss = On)
CONTRAST = 255
3.Display green plain pattern.
4.Degauss the iron part of chassis with a hand degausser and degauss coil.
5.Degauss CRT face with a hand degausser again.
6.Input AC 230V to AC IN and turn the monitor off and on. Then autodegauss works.
7.Reset FUNCTION_SW bit1 to 0 (auto-degauss = off)
8.Degauss CRT face with a hand degausser again.
9.Attach wobbling coil to the specified place on CRT neck.
10. Put on landing sensor to CRT face.
11. Set LCC_SW to 12.
12. With landing checker, adjust DY position, purity, DY center and
landing of the 4 corners.
(3) When adjusting at other than BH = 0, calculate the shifted value
from BH = 0.
13. Read VX and VY value which are the read out of magnetic sensor, and
write to "LCC_VX_REF" and "LCC_VY_REF".
P4819(E) 3-1
14. Adjust landing by LCC_NS, LCC_LT, LCC_LB, LCC_RT, and
LCC_RB. Adjustment of registers shall be limited within the following
range.
LCC_NS: 128 ± 15
LCC_LT, LCC_LB, LCC_RT, and LCC_RB: 128 ± 40
Set LCC_SW to 13, and Perform Service Save.
<How to place wedge>
Green plain crosshatch pattern
cd
a
a and b should be equal.
c and d should be equal.
b
Plaster RTV to both sides for the upper wedge.
Make sure that they settle inside DY.
<Specifications>
Adjust so that the green is within the
specification given right.
4 corner adjust target : within ± 1
The red and blue must be within the
specification given right with respect to the
green.
A difference between red and blue must be
within the specification given right.
15. Tighten DY screw within specified torque, and auto-degauss.
Note: Torque 22 ± 2 kgcm (2.2 ± 0.2Nm)
16. Adjust the vertical angle of DY to make top and bottom pins equal (a =
b). The horizontal angle shall not be changed (straight). Settle DY
upright without leaning, and insert wedges firmly so that DY shall not
move.
Plaster RTV to one side for other wedges.
17. Adjust top and bottom pins correction VR.
18. Adjust the horizontal trapezoid distortion by DY horizontal trapezoid
correction VR.
19. Check landing at each corner and in case not in specification, adjust
landing of 4 corners with "LCC_NS", "LCC_LT", "LCC_LB",
"LCC_RT", and "LCC_RB". The limitations of registers are shown
below.
LCC_NS: 128 ± 15
LCC_LT, LCC_LB, LCC_RT, and LCC_RB: 128 ± 40
20. Remove the sensor and wobbling coil.
21. Switch signals to R, G, and B, and then check that the pure colors have
good color purity.
22. Fix purity magnets with white paint.
P4819(E) 3-2
Connect the communication cable of the computer to the connector located on the D board. Run the service software and then follow the instruction.
IBM AT Computer
as a Jig
1-690-391-211A-1500-819-A
D-sub
(9 Pin [female])
*The parts above ( ) are necessary for DAS adjustment.
mini Din
(8Pin)
1
2
Interface Unit
3
•Convergence Rough Adjustment
(1) Display white crosshatch pattern.
(2) Pile the convex parts of 6-pole magnet for convergence together.
(3) Roughly adjust H.CONV and V.CONV with 4-pole magnet.
Purity
4-pole magnet
6-pole magnet
2-pole magnet
H.TRAP
4 Pin
3-702-691-01
3
Connector Attachment
To BUS CONNECTOR
4 Pin4 Pin
TLV
XBVXCV
B
R
R
B
TLH
R
BBR
YBHYCH
R
B
B
R
R B
R B
XCV
TLH
TB-PIN
•Convergence Specification
B
V
A
A
B
0.20 mm
0.24 mm
P4819(E) 3-3
•White Balance Adjustment Specification
•Focus adjustment
1.9300 K
x = 0.283 ± 0.005
y = 0.298 ± 0.005
(All White)
2.6500 K
x = 0.313 ± 0.005
y = 0.329 ± 0.005
(All White)
3.5000 K
x = 0.346 ± 0.005
y = 0.359 ± 0.005
(All White)
•Vertical and Horizontal Position and Size
Specification
A
b
Adjust the focus volume 1 and 2 for the optimum focus.
Focus 1
Focus 2
FBT
b
a
a 1.8 mm
b 1.8 mm
MODE
B
a
A
B
4 : 3
388
291
P4819(E) 3-4
4-1. BLOCK DIAGRAMS
CN309
HD15
5
15
10
14
9
4
3
13
CN307
HD15
CN311
DDC SCL1
DDC SDA1
DDC GND1
DDC SCL2
DDC SDA2
DDC GND2
H BLK
INPUT SW
IIC SCL
IIC SDA
HS OUT
VS OUT
ECO SW