HP 1200, 1300 Technical Instructions

Technical Instructions Supplies Tools 1
CORPORATE
LOS ANGELES, USA
US 1 800 394.9900 Int’l +1 818 837.8100 FAX 1 800 394.9910 I
nt’l +1 818 838.7047
ATLANTA, USA
US 1 877 676.4223 Int’l +1 770 516.9488 FAX 1 877 337.7976 Int’l +1 770 516.7794
DALLAS, USA
US 1 877 499.4989 Int’l +1 972 840.4989 F
AX 1 877 774.1750
Int’l +1 972 840.1750
MIAMI, USA
US 1 800 595.429 Int’l +1 305 594.3396 FAX 1 800 522.8640 Int’l +1 305 594.3309
NEW YORK, USA
US 1 800 431.7884 Int’l +1 631 345.0121 FAX 1 800 431.8812 Int’l +1 631345.0690
SANFORD,USA
US 1 800 786.9049 Int’l +1 919 775.4584 FAX 1 800 786.9049 Int’l +1 919 775.4584
TORONTO, CAN
CAN 1 877 848.0818 Int’l +1 905 712.9501 FAX 1 877 772.6773 Int’l +1 905 712.9502
B
UENOS AIRES, ARG
ARG 0810 444.2656 In
t’l +011 4583.5900
AX +011 4584.3100
F
MELBOURNE, AUS
US 1 800 003. 100
A
l +62 03 9561.8102
t
In FAX 1 800 004.302 Int’l +62 03 9561-7751
SYDNEY, AUS
AUS 1 800 003.100
l +62 02 9648.2630
t
In FAX 1800 004.302 Int’l +62 02 9548.2635
MONTEVIDEO,URY
URY 02 902.7206 Int’l +5982 900.8358 FAX +5982 908.3816
JOHANNESBURG, S.A.
S.A. +27 11 974.6155 FAX +27 11 974.3593
Anhydrous Isopropyl Alcohol Soft Lint Free Cloth Padding Powder Swabs Doctor Blade Toner
rum Wiper Blade
D
Photo 1
Step 1
Place the cartridge on the workbench so the cartridge is right side up and the arrow on the waste hopper is pointing towards you. (See Photo 1)
Photo 2
Step 2
Holding the drum shutter open with your left hand, lift the top right side of the shutter up with your right hand. This will dislodge the shutter post from its cradle.
(See Photo 2)
Photo 3
Step 3
Slide the drum shutter right to remove the shutter post from the cradle on the
t side
lef
Photo 4
NOTE: Do not lose the drum shutter ten­sion spring that sits on the left shutter
ost.
p
ee P
. (S
(See Phot
Drill; 7/64 and 9/32-drill bits Phillips Screwdriver Small Flat Blade Screwdriver
iagonal Cutters
D Bend Extraction Tool
o 3)
hot
o 4)
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2 HP 1200/1300 Technical Instructions
Step 4
Photo 5
Photo 6
Using a drill with a 7/64 bit, drill a hole into the raised plastic that covers the car­tridge pin on the back right side of the waste hopper. (See Photo 5)
NOTE: Drill in just far enough to expose the cartridge pin enabling the pin to be pushed through the cartridge with a bent extraction tool.
(See Photo 6)
Photo 7
Photo 9
Photo 8
Photo 10
Photo 11
Step 5
Change the bit on the drill to a 9/32 bit. The next hole needs to be drill on the left side of the waste hopper where the drum shutter arm bends down toward the
Photo 7 and Photo 8 show before and
drum. after the hole is drilled
Step 6
With a bent extraction tool push the car­tridge pin out.
(See Photos 9)
Step 7
Remove the screw holding the bearing hub on the gear end of the drum (See Photo 10). Remove the hub.
Step 8
ab the drum by the gear.Lift and rotate
r
G the drum counter clockwise while pulling the drum out away from the drum con­tact axle pin. (See Photos 11).
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hoto 12
P
St
ep 9
t the PCR out of the PCR saddles (See
Lif Photo 12). Clean the PCR using a lint free cloth and water.(See Photo 12)
HP 1200/1300 Technical Instructions 3
Photo 13
Photo 14
Photo 15
Step 10
Remove the 2 screws holding the wiper blade and remove the blade.
(See Photo 13)
Step 11
Dump out the waste toner. Clean the waste hopper using dry compressed air or a vacuum.
Step 12
Apply padding powder to the new blade and place the blade in the waste hopper. Install the 2 screws that hold the wiper blade in place.
(See Photo 14)
Step 13
Clean the PCR saddles using a cotton swab and alcohol. Install the clean PCR into the PCR saddles.
(See Photo 15)
Step 18
Remove the screw holding the gear housing end cap to the toner hopper and remove the end cap. (See Photo 18)
Photo 18
Step 19
Remove the 3 white gears from the end of the t
(See Photo 19)
oner hopper.
Photo 16
Photo 17
Step 14
Apply padding powder to the drum. Slide the contact hub of the drum onto the contact pin while rotating the drum counter clockwise.
(See Photo 16)
Step 15
Place the drum bearing end plate onto
aste hopper and install the screw
the w that holds the end plate. (See Photo 17)
Step 16
e the drum 4 –5 revolutions to
t
ota
R ensure the drum rotates freely. Using a dry lint free cloth clean the padding
om the PCR.
der fr
w
o
p
Step 17
Set the waste hopper aside in a protect-
ea out of the light.
ed ar
NOTE: The beige agitator drive gear will stay attached to the hopper
Photo 19
N
eed help with a particular remanu-
facturing problem?
Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900
4 HP 1200/1300 Technical Instructions
hoto 22
Step 20
otate the cartridge 180°.
R Remove the screw holding the
ontact end cap to the toner
c hopper and remove the end cap. (See Photo 20)
Photo 20
Step 21
Lift the mag roller away from the toner hopper. Remove the stabiliz­ing arm and the mag roller bushing from the gear side of the roller. Remove the white contact plate and the mag roller bushing from the contact side of the mag roller(See Photo 21). Clean the mag roller bushing with a lint free cloth and alcohol. Using a swab and alco­hol clean the mag roller contact and
onductive grease.
apply ne
w c
Step 22
sing dry compressed air or a vac-
U
clean the t
uum, roller. Using a lint free cloth and a mag roller cleaner clean the mag
.
oller
r
oner off the mag
P
Photo 23
Photo 24
Photo 25
S
tep 23
emove the 2 screws holding the doctor
R blade and remove the blade (See Photo
22). Clean the doctor blade using alcohol and a lint free cloth.
OTE:The HP 1300 doctor blades have an
N
adhesive strip on the back, without this adhesive toner will leak from behind the blade. Make sure the blades you are using have an adhesive back.
Step 24
Remove the toner hopper fill plug. Using dry compressed air or a vacuum clean the toner from toner hopper
Step 25
Remove the doctor blade end foams from each end of the toner hopper.
(See Photo 23)
ep 26
St
Using a small flat blade screwdriver remove the OEM sealing material from inside the toner hopper. .
(See Photo 24)
Step 27
emove the seal exit port plug push
o r
T the plug out from inside the toner hopper using a small flat blade screwdriver.
Photo 25)
(See
Photo 21
Photo 26
Step 28
Clean the seal area using a swab and alco­hol. Remove the backing of the seal and
ttach the seal t
a
o 26)
hot
P
o the t
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
oner hopper.
(S
ee
HP 1200/1300 Technical Instructions 5
Photo 27
Photo 28
Photo 29
Step 29
Slide the seal pull-tab through the exit port and install the plug. (See Photo 27)
Step 30
Fill the toner hopper with 230 grams of toner. Install the Fill plug.
Step 31
Place the cleaned or new doctor blade onto the toner hopper.Install the 2 screws that hoper the blade in place.
(See Photo 28)
Step 32
Install the cleaned mag roller bushings on the ends of the roller, the small bushing goes on the contact side of the mag roller. Place the stabilizing arm on the gear side of the mag roller and the con­tact plate on the mag roller.
(See Photo 29)
Step 35
Place the gear housing end cap
n the end of the toner hopper
o and install the screw that holds the end cap in place.
(See Photo 32)
Photo 32
Step 36
Apply a small bead of toner across the mag roller for post testing. Rotate the mag roller 4­5 revolutions.
Photo 30
Photo 31
Step 33
Place the mag roller onto the toner hop­per. Place the contact end cap onto the toner hopper and install the screw that holds the end c
ep 34
St
Install the 3 white gears on the gear end of the toner hopper as shown in
ap.
(S
ee Photo 30)
photo 31.
N
eed help with a particular remanu-
facturing problem?
Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900
6 HP 1200/1300 Technical Instructions
Photo33
Photo 34
Photo 35
Step 37
Join the toner hopper and waste hopper together. Install the cartridge pins on each side of the cartridge. (See Photo 33
and 34)
Step 38
Place the drum shutter so the small "L" shape end of the tension spring sits on the toner hopper as shown in Press down on each end of the drum shutter post to lock the shutter into its cradle.
photo 35.
FAX NUMBERS
Angeles, USA
Los US 1 800 394.9910 Int’l + 818 838.7047
Toronto, CAN CAN 1 877 772.6773 Int’l +1 905 712.9502
Atlanta, USA US 1 877 337.7976 Int’l +1 770 516.7794
Sydney, AUS AUS 1 800 004.302 Int’l +62 02 9648.2635
Dallas, USA US 1 877 744.1750 Int’l +1 972 840.1750
Melbourne, AUS AUS 1 800 004.302 Int’l +62 03 9561.7751
Miami, USA US 1 800 522.8640 Int’l +1 305 594.3309
Buenos
Int’l +01
ep 39
St
Test the cartridge.
ork, USA
Y
New US 1 800 431.8812 Int’l +1 631 345.0690
ARG
Aires,
1 4584.3100
Sanford, USA US 1 800 786.9049 Int’l +1 919 775.4584
Montevido, URY
Int’l +5982 908.3816
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
ENGINE FACT SHEET
FUTURE GRAPHICS PRODUCT LISTING
PPrroodduucctt
Cartridge Bag
Cartridge Box
C
artridge Box Insert
Cartridge Box Label
Cartridge Tech Guide
Doctor Blade
Drum
Drum
Drum Protector Felt
End Cap HP1200ENDCAPL
End Cap
Hopper Cap
Mag Roller Contact
Mag Roller Sleeve
PCR
Recovery Blade
Seal
Seal
Toner
Toner
Toner
Toner Toner
Wiper Blade
DDeessccrriippttiioon
8X18, 2.5 mil Heat-Sealable Black/Silver Anti-Static Foil
1
4 7/8x4 1/2x8 13/16 :Tape-Top White Box/Blue Print
Use Box #BLUEBAR15X9, Die Cut Corrugated
Two-Color Self-Adhesive
Remanufacturing Instructions
Kuroki
Sinonar,Weighted
AEG,
Shutter Felt, Adhesive, 5 inch
Left Side
Righ
Fill Hole Plug
Spring Type
New, Black Surface, Onyx
Soft Foam Type, Extra Quiet
Mylar, .002 x .300 x 9.20
Adhesive G
Adhesive Onyx, Plastic Type
Bulk Bag,22 lb Per-Fil - Box of 1,ONYX, Sold per Box
150 gm Bottle, ONYX
230 gm Bottle, ONYX
10kg / 22 lb. Per-Fil
150 GM Bottle
Kuroki
n
New Technology
t Side
oldseal
IItteemm NNuummbbeer
BAG8X18
BLUEBAR15X9
AXINSERT
HP1200LABEL
HP1200TECH
HP1200DRBLADEK
HP1200SNREQ
HP1200AEGNT
SHUTTERFELT5
HP1200ENDCAPL
HP1200ENDCAPR
HP2100FILLPLUG
HP1200CONTACT
AXMAGONYX
HP1200PCREQ2
AXRBLADEW
HP1200GOLDSEAL
HP1200SEALONYXP
HP1200ONYX10KG
HP1200ONYX150
HP1200ONYX230
HP1200MICR10KG
HP1200MICR150
AXWBLADEK
r
PPaacckk QQttyy.
100
25
50 1
00
1
10/150
5/100
5/100
100
10
10
100
100
10
10
25
50
50
1
10
10
1
10
10/100
.
Los Angeles, USA
US 1 800 394.990 Int’l +1 818 837.8100 FAX 1 800 394.9910 Int’l + 818 838.7047
Toronto, CAN
CAN 1 877 848.0818 Int’l 1 905 712.9501 FAX 1 877 772.6773 Int’l +1 905 712.9502
Atlanta, USA
US 1 877 676.4223 Int’l +1 770 516.9488 FAX 1 877 337.7976 Int’l +1 770 516.7794
Sydney
AUS 1 800 003.100 Int’l +62 02 9648.2630
AX 1 800 004.302
F Int’l +62 02 9648.2635
Dallas, USA
US 1 877 499.4989 Int’l +1 972 840.4989 FAX 1 877 744.1750 Int’l +1 972 840.1750
AUS
,
AUS 1 800 003.100 Int’l +62 03 9561.8102 F Int’l +62 03 9561.7751
US 1800 595.4297 int’l +1 305594.3396 FAX 1 800 522.8640 Int’l +1 305 594.3309
Melbourne, AUS
AX 1 800 004.302
Miami, USA
ARG 0810 444.2656 FAX +011 4584.3100
York, USA
New
US 1 800 431.7884 Int’l +1 631 345.0121 FAX1 800 431.8812 Int’l +1 631 345.0690
Buenos Aires, ARG
Sanford, USA
US 1 800 786.9041 Int’l +1 919 775.4551 FAX 1 800 786.9049 Int’l +1 919 775.4584
Montevido, URY
URY 02 902.7206
AX +5982 908.3816
F
ENGINE FACT SHEET
PRINTER MODEL COMPATIBILITY 1200
PPRRIINNTTEERR MMOODDEEL
L
OOEEMMNNUUMMBBEER
R
HP LaserJet 1000 H
P LaserJet 1005 W HP LaserJet 1200 HP LaserJet 1200N H
P LaserJet 1200Se HP LaserJet 1220 HP LaserJet 1220Se
aserJet 3300 MFP
HP L HP LaserJet 3320 MFP HP LaserJet 3320n MFP HP LaserJet 3330 MFP
C7115A C7115A C7115A C7115A C7115A C7115A C
7115A C7115A C7115A C7115A C7115A
PRINTER MODEL COMPATIBILITY 1300
PPRRIINNTTEERR MMOODDEEL
HP LaserJet 1300
HP LaserJet 1300N
L
OOEEMMNNUUMMBBEER
Q2613A
Q2613A
FUTURE GRAPHICS PRODUCT LISTING
PPrroodduucctt
Drum
Drum
Hopper Cap
PCR
y B
er
v
o
ec
R
S
eal
S
eal
Toner
Toner
Wiper Blade
lade
DDeessccrriippttiioon
Sinonar,Weighted
AEG, New Technology
ill Hole Plug
F
Soft Foam Type, Extra Quiet
Mylar, .002 x .300 x 9.20
Adhesive Goldseal
Adhesive Onyx, Plastic Type
150 gm Bottle, ONYX
230 gm Bottle, ONYX
Kuroki
n
R
IItteemm NNuummbbeer
HP1200SNREQ
HP1200AEGNT
HP2100FILLPL
HP1200PCREQ2
AXRBLADEW
HP1200GOLDSEAL
HP1200SEALONYXP
HP1200ONY
HP1200ONYX230
HP1100WBLADEK
r
UG
X150
PPaacckk QQttyy.
5/100
5/100
100 10
25
50
50
10
10
10/100
.
None of FG's pr
Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment.
o
duc
ts ar
e genuine OEM r
eplac
emen
ts and no affiliation or sponsorship is to be implied between FG and any OEM.
t par
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