Honeywell T100, MV100, T200 User Manual

MV100 Electric Controllers T100, T200 Thermostatic Controllers and V2000 Radiator Valves

APPLICATION

THERMOSTATIC CONTROLS

The MV100, T100, T200 Controllers, when paired with V2000 Radiator Valves, provide automatic temperature control by modulating the flow of steam or hot water through free-

T100

T100M

standing radiators, convectors, and other heating units. They provide comfort and energy savings at affordable prices.

FEATURES

PRODUCT DATA

V2040D

T100F

T100B

MV100

VALVE B ODIE S

V2043H

V2040E

T100C

T200

V200LD

V2040A

• Continually monitors and adjusts room temperature for consistent comfort and relief from underheating and overheating.

• T100,T200 Controllers include sensor, setpoint dial and valve actuator; components can be integral or connected by capillary tubing.

• T100,T200 Controllers require no electrical connections.

• T100A,F,M models have range limiting features to limit adjustment or lock at a fixed setting (can require limit pin accessory).

• EPDM valve seat disk assures tight shutoff on steam and hot water systems.

• Nickel-plated bronze cast valve body.

• Cartridge containing all working parts inserts into valve body for ease of service.

• Cartridges are replaceable while valves remain in service and under pressurE (WITH accessory service tool MT100C).

• Valves remain normally open with no control mounted.

• Valves can be used with T100, T200 Thermostatic or MV100 Electric Controllers.

Contents

Application ........................................................................ 1

Features ........................................................................... 1

Specifications ................................................................... 2

Ordering Information ........................................................ 2

Installation ........................................................................ 5

Wiring (MV100 only) ......................................................... 9

Operation .......................................................................... 9

Settings and Adjustments ................................................. 9

Single-Pipe Steam Applications ....................................... 10

Troubleshooting ................................................................ 12

Pressurized Valve Cartridge Replacement ....................... 13

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MV100 ELECTRIC CONTROLLERS T100, T200 THERMOSTATIC CONTROLLERS AND V2000 RADIATOR VALVES

SPECIFICATIONS

MV100 Electric Controller

Dimensions: See Fig. 1.

Materials:

Body: Industrial grade plastics with low thermal conductivity. Fastening Ring: Plated brass. Internal Parts: Brass thermostat capsule, other metals. Thermal element: Wax-filled brass capsule.

Electrical Ratings:

Control Type: Spst switch. Controller:

Voltage: 24 Vac, 60 Hz, or 24 Vdc. Power Consumption: 0.125A, 3W.

End Switch: Low-voltage (24 Vac, 5A), two-position, spst,

normally open switch (closes when controller powered).

Configuration (with Controller Mounted):

Normally closed (valve remains closed without power).

NOTE: Normally open model available in Canada.

Opening Time (at 78°F): Maximum: 5 minutes from cold to

fully open.

Ambient Temperature Rating: Maximum: 122°F (50°C).

T100,T200 Thermostatic Controllers

Models: See Table 1.

Dimensions: See Fig. 1.

Power: Self-powered, no electrical connections.

Components: Sensor, setpoint dial and valve actuator.

Materials:

Body: Industrial grade plastic with low thermal conductivity. Fastening Ring: Plated brass. Internal Parts: Brass thermostat capsule, other metals. Thermal Element:

T100A,M: Wax. T200,T100B,C,F: Liquid Ethyl Acetate (non-toxic,

flammable).

Temperature Ratings:

Range: 43°F to 79°F (6°C to 26°C). Maximum: 125¼F (52¼C).

V2000 Valves

Models: See Table 2.

Dimensions: See Fig. 2 and 3.

Materials:

Body: Bronze.

V2040A (1/2 in.): Brass. Union: Brass. Stem Seal: Double EPDM seal. Cartridge: Brass and stainless steel with EPDM seat disk.

NOTE: Apply 25 ft.-lb. (30 N•m) torque when installing the

valve cartridge.

Maximum Temperature Rating: 266°F (130°C).

Maximum Pressure Ratings:

System:

Water: 145 psi (10 bar).

Steam: 15 psi (103 kPa). Differential:

With MV100 Controller: 36 psi (248 kPa).

With T100 or T200 Controller: 14.5 psi (1 bar).

For Low Noise: 2.9 psi (20 kPa).

Sizes:

V2024H: 1/8 in. V200LD: 1/2 in., 3/4 in. V2040D,E,A: 1/2 in., 3/4 in., and 1 in.

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:

1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).

2. Honeywell Customer Care

1885 Douglas Drive North

Minneapolis, Minnesota 55422-4386 In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

62-3048—2 2

TOP

(50)

MV100 ELECTRIC CONTROLLERS T100, T200 THERMOSTATIC CONTROLLERS AND V2000 RADIATOR VALVES

T100A

T100M

TOP

(50)

1 (25)

2-1/8 (54)

CAPILLARY TUBE LENGTH 4-1/2 FT (1.4 m)

T100C

2-1/8 (54)

3-5/16

(84)

MAX.

CAPILLARY TUBE LENGTH 6-1/2 FT (2m) OR 16 FT. (5m)

2-5/32

(55)

TOP

1-9/16

(40)

M12925A

T100B

T200A

(77)

2-1/8 (54)

2-31/32 (75)

1-13/16

(46)

M12926

M12929

2-5/32

(55)

CAPILLARY TUBE LENGTH 4-1/2 FT (1.4 m)

CAPILLARY TUBE LENGTH 6-1/2 FT (2 m)

T100F

MV100

2 (51)

Braukmann

xxxxxxxx xxxxx

2-31/32 (75)

3-5/16

(84)

MAX.

2-1/8 (54)

2 (50)

1-13/16

(46)

M12927

M12928

(76)

MAX

M12945

13/16 (20)

M3187A

Fig. 1. MV100, T100 and T200 dimensions in in. (mm).

3 62-3048—2

2-7/8

(74)

MV100 ELECTRIC CONTROLLERS T100, T200 THERMOSTATIC CONTROLLERS AND V2000 RADIATOR VALVES

Table 1. T100,T200 Models.

Model Control Range Mounting Capillary Description

T100A 43°F to 79°F

(6°C to 26°C)

T100B 48°F to 79°F

(9°C to 26°C)

T100C Remote Two 4-1/2 ft

Direct

None Components are in one unit.

Remote One 6-1/2 ft (2 m)

or 16 ft (5 m)

Sensor and setpoint dial combined and remote from valve actuator.

Components mount remotely from each other.

(1.4 m)

T100F 43°F to 79°F

(6°C to 26°C)

Direct with remote

One 6-1/2 ft (2 m) Sensor is remote from combination setpoint dial and valve

actuator.

sensor.

T100M

T200A

Mount the unit horizontally on the valve body for accurate temperature regulation.

Direct

None Components are in one tamper-resistant unit.

None White body with chrome-plated end.

Table 2. V2000 Models.

Connection

Model Body Pattern

V2040D Straight NPT

V2040E Angle Typically used with remote temperature sensing controllers.

Threaded

V2040A Horizontal Angle Typically used with direct-mount controllers (T100A,M; T200A)

Union Nut with NPT Threaded or Sweat

Use where manual valves were not originally installed.

ApplicationInlet Outlet

V200LD Straight Sweat Sweat Use with copper tubing installations.

V2042H/ V2043H

One-Pipe 18 in. NPT 1/8 in NPT for

SA123A Vent

Use in single-pipe steam applications.

B MAX.

V2040D (Straight Body)

V2040A (Horizontal Angle Body)

B MAX.

M12930B

M12932B

Fig. 2. V2000 dimensions.

B MAX.

M12931B

V2040E (Angle Body)

V200LD (Straight Body)

B MAX.

M12933B

NOTE: Refer to Table 3 for detailed valve dimensions for each valve size.

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MV100 ELECTRIC CONTROLLERS T100, T200 THERMOSTATIC CONTROLLERS AND V2000 RADIATOR VALVES

Table 3. Valve Dimensions.

Size in

Valve

V2040D 1/2 3-3/4 (95) 4-1/16 (104) —

V2040E 1/2 2-5/16 (58) 3-3/16 (98) 1 (26)

V2040A 1/2 2-1/8 (54) 4-1/2 (115) 1-1/8 (28)

V200LD 1/2 2-5/8 (66) 4-1/16 (104) —

V2042H 3/8 1-11/16 (43) 3-13/16 (98) 1-3/16 (31)

B Max dimension is with T100A control installed, except for

the V2042H, for which it is without the steam/air vent installed.

in.A in in. (mm)

3/4 4-3/16 (106) 4-1/16 (104) —

1 4-1/2 (114) 4-1/2 (114) —

3/4 2-5/8 (66) 3-13/16 (98) 1-1/8 (29)

1 2-15/16 (74) 4-5/16 (110) 1-5/16 (34)

3/4 2-1/2 (64) 5-3/16 (132) 1-3/16 (31)

1 2-15/16 (74) 5-3/16 (132) 1-7/16 (37)

3/4 2-15/16 (74) 4-1/16 (104) —

in in. (mm)C in in. (mm)

B Max

B MAX. A

6 0

Fig. 3. V2042H (Body)/V2043H (Body with Airstream Vent)

Dimensions.

NOTE: Refer to Table 3 for detailed valve dimensions for

each valve size.

M17016

Connections:

Inlets Available:

Internally threaded. Sweat (1/2 in. and 3/4 in. only).

Outlets Available:

Union nut with threaded tailpiece. Sweat (1/2 in. and 3/4 in. only). Union nut with sweat tailpiece (1/2 in. and 3/4 in. only).

Capacity:

Cv (gpm at 1 psi drop across fully-open valve):

1/2 in.: 2.0. 3/4 in.: 2.2. 1 in.: 2.3.

Btuh (Btu/hr at 7 psi drop across fully-open valve):

1/2 in.: 59,100. 3/4 in.: 63,800. 1 in.: 70,500.

Accessories:

203225 Replacement Bulb Guard for T100F. 272844 Locking Cap and Limit Pins for T100M. 272873 MT100C Cartridge Tool Driver Upgrade Kit. A104F Limit Pins for T100A,F. VS1200SL01 Replacement Valve Cartridge. G111B Bulb Guard to protect T100C sensor when

wall-mounted.

VA8200A001 Valve Cartridge Replacement Tool for system

under pressure (V2000).

Q110D Inlet Strainer Inserts for NPT V100 (models available

for 1/2 in. and 3/4 in. valves).

SA123A Steam/Air Vent for V2042HSL10 One-pipe Steam

Val ve.

INSTALLATION

When Installing this Product...

1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.

2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.

3. Installer must be a trained, experienced service technician.

4. After installation is complete, check out product operation as provided in these instructions.

CAUTION

Equipment Damage Hazard. Excessive force can distort and damage valve.

Do not overtighten the union nut.

CAUTION

Equipment Damage Hazard. Driving an unmounted MV100 can damage the actuator beyond repair.

Mount the MV100 before applying power to the actuator.

CAUTION

Sweat Valve Damage Hazard. Soldering the valve with the cartridge or controller attached can damage the device.

Prior to attaching valve to piping, remove controller and cartridge from potential exposure to heat.

IMPORTANT

When installing the valve body, ensure that the arrow (cast into the body) points in the direction of the flow.

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