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V5097A-E
Product Data
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Honeywell V5097A-E Product Data

V5097A-E Industrial Gas Valves

APPLICATION

The V5097A-E Gas Valves are used with the V4055, V4062 and V9055 Fluid Power Actuators to control gas flow to commercial and industrial burners.
PRODUCT DATA

FEATURES

• Used with natural or liquefied petroleum (LP) gases.
• V5097 normally closed valves are rated for final shutoff service (safety shutoff).
• V5097A,C,D,E Valves are for on-off service.
• V5097B Valve has a characterized guide and in combination with the V4055, V4062 and V9055 Fluid Power Actuators, provides slow-opening, HI-LO-OFF, and modulating functions, respectively.
• V5097C,E Valves have a double seal and are used with V4055D,E Fluid Power Actuators to provide proof-of-closure switch and valve seal overtravel interlock.
• V5097D,E Valves are for high pressure applications (see Table 2).
• Two valve body types (small and large) applicable to seven pipe sizes:
— Small body type for 3/4 in. (19 mm), 1 in. (25 mm),
1-1/4 in. (32 mm), 1-1/2 in. (38 mm) and 2 in. (51 mm) pipes.
— Large body type for 2 in. (51 mm), 2-1/2 in. (64 mm)
and 3 in. (76 mm) pipes.
• Eight pipe adapter sizes 3/4 in. (19 mm) to 3 in. (76 mm) have NPT or BSP-PL threaded connections.
• V5097 version provides three 1/4 in. upstream and two 1/4 in. downstream taps and plugs. CE version provides an additional downstream tap and plug.
• Valve body rating of 75 psi (5 bar); body passes Underwriters Laboratories Inc. burst test.
• Yellow SHUT indicator attached to the valve stem provides indication of the valve closed position.
• Unpainted die-cast aluminum body.
Contents
Application ........................................................................ 1
Features ........................................................................... 1
Specifications ................................................................... 2
Ordering Information ........................................................ 2
To Size Two Identical Valves Piped In Series ................... 6
Installation ........................................................................ 8
Operation and Checkout .................................................. 9
Service Information .......................................................... 10
65-0230-07
V5097A-E INDUSTRIAL GAS VALVES

SPECIFICATIONS

IMPORTANT
The specifications in this publication do not include normal manufacturing tolerances; therefore, an individual unit may not exactly match the specifications listed. Also, this product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed.
Table 1. Usual Combinations of Fluid Power Actuators and V5055 Industrial Gas Valves.
Fluid Power Actuators/
Industrial Gas Valves
V5097A V5097B V5097C V5097D V5097E
Pressure
Type Model
V4055 On-Off
V4062 Hi-Lo-Off
V9055 Modulating
a
Refer to Table 3 or actual pressure ratings of the various combinations of valves and actuators.
b
Valve guide has notches to determine valve flow characteristics guide; provides a more linear relationship between stem travel
A Low • • •
B High
c
D
c
E
Low • •
High
A Low •
c
D
Low • •
A Low •
c
D
Low
Rating
a
On-Off
d
•
Low pressure
Characterized
Guide
•
a
b
d
VSOI
d
•
e
•
c
High Pressure
On-Off VSOI
d
•
and gas flow.
c
Valve seal overtravel interlock. Valve has two seals, and actuator has a proof-of-closure switch.
d
These combinations have higher pressure ratings; see Table 3.
e
Verify flow curve requirements to application requirements.
a
c
d
•
e
•
Models: See Table 2.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386 In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Toronto, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
65-0230—07 2
V5097A-E INDUSTRIAL GAS VALVES
Table 2. Industrial Gas Valve Models:
Model Number Features
V5097A Low pressure on-off (with quick-opening
guide).
V5097B Low pressure characterized guide (provides
slowly increasing gas flow on opening). For slow-opening, high-low-off, or modulating service.
V5097C Low pressure double-seat. Used with
V4055D, V4062D, V9055D Actuators to provide proof-of-closure switch and a valve seal overtravel interlock.
V5097D High pressure on-off (with quick-opening
guide).
V5097E High pressure double-seat. Used with
V4055D, V4062D, V9055D Actuators to provide proof-of-closure switch and a valve seal overtravel interlock.
Type of Gas: Natural or liquefied petroleum (LP) only.
Pipe Size:
Small Body: 3/4 in. (19 m); 1 in. (25 mm); 1-1/4 in. (32 mm);
1-1/2 in. (38 mm); 2 in. (51 mm).
Large Body: 2 in. (51 mm); 2-1/2 in. (64 mm); 3 in. (76 mm).
Pipe Threads:
NPT or BSP-PL threads (equivalent to ISO R7 and DIN 2999). Available 3/4 in. to 3 in. pipe adapters. (Order separately.)
Pressure Ratings: See Table 3.
Valve Body Rating: 75 psi (5 bar); body passes burst test
of Underwriters Laboratories Inc.
Pipe Adapter Ratings: See Table 4.
Gas Pressure Limit Switch Mounting: Two 1/4 in. NPT
or BSP-PL upstream and downstream tapping and plug.
Upstream Tapping and Plug: 1/4 in. NPT or BSP-PL.
Downstream Tapping and Plug: 1/4 in. NPT.
Ambient Operating Temperature Rating: -40°F to +150°F
(-40°C to +66°C); -40°F to +125°F (-40°C to +52°C) when used with V9055.
Material: Die-cast aluminum.
Mounting: Directly in gas supply line.
Dimensions: See Fig. 1 and 2.
Weight:
Small Body Valve: 3.68 lb (1.67 kg). Large Body Valve: 8.0 lb (3.64 kg). Small Body Pipe Adapters:.67 lb (0.3 kg). Large Body Pipe Adapters: 2.125 lb (.97 kg).
Replacement Parts:
133393A Replacement Seal Assembly (Includes valve seal,
bonnet seal and tube of lubricant) for Small Body Valves.
133392A Replacement Seal Assembly (Includes valve seal,
bonnet seal and tube of lubricant) for Large Body Valves. For all pipe adapter sizes, see Table 4. Replacement Bonnet Assembly (Table 5):
Includes complete bonnet assembly, plus the required
replacement seal assembly.
Accessories:
133637 Tube of lubricant (supplied). DSP3556 Valve Assembly Tool (UVG).
Valve Capacities: IAS ratings at 1 in. (0.25 kPa) pressure drop; based on gas with 0.64 sp gr. See Table 3.
Bolt/Nut Fasteners:
Small Body:
3/8-16 x 1.375, Grade 5 bolt. Metric equivalent
M8 x 1.25 x 35mm, class 9.8.
Large Body:
1/2-13 x 2.00, Grade 5 bolt. Metric equivalent
M12 x 1.75 x 50mm, class 9.8.
4074EYE Bag Assembly, contains 6 bolts, nuts and lock
washers for Large Body Valves and adapters. 4074EYF Bag Assembly, contains 6 bolts, nuts and lock
washers for Small Body Valves and adapters. 4074EYK Bag Assembly, contains 2 O-rings and tube of
lubricant—small body. 4074EYL Bag Assembly, contains 2 O-rings and tube of
lubricant—large body.
3 65-0230—07
V5097A-E INDUSTRIAL GAS VALVES
6-3/4 (171)
1-9/32 (33)
1
5 (127)
A
C
B
H
G
E
D
1
ALLOW 2 IN. (51 MM) CLEARANCE FOR ACTUATOR REMOVAL.
VALVE
DIM. A DIM. B DIM. C DIM. D DIM. E DIM. F DIM. G DIM. H DIM. J
SIZE (IN.)
IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
11-1/8
3/4
11-1/8
1
11-1/8
1-1/4
11-1/8
1-1/2
11-3/4
2
11-3/4
2-1/2
11-3/4
3
283
283
283
283
298
298
298
2-3/4
2-3/4
2-3/4
2-3/4
3-3/8
3-3/8
3-3/8
8-3/16
208
8-1/4
70
8-3/16
8-3/16
8-3/16
8-5/16
8-5/16
8-5/16
208
208
208
211
211
211
70
70
70
86
86
86
8-1/4
8-1/4
8-1/4
11-3/4
11-3/4
11-3/4
210
210
210
210
298
298
298
2-7/16
2-7/16
2-7/16
2-7/16
3-5/8
3-5/8
3-5/8
5
62
62
62
62
91
91
91
127
5
127
5
127
5
127
8
203
8
203
8
203
2-5/16
2-5/16
2-5/16
2-5/16
4-7/16
4-7/16
4-7/16
58
58
58
58
113
113
113
OCTAGON
J
F
OCTAGON
IN. MM IN. MM IN. MM
23
7/8
7/8
7/8
7/8
1-1/2
1-1/2
1-1/2
3-15/16
23
3-15/16
23
3-15/16
23
3-15/16
38
6-1/2
38
6-1/2
38
6-1/2
100
100
100
100
165
165
165
2-13/16
2-13/16
2-13/16
2-13/16
4-1/2
4-1/2
4-1/2
71
71
71
71
114
114
114
M11682A
Fig. 1. Approximate dimensions of 3/4 in. through 3 in. V5097 Valves with valve actuator, in inches and millimeters.
65-0230—07 4
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