Horizon Fitness E700, E800, E500 User Manual

CLUB SERIES

ELLIPTICAL U S E R ’ S GUIDE

FOR MODELS :

E500

E700

E800

E500-E800_Rev.1.7.indd 1 4/27/07 1:43:40 PM

BEFORE

YOU BEGIN

ASSEMBLYASSEMBLY

INTRODUCTION

IMPORTANT

PRECAUTIONS

ELLIPTICAL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

INTRODUCTION

CONGRATULATIONS and THANK YOU for your purchase of this Horizon Club elliptical!

Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Horizon Club elliptical can help you attain it – adding club-quality performance to your at-home workouts, with the ergonomics and innovative features you need to get stronger and healthier, faster. Because we're committed to designing fitness equipment from the inside out, we use only the highest quality components. It's a commitment we back with one of the strongest frame-to-brake warranty packages in the industry.

You want exercise equipment that offers the most comfort, the best reliability and the highest quality in its class.

The Horizon Club Ellipticals deliver.

IN TRODUCTION

TA B L E OF CO N T E NT S

Important Precautions

Assembly

Before You Begin

Elliptical Operation

Conditioning Guidelines

Troubleshooting & Maintenance

Limited Warranty

CONTACT INFORMATION

Back Panel

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BEFORE

YOU BEGIN

INTRODUCTION ASSEMBLY

BEFORE

YOU BEGIN

ELLIPTICAL

OPERATION

LIMITED

WARRANTY

TROUBLESHOOTING

& MAINTENANCE

CONDITIONING

GUIDELINES

ASSEMBLY

IMPORTANT

PRECAUTIONS

BEFORE

YOU BEGIN

ASSEMBLY

INTRODUCTION

ELLIPTICAL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

SAVE THESE INSTRUCTIONS

Read all instructions before using this elliptical. When using an electrical product, basic precautions should always be followed, including the following: Read all instructions before using this elliptical. It is the responsibility of the owner to ensure that all users of this elliptical are adequately informed of all warnings and precautions. If you have any questions after reading this manual, contact Customer Tech Support at the number listed on the back panel of this manual.

IM PORTA NT PR EC AU TIONS

At NO time should pets or children under the age of 12 be closer to the elliptical than 10 feet. At NO time should children under the age of 12 use the elliptical. Children over the age of 12 should not use the elliptical without adult supervision.

It is essential that your elliptical is used only indoors, in a climate controlled room. If your elliptical has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the elliptical is warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.

To reduce the risk of burns, fire, electrical shock or injury to persons:

• If you experience any kind of pain, including, but not limited to chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.

• Maintain a comfortable pace. Do not sprint above 80 rpms on this machine.

• To maintain balance, it is recommended to keep a grip on the handlebars while exercising, mounting or dismounting the machine.

• Do not wear clothes that might catch on any part of the elliptical.

• Do not turn pedal arms by hand.

• Make sure handlebars are secure before each use.

• Do not insert or drop any object into any opening.

• Unplug elliptical before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE page 38)

• This elliptical should not be used by persons weighing more than 275 pounds on the E500 and 300 pounds on the E700 and E800. Failure to comply will void the warranty.

• This elliptical is intended for in-home use only. Do not use this elliptical in any commercial, rental, school or institutional setting. Failure to comply will void the warranty.

• Do not use elliptical in any location that is not temperature controlled, such as but not limited to garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.

• Use the elliptical only as described in this manual.

• Keep the topside of the foot support clean and dry

• Care should be taken when mounting or dismounting the equipment. First bring the elliptical to a full stop. Second, carefully rotate one footpad to its lowest position. Third, mount or dismount from this side of the elliptical.

• Disconnect all power before servicing the equipment.

WARNING

AS SEMBLY

IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!

There are several areas during the assembly process of a elliptical that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical, the assembly instructions must be reviewed and corrective actions should be taken.

UNPACKING

Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.

NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.

Before proceeding, find your elliptical’s serial number located on the front stabilizer tube and enter it in the space provided below. Also locate the model name which is located on the side cover badge.

ENTER YOUR SERIAL NUMBER AND MODEL NAME IN THE BOXES BELOW:

SERIAL NUMBER :

MODEL NAME:

* Refer to the SERIAL NUMBER and MODEL NAME when calling for service. * Also enter this serial number on your Warranty Card.

WARNING

IMPORTANT

PRECAUTIONS

E500-E800_Rev.1.7.indd 4-5 4/27/07 1:43:42 PM

BEFORE

YOU BEGIN

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

ELLIPTICAL

OPERATION

LIMITED

WARRANTY

TROUBLESHOOTING

& MAINTENANCE

CONDITIONING

GUIDELINES

BEFORE

YOU BEGIN

ASSEMBLY

INTRODUCTION

IMPORTANT

PRECAUTIONS

ELLIPTICAL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

MAIN FRAME

FRONT STABILIZER TUBE

SCREW (A)

ASSEMBLY S T E P 1

A) Open HARDWARE BAG FOR STEP 1.

B) Attach the FRONT STABILIZER TUBE to the MAIN FRAME using 2 BOLTS (A).

SCREW (A) 20 mm Qty: 2

HARDWARE BAG FOR STEP 1 CONTENTS :

TOOLS INCLUDED PARTS INCLUDED

c 5mm Allen Wrench

c Phillips Screw Driver

c 13/15mm Flat Wrench

c 1 Console

c 1 Console Mast

c 1 Front Stabilizer Tube

c 2 Upper Handlebars

c 2 Lower Handlebars

c 2 Lower Link Arms

c 2 Pivoting Foot Pads

CONSOLE (E700/E800 SHOWN)

UPPER HANDLEBAR

MAIN FRAME

LOWER HANDLEBAR

LOWER LINK ARM

FRONT STABILIZER TUBE

GRIP PULSE

CONSOLE MAST

PIVOTING FOOT PADS (E800 SHOWN)

PEDAL ARM

c 1 Top Cover

c 1 Top Cover Grommet

c 6 Hardware Bags

c 1 Water Bottle Cage

c 1 HORIZON FITNESS

12-volt Power Supply

c 1 Audio Adaptor Cable

(E700 & E800 only)

WATER BOTTLE CAGE

MP3 STORAGE

SPEAKERS (E700/E800 ONLY)

E800 SHOWN

If you have questions or if there are any missing parts, contact Customer Tech Support.

Contact information is located on the back panel of this manual.

For a complete exploded diagram, visit us at www.horizonﬁtness.com

TOP COVER

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BEFORE

YOU BEGIN

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

ELLIPTICAL

OPERATION

LIMITED

WARRANTY

TROUBLESHOOTING

& MAINTENANCE

CONDITIONING

GUIDELINES

BEFORE

YOU BEGIN

ASSEMBLY

INTRODUCTION

IMPORTANT

PRECAUTIONS

ELLIPTICAL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

ASSEMBLY S T E P 2

MAIN FRAME

REAR STABILIZER

BOLT (A)

SPRING WASHER (B)

FLAT WASHER (C)

SCREW (B)

A) Open HARDWARE BAG FOR STEP 2.

Secure

REAR STABILIZER

MAIN FRAME

using 2

SCREWS (B).

NOTE: Make sure holes are aligned before inserting SCREWS.

SCREWS (B) 30 mm Qty: 4

HARDWARE BAG FOR STEP 2 CONTENTS :

CONSOLE WIRES

TOP COVER

CONSOLE MAST

GROMMET

MAIN FRAME

BOLTS (C)

LOCK WASHERS (D)

ASSEMBLY S T E P 3

A) Open HARDWARE BAG FOR STEP 3.

B) Slide the GROMMET and TOP COVER over the CONSOLE MAST.

Carefully pull the CONSOLE WIRES through the CONSOLE MAST using the twist tie located inside the

CONSOLE MAST.

D) Attach CONSOLE MAST to MAIN FRAME using 7 BOLTS (C) and 7 LOCK WASHERS (D)

E) Slide GROMMET and TOP CAP down to seal the MAIN FRAME.

BOLTS (C) 15 mm Qty: 7

LOCK WASHER (D)

13.5 mm Qty: 7

HARDWARE BAG FOR STEP 3 CONTENTS :

* NOTE: Be careful not to

pinch any wires while assembling the mast.

E500-E800_Rev.1.7.indd 8-9 4/27/07 1:43:48 PM

BEFORE

YOU BEGIN

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

ELLIPTICAL

OPERATION

LIMITED

WARRANTY

TROUBLESHOOTING

& MAINTENANCE

CONDITIONING

GUIDELINES

BEFORE

YOU BEGIN

ASSEMBLY

INTRODUCTION

IMPORTANT

PRECAUTIONS

ELLIPTICAL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

ASSEMBLY S T E P 5ASSEMBLY S T E P 4

NOTE: There is NO hardware bag for this step.

A) Slide LOWER HANDLEBAR onto CONSOLE MAST and align NOTCH with TAB making sure bars are joined

together completely. Secure LOWER HANDLEBAR to CONSOLE MAST using PRE-ATTACHED SET SCREWS.

B) Slide UPPER HANDLEBAR onto CONSOLE MAST and align NOTCH with TAB making sure bars are joined

together completely. Secure UPPER HANDLEBAR to CONSOLE MAST using PRE-ATTACHED SET SCREWS.

C) Repeat on other side.

After handlebars are assembled they will rotate freely – be cautious. Until the machine is fully assembled, do not grab the handlebars for support.

WARNING

PRE-ATTACHED SCREWS

TAB

UPPER HANDLEBAR

HANDLEBAR JOINT

LOWER HANDLEBAR

NOTCH

SCREW (E) 15 mm Qty: 8

HARDWARE BAG FOR STEP 5 CONTENTS :

STEP 5

SCREW (E)

LOWER LINK ARM

FOOTPAD

A) Open HARDWARE BAG FOR STEP 5.

B) Attach FOOTPAD to LOWER LINK ARM using 4 SCREWS (E).

C) Repeat on other side.

E800 SHOWN

E500-E800_Rev.1.7.indd 10-11 4/27/07 1:43:50 PM

BEFORE

YOU BEGIN

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

ELLIPTICAL

OPERATION

LIMITED

WARRANTY

TROUBLESHOOTING

& MAINTENANCE

CONDITIONING

GUIDELINES

BEFORE

YOU BEGIN

ASSEMBLY

INTRODUCTION

IMPORTANT

PRECAUTIONS

ELLIPTICAL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

ASSEMBLY S T E P 7ASSEMBLY S T E P 6

FOOTPADWASHER (F)SCREW (G) FOOTPAD BRACKET

PEDAL ARM

LINK ARM

A) Open HARDWARE BAG FOR STEP 6.

B) Place WASHER (F) over the LINK ARM axle.

C) Slide LINK ARM into PEDAL ARM.

D) Attach FOOTPAD BRACKET to the LINK ARM with 3 SCREWS (G).

E) Repeat on other side.

STEP 5

LOWER HANDLEBAR

SPACER RING (G)

SPACER (H)

BOLT (I)

WASHER (K)

NUT (J)

LOWER LINK ARM

SPACER

SPACER RINGS

LOWER

HANDLEBAR

A) Open HARDWARE BAG FOR STEP 7.

B) Insert SPACER (H) into the LOWER HANDLEBAR. Place SPACER RINGS (G) on both sides of SPACER (H), slide

LOWER LINK ARM into bottom end of LOWER HANDLEBAR.

C) Insert BOLT (I) into LOWER HANDLEBAR and secure using NUT (J) and WASHER (K).

D) Repeat on other side.

WAVE WASHER (F) 20 mm Qty: 2

SCREW (G) 15 mm Qty: 6

HARDWARE BAG FOR STEP 6 CONTENTS :

SPACER RING (G) Qty: 4

SPACER (H) Qty: 2

BOLT (I) 45 mm Qty: 2

NUT (J) Qty: 2

WASHER (K) Qty: 2

HARDWARE BAG FOR STEP 7 CONTENTS :

E800 SHOWN

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