Horizon Fitness EX-66 User Manual

HORIZON SERIES

FOR MODEL :

EX-66

ELLIPTICAL U S E R ’ S GUIDE

INTR OD UC TI ON

CONGRATULATIONS and THANK YOU for your purchase of this Horizon Fitness elliptical!

Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Horizon Fitness elliptical can help you attain it – adding club-quality performance to your at-home workouts, with the ergonomics and innovative features you need to get stronger and healthier, faster. Because we're committed to designing fitness equipment from the inside out, we use only the highest quality components. It's a commitment we back with one of the strongest frame-to-brake warranty packages in the industry.

You want exercise equipment that offers the most comfort, the best reliability and the highest quality in its class.

Horizon Fitness delivers.

TA B L E OF CONTENTS

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLYASSEMBLY

BEFORE

YOU BEGIN

Important Precautions

Assembly

Before You Begin

Elliptical Operation

Conditioning Guidelines

Troubleshooting & Maintenance

Limited Warranty

CONTACT INFORMATION

Back Panel

ELLIPTICAL

OPERATION

GUIDELINES

CONDITIONING

& MAINTENANCE

TROUBLESHOOTING

LIMITED

WARRANTY

INTRODUCTION ASSEMBLY

IM PO RTANT PRECAUTIONS

PRECAUTIONS

IMPORTANT

ASSEMBLY

YOU BEGIN

BEFORE

OPERATION

ELLIPTICAL

CONDITIONING

GUIDELINES

SAVE THESE INSTRUCTIONS

Read all instructions before using this elliptical. When using an electrical product, basic precautions should always be followed, including the following: Read all instructions before using this elliptical. It is the responsibility of the owner to ensure that all users of this elliptical are adequately informed of all warnings and precautions. If you have any questions after reading this manual, contact Customer Tech Support at the number listed on the back panel of this manual.

To reduce the risk of burns, fire, electrical shock or injury to persons:

• If you experience any kind of pain, including, but not limited to chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.

• Maintain a comfortable pace. Do not sprint above 80 rpms on this machine.

• To maintain balance, it is recommended to keep a grip on the handlebars while exercising, mounting or dismounting the machine.

• Do not wear clothes that might catch on any part of the elliptical.

• Do not turn pedal arms by hand.

• Make sure handlebars are secure before each use.

• Do not insert or drop any object into any opening.

• Unplug elliptical before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE)

• This elliptical should not be used by persons weighing more than 275 pounds. Failure to comply will void the warranty.

• This elliptical is intended for in-home use only. Do not use this elliptical in any commercial, rental, school or institutional setting. Failure to comply will void the warranty.

• Do not use a elliptical in any location that is not temperature controlled, such as, but not limited to garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.

• Use the elliptical only as described in this manual.

• Keep the topside of the foot support clean and dry.

• Care should be taken when mounting or dismounting the equipment. Before mounting or dismounting, move the pedal on the mounting or dismounting side to its lowest position and bring the machine to a complete stop.

• Disconnect all power before servicing the equipment.

TROUBLESHOOTING

& MAINTENANCE

WARRANTY

LIMITED

At NO time should pets or children under the age of 12 be closer to the elliptical than 10 feet. At NO time should children under the age of 12 use the elliptical. Children over the age of 12 should not use the elliptical without adult supervision.

It is essential that your elliptical is used only indoors, in a climate controlled room. If your elliptical has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the elliptical is warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.

AS SE MB LY

IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!

There are several areas during the assembly process of a elliptical that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical, the assembly instructions must be reviewed and corrective actions should be taken.

UNPACKING

Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.

NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

Before proceeding, find your elliptical’s serial number located on the front stabilizer tube and enter it in the space provided below. Also locate the model name which is located on the side cover badge.

ENTER YOUR SERIAL NUMBER AND MODEL NAME IN THE BOXES BELOW:

SERIAL NUMBER :

MODEL NAME:

* Refer to the SERIAL NUMBER and MODEL NAME when calling for service. * Also enter this serial number on your Warranty Card.

ELLIPTICAL

OPERATION

GUIDELINES

CONDITIONING

& MAINTENANCE

TROUBLESHOOTING

LIMITED

WARRANTY

INTRODUCTION

TOOLS INCLUDED PARTS INCLUDED

 5mm L Wrench

 5mm T Wrench

 Phillips Screw Driver

 13/17mm Flat Wrench

 1 Console  1 Console Mast  2 Upper Handlebars  2 Lower Handlebars  2 Lower Link Arms  2 Pivoting Foot Pads  2 Elbow Covers Sets  2 Handlebar Cover Sets  2 Mid-Stabilizer Covers  2 Rear Stabilizer Caps  1 Stabilizer Bar

 1 Console Mast Boot  1 Top Cap  2 Pedal Arms  2 Roller Wheel Covers  6 Hardware Bags  1 Power Supply  1 Audio Adaptor Cable

SPEAKERS

CONSOLE

UPPER HANDLEBAR

MAIN FRAME

LOWER HANDLEBAR

LOWER LINK ARM

FRONT STABILIZER TUBE

FAN

GRIP PULSE

CONSOLE MAST

TOP CAP

PIVOTING FOOT PAD

PEDAL ARM

REAR STABILIZER CAPS

HANDLEBAR COVER SET

CONSOLE MAST BOOT

ELBOW COVER SET

CUSTOMSTRIDE

™

ADJUSTMENT KNOB

If you have questions or if there are any missing parts, contact Customer Tech Support.

Contact information is located on the back panel of this manual.

MID-STABILIZER COVER

ROLLER WHEEL COVER

PEDAL ARM COVER

For a complete exploded diagram, visit us at www.horizonﬁtness.com

PRECAUTIONS

IMPORTANT

ASSEMBLY

YOU BEGIN

BEFORE

OPERATION

ELLIPTICAL

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

WARRANTY

LIMITED

TOP CAP

CONSOLE MAST BOOT

CONSOLE MAST

MAIN FRAME

CONSOLE WIRE

FLAT WASHER (C)

SPRING WASHER (B)

BOLT (A)

WAVY WASHER (D)

ASSEMBLY ST E P 1

BOLT (A) 15 mm Qty: 6

SPRING WASHER (B) Qty: 6

FLAT WASHER (C) 20 mm Qty: 4

WAVY WASHER (D) 17 mm Qty: 2

angle view

MAIN FRAME

CONSOLE WIRE

FLAT WASHER (C)

SPRING WASHER (B)

BOLT (A)

WAVY WASHER (D)

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

A) Open HARDWARE BAG FOR STEP 1.

B) Slide the CONSOLE MAST BOOT followed by the TOP CAP

Carefully pull the CONSOLE WIRES through the CONSOLE MAST using the twist tie located inside the

CONSOLE MAST.

D) Attach the sides of the CONSOLE MAST to the MAIN FRAME using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4

FLAT WASHERS (C).

E) Attach the front of the CONSOLE MAST to the MAIN FRAME using 2 BOLTS (A), 2 SPRING WASHERS (B) and 2

WAVY WASHERS (D).

F) Slide CONSOLE MAST BOOT down to seal the console mast hole.

HARDWARE BAG FOR STEP 1 CONTENTS :

over the CONSOLE MAST

ELLIPTICAL

OPERATION

GUIDELINES

CONDITIONING

& MAINTENANCE

TROUBLESHOOTING

LIMITED

WARRANTY

INTRODUCTION

MID-STABILIZER COVER

FLAT WASHER (E)

MID-STABILIZER

BOLT (D)

REAR STABILIZER CAPS

STABILIZER BAR

BOLT (D) 19 mm Qty: 2

FLAT WASHER (E) 16 mm Qty: 2

PRECAUTIONS

IMPORTANT

ASSEMBLY

ASSEMBLY ST E P 2

YOU BEGIN

BEFORE

OPERATION

ELLIPTICAL

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

A) Open HARDWARE BAG FOR STEP 2.

Carefully slide the STABILIZER BAR through the MID-STABILIZER.

Attach MID-STABILIZER COVERS to the STABILIZER BAR using 2 BOLTS (D) and 2 FLAT WASHERS (E).

Slide REAR STABILIZER CAPS into the REAR STABILIZER

HARDWARE BAG FOR STEP 2 CONTENTS :

to seal the rear stabilizer holes

WARRANTY

LIMITED

SCREWS (F)

FOOTPAD

PEDAL ARM

ASSEMBLY ST E P 3

WAVY WASHER (D)

MAIN FRAME

BOLT (G)WASHER (I)WASHER (H)

SCREW (F) 12 mm Qty: 8

BOLT (G) 13 mm Qty: 2

WASHER (H) Qty: 2

WASHER (I) Qty: 2

WAVY WASHER (D) Qty: 2

angle view

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

A) Open HARDWARE BAG FOR STEP 3.

B) Attach FOOTPAD to PEDAL ARM using 4 SCREWS (F).

C) Attach PEDAL ARM to the MAIN FRAME with 1 BOLT (G), 1

D) Repeat on other side.

HARDWARE BAG FOR STEP 3 CONTENTS :

WASHER (I), 1 WAVY WASHER (D)

and 1

WASHER (H).

ELLIPTICAL

OPERATION

GUIDELINES

CONDITIONING

& MAINTENANCE

TROUBLESHOOTING

LIMITED

WARRANTY

INTRODUCTION

SCREW (J)

PEDAL ARM COVER

PEDAL ARM

ROLLER WHEEL COVER

SCREW (K)

SCREW (J) 15 mm Qty: 2

SCREW (K) 12 mm Qty: 2

PRECAUTIONS

IMPORTANT

ASSEMBLY

ASSEMBLY ST E P 4

YOU BEGIN

BEFORE

OPERATION

ELLIPTICAL

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

A) Open HARDWARE BAG FOR STEP 4.

B) Attach the PEDAL ARM COVER using 1 SCREW (J).

C) Attach the ROLLER WHEEL COVER using 1 SCREW (K).

D) Repeat on other side.

HARDWARE BAG FOR STEP 4 CONTENTS :

WARRANTY

LIMITED

ASSEMBLY ST E P 5

CONSOLE MAST

PRE-ATTACHED BOLTS AND WASHERS

UPPER HANDLEBAR

PRE-ATTACHED SCREWS

LOWER HANDLEBAR

UPPER HANDLEBAR

PRE-ATTACHED SCREWS

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

NOTE: There is NO hardware bag for this step. All hardware is pre-attached.

A) Remove

Slide right LOWER HANDLEBAR on CONSOLE MAST and attach by reinserting PRE-ATTACHED BOLT and WASHERS.

C) Remove

Slide right UPPER HANDLEBAR onto LOWER HANDLEBAR and secure by reinserting PRE-ATTACHED SET SCREWS

E) Repeat on other side.

PRE-ATTACHED BOLTS and WASHERS from CONSOLE MAST.

PRE-ATTACHED SET SCREWS from right UPPER HANDLEBAR

After handlebars are assembled they will rotate freely – be cautious. Until the machine is fully assembled, do not grab the handlebars for support.

ELLIPTICAL

OPERATION

GUIDELINES

CONDITIONING

& MAINTENANCE

TROUBLESHOOTING

LIMITED

WARRANTY

INTRODUCTION

HANDLEBAR COVERS

UPPER HANDLEBAR

PRECAUTIONS

IMPORTANT

ASSEMBLY

ASSEMBLY ST E P 6

YOU BEGIN

BEFORE

OPERATION

ELLIPTICAL

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

NOTE: There is NO hardware bag for this step.

A) Snap the front and back HANDLEBAR COVERS together onto the UPPER HANDLE BARS.

Note the position of the snap tabs on the covers before snapping into position.

B) Repeat on other side.

WARRANTY

LIMITED

+ 28 hidden pages