Honeywell TB7200 Series Installation Guide

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62-2019-05

TB7200 Series Communicating

TB7200 Series

Thermostat

TB7200 Series

Thermostat with

Occupancy Sensor

Zone Thermostats

INSTALLATION INSTRUCTIONS

APPLICATION

The TB7200 Series PI thermostat family is specifically designed for zoning applications. The TB7200 Series are communicating thermostats with models available in BACnet® MS/TP and ZigBee® wireless mesh protocols and can be easily integrated into a WEBs-AX building automation system based on the Niagara

Typical applications include local hydronic reheat valve control and pressure dependent VAV with or without local reheat. Accurate temperature control is achieved due to the product’s PI proportional control algorithm, which virtually eliminates temperature offset associated with traditional, differential-based thermostats. Models are available for 3 point floating and analog 0 to 10 Vdc control. In addition remote room sensing is available.

Thermostats equipped with an occupancy sensor cover

automatically switch occupancy levels from Occupied to Stand-By and Unoccupied as required by local activity being present or not. This advanced occupancy functionality provides advantageous energy savings during occupied hours without sacrificing occupant comfort. All thermostats are PIR ready and can be ordered with or without Honeywell occupancy sensor. The occupancy sensor cover is available to order separately if a PIR is needed at a later time.

provide advanced active occupancy logic, which will

FEATURES

• Available in BACnet MS/TP and ZigBee wireless protocols

• Backlit LCD display with dedicated function menu keys for simple operation

• Fully integrated advanced occupancy functionality with a PIR cover provides energy savings opportunity on select models; all other models are PIR ready and can have an optional occupancy sensor cover added at any time

• Pre-configured sequences of operation means one model meets more application needs

• Password protection to minimize parameter tampering

• Four levels of keypad lockout to limit access to change user parameters such as setpoints, system mode, etc.

• Available in 24 Vac on/off, floating or 0-10 Vdc analog control to meet advanced applications requirements

• Three configurable inputs for monitoring and advanced functions

• SPST auxiliary output that can be used for lighting or reheat

• All wiring connections are made to removable terminal blocks simplifying installation

® platform.

TB7200 SERIES COMMUNICATING ZONE THERMOSTATS

CAUTION

TB7200 Series Model Selection

Product Number Description Outputs

BACnet Models

TB7200C5014B Modulating with Reheat 2 floating or on/off + 1 Aux Ready

TB7200C5514B Modulating with Reheat 2 floating or on/off + 1 Aux Ye s

TB7200F5014B Modulating with Reheat 2 0-10Vdc + 1 Aux Ready

TB7200F5514B Modulating with Reheat 2 0-10Vdc + 1 Aux Ye s

Wireless Models

TB7200C5014W Modulating with Reheat 2 floating or on/off + 1 Aux Ready

TB7200C5514W Modulating with Reheat 2 floating or on/off + 1 Aux Yes

TB7200F5014W Modulating with Reheat 2 0-10Vdc + 1 Aux Ready

TB7200F5514W Modulating with Reheat 2 0-10Vdc + 1 Aux Yes

Accessories

TB-PIR-ZN Zone Occupancy Sensor Cover

TB-RA-1014 Wireless Remote Antenna Base

TB-RP5000W Wireless Repeater for TB7XXX Series Wireless

TBST-5014W ZigBee Wireless Survey Toolkit

TB-VWG-APP-1014 TB7XXX Series Wireless Communication Card

TB-WALL-1014 Room Sensor 10K NTC Type 2

TB-WALLOVR-1014 Room Sensor with Override 10K NTC Type 2

1Thermostats ordered without an occupancy sensor cover can be retrofitted with the cover at a later time if required

Thermostats

Occupancy

Sensor

More Information

We recommend downloading the appropriate integration reference document (wireless or BACnet) and if installing thermostats with occupancy sensor covers, then also downloading the PIR Application Guide before you begin installation. All documentation is available on http://customer.honeywell.com. — BACnet Integration Manual for TB7200 and TB7300 Series Thermostats (Form No. 63-4524) — Wireless Installation & Integration Reference Guide for TB7200, TB7300, and TB7600 Thermostats

(Form No. 63-4522)

— PIR Application Guide for TB7200 and TB7300 Thermostats (Form number 63-4526) — Sensors Product Overview Brochure (Form No. 63-9285) provides a complete listing of compatible sensors.

INSTALLATION AND WIRING

Mounting Location

• Do not install on an outside wall

• Must be installed away from any heat source

• Should not be installed near an air discharge grill

• Should not be mounted in direct sun light

• Nothing must restrain vertical air circulation to the thermostat

• Wall surface must be flat and clean

IMPORTANT

If replacing an old thermostat, label the wires before removal of the old thermostat.

• Electronic controls are static sensitive devices. Discharge yourself properly before manipulation and installing the thermostat.

• Short circuit or wrong wiring may permanently damage the thermostat or the equipment.

• Anti-short cycling can be set to 0 minutes for equipment that has an anti cycling timer. Do not set to 0 unless the equipment has internal anti-cycling timer or damage to equipment can occur.

• All TB7200 series thermostats are to be used only as operating controls. Whenever a control failure could lead to personal injury and/or loss of property, it becomes the responsibility of the user to add safety devices and/or alarm system to protect against such catastrophic failures.

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TB7200 SERIES COMMUNICATING ZONE THERMOSTATS

Fig. 1. Remove cover of thermostat

PCB RETAINING TABS

M21301

Fig. 2. Location of PCB retaining tabs and

mounting screws

Fig. 3. Re-install terminal blocks

Thermostat Installation

1. Open up by pulling on the bottom side of thermostat.

(Fig. 1)

2. Remove wiring terminals.

3. Open the thermostat PCB to the left by pressing the PCB

retaining tabs. (Fig. 2)

4. Pull cables 6 inches out of the wall.

5. Thread cable through the central hole of the base.

6. Align the base and mark the location of the two mounting

holes on the wall. Install proper side of base up.

7. Install anchors in the wall.

8. Insert screws through the mounting holes on each side of

the base and mount base on wall. (Fig. 2).

9. Gently swing back the circuit board back to the base and push on it until the tabs lock it in place.

10. Strip each wire 1/4 inch.

11. Wire the terminals for the desired application. See Table 1

for terminal descriptions and wiring diagrams.

°C

°F

M21300

12. Gently push back excess cable into hole.

13. Install wiring terminals in correct location (Fig. 3).

14. Reinstall the cover (top first).

15. Install security screw.

TOP LEFT 5 POLE CONNECTOR

BOTTOM 8 POLE CONNECTOR

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TOP RIGHT 3 POLE CONNECTOR

M21302

TB7200 SERIES COMMUNICATING ZONE THERMOSTATS

Thermostat Terminals

Tab l e 1 . Terminal identification

TB7200C5x14(x)

Terminal Description

1 or 2 floating outputs

1 or 2 on/off outputs Terminal Description

TB7200F5x14(x)

1 or 2 analog outputs

4- 24 V~ Hot 24 V~ Hot 4- 24 V~ Hot 24 V~ Hot

5- 0 V~ Com 24 V~ Com 5- 0 V~ Com 24 V~ Com

6- Aux BO 5 BO 5-Aux 6- Aux BO 5 BO 5-Aux

7- Aux BO 5 BO 5-Aux 7- Aux BO 5 BO 5-Aux

8- BO 3 Open Heat BO 3

9- BO 4 Close Heat BO 4 9- AO 2 Heat AO 2

10- BO 1 Open Cool BO 1 10- AO 1 Cool AO 1

11- BO 2 Close Cool BO 2 Not used Blank Blank

12- BI 1 BI 1 12- BI 1 BI 1

13- RS RS 13- RS RS

14- Scom Scom 14- Scom Scom

15- BI 2 BI 2 15- BI 2 BI 2

16- UI 3 COS/COC /SS UI 3 16- UI 3 COS/COC /SS UI 3

For information on configuration options for the binary inputs (B1 and B2) and the universal input (U3) see Table 8. Configuration Parameters.

Sensor Wiring for all Thermostat Models

Remote mount temperature sensors use 10K NTC thermistor. A remote sensor can be used for:

• Various averaging combinations

• Optional occupancy led

• Optional override key

Table 2. Temperature vs. Resistance chart for 10 Kohm NTC thermistor

ºC ºF Kohm ºC ºF Kohm ºC ºF Kohm ºC ºF Kohm ºC ºF Kohm

-40 -40 324.3197 -20 -4 94.5149 0 32 32.1910 20 68 12.4601 40 104 5.3467

-35 -31 234.4009 -15 5 71.2430 5 41 25.1119 25 77 10.0000 45 113 4.3881

-30 -22 171.3474 -10 14 54.1988 10 50 19.7390 30 86 8.0694 50 122 3.6202

-25 -13 126.6109 -5 23 41.5956 15 59 15.6286 35 95 6.5499 55 131 3.0016

BI 1

Scom

BI 2

UI 3

= 10KΩ ±3%, B

25°C

REMOTE WALL SENSOR

CONTACT

—DOOR —REMOTE OVERRIDE —FILTER ALARM —SERVICE ALARM

= 3975K±1.5%)

25/85°C

CONTACT

—REM NSB —MOTION —WINDOW

COC/NH

—NORMALLY HEAT —CLOSED CONTACT = COLD WATER

COC/NC

—NORMALLY COOL —CLOSED CONTACT = HEAT WATER

Fig. 4. Remote Inputs

SS (SUPPLY SENSOR) COS (CHANGEOVER SENSOR)

M16948

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TB7200 SERIES COMMUNICATING ZONE THERMOSTATS

Scom

AUX

Scom

TB-WALLOVR-1014 TB-WALL-1014

DIP SWITCHES S1 = ON S2 = OFF

REMOTE WIRING 2 SENSORS

M32848A

Scom

TB-WALL-1014

Scom

TB-WALL-1014

TB-WALL-1014 AND TB-WALLOVR-1014 CAN BE MIXED AND MATCHED TB-WALL-1014 AND TB-WALLOVR-1014 ARE TO BE WIRED IN PARALLELL ENSURE THE DIP SWITCH SETTINGS ARE CORRECT IN EACH REMOTE SENSOR

Scom

AUX

TB-WALLOVR-1014

DIP SWITCHES S1 = ON S2 = OFF

Scom

AUX

TB-WALLOVR-1014

TB7200/TB7300 THERMOSTAT

DIP SWITCHES S1 = ON S2 = OFF

Scom

BO 5

24 VAC

COM

BI 2

Scom

BO 5

24 VAC

COM

BI 2

Scom

BO 5

24 VAC

COM

BI 2

Scom

AUX

TB-WALLOVR-1014

DIP SWITCHES S1 = OFF S2 = OFF

ALL DIP SWITCHES S1 = OFF S2 = OFF

REMOTE WIRING 3 SENSORS

M32849A

Scom

TB-WALL-1014

Scom

TB-WALL-1014TB-WALL-1014TB-WALL-1014

Scom

TB-WALL-1014

TB7200/TB7300 THERMOSTAT

Scom

BO 5

24 VAC

COM

BI 2

Scom

BO 5

24 VAC

COM

BI 2

DIP SWITCHES S1 = OFF S2 = OFF

TB-WALL-1014 AND TB-WALLOVR-1014 CAN BE MIXED AND MATCHED TB-WALL-1014 AND TB-WALLOVR-1014 ARE TO BE WIRED IN PARALLELL ENSURE THE DIP SWITCH SETTINGS ARE CORRECT IN EACH REMOTE SENSOR

If LED indicator is desired at the TB-WALL-OVR-1014:

1. Set the Aux Cont installer parameter (which controls BO5) to option 2, Auxiliary NC.

2. Install a jumper across the BO5 terminal and 24 Vac Hot.

REMOTE WIRING 1 SENSOR

TB7200/TB7300 THERMOSTAT

Scom

BO 5

24 VAC

COM

BI 2

TB-WALLOVR-1014 TB-WALL-1014

Scom

AUX

DIP SWITCHES S1 = ON S2 = ON

TB7200/TB7300 THERMOSTAT

Scom

BO 5

24 VAC

COM

BI 2

Fig. 5. Wiring example of single remote wall mounted room sensor

Scom

DIP SWITCHES S1 = ON S2 = ON

M32847

Fig. 6. Wiring examples of two remote wall mounted room sensors for averaging applications

Fig. 7. Wiring examples of three remote wall mounted room sensors for averaging applications

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TB7200 SERIES COMMUNICATING ZONE THERMOSTATS

DRY CONTACT TO END DEVICE 24 V~ MAXIMUM

24 VAC POWER TO RELAY

#4 24 V~ HOT

#5 24 V~ COM

#4 24 V~ HOT

#5 24 V~ COM

M16949

24 V~ HOT

24 V ~ COM

HEATING/COOLING VALVE

BO1 BO2

IF N.O.

IF N.C.

24 VAC COM

M16917

24 V~ HOT

24 V ~ COM

HEATING VALVE

COOLING VALVE

BO3

BO4

BO1 BO2

IF N.O.

IF N.C.

24 VAC COM

IF N.O.

IF N.C.

M16917

24 V~ HOT

24 V ~ COM

HEATING/COOLING VALVE

BO1

BO2

OPEN COM CLOSE

M16925

Wiring Auxiliary Inputs

Fig. 8. Auxiliary Inputs

Wiring for Typical Valve Applications

Single output applications Dual output applications

On-Off control TB7200C5x14(x)

Floating control TB7200C5x14(x)

24 V~ HOT

24 V ~ COM

COM 24 VAC 0-10 VDC

O 1

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HEATING/COOLING VALVE

BO3

BO4

BO1

BO2

Analog control TB7200F5x14(x)

24 V~ HOT

24 V ~ COM

O 2

M16926

O 1

24 V~ HOT

24 V ~ COM

COM 24 VAC 0-10 VDC

OPEN COM CLOSE

HEATING VALVE

COOLING VALVE

M16918

HEATING VALVE

COOLING VALVE

M16919

+ 14 hidden pages

Honeywell TB7200 Series Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

APPLICATION

FEATURES

TB7200 Series Model Selection

More Information

INSTALLATION AND WIRING

Mounting Location

Thermostat Installation

Thermostat Terminals

Sensor Wiring for all Thermostat Models

Wiring Auxiliary Inputs

Wiring for Typical Valve Applications