Horizon Fitness 100 User Manual

ASSEMBLY GUIDE

UNPACKING

Unpack your Exercise Bike where you will be using it. Place your bike on a level flat surface. It is recommended that you place a protective covering on your floor. You will only need to attach the following items. Verify that the following parts and tools are included:

Parts

• 1 Rear Foot Tube

• 1 Handlebar Set

• 1 Seat Post

• 1 Seat

• 1 Console Mast

• 1 Console Mast Boot

• 2 Mobile Wheels

• 1 Console

• 2 AA Batteries

• 2 Pedals

• 2 Wheel Sleeves

• 1 Tension Knob

• 1 Hardware Pack (contents listed below)

E) 18mm Arc Washer

Quantity: 2

F) 14mm Washer

Quantity: 2

G) 20mm Bolt

Quantity: 2

D) 12mm screw

Quantity: 2

B) 90mm Bolt

Quantity: 2

C) 15mm Bolt

Quantity: 4

A) 45mm Bolt

Quantity: 2

Tools (included)

• 5mm Allen Wrench/

Phillips Screw Driver

• Flat Wrench

NOTE: It is recommended that you apply

grease to the threads of each bolt as you assemble your Exercise Bike, to prevent loosening and noise. Also, during each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.

STEP 4

Connecting the Tension Knob

a. Remove the 20mm long bolt (H)

on the back of the tension knob.

b. Turn the tension knob to level 15.

Connect the tension knob to the bottom of the tension knob cable (Figure A, Step 2).

c. Grasp the tension knob and firmly

pull the tension knob assembly

away from the machine in order to attach to the top of the tension knob cable (Figure B, Step 3). Make sure that the copper cable end is seated

properly into the "key hole".

d. Insert the tension knob into the rec-

tangular opening on the console

mast (Figure C, Step 5).

e. Secure the tension knob with the

20mm bolt (H) by using a screw

driver (Figure D, Step 6).

STEP 1

Attach the Front Foot Wheels

a. Insert the wheel sleeves on each

side of the front wheel tube.

b. Align the holes in the wheel sleeves

with the holes in the wheel tube. Insert two 12mm screws (D) and secure with the screwdriver.

c. Attach the mobile wheels to the

wheel sleeves. Insert two 14mm washers (F) and two 20mm bolts (G) and secure with a screwdriver.

STEP 2

Attach the Rear Foot Tube and Pads

a. Align the holes of the rear foot

tube with the holes in the base frame.

b. Insert two 90mm bolts (B), two

20mm arc washers (J) and acorn nut (H) secure with a 5mm allen wrench.

c. Slide the rear foot pads to each

end of the rear foot tube.

STEP 8

Attach the Pedals

a. Thread the right pedal into the right

side pedal crank arm. Note: The

pedals are labeled on the end of the

threaded shaft for reference.

b. Tighten the pedal with the flat

wrench.

c. Repeat this process on the left side.

STEP 5

Attaching the Handlebars

a. Align the holes in the handlebars

with the holes in the console mast.

b. Insert two 45mm bolts (A) and two

washers (E) and secure with a 5mm allen wrench.

STEP 6

Attaching the Console

a. Open the battery cover on the

back of the console, insert two AA batteries into the console and replace the battery cover.

b. Connect the cables from the con

sole to the console cables running through the console mast, mak-

ing sure that both ends snap togeth-

er tight.

c. Attach the console to the console

mast plate with the 15mm screws (I). Secure using a screwdriver. Note: Screws (I) are located on the

back side of the console.

STEP 3

Attaching the Console Mast

a. Unfold the console cable and the

tension knob cable, which is folded

into the console mast base.

b. Slide the console mast boot onto

the bottom of the console mast.

c. Slide the tension knob cable and

the console cable through the con-

sole mast. (Note: The tension knob

cable will only pull as far as the rec-

tangular opening in the console

mast. The console cable will need

to be pulled through the end of the console mast.) To assist in pulling the console cable and tension knob cable through the console mast,

there should be a guide wire attached to the top of the console mast.

d. Insert the console mast into the

base, secure both sides of the mast with four 15mm bolts (C) using the 5mm allen wrench. Slide the console mast boot into place.

STEP 7

Attach the Seat

a. Remove the three nuts (J) and

washers (K) from the bottom of the seat.

b. Attach the seat to the seat post with

the three nuts (J) and washers (K),

securing with the flat wrench.

c. Loosen the pop pin by turning it one

or two revolutions, then pull the pop

pin mechanism to the outward

position.

d. With the pop pin in the outward

position, slide the seat post into

the base.

e. Release the pop pin and tighten to

the proper position.

Figure A

Figure B

Figure C

Figure D

CUSTOMER ASSISTANCE CENTER 1.888.993.3199 or www.horizonfitness.com

Hardware (Actual Size)

Express

110

J) 20mm Arc Washer

Quantity: 4

H) Acorn Nut

Quantity: 2

NEW Express 100 assembly guidev1.0.qxd 3/12/2003 4:05 PM Page 1