Honeywell STD110, STD120, STD170, STD130, STD924 User Manual

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Page 1
ST 3000 Smart Transmitter, Release 300 and Smart Field
34-ST-99-22
Communicator Model STS103
Transmitter Models:
STD110, STD120, STD130, STD170, STD924, STD930, STD974
Overview Replacement Meterbody and Heads
The ST 3000 Pressure Transmitter, Models:
· STD110, STD120, STD130, STD170, and STD974
· STD924 and STD930 with Tantalum and Monel diaphragms
is now being shipped with newly designed meter body and process heads. If a replacement meter body is needed, it should be ordered from the Model Number stated on the meter body nameplate. This meter body replacement number will start with STD110S-xxx...
This new transmitter is functionally identical to previous models in that the working ranges (Lower Range Limit to Upper Range Limit) and intended applications have not changed. However, the specifications for the maximum Pressure Rating and for the Overpressure Rating have been enhanced in all models except the draft range transmitter. A summary of specifications is given in Table 6.
The new versions, which will continue as Models STD110, STD120, STD130, STD170, STD924, STD930, and STD974, differ only in the physical size and form of the meter body, process head, and associated components.
Addendum
(to User’s Manual
34-ST-25-14B)
Related Publications
With exceptions noted in this addendum, information given in User’s Manual 34-ST-25-14B applies also to this newer design.
Installation, operation, maintenance, calibration, and troubleshooting tasks remain virtually the same as for the previous version. Differences appear primarily in torque specifications when replacing meter bodies, and in part numbering and part recognition when replacing components or assemblies.
This addendum provides details for parts replacement that span a variety of applications of the Models STD110, STD120, STD130, STD170, STD924, STD930, and STD974.
For Series 100 Models ST 3000 Smart Pressure Transmitter
Series 100 Differential Pressure Models Specification and Model Selection Guide 34-ST-03-60
For Series 900 Models ST 3000 Smart Pressure Transmitter
Series 900 Differential Pressure Models Specification and Model Selection Guide 34-ST-03-65
06/03 34-ST-99-22 (Addendum to 33-ST-25-14B) 1 of 8
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Additions to the User Manual
The additions and changes to User Manual 34-ST-25-14B that relate to the newly designed meter body and process heads are given in Table 1 of this addendum.
Use the information in Table 1 to reference and annotate your User Manual.
Table 1 Additions/Changes to the User Manual
Page # in User
Manual
21
41
174
179/180
214-217
Sub-Section Description of Change
3.3 Considerations for ST 3000 Transmitter
Table 6 Transmitter Overpressure Ratings
4.3 Piping ST3000 Transmitter
Table 15 Installing Flange Adapter
9.3 Inspecting and Cleaning Barrier Diaphragms
Table 54 Process Head Bolt Torque Ratings
9.5 Replacing Meter Body
Table 56 Replacing Meter Body Only
12.1 Replacement Parts
Figure 57 and Table 71
The Maximum Working Pressure Rating and the Overpressure Rating has been enhanced for all models included in this addendum except for the draft range transmitter.
For more information, refer to Table 6 in this Addendum.
In Step 5, do not use the torque specification of 47.5 to 54 N∙m (35 to 40 lb-ft).
Instead, torque Flange Adapter bolts evenly to 47,5 N·m +/- 2,4 N·m (35 Lb-Ft +/- 1.8 Lb-Ft).
In Step 8, do not use specifications for head bolt torque given in Table 54.
Instead, torque head bolts/nuts to the specifications given in Table 2 of this addendum.
In Step 9, the reference to Table 48 for applying torque to head bolts/nuts should be as given in Table 2 of this addendum.
Figure 57 illustrates the replacement parts available for the previous design of meter body and process heads, and Table 71 provides part numbers and descriptions for the parts called out in Figure 57.
2 of 8 34-ST-99-22 (Addendum to 33-ST-25-14B) 06/03
For the newly designed meter body and process heads, use Figure 1 of this addendum to locate replacement parts, and use addendum for part numbers and descriptions.
For applicability of parts, refer to the appropriate Manuals, following.
ST 3000 Smart Transmitter Series 100 Differential Pressure Models Specification and Model Selection Guide 34-ST-03-60
ST 3000 Smart Pressure Transmitter Series 900 Differential Pressure Models Specification and Model Selection Guide 34-ST-03-65
Table 3 of this
Page 3
Table 2 Torque Table - Process Head Bolts/Nuts
Bolt Type
Meterbody Type
51451864XXXX, NOT XX5 (All Transmitter except Draft Range)
51451864XX5 (Draft Range Transmitter only)
51452557-001
(Carbon Steel)
67,8 N•M +/- 3,4 N•M
(50.0 Lb-Ft +/- 2.5 Lb­Ft)
20,3 N•M +/- 1,0 N•M
(15.0 Lb-Ft +/- 0.8 Lb­Ft)
5142557-002 and -003 (NACE and Non-NACE Stainless Steel)
56,9 N•M +/- 2,8 N•M
(42.0 Lb-Ft +/- 2.1 Lb-Ft)
20,3 N•M +/- 1,0 N•M
(15.0 Lb-Ft +/- 0.8 Lb-Ft)
51452557-004 (B7M Alloy Steel)
48,8 N•M +/- 2,4 N•M
(36.0 Lb-Ft +/- 1.8 Lb-Ft)
20,3 N•M +/- 1,0 N•M
(15.0 Lb-Ft +/- 0.8 Lb-Ft)
Figure 1 ST 3000 Model STD110, STD120, STD130, STD170, STD924, STD930, STD974 (Rev S or greater)
06/03 34-ST-99-22 (Addendum to 33-ST-25-14B) 3 of 8
Page 4
Table 3 Parts Identification for Callouts in Figure 1
Key
No.
1
Kc
K4
K8
K1
K2
K3
Part Number Description
Specify complete model number from nameplate plus R300
Specify complete model number from nameplate plus R300
51452866-001
51452866-002
51452866-003
51452866-004
································
································
································
30753785-001
30753787-001
30753786-001
································
································
································
Series 100 replacement meter body without heads 1
Series 900 replacement meter body without heads 1
Bolts and Nuts Kit, Carbon Steel
Bolts A286 SS (NACE) and Nuts, 304 SS (NACE) Kit
Bolts 316 SS (non-NACE) and Nuts 304 SS (NACE) Kit
Bolts B7M and Nuts 7M Kit
Each Bolts and Nuts Kit includes:
Bolt, Hex head, 7/16-20 UNF, 1.50 Inches long (Flange Adapter)········
Nut, Hex, 7/16 UNC (Process Head)····················································
Bolt, Hex Head, 7/16 UNC X 3.25 inches long (Process Head)············
Drain and Plug Kit, stainless steel
Drain and Plug Kit, Monel
Drain and Plug Kit, Hastelloy C
Each Drain and Plug Kit includes:
Pipe Plug
Vent Plug ·····························································································
Vent Bushing ·······················································································
····················································································
Qty/ Unit
4
4
4
4
2
2
51452865-001
51452865-002
K6
·································
Ka
·································
K7
·································
K6
51452868-001
K6
51452868-002
Ka
51452868-004
Ka
51452868-005
Meterbody Gasket Kit (PTFE Material); Kit includes:
Meterbody Gasket Kit (Viton Material); Kit includes:
Gasket, Process Head ·········································································
Gasket, Flange Adapter
O-Ring, Meterbody to Electronics Housing ··········································
Gasket only, Process Head (12 PTFE Gaskets/pack)
Gasket only, Process Head (6 Viton Head O-Rings)
Gasket only, Flange Adapter, 6 PTFE Adapter Gaskets
Gasket only, Flange Adapter, 6 VITON Adapter O-Rings
·······································································
6
6
3
12
6
6
6
4 of 8 34-ST-99-22 (Addendum to 33-ST-25-14B) 06/03
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Table 4 Flange Adapter Kits
Key
No.
Ka
Kb
Kc
Part Number Description
Flange Adapter Kit, with:
51452867-110
51452867-210
51452867-310
51452867-410
51452867-150
51452867-350
51452867-130
51452867-330
···································
···································
···································
51452867-100
51452867-200
51452867-300
51452867-400
SS Flange Adapters and with carbon steel bolts
SS Flange Adapters and with A286 SS (NACE) bolts
SS Flange Adapters and with 316 SS (non-NACE) bolts
SS Flange Adapters and with B7M alloy steel bolts
Monel Flange Adapters and with carbon steel bolts
Monel Flange Adapters and with 316 SS (non-NACE) bolts
Hastelloy C Flange Adapters and with carbon steel bolts
Hastelloy C Flange Adapters and with 316 SS (non-NACE) bolts
Each 1/2-inch NPT Flange Adapter Kit includes:
Gasket, Flange Adapter ································································
1/2-inch NPT Flange Adapter ·························································
Bolt, hex head, 7/16-20 UNF, 1.50 inches long, Flange Adapter ··
SS Blind Flange Adapter Kit, with Carbon Steel bolts
SS Blind Flange Adapter Kit, with A286 SS (NACE) bolts
SS Blind Flange Adapter Kit, with 316 SS (non-NACE) bolts
SS Blind Flange Adapters and B7M alloy steel bolts
Quantity
Per Unit
2
2
4
Ka
···································
Kb
···································
Kc
···································
Each Blind Flange Adapter Kit includes:
Gasket, Flange Adapter ································································
Blind Flange Adapter ······································································
Bolt, hex head, 7/16-20 UNF, 1.50 inches long, Flange Adapter ··
2
2
4
06/03 34-ST-99-22 (Addendum to 33-ST-25-14B) 5 of 8
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Table 5 Process Head Assembly Kits
Key No
Part Number
51452864-010
51452864-012
51452864-020
51452864-022
51452864-030
51452864-032
51452864-040
51452864-042
51452864-110
51452864-112
51452864-120
51452864-122
Description
Process Head Assembly Kit, with PTFE Gasket and with:
Carbon steel head without side vent/drain
Carbon steel head with side vent/drain
Stainless steel head without side vent/drain
Stainless steel head with side vent/drain
Hastelloy C head without side vent/drain
Hastelloy C head with side vent/drain
Monel head without side vent/drain
Monel head with side vent/drain
Process Head Assembly Kit, with VITON Gasket and with:
Carbon steel head without side vent/drain
Carbon steel head with side vent/drain
Stainless steel head without side vent/drain
Stainless steel head with side vent/drain
Quantity
Per Unit
K1
K2
K3
K5
K6
Ka
51452864-130
51452864-132
51452864-140
51452864-142
···································
···································
···································
···································
···································
···································
Hastelloy C head without side vent/drain
Hastelloy C head with side vent/drain
Monel head without side vent/drain
Monel head with side vent/drain
Each Process head Assembly Kit includes:
Pipe Plug (See Note.)
Vent Plug (See Note.)············· ·····················································
Vent Bushing (See Note.)·····························································
Process Head ··············································································
Gasket (PTFE), Process Head ····················································
Gasket (PTFE), Flange Adapter···················································
NOTE: This item is made of the same material as the Process Heads, except for Kits with carbon steel Process Heads, which include stainless steel Pipe Plug, Vent Plug, and Vent Bushing
···································································
.
2
1
1
1
1
1
6 of 8 34-ST-99-22 (Addendum to 33-ST-25-14B) 06/03
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Table 6 Pressure Specification and Ratings Summary Comparisons
Transmitter Model
Upper Range Limit
Maximum Working
Pressure Rating
Overpressure Rating
(Note 1)
(Note 1)
Previous New Design Previous New Design
STD110 10 inches H2O
(25 mbar)
STD120, STD924
STD130, STD930
STD170, STD974
Note 1 Maximum Working Pressure Rating and Overpressure Rating vary with materials of construction;
for more specific information refer to the appropriate Product Specification Guide.
400 inches H2O (1 bar)
100 psi (7 bar)
3000 psi (207 bar)
50 psi (3.5 bar)
3000 psi (207bar)
(Same as previous)
4500 psi (310 bar)
"
"
"
"
50 psi (3.5 bar)
3000 psi (207 bar)
'"
(Same as previous)
4500 psi (310 bar)
"
"
"
06/03 34-ST-99-22 (Addendum to 33-ST-25-14B) 7 of 8
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8 of 8 34-ST-99-22 (Addendum to 33-ST-25-14B) 06/03
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