Honeywell t841e, t841d Installation Instructions Manual

Honeywell
T841D,E
Heating-Cooling Thermostats
INSTALLATION INSTRUCTIONS
Installation Instructions for the Trained Service Technician.
APPLICATION
T841 Thermostats provide 24 Vac control of multistage heating and cooling systems using manual changeover. The T841D controls 1-stage heat and 2-stage cool and the T841E controls 2-stage gas heat and 1-stage cool. The T841D,E, provide HEAT-OFF-COOL system switching and AUTO-ON fan switching.
Test holes are provided on the front of the thermostat to accommodate test meter probes without removing the thermostat from the wall. Remove the cover of the thermostat to expose the test holes, which are labeled to correspond with terminals on back of the thermostat. See Fig. 1.
Table 1. Thermostat Features.
Order Number LEDs Terminal Designations System Switch Fan Switch
Fig. T841D CHECK, HI SPD, LO SPD R,G,W,B,L,X,Y1,Y2,O HEAT-OFF-COOL AUTO-ON 2 T841E HI, LOW R,G,W1,B,W2,Y HEAT-OFF-COOL AUTO-ON 3
F R O N T O F D E V IC E B A C K O F D E V IC E
-S YSTEM SWITCH
FAN SWITCH
THERMOMETER
SETPOINT SCALE
- LED (UP TO THREE)
MOUNTING HOLES (4)
WIRING TERM INAL 1 (UP TO 12)
COVER
Fig. 1. External view of T841.
OPERATION
The T841E stages of heat make sequentially as the temperature drops. Make refers to the mercury switch initiating a call for heat or cool.
There is about 1 °F (0.6°C) between stages so the second stage (auxiliary heat) makes only when the first stage cannot handle the load. This 1°F is the interstage differen tial. The T841D stages of COOL-ON make sequentially as the temperature rises.
The light emitting diodes (LED) indicators light on certain thermostats when something specific happens within the system. Refer to the following list when the LED lights:
HI: Stage two of heat is operating.
LOW: Stage one of heat is operating.
CHECK: System needs to be checked. See heating
system instructions for specific meaning.
HI SPD: Stage two of cooling is operating.
LO SPD: Stage one of cooling is operating.
LEDs are not field replaceable.
®U.S. Registered Trademark Copyright © 1997 Honeywell Inc.
All Rights Reserved
69-1066
T841D,E HEATING-COOLING THERMOSTATS
® RECYCLING NOTICE
This control contains mercury in a sealed tube. Do not place control in the trash at the end of its useful life.
If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash.
Contact your local waste management authority for instructions regarding recycling and the proper disposal of this control, or of an old control containing mercury in a sealed tube.
INSTALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazard ous condition.
2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced technician.
4. After installation is complete, check out product operation as provided in these instructions.
CAUTION
1. Disconnect power supply to prevent electrical shock or equipment damage.
2. Keep wire length to a minimum and run wires as close as possible to the thermostat.
3. Do not short across coil terminals on relay. This can burn out the thermostat heat anticipator.
4. Never install more than one wire per terminal unless factory-supplied jumper with spade terminal is used.
Location
Locate the thermostat about 5 ft (1.5m) above the floor in an area with good air circulation at average temperature.
Do not mount the thermostat where it may be affected by: drafts, or dead spots behind doors and in corners. hot or cold air from ducts. radiant heat from sun, appliances or fireplaces. concealed pipes and chimneys. unheated (uncooled) areas such as an outside wall
behind the thermostat.
This thermostat is a precision instrument and was carefully adjusted at the factory. Handle carefully.
Mounting and Wiring
The T841 can be mounted directly to a wall or horizontal outlet box. Choose the method that best fits your installation.
In replacement applications, check the existing thermo stat wires for cracked or frayed insulation. Replace any wires in poor condition. All wiring must comply with local codes and ordinances.
O Grasp the thermostat cover at the top and bottom
with one hand. Pull out on bottom edge of the cover until it snaps free of the thermostat base. Carefully remove and save the packing material surrounding the mercury switches.
e Run wiring (if necessary) to the location. If the wiring
is plastered into the wall, make a hole next to the cable and loosen the wires so they can be pushed back into the wall later. Thread wires through the hole in packing material saved in step 1. Connect the wires to the terminals on the back of the thermostat. See Fig. 2 or 3.
© Where applicable, set the adjustable heat anticipator
to match the current draw of the primary heating control (see Heat Anticipator Setting section).
Q Push the excess wire back through the hole and
plug any opening with packing material to prevent drafts that can affect thermostat performance.
0 Loosely secure the thermostat to the wall or outlet
box with screws through the two mounting holes at the middle of the device.
The sheet metal screws included with the thermostat are designed for use in plaster walls that do not need anchors.
IMPORTANT
An incorrectly leveled thermostat causes inaccurate temperature control.
0 Exactly level the thermostat using a spirit level or
plumb line. Tighten the two mounting screws at the
middle of the device. 0 Install two screws in top mounting holes and tighten. 0 Replace the thermostat cover.
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