Horizon Fitness B600 User Manual
BIKE U S E R ’ S GUIDE
FOR MODEL:
B600
HORIZON
PERFORMANCE
B600_Rev.1.6.indd 1 7/11/07 1:31:09 PM
BEFORE
YOU BEGIN
ASSEMBLYASSEMBLY
3
INTRODUCTION
IMPORTANT
PRECAUTIONS
BIKE
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
INTRODUCTION
CONGRATULATIONS and THANK YOU for your purchase of this Horizon Performance bike!
Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Horizon Performance bike
can help you attain it – adding club-quality performance to your at-home workouts, with the ergonomics
and innovative features you need to get stronger and healthier, faster. Because we're committed to
designing fitness equipment from the inside out, we use only the highest quality components. It's a
commitment we back with one of the strongest frame-to-brake warranty packages in the industry.
You want exercise equipment that offers the most comfort, the best reliability and the highest quality
in its class.
Horizon Performance bikes deliver.
IN TRODUCTION
TA B L E OF CO N T EN T S
Important Precautions
Assembly
Before You Begin
Bike Operation
Conditioning Guidelines
Troubleshooting & Maintenance
Limited Warranty
CONTACT INFORMATION
4
5
13
14
28
33
37
Back Panel
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BEFORE
YOU BEGIN
4
INTRODUCTION ASSEMBLY
BEFORE
YOU BEGIN
BIKE
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
ASSEMBLY
IMPORTANT
PRECAUTIONS
BEFORE
YOU BEGIN
ASSEMBLY
5
INTRODUCTION
BIKE
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
IM PORTA NT PR EC AUTIONS AS SEMBLY
IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!
There are several areas during the assembly process of a bike that special attention must be paid. It is very
important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the
assembly instructions are not followed correctly, the bike could have frame parts that are not tightened and
will seem loose and may cause irritating noises. To prevent damage to the bike, the assembly instructions
must be reviewed and corrective actions should be taken.
UNPACKING
Unpack the product where you will be using it. Place the product on a flat level surface. It is recommended
that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and
bolts are in place and partially threaded in before completely tightening any ONE bolt.
NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium
bike grease is recommended.
Before proceeding, find your bike’s serial number
located on the front stabilizer tube and enter it in the
space provided below. Also locate the model name
which is located on the front plastics.
ENTER YOUR SERIAL NUMBER AND
MODEL NAME IN THE BOxES BELOW:
SERIAL NUMBER :
MODEL NAME:
* Refer to the SERIAL NUMBER and MODEL NAME when calling for service.
* Also enter this serial number on your Warranty Card.
IMPORTANT
PRECAUTIONS
SAVE THESE INSTRUCTIONS
Read all instructions before using this bike. When using an electrical product, basic precautions should
always be followed, including the following: Read all instructions before using this bike. It is the responsibility
of the owner to ensure that all users of this bike are adequately informed of all warnings and precautions. If
you have any questions after reading this manual, contact Customer Tech Support at the number listed on
the back panel of this manual.
At NO time should pets or children under the age of 12 be closer to the bike than 10 feet.
At NO time should children under the age of 12 use the bike.
Children over the age of 12 should not use the bike without adult supervision.
It is essential that your bike is used only indoors, in a climate controlled room. If your bike has been exposed to
colder temperatures or high moisture climates, it is strongly recommended that the bike is warmed up to room
temperature before first time use. Failure to do so may cause premature electronic failure.
To reduce the risk of burns, fire, electrical shock or injury to persons:
• If you experience any kind of pain, including, but not limited to chest pains, nausea, dizziness, or
shortness of breath, stop exercising immediately and consult your physician before continuing.
• Maintain a comfortable pace.
• To maintain balance, it is recommended to keep a grip on the handlebars while exercising, mounting or
dismounting the machine.
• Do not wear clothes that might catch on any part of the bike.
• Do not turn pedals by hand.
• Make sure handlebars are secure before each use.
• Do not insert or drop any object into any opening.
• Unplug bike before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth
only; never use solvents. (See MAINTENANCE)
• This bike should not be used by persons weighing more than 300 pounds. Failure to comply will void
the warranty.
• This bike is intended for in-home use only. Do not use this bike in any commercial, rental, school or
institutional setting. Failure to comply will void the warranty.
• Do not use the bike in any location that is not temperature controlled, such as, but not limited to garages,
porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.
• Use the bike only as described in this manual.
• Keep the pedals clean and dry.
• Care should be taken when mounting or dismounting the equipment.
• Disconnect all power before servicing the equipment.
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BEFORE
YOU BEGIN
6
INTRODUCTION
IMPORTANT
PRECAUTIONS
ASSEMBLY
BEFORE
YOU BEGIN
BIKE
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
BEFORE
YOU BEGIN
ASSEMBLY
7
INTRODUCTION
IMPORTANT
PRECAUTIONS
BIKE
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
TOOLS INCLUDED PARTS INCLUDED
c Phillips Screwdriver
c 4mm L Wrench
c 5mm L Wrench
c 5mm T Wrench
c 13/15mm Flat Wrench
c 1 Console
c 1 Console Mast
c 1 Main Frame
c 1 Base Frame
c 1 Front Stabilizer Tube
c 2 Pedals
c 1 Mast Boot
c 1 Seat Back
c 1 Seat Frame
c 1 Water Bottle Holder
c 1 Seat Base
c 1 Lower Handlebar
c 1 Upper Handlebar
c 5 Hardware Bags
c 1 Rear Stabilizer
c 1 Seat Guide Rail
c 4 iPod
®
Adaptors
c 2 Front End Caps
c 2 Rear End Caps
c 2 Seat Guide Rail Caps
c 2 Leveler Adjusters
c 2 Levelers
If you have questions or if there are any missing parts, contact Customer Tech Support.
Contact information is located on the back panel of this manual.
CONSOLE
MAIN FRAME
SEAT ADJUSTMENT LEVER
FRONT STABILIZER TUBE
WATER BOTTLE HOLDER
UPPER HANDLEBAR
LOWER HANDLEBAR
BASE FRAME
SEAT GUIDE RAIL CAP
SEAT FRAME
SEAT BACK
REMOTE RESISTANCE TOGGLES
SEAT GUIDE RAIL
SEAT BASE
REAR STABILIZER TUBE
REAR END CAP
PEDALS
CONSOLE MAST
MAST BOOT
FRONT END CAP
ASSEMBLY S T E P 1
Open HARDWARE BAG FOR STEP 1.
Slide REAR END CAPS onto REAR STABILIZER TUBE.
Attach 2 LEVELERS and LEVELER ADUSTERS (found in the hardware box) to the bottom of the REAR
STABILIZER TUBE and secure tightly.
Attach the REAR STABILIZER TUBE to the BASE FRAME using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4
FLAT WASHERS (C).
Slide FRONT END CAPS into FRONT STABILIZER TUBE with wheels facing forward and attach using 2
SCREWS (D) with provided PHILLIPS SCREWDRIVER.
Attach the FRONT STABILIZER TUBE to the MAIN FRAME using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4
FLAT WASHERS (C).
A)
B)
C)
D)
E)
F)
REAR STABILIZER TUBE
REAR END CAPS
LEVELER
LEVELER ADJUSTER
BASE FRAME
BOLT (A)
SPRING WASHER (B)
FLAT WASHER (C)
SCREW (D)
10 mm
Qty: 2
SPRING WASHER (B)
15.4 mm
Qty: 8
WASHER (C)
18 mm
Qty: 8
BOLT (A)
20 mm
Qty: 8
HARDWARE BAG FOR STEP 1 CONTENTS :
BOLT (A)
SPRING WASHER (B)
FLAT WASHER (C)
FRONT END CAP
SCREW (D)
WASHER (C)
BOLT (A)
SPRING WASHER (B)
FRONT STABILIZER TUBE
MAIN FRAME
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BEFORE
YOU BEGIN
8
INTRODUCTION
IMPORTANT
PRECAUTIONS
ASSEMBLY
BEFORE
YOU BEGIN
BIKE
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
BEFORE
YOU BEGIN
ASSEMBLY
9
INTRODUCTION
IMPORTANT
PRECAUTIONS
BIKE
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
ASSEMBLY S T E P 3
RIGHT PEDAL
RIGHT CRANK ARM
LEFT PEDAL
LEFT CRANK ARM
Note: There is no hardware bag for this step.
Attach the RIGHT PEDAL onto the RIGHT CRANK ARM, tightening it CLOCKWISE with the provided
13mm/15mm FLAT WRENCH.
Attach the LEFT PEDAL onto the LEFT CRANK ARM, tightening it COUNTER-CLOCKWISE with the provided
13mm/15mm FLAT WRENCH.
Note: The LEFT CRANK ARM is reverse threaded so it is very important that it is tightened
COUNTER-CLOCKWISE. Tightening it the opposite way can damage the pedal or the crank arm or both.
A.
B.
MAIN FRAME
CONNECT WIRES
BASE FRAME
BOLT (A)
SPRING WASHER (B)
WASHER (C)
ASSEMBLY S T E P 2
A) Open HARDWARE BAG FOR STEP 2.
B) Connect wires from BASE FRAME to MAIN FRAME.
C) Slide MAIN FRAME into BASE FRAME.
D) Attach the BASE FRAME to the MAIN FRAME using 5 BOLTS (A), 5 SPRING WASHERS (B) and
5 WASHERS (C).
DO NOT PINCH WIRES!
SPRING WASHER (B)
15.4 mm
Qty: 5
WASHER (C)
18 mm
Qty: 5
BOLT (A)
20 mm
Qty: 5
HARDWARE BAG FOR STEP 2 CONTENTS :
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BEFORE
YOU BEGIN
10
INTRODUCTION
IMPORTANT
PRECAUTIONS
ASSEMBLY
BEFORE
YOU BEGIN
BIKE
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
BEFORE
YOU BEGIN
ASSEMBLY
11
INTRODUCTION
IMPORTANT
PRECAUTIONS
BIKE
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
ASSEMBLY S T E P 5
SPRING WASHER (B)
15.4 mm
Qty: 4
BOLT (F)
35 mm
Qty: 4
BOLT (E)
15 mm
Qty: 4
WAVY WASHER (G)
18 mm
Qty: 4
Side View
HARDWARE BAG FOR STEP 5 CONTENTS :
A) Open HARDWARE BAG FOR STEP 5.
B) Connect the SEAT FRAME WIRES to the PULSE GRIP WIRES as shown above.
C) Press COVERED WIRE into WIRE CLIP just before EXPOSED WIRES as shown above. Tuck EXPOSED WIRES
under RECESS in LOWER HANDLEBAR.
D) Attach the LOWER HANDLEBAR to the SEAT FRAME using 4 BOLTS (E) and 4 SPRING WASHERS (B).
DO NOT PINCH WIRES!
E) Attach the SEAT BACK to the SEAT FRAME using 4 BOLTS (F) and 4 WAVY WASHERS (G).
ASSEMBLY S T E P 4
SEAT FRAME
BOLTS (F)
WAVY WASHERS (G)
SEAT BASE
SEAT GUIDE RAIL
SEAT FRAME
SEAT LEVER CLAMP
SEAT LEVER
Open HARDWARE BAG FOR STEP 4.
Attach the SEAT BASE to the SEAT FRAME using 4 BOLTS (F) and 4 WAVY WASHERS (G).
Remove SEAT GUIDE RAIL CAPS, then remove the PRE-ATTACHED BOLTS, SPRING WASHERS and WASHERS
from both ends of the SEAT GUIDE RAIL and lift from BASE FRAME. Note the orientation of the seat guide rail.
Slide the SEAT FRAME through the rear of the SEAT GUIDE RAIL as shown above. Lock SEAT FRAME into place by
pusing down on SEAT LEVER. NOTE: Seat lever will face forward when in locked position.
Attach the RUBBER STOPPER to the bottom of the SEAT GUIDE RAIL using 1 SCREW (H).
Set assembled SEAT GUIDE RAIL on the grooves of the BASE FRAME.
Re-attach the PRE-ATTACHED BOLTS, SPRING WASHERS and WASHERS through the BASE FRAME into each
end of the SEAT GUIDE RAIL. DO NOT TIGHTEN UNTIL ALL FOUR BOLTS HAVE BEEN STARTED.
Snap SEAT GUIDE RAIL CAPS back onto each end of SEAT GUIDE RAIL.
A.
B.
C.
D.
E.
F.
G.
H.
BOLT (F)
35 mm
Qty: 4
WAVY WASHER (G)
18 mm
Qty: 4
Side View
SCREW (H)
8 mm
Qty: 1
RUBBER STOPPER
Qty: 1
HARDWARE BAG FOR STEP 4 CONTENTS :
RUBBER STOPPER
SCREW (H)
SEAT GUIDE RAIL CAP
PRE-ATTACHED WASHERS
PRE-ATTACHED SPRING WASHERS
PRE-ATTACHED BOLTS
SEAT GUIDE RAIL
BASE FRAME
SEAT FRAME
BOLTS (F)
WAVY WASHERS (G)
SEAT BASE
SEAT GUIDE RAIL
SEAT FRAME
SEAT LEVER CLAMP
SEAT LEVER
CAP
SEAT GUIDE RAIL
SEAT FRAME
SEAT LEVER CLAMP
SEAT LEVER
STEP B STEP D
NOTE: Be sure to keep SEAT LEVER positioned upward as
shown. Orientate SEAT LEVER CLAMP with rounded edge
facing away from SEAT GUIDE RAIL as shown above.
BOLTS (E)
SPRING WASHERS (B)
SEAT FRAME WIRES
PULSE GRIP WIRES
LOWER HANDLEBAR
EXPOSED WIRES
RECESS
WIRE CLIP
COVERED WIRE
BOLTS (F)
WAVY WASHERS (G)
SEAT BACK
EXPOSED WIRES
RECESS
WIRE CLIP
COVERED WIRE
EXPOSED WIRES
RECESS
WIRE CLIP
COVERED WIRE
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