Honeywell TB7200 Series Installation Guide
TB7200 Series Communicating
Zone Thermostats
INSTALLATION INSTRUCTIONS
TB7200 Series
Thermostat
APPLICATION
The TB7200 Series PI thermostat family is specifically designed for zoning applications. The TB7200 Series are communicating thermostats with models available in BACnet® MS/TP and ZigBee® wireless mesh protocols and can be easily integrated into a WEBs-AX building automation system based on the NiagaraAX® platform.
Typical applications include local hydronic reheat valve control and pressure dependent VAV with or without local reheat. Accurate temperature control is achieved due to the product’s PI proportional control algorithm, which virtually eliminates temperature offset associated with traditional, differential-based thermostats. Models are available for
3 point floating and analog 0 to 10 Vdc control. In addition remote room sensing is available.
Thermostats equipped with an occupancy sensor cover provide advanced active occupancy logic, which will
automatically switch occupancy levels from Occupied to Stand-By and Unoccupied as required by local activity being present or not. This advanced occupancy functionality provides advantageous energy savings during occupied hours without sacrificing occupant comfort. All thermostats are PIR ready and can be ordered with or without Honeywell occupancy sensor. The occupancy sensor cover is available to order separately if a PIR is needed at a later time.
FEATURES
•Available in BACnet MS/TP and ZigBee wireless protocols
•Backlit LCD display with dedicated function menu keys for simple operation
•Fully integrated advanced occupancy functionality with a PIR cover provides energy savings opportunity on select models; all other models are PIR ready and can have an optional occupancy sensor cover added at any time
•Pre-configured sequences of operation means one model meets more application needs
•Password protection to minimize parameter tampering
•Four levels of keypad lockout to limit access to change user parameters such as setpoints, system mode, etc.
•Available in 24 Vac on/off, floating or 0-10 Vdc analog control to meet advanced applications requirements
•Three configurable inputs for monitoring and advanced functions
•SPST auxiliary output that can be used for lighting or reheat
•All wiring connections are made to removable terminal blocks simplifying installation
Place Bar Code Here
62-2019-05
TB7200 SERIES COMMUNICATING ZONE THERMOSTATS
TB7200 Series Model Selection
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Occupancy |
Product Number |
Description |
Outputs |
Sensor1 |
BACnet Models |
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TB7200C5014B |
Modulating with Reheat |
2 floating or on/off + 1 Aux |
Ready |
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TB7200C5514B |
Modulating with Reheat |
2 floating or on/off + 1 Aux |
Yes |
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TB7200F5014B |
Modulating with Reheat |
2 0-10Vdc + 1 Aux |
Ready |
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TB7200F5514B |
Modulating with Reheat |
2 0-10Vdc + 1 Aux |
Yes |
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Wireless Models |
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TB7200C5014W |
Modulating with Reheat |
2 floating or on/off + 1 Aux |
Ready |
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TB7200C5514W |
Modulating with Reheat |
2 floating or on/off + 1 Aux |
Yes |
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TB7200F5014W |
Modulating with Reheat |
2 0-10Vdc + 1 Aux |
Ready |
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TB7200F5514W |
Modulating with Reheat |
2 0-10Vdc + 1 Aux |
Yes |
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Accessories |
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TB-PIR-ZN |
Zone Occupancy Sensor Cover |
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TB-RA-1014 |
Wireless Remote Antenna Base |
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TB-RP5000W |
Wireless Repeater for TB7XXX Series Wireless |
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Thermostats |
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TBST-5014W |
ZigBee Wireless Survey Toolkit |
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TB-VWG-APP-1014 |
TB7XXX Series Wireless Communication Card |
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TB-WALL-1014 |
Room Sensor 10K NTC Type 2 |
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TB-WALLOVR-1014 |
Room Sensor with Override 10K NTC Type 2 |
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1Thermostats ordered without an occupancy sensor cover can be retrofitted with the cover at a later time if required
More Information
We recommend downloading the appropriate integration reference document (wireless or BACnet) and if installing thermostats with occupancy sensor covers, then also downloading the PIR Application Guide before you begin installation. All documentation is available on http://customer.honeywell.com.
—BACnet Integration Manual for TB7200 and TB7300 Series Thermostats (Form No. 63-4524)
—Wireless Installation & Integration Reference Guide for TB7200, TB7300, and TB7600 Thermostats (Form No. 63-4522)
—PIR Application Guide for TB7200 and TB7300 Thermostats (Form number 63-4526)
—Sensors Product Overview Brochure (Form No. 63-9285) provides a complete listing of compatible sensors.
INSTALLATION AND WIRING
Mounting Location
•Do not install on an outside wall
•Must be installed away from any heat source
•Should not be installed near an air discharge grill
•Should not be mounted in direct sun light
•Nothing must restrain vertical air circulation to the thermostat
•Wall surface must be flat and clean
IMPORTANT
If replacing an old thermostat, label the wires before removal of the old thermostat.
CAUTION
•Electronic controls are static sensitive devices. Discharge yourself properly before manipulation and installing the thermostat.
•Short circuit or wrong wiring may permanently damage the thermostat or the equipment.
•Anti-short cycling can be set to 0 minutes for equipment that has an anti cycling timer. Do not set to 0 unless the equipment has internal anti-cycling timer or damage to equipment can occur.
•All TB7200 series thermostats are to be used only as operating controls. Whenever a control failure could lead to personal injury and/or loss of property, it becomes the responsibility of the user to add safety devices and/or alarm system to protect against such catastrophic failures.
62-2019—05 |
2 |
TB7200 SERIES COMMUNICATING ZONE THERMOSTATS
Thermostat Installation
1. Open up by pulling on the bottom side of thermostat. (Fig. 1)
2. Remove wiring terminals.
3. Open the thermostat PCB to the left by pressing the PCB retaining tabs. (Fig. 2)
4. Pull cables 6 inches out of the wall.
°C
°F
5. Thread cable through the central hole of the base.
6.Align the base and mark the location of the two mounting holes on the wall. Install proper side of base up.
7.Install anchors in the wall.
8.Insert screws through the mounting holes on each side of the base and mount base on wall. (Fig. 2).
9.Gently swing back the circuit board back to the base and push on it until the tabs lock it in place.
10.Strip each wire 1/4 inch.
11.Wire the terminals for the desired application. See Table 1 for terminal descriptions and wiring diagrams.
12.Gently push back excess cable into hole.
13.Install wiring terminals in correct location (Fig. 3).
14.Reinstall the cover (top first).
15.Install security screw.
M21300
Fig. 1. Remove cover of thermostat
PCB
RETAINING
TABS
PCB
RETAINING
TABS
M21301
Fig. 2. Location of PCB retaining tabs and mounting screws
TOP LEFT 5 POLE
CONNECTOR
BOTTOM |
TOP RIGHT |
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3 POLE |
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8 POLE |
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CONNECTOR |
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CONNECTOR |
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M21302
Fig. 3. Re-install terminal blocks
3 |
62-2019—05 |
TB7200 SERIES COMMUNICATING ZONE THERMOSTATS
Thermostat Terminals
Table 1. Terminal identification
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TB7200C5x14(x) |
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1 or 2 floating outputs |
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TB7200F5x14(x) |
Terminal Description |
1 or 2 on/off outputs |
Terminal Description |
1 or 2 analog outputs |
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4- 24 V~ Hot |
24 V~ Hot |
4- 24 V~ Hot |
24 V~ Hot |
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5- 0 V~ Com |
24 V~ Com |
5- 0 V~ Com |
24 V~ Com |
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6- Aux BO 5 |
BO 5-Aux |
6- Aux BO 5 |
BO 5-Aux |
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7- Aux BO 5 |
BO 5-Aux |
7- Aux BO 5 |
BO 5-Aux |
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8- BO 3 Open Heat |
BO 3 |
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9- BO 4 Close Heat |
BO 4 |
9- AO 2 Heat |
AO 2 |
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10BO 1 Open Cool |
BO 1 |
10AO 1 Cool |
AO 1 |
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11BO 2 Close Cool |
BO 2 |
Not used Blank |
Blank |
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12BI 1 |
BI 1 |
12BI 1 |
BI 1 |
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13RS |
RS |
13RS |
RS |
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14Scom |
Scom |
14Scom |
Scom |
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15BI 2 |
BI 2 |
15BI 2 |
BI 2 |
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16UI 3 COS/COC /SS |
UI 3 |
16UI 3 COS/COC /SS |
UI 3 |
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For information on configuration options for the binary inputs (B1 and B2) and the universal input (U3) see Table 8. Configuration Parameters.
Sensor Wiring for all Thermostat Models
Remote mount temperature sensors use 10K NTC thermistor. A remote sensor can be used for:
•Various averaging combinations
•Optional occupancy led
•Optional override key
Table 2. Temperature vs. Resistance chart for 10 Kohm NTC thermistor (R25°C = 10KΩ ±3%, B25/85°C = 3975K±1.5%)
ºC |
ºF |
Kohm |
ºC |
ºF |
Kohm |
ºC |
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ºF |
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Kohm |
ºC |
ºF |
Kohm |
ºC |
ºF |
Kohm |
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-40 |
-40 |
324.3197 |
-20 |
-4 |
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94.5149 |
0 |
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32 |
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32.1910 |
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20 |
68 |
12.4601 |
40 |
104 |
5.3467 |
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-35 |
-31 |
234.4009 |
-15 |
5 |
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71.2430 |
5 |
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41 |
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25.1119 |
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25 |
77 |
10.0000 |
45 |
113 |
4.3881 |
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-30 |
-22 |
171.3474 |
-10 |
14 |
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54.1988 |
10 |
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50 |
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19.7390 |
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30 |
86 |
8.0694 |
50 |
122 |
3.6202 |
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-25 |
-13 |
126.6109 |
-5 |
23 |
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41.5956 |
15 |
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59 |
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15.6286 |
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35 |
95 |
6.5499 |
55 |
131 |
3.0016 |
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BI 1 |
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CONTACT |
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—REM NSB |
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RS |
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REMOTE |
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—MOTION |
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—WINDOW |
SS (SUPPLY SENSOR) |
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Scom |
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WALL SENSOR |
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COS (CHANGEOVER |
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SENSOR) |
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BI 2 |
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OR |
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UI 3 |
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CONTACT |
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COC/NH |
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—DOOR |
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—NORMALLY HEAT |
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—REMOTE OVERRIDE —CLOSED CONTACT = COLD WATER |
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—FILTER ALARM |
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COC/NC |
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—SERVICE ALARM |
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—NORMALLY COOL |
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—CLOSED CONTACT = HEAT WATER |
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M16948 |
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Fig. 4. Remote Inputs
62-2019—05 |
4 |
TB7200 SERIES COMMUNICATING ZONE THERMOSTATS
If LED indicator is desired at the TB-WALL-OVR-1014:
1.Set the Aux Cont installer parameter (which controls BO5) to option 2, Auxiliary NC.
2.Install a jumper across the BO5 terminal and 24 Vac Hot.
REMOTE WIRING 1 SENSOR |
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TB7200/TB7300 |
TB-WALLOVR-1014 |
TB7200/TB7300 |
TB-WALL-1014 |
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THERMOSTAT |
THERMOSTAT |
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Scom |
Scom |
Scom |
Scom |
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RS |
RS |
RS |
RS |
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BO 5 |
AUX |
BO 5 |
DIP SWITCHES |
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24 VAC |
C |
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24 VAC |
S1 = ON S2 = ON |
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COM |
DI |
COM |
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BI 2 |
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DIP SWITCHES |
BI 2 |
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S1 = ON S2 = ON |
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M32847A |
Fig. 5. Wiring example of single remote wall mounted room sensor
REMOTE WIRING 2 SENSORS 1 |
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TB7200/TB7300 |
TB-WALLOVR-1014 |
TB-WALL-1014 |
TB7200/TB7300 |
TB-WALLOVR-1014 |
TB-WALLOVR-1014 |
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THERMOSTAT |
THERMOSTAT |
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Scom |
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Scom |
Scom |
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Scom |
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Scom |
Scom |
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RS |
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RS |
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BO 5 |
RS |
RS |
BO 5 |
RS |
RS |
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DIP SWITCHES |
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24 VAC |
AUX |
24 VAC |
AUX |
AUX |
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S1 = ON |
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COM |
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S2 = OFF |
COM |
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BI 2 |
C |
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BI 2 |
C |
C |
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DI |
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DI |
DI |
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DIP SWITCHES |
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DIP SWITCHES |
DIP SWITCHES |
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S1 = ON |
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S1 = ON |
S1 = ON |
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S2 = OFF |
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S2 = OFF |
S2 = OFF |
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1TB-WALL-1014 AND TB-WALLOVR-1014 CAN BE MIXED AND MATCHED TB-WALL-1014 AND TB-WALLOVR-1014 ARE TO BE WIRED IN PARALLELL ENSURE THE DIP SWITCH SETTINGS ARE CORRECT IN EACH REMOTE SENSOR
TB7200/TB7300
TB-WALL-1014 TB-WALL-1014
THERMOSTAT
Scom |
Scom |
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RS |
Scom |
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RS |
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BO 5 |
RS |
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DIP SWITCHES |
DIP SWITCHES |
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24 VAC |
S1 |
= ON |
S1 |
= ON |
COM |
S2 |
= OFF |
S2 |
= OFF |
BI 2
M32848A
Fig. 6. Wiring examples of two remote wall mounted room sensors for averaging applications
REMOTE WIRING 3 SENSORS |
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TB7200/TB7300 |
TB-WALLOVR-1014 |
TB-WALL-1014 TB-WALL-1014 |
TB7200/TB7300 |
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THERMOSTAT |
TB-WALL-1014 |
TB-WALL-1014 TB-WALL-1014 |
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THERMOSTAT |
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Scom |
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Scom |
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Scom |
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Scom |
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Scom |
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Scom |
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Scom |
Scom |
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RS |
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RS |
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RS |
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RS |
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RS |
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RS |
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RS |
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RS |
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BO 5 |
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DIP SWITCHES |
BO 5 |
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ALL DIP SWITCHES |
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AUX |
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24 VAC |
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S1 = OFF |
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24 VAC |
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S1 = OFF |
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COM |
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S2 = OFF |
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S2 = OFF |
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C |
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COM |
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BI 2 |
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DI |
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BI 2 |
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DIP SWITCHES |
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S1 = OFF |
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S2 = OFF |
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1 TB-WALL-1014 AND TB-WALLOVR-1014 CAN BE MIXED AND MATCHED |
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TB-WALL-1014 AND TB-WALLOVR-1014 ARE TO BE WIRED IN PARALLELL |
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ENSURE THE DIP SWITCH SETTINGS ARE CORRECT IN EACH REMOTE SENSOR |
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M32849A |
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Fig. 7. Wiring examples of three remote wall mounted room sensors for averaging applications
5 |
62-2019—05 |
TB7200 SERIES COMMUNICATING ZONE THERMOSTATS
Wiring Auxiliary Inputs
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DRY CONTACT TO END DEVICE 24 V~ MAXIMUM |
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#4 24 V~ HOT |
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#5 24 V~ COM |
R |
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#6 |
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#7 |
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24 VAC POWER TO RELAY |
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#4 24 V~ HOT |
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#5 24 V~ COM |
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#6 |
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#7 |
R |
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M16949 |
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Fig. 8. Auxiliary Inputs |
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Wiring for Typical Valve Applications |
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Single output applications |
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Dual output applications |
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On-Off control TB7200C5x14(x) |
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24 V~ HOT |
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24 V~ HOT |
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24 V ~ COM |
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24 V ~ COM |
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BO3 |
IF N.O. |
24 VAC |
HEATING VALVE |
BO1 |
IF N.O. |
24 VAC |
HEATING/COOLING VALVE |
BO4 |
OR |
COM |
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IF N.C. |
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BO2 |
OR |
COM |
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IF N.C. |
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BO1 |
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24 VAC |
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M16917 |
IF N.O. |
COOLING VALVE |
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BO2 |
OR |
COM |
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IF N.C. |
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M16917 |
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Floating control TB7200C5x14(x) |
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24 V~ HOT |
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24 V~ HOT |
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24 V ~ COM |
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24 V ~ COM |
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BO3 |
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OPEN |
HEATING VALVE |
BO1 |
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OPEN |
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COM |
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HEATING/COOLING VALVE |
BO4 |
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BO2 |
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COM |
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CLOSE |
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CLOSE |
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M16925 |
BO1 |
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OPEN |
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COOLING VALVE |
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COM |
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BO2 |
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CLOSE |
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M16918 |
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Analog control TB7200F5x14(x) |
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24 V~ HOT |
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24 V~ HOT |
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24 V ~ COM |
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24 V ~ COM |
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COM |
HEATING VALVE |
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COM |
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24 VAC |
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HEATING/COOLING VALVE |
AO 2 |
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AO 1 |
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24 VAC |
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0-10 VDC |
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0-10 VDC |
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COM |
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M16926 |
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COOLING VALVE |
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24 VAC |
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AO 1 |
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0-10 VDC |
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M16919 |
62-2019—05 |
6 |
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