Honeywell V5422L, V5422E User Manual
GENERAL
The V5422L and V5422E Actuated Butterfly Valves are
suitable for heating and cooling applications as well as in
boiler management systems. They can also be employed for
general services, water treatment, etc.
The V5422L series is equipped with floating-control actuators
(230 V, three-point).
The V5422E series is equipped with modulating-control
actuators with a standard control signal of 0...10 V (2...10 V,
0...20 mA, and 4...20 mA also possible).
The actuators and valves are delivered factory-mounted. The
position control and the end stops are completely justified.
V5422L / V5422E
ACTUATED BUTTERFLY VALVES
SPECIFICATION DATA
FEATURES
• With factory-mounted electric actuator
• Centric butterfly valve with elastomer liner
• Wide DN range (DN250 through DN400)
• For heating water containing up to 50% glycol
• Wafer body
• For modulating and floating control
• Maintenance-free control drive
• Mechanical setting indicator
• Manual adjustment wheel and declutch button
• Ample reserve torque
• Sizable terminal compartment for cabling
• Long unit lifetime
SPECIFICATIONS
Valves
Sizes DN250...DN400
Nominal pressure rating PN10
Shut-off pressure 10 bar
Tightness bubble-tight
Temperature of medium -10...+120 °C
Body Wafer, ductile iron GGG40
Liner EPDM
Disc ductile iron GGG40
coating: DeltaMagni
Shaft Stainless steel 1.4021
Actuators
Motor voltage 230 Vac (±10%), 50 to 60 Hz
Current, running time See Table 1
Angle of rotation 90°
Duty cycles max. 30% (class S4 IEC60034)
Running noise 65 dBA
Ambient temperature -20...+70 °C
Motor insulation class F according to VDE 0530
Protection class IP67 as per DIN 40050
Cable gland M20, cable ∅ 9...16 mm
Copyright © 2008 Honeywell Inc. • All rights reserved EN0B-0319GE51 R0108
V5422L / V5422E ACTUATED BUTTERFLY VALVES
Table 1. Type list for different valve sizes and corresponding data
floating
version
V5422L1006 V5422E1001 0.8 1.6 30 250 250 5070 37.4
V5422L1014 V5422E1019 1.2 1.7 30 600 300 7430 45.5
V5422L1022 V5422E1027 1.2 1.7 30 600 350 10320 61
V5422L1030 V5422E1035 1.2 1.7 60 1000 400 13290 100
modulating
version
actuator current (A)
nominal start
run time
(sec)
actuator
torque (Nm)
valve size
(DN)
Kvs
(m3/h)
weight
(kg)
GENERAL CHARACTERISTICS
Position Indication and Running Status
The actuator's position is indicated by a mechanical pointer
located behind a window on the actuator's cover.
The actuator's running status is indicated by three LED's
located on the main PCB:
• The green LED (Op) is lit when the valve has been
opened.
• The red LED (Cl) is lit when the valve has been closed.
Angle Limitation
The angle at the drive shaft can be
adjusted to between 0° and 90°.
The end position is limited both electrically and mechanically. The electrical
limitation can be adjusted by pressing
and turning (with a screwdriver) the
adjustment screws situated on the
white and black cams.
The end position is factory-set to -2°
and +92°. As a rule, it is not necessary
to alter this value.
Manually Adjusting Valve
CAUTION
Before manually adjusting the valve, you must first
disconnect the power supply!
The valve can be manually adjusted using the manual
adjustment wheel and declutch button (see Fig. 1).
Fig. 1. Manual adjustment wheel and declutch button
The manual safety wheel is disengaged automatically when
the motor is running. To use the manual safety wheel, it must
therefore first be re-engaged using the declutch button.
Motor and Gear Protection
The actuator motor is protected against overheating by a
bimetal temperature monitor.
The motor and gear train are also protected against
mechanical overload by a torque limiter switch. The yellow
LED (Tq) is lit when the torque limiter has been activated.
Maintenance
The actuators are maintenance-free. They are lubricated for a
minimum of 100,000 operations.
If it becomes necessary to renew the grease completely, use
a lubricant complying with the following specifications:
• temperature range: -30...+135 °C
• penetration: ASTM 265/295 at 25 °C
• drop point: 180 °C
E.g. ELF Expecta 250, TOTAL Multis EP2, SHELL alvania
EP2, MOBIL Mobilux EP2, or ESSO Beacon EP2.
declutch button
EN0B-0319GE51 R0108 2
V5422L / V5422E ACTUATED BUTTERFLY VALVES
Flow Rate and Pressure Drop
°
0
2
pressure drop (bar)
10
1
0.1
0.01
0.001
0.0001
50000
°
0
1
Table 2. K
value (m3/h) vs. opening angle
V
DN250 DN300 DN350 DN400
°
0
3
0
0
5
4
0
0
0
9
7
6
10°
20°
30°
40°
50°
60°
70°
80°
90°
4 12 28 35
81 170 239 287
254 437 746 682
513 771 1400 1297
919 1338 2223 2190
1569 2237 3314 3777
2844 4037 5503 6529
4680 6850 9428 11786
5070 7430 10320 13290
°
°
°
°
°
V5422L (Floating Control)
The V5422L series is equipped with a main PCB (see Fig. 3)
located (together with the angle indicator) under the cover
(see Fig. 4). To access the main PCB, remove the cover.
Tr1 Tr2
1
2
18
17
16
17
18
4
9
Dead
Band
P1
Cl Op Tq
red/green/yellow LEDs
feedback jacks
microswitches
A
B
7
654321
70 71 72 73 31 32
70
71 72 73 31 32 L N PE
Fig. 3. Main PCB of the V5422L
input
15
12 14 11
10
Tr1
R2
R1
LNPE
power supply
27 26 41 40 1 2 3 3
Ful
10000
5000
1000
0
5
500
400
300
250
3
flow (cubic meters per h)
100
50
20
0.1 0.5 1 5 10 50
velocity (m/s)
Fig. 2. Flow rate and valve pressure drop
EN0B-0319GE51 R0108
3
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