Honeywell Wireless Dual Discrete Input Transmitter User Manual

e

3

5

6

Wireless Dual Discrete

Input Transmitter

User Manual

900 MHz ISM Band

FCC Certification

XYR 5000 Lin

34-XY-25-1

Rev.

08/0

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

Switch Input Transmitter

Models WW591, WW592

Versions 1.70 or later

Important Information for the User

• Changes or modifications not expressly approved by Honeywell
may void the user’s authority to operate the equipment.

• This device complies with Part 15 of the FCC Rules. Operation
is subject to the following two conditions:

1) This device may not cause harmful interference.

2) This device must accept any interference received,
including interference that may cause undesired
operation.

• This device is for mobile and fixed use only (not portable or
body-worn). A separation distance of 20 cm must be maintained
at all times between the antenna and the body of the user and
bodies of nearby persons.

• This device has been designed to operate with an antenna
having a maximum gain of 9 dBd. Antenna having a higher gain
is strictly prohibited per regulations of Industry Canada. The
required antenna impedance is 50 Ohms.

• To reduce potential radio interference to other users, the
antenna type and its gain should be so chosen that the EIRP
(Equivalent Isotropically Radiated Power) is not more than that
required for successful communication.

• The installer of this radio equipment must ensure that the
antenna is located or pointed such that it does not emit RF field
in excess of Health Canada limits for the general population;
consult Safety Code 6, obtainable from Health Canada’s
website www.hc-sc.gc.ca/rpb.

FCC Certification

• This product is a frequency hopping RF transceiver module for
the 900 MHz ISM band, designed to meet FCC 15.247, and is
used in industrial control and monitoring applications.

• The antenna is factory installed and MUST NOT be removed or
modified by user.

Honeywell Inc.

Industrial Measurement and Control

2500 West Union Hills Drive

Phoenix, AZ 85027

disclaims the implied warranties of merchantability and fitness for a particular purpose and makes

no express warranties except as may be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The

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Copyright 2006 by Honeywell International Inc.

While this information is presented in good faith and believed to be accurate, Honeywell

information and specifications in this document are subject to change without notice.

®

Honeywell

and TotalPlant® are U.S. registered trademarks Of Honeywell International Inc.

Other brand or product names are trademarks of their respective owners.

Rev. 5-08/30/2006

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

About This Document

Revision Notes

The following list provides notes concerning all revisions of this document.

Doc ID Rel ID Date Notes

34-XY-25-13 Rlse. 4 12/05 Initial Release

34-XY-25-13 Rlse. 5 08/06 Initial Release

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our industrial automation and

control customers

Honeywell Organization WWW Address (URL/e-mail)

.

Corporate http://www.honeywell.com

Industrial Measurement and Control http://content.honeywell.com/imc/

International http://www.honeywell.com/Business/global.asp

Field Instruments http://www.honeywell.com/imc

Technical Assistance Center [e-mail] (e-mail)

Telephone

Contact us by telephone at the numbers listed below.

Organization Phone Number

United States and Canada Honeywell Inc.

Industrial Automation and Control

Technical Support Center

Asia Pacific Honeywell Asia Pacific Inc.

Hong Kong

Europe Honeywell PACE

Brussels, Belgium

Latin America Honeywell Inc.

Sunrise, Florida U.S.A.

1-800-343-0228 Sales

1-800-525-7439 Service

1-800-423-9883

(852) 8298298

[32-2] 728-2111

[phone]

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

Table of Contents

1. INTRODUCTION............................................................................................. 6

1.1. U

1.2. A

1.3. U

SING THIS GUIDE............................................................................ 6

BOUT THE DEVICE .......................................................................... 6

NPACKING ...................................................................................... 7

1.4. SOFTWARE COMPATIBILITY ............................................................... 7

2. QUICK START................................................................................................ 9

3. INSTALLATION............................................................................................ 11

3.1. M

ECHANICAL INSTALLATION ............................................................ 11

3.2. TESTING COMMUNICATIONS ............................................................ 14

3.3. LINK TEST ...................................................................................... 16

3.4. ELECTRICAL INSTALLATION.............................................................. 20

4. GENERAL CONFIGURATION ..................................................................... 24

4.1. N

AVIGATING USER MENUS .............................................................. 24

4.2. TRANSMITTER DISPLAYED MESSAGES ............................................. 25

4.3. OVERALL CONFIGURATION MENU MAP ............................................ 26

4.4. SETTING THE TRANSMITTER TAG NAME ........................................... 26

4.5. SETTING A USER PASSWORD .......................................................... 27

4.6. RESETTING ALL TRANSMITTER SETTINGS......................................... 29

5. CONFIGURING THE RF COMMUNICATIONS ........................................... 30

5.1. RF C

HANNEL SELECTION................................................................ 30

5.2. BAUD RATE SELECTION .................................................................. 31

5.3. RF IDENTIFICATION (RF ID) SELECTION .......................................... 32

6. CONFIGURING THE TRANSMIT AND SAMPLING RATES ...................... 33

6.1. S

ELECTING THE NORMAL TRANSMIT RATE ....................................... 33

6.2. THE SAMPLING RATE ...................................................................... 35

6.3. E

NABLING THE SMART RATE ........................................................... 36

7. MODBUS SUPPLEMENT ............................................................................ 38

8. MAINTAINING THE TRANSMITTER ........................................................... 40

8.1. C

HANGING THE BATTERY ................................................................ 40

9. TECHNICAL SPECIFICATIONS .................................................................. 42

9.1. WW591, WW592.......................................................................... 42

APPENDIX A: OPENING THE CONFIGURATION BOX IN WMT..................... 50

APPENDIX B: TRANSMITTER DISPLAYED MESSAGE DEFINITIONS.......... 51

APPENDIX C: TRANSMITTER MENU MAP...................................................... 52

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

Table of Figures

FIGURE 2-1: INPUT SWITCH WIRING............................................................................. 9

FIGURE 3-1: EXAMPLES OF INCORRECT TRANSMITTER POSITIONING .............................. 12

FIGURE 3-2: MENU MAP TO RSSI MODE.................................................................... 15

FIGURE 3-3: TRANSMITTER LINK TEST......................................................................... 16

FIGURE 3-4: TRANSMITTER LINK TEST .......................................................................... 18

FIGURE 3-5: WMT TRANSMITTER VIEW ....................................................................... 19

FIGURE 3-6: WIRELESS DATA LOSS TEST ..................................................................... 20

FIGURE 3-7: INPUT SWITCH WIRING DIAGRAM .............................................................. 21

FIGURE 3-8: MENU MAP TO ENABLE THE INPUT SWITCHES ............................................. 22

FIGURE 3-9: INPUT SWITCH CONFIGURATION USING WMT ............................................. 23

FIGURE 4-1: TRANSMITTER POWER-UP AND OPERATIONS LCD SEQUENCES .................. 25

FIGURE 4-2: THE READ-ONLY SEQUENCE .................................................................. 25

FIGURE 4-3: OVERALL CONFIGURATION MENU MAP ..................................................... 26

FIGURE 4-4: MENU MAP TO PASSWORD SETTING ........................................................ 27

FIGURE 4-5: SETTING A USER PASSWORD .................................................................. 28

FIGURE 5-1: MENU MAP TO RF CHANNEL SETTING ..................................................... 31

FIGURE 5-2: MENU MAP TO BAUD RATE SETTING ........................................................ 31

FIGURE 5-3: MENU MAP TO RF ID SETTING ............................................................... 32

FIGURE 6-1: MENU MAP TO THE TRANSMIT RATE SETTING ........................................... 34

FIGURE 6-2: TRANSMIT RATES TAB ........................................................................... 35

FIGURE 6-3: SMART RATE CONFIGURATION USING WMT ............................................. 37

FIGURE 9-1: .......................................................................................................... 44

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

1. Introduction

1.1. Using This Guide

This guide is designed to assist in installing, operating, and
maintaining Honeywell Model WW591 and WW592 Transmitters.
The Guide is broken into sections as follows:

Section 2: Quick Start

This section summarizes what must be done in order to get the
device installed, configured, and in operation quickly. However, it
does not provide detailed or how-to information to perform the tasks
outlined.

Section 3: Installation

This section explains how to correctly wire the Input Switches and
ground the Transmitter. Also covered in this section are mechanical
installation considerations such as Transmitter placement.

Section 4: General Configuration

In this section general configuration options such as password
protection and selecting a user password are discussed. Also
covered is the setting of a Transmitter tag name, resetting of all
Transmitter settings, and a discussion of the various messages that
are displayed on the Transmitter LCD.

Section 5: Configuring the RF Communications

This section covers the setup of the Transmitter RF
Communications that allow the Transmitter to achieve
communication with the Base Radio. Parameters discussed are the
Transmitter RF ID, the RF channel setting and the Baud Rate.

Section 6: Configuring the Sampling and Transmission Rates

This section explains the amount of time between each sample of
the process and aids you in selecting the time between each
transmission of this sample to the Base Radio. Use of a smart rate
is also discussed.

Section 7: Maintaining the Transmitter

This section explains how the Transmitter should be cared for once
it has been placed into service and how to change the battery.

Section 8: Technical Specifications

This section lists the technical specifications for this device including
power characteristics, accuracy, and operating characteristics.

1.2. About the Device

The Wireless Dual Discrete Input Transmitter is a reliable Radio
Frequency (RF) transceiver coupled with a dual-channel switch
input that can be used to monitor simple apparatuses in hazardous
and hard-to-reach areas.

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

The time and expense of running wires often makes it difficult to
monitor parameters that have an economic impact on your plant
operation, but the Switch Input Transmitters allow you to quickly and
accurately monitor those devices at a fraction of the cost, which
gives you bigger and faster returns on your instrumentation
investments.

The Transmitters communicate in a secure, digital protocol over a
band of frequencies from 902 MHz to 928 MHz. This data
communication technique has been the backbone of the military’s
secure communications protocols for many years. These devices
require no wires, permits or licenses, and they are easily set up and
installed right out of the box.

You can use this device for long term monitoring in remote
locations, for short-term data gathering on process conditions, or to
quickly test the economic viability of a new installation.

The purpose of this Guide is to help you install and maintain your
Wireless Dual Discrete Input Transmitter. Before setting up and
installing the Transmitter, please setup and configure the Base
Radio.

1.3. Unpacking

Remove the Packing List and check off the actual equipment
received. If you have any questions about your shipment, please call
your Honeywell Representative. Upon receiving the shipment,
inspect the container for any signs of damage in transit. Especially
take note of any evidence of rough handling. Report any apparent
damage immediately to the shipping agent.

Please note that sometimes units are assembled with accessories
when shipped. Inspect the shipment carefully if you think that
something is missing. This is rare, as we take considerable care to
pack units for shipment, but it does sometimes happen. Please give
us a call and we may be able to resolve this matter quickly over the
phone.

NOTE

Note The carrier will not honor any claims for damage unless all
shipping materials are saved for their examination. If you find any
damage while you are examining and removing the contents, save
the packing material and the carton.

1.4. Software Compatibility

Software for Honeywell is revised periodically. Internal device
software may contain portions that are not compatible with previous
versions of Wireless Management Toolkit (WMT) software.

To ensure software compatibility, WMT version 1.70.138 or later
must be used.

compatibility issues please call your local representative or email
[e-mail].

. If you believe you are experiencing software

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

If you use the Analog/Digital Output Module (Models A Option, B
Option or C Option) with this Transmitter, firmware version 1.70
needs to be downloaded to the Analog/Digital Output Module.

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

2. Quick Start

This section summarizes what must be done in order to get the
device installed, configured, and in operation quickly. However, it
does not provide detailed or how-to information to perform the tasks
outlined.

[1] Install the Transmitter in the desired location of operation.

[2] Wire input switches as shown in the figure below.

Figure 2-1: Input Switch Wiring

[3] Ground Transmitter via grounding screw provided in

enclosure.

[4] Close enclosure and secure enclosure via set screw.

[5] Turn on Transmitter by pressing ENTER and NEXT buttons

simultaneously and holding until unit powers up.

[6] Set RF CHAN setting equal to the Base Radio’s RF Channel.

[7] Set BAUD RT setting equal to the Base Radio’s Baud Rate.

[8] Set RF ID number to be a unique value between 1 and 100.

[9] Select normal transmission rate.

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

If the “RF OFF” message is being displayed on the Transmitter LCD,
perform the following:

• Set the RF CHAN setting equal to the Base Radio’s RF
Channel.

If “NO RF” is being displayed on the Transmitter LCD, check the
following:

• Is the Transmitter set to the above listed configurations?

• Is the Base Radio on?

• Are the Transmitter and Base Radio set to the matching

configurations? (See Section 5 of the Transmitter and Base
Radio User Guides)

• Are the Base Radio and Transmitters unable to communicate
due to obstructions or distance? (See Section 3.1.1 Transmitter
Positioning).

Warning! If the Transmitters have been running for an extended
period of time with no signal from the Base Radio (the Base
Radio is off or not present), the Transmitters will only search for
the Base Radio every one hour or so. Turning the Transmitters
off and back on will cause them to begin searching
immediately.

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

3. Installation

This section discusses both the mechanical and electrical areas of
installation.

3.1. Mechanical Installation

In this section, mechanical installation instructions are discussed for
the various setup capabilities of the Switch Input Transmitter.

The Honeywell Wireless Dual Discrete Input Transmitter is a rugged
device, but it provides much better performance if installed with
careful consideration, as noted in this guide. It may be utilized in any
dry contact switch input service so long as care is exercised to
prevent exposing the switching elements to excess stress or
temperature. Installation practices have a lot to do with these
service parameters and the life that you can expect from your
Honeywell Wireless Dual Discrete Input Transmitter.

Give careful consideration to the environment where you will be
installing your instrument. Avoid installations that expose the device
to excess temperature, high vibration, considerable shock, or
exposure to dripping condensate or corrosive materials. Also avoid
installing the device in an unserviceable location.

Most often these problems can be avoided with some thought at the
time of installation. The practices noted below are generally
recommended, but they can only act as a guideline and cannot
cover all possible variations. The final installation must be made at
the discretion and approval of the user. You must be the judge of
the actual installation.

Dimensioned mechanical drawings for aid in mechanical installation
are located in Section 8: Technical Specifications.

3.1.1. Transmitter Positioning

Correct positioning of the Transmitter will ensure the best
performance of the device. When planning the positioning of the
Transmitters there are a few parameters that must be paid attention
to:

• The top of the Transmitter should point in an upward fashion.
The bottom of the Transmitter should NOT point directly at the
Base Radio and the Transmitter LCD should point away from
the Base Radio.

• All Transmitters should maintain an approximate spacing of at
least six feet apart from one another. Should you need to put
Transmitters closer than six feet, please see Section 3.1.1.1
entitled “Technique for Close Positioning of Transmitters”.

• The line of sight range between a Transmitter and Base Radio
is 2000 feet at the 19.2K baud rate setting. Note that this range
is reduced by the amount of RF Noise present, obstructions,
and the material properties of the obstruction.

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

• Only place the Transmitter in ambient operating temperatures of

-40°F to 185°F (-40°C to 85°C).

Figure 3-1, shown below, gives examples of incorrect setups
according to the previously mentioned parameters.

Figure 3-1: Examples of Incorrect Transmitter Positioning

Because there are so many setup possibilities we cannot cover
them all. A correct setup would make sure that the above warnings
are heeded, and that the Transmitter and Base Radio are capable of
communication. The RF Placement Test section will help you to
determine if you have selected the correct installation points and
orientations for your application.

Warning! During installation do not apply force to the
instrument housing or antenna. Use a proper wrench for all
installations. Failure to use correct installation procedures can
cause damage to the Transmitter.

3.1.1.1 Technique for Close Positioning of Transmitters

Transmitters may be placed closely together by carefully following
this procedure. If this procedure is not followed, the communication
range of the Transmitters will be significantly reduced and the
Transmitters may eventually lose communication with the Base
Radio entirely. This procedure is easy to implement, but please read
carefully for a full understanding.

The Base Radio synchronizes with the Transmitters in synch groups
of 7,organized by their RF ID numbers. If you want to place two
Transmitters closer than 6 feet, make sure that you have set them in

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

different groups. Note that this only applies to Transmitters that are
communicating with the same Base Radio. The groups are defined
in the following table:

Group RF ID Range

1 1-7
2 8-14
3 15-21
4 22-28
5 29-35
6 36-42
7 43-49
8 50-56

9 57-63
10 64-70
11 71-77
12 78-84
13 85-91
14 92-98
15 99-100

For example, if two Transmitters are placed one foot apart and
the first Transmitter has an RF ID number of 027 that means it is
in the 4th group (22-28). The second Transmitter must have an
RFID number that is in another group (less than 22 or greater
than 28). Setting the RF IDs of two closely spaced Transmitters
so that the RF ID numbers are greater than 7 apart ensures that
the Transmitters are in different Base Radio sync groups. This
allows the closely spaced Transmitters to properly receive their
synchronization signal from the Base Radio and maintain their
proper communication and range.

ou can also ensure that closely spaced Transmitters maintain

Y
their synchronization with their Base Radio by simply assigning
each of the two closely spaced Transmitters to talk to a different
Base Radio.

ither way, following this process will keep the Base Radio and

E
Transmitters properly synchronized for long-term
communication.

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

3.2. Testing Communications

Remember, proper placement of the Transmitter will optimize
your RF communication range and capabilities. Perhaps the best
test to perform before mechanically mounting the unit is a quick
hand-held test. There are two types of tests you can conduct: the
RSSI (Received Signal Strength Indicator) Diagnostic and the
Link Test. The RSSI Diagnostic measures the strength of the
signal at the Transmitter. The Link Test measures the throughput
of data sent to and from the Transmitter. The Link Test may be
conducted from the Transmitter, Base Radio, or through WMT.

The RSSI Diagnostic should be conducted first to determine if
the Base Radio is communicating with the Transmitter. Then the
Link Test may be performed to test the validity of the installation.

To perform these tests you should have a good idea of where
the Base Radio will be placed (for more information see Section
3 of the Base Radio User Manual). Place the Base Radio in the
desired area and power on. Make sure that the Base Radio and
Transmitter are on the same RF Channel and Baud Rate (See
Section 5). You may also have to increment the number of
Transmitters with which the Base Radio is communicating (See
the Base Radio User Manual Section 4.3).

Once both the Base Radio and Transmitter are set up to be on
the same network, make sure communication is established by
looking at the Transmitter LCD for the ‘RF OK’ message in the
Read-Only Sequence (see Section 4.2.1).

After communications have been established, go to Section 3.2.1
for the RSSI Diagnostic or Section 3.2.2 for the Link Test.

3.2.1.

The Transmitter should be placed in RSSI Diagnostic mode to
determine the signal strength at the location of the equipment to be
monitored.

The RSSI Diagnostic, located in the Transmitter’s diagnostic menu,
displays the RF signal strength in one of seven ranges. The signal
strength is displayed on the LCD using a combination of ‘>’ and ‘_’
characters. Full signal strength is displayed as “> > > > > > >” while
minimum signal strength is displayed as “> _ _ _ _ _ _”. If the
Transmitter is not communicating with the Base Radio (i.e. NO RF),
all underscore characters will be displayed (“_ _ _ _ _ _ _”).

The RSSI is measured every time the Transmitter receives a
message from the Base Radio. The signal strength of the received
message from the Base Radio is calculated during this time. The
actual signal strength in dBm for each range is shown below:

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Transmitter RSSI Diagnostic

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

> > > > > > >

Less than Between Between Between Between Between

-105 dBm

To place the Transmitter in RSSI Diagnostic mode follow the menu
map shown in Figure 3-2. Note that the RSSI menu is under the
DIAGNSE menu and not the CONFIG menu.

-105 dBm &

-100 dBm

-100 dBm &

-95 dBm

Figure 3-2: Menu Map to RSSI Mode

-95 dBm &

-90 dBm

90 dBm &

-85 dBm

-85 dBm & ­80 dBm

Greater

than

-80 dBm

Now that the Transmitter is in the RSSI mode, bring the Transmitter
close to the equipment you wish to monitor. Look at the LCD; notice
the ‘>’ will constantly fluctuate. One should estimate an average
value based on these fluctuations. The ideal signal integrity is seven
arrows.

Once you have verified that you are receiving a signal, you should
check to make sure the Transmitter is communicating properly with
the Base Radio. To do so, exit the RSSI by pressing ENTER, and
then navigate to EXIT? of the diagnostic menu and return to the
Operations Sequence shown in Figure 4-1 in Section 4.2.

If you see a NO RF message, then you do not have satisfactory RF
communication with the Base Radio. If your application allows,
move the Transmitter to a different position and check again for
communications. If your application only allows you to mount at this
particular point, you may want to try a slower baud rate setting for
an increased range.

Note While using a slower baud rate increases communication
distance, it also increases the minimum transmit time. See Section

5.2 for a list of the fastest transmit rates for each baud rate. This
may not be suitable for your application.

One final solution is to reposition the Base Radio. However, this
may affect communications with previously installed Transmitters,
and if so, may require the use of a second Base Radio for your
application. To select a better spot for the Base Radio, see Section

3.1.1 of the Base Radio User Manual.

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Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter

3.3. Link Test

The Link Test measures the wireless link performance of a
Transmitter running in its normal operating mode. Messages are
sent from the Transmitter to the Base Radio at a predefined
interval called the Transmit Rate (see Section 6.1). Each
message contains data for the previous time period (since the
last transmit). The Link Test looks at the wireless performance
going in both directions, from the Transmitter to the Base Radio
and vice versa, and comes up with a rating. The result that
appears on the display shows the determined link strength.

In order to perform this test, the Transmitter must be
communicating on the same channel and baud rate as the Base
Radio. See Section 5 to configure communications.

The Link Test may be conducted from the Transmitter, Base
Radio, or through WMT. Running the Link Test from WMT is
ideal for testing communications for an installation with remote or
hard-to-get-to Transmitters. To conduct the Link Test from a
Base Radio, see Section 3.2.2.2. To conduct the Link Test from
WMT, see Section 3.2.2.3.

3.3.1.

Conducting a Link Test from the Transmitter

The Link Test is located in the Transmitter’s diagnostic menu
(see Figure 3-3).

Figure 3-3: Transmitter Link Test

Using the NEXT and ENTER buttons, navigate to Link Test, and
press the ENTER button to begin the test. The Transmitter will
begin to test the link in both directions (to and from the Base
Radio). During this time, the word TEST will appear on the LCD
display. When the test is complete, the Transmitter will display
the quality of the link. Be aware that the Transmitter uses the
configured Baud Rate and transmission rate to perform this test.
The length of time it will take to perform this test is dependent
upon how fast the device is normally transmitting.

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