Honeywell SmartVFD HVAC2 Data Sheet
31-00109EF-01
SmartVFD HVAC2
GENERAL
SmartVFD HVAC2 variable frequency drives provide step
less speed control for various applications:
•Pumps
•Fans
•Compressors
PRODUCT DATA
• Fire Mode feature
• Integrated RFI-filters
• Models available with or without Class C2 EMC filter
• Wide input and output connection possibilities
• Configurable inputs and outputs
• 30 second Start-Up Wizard
• Easy “keypad to remote” change with 1 button
• Parameter upload/download even without main
power to the drive with HVFDCABLE accessory
• Quiet motor operation with 4 kHz switching
frequency
• Overtemperature ride-through
• Motor pre-heat
• Power ride-through
• Automatic restart
• Integrated PID controller
• Optional NEMA 1 enclosure
• Built in RS485 Modbus communication
SPECIFICATIONS
FEATURES
• Compact size - saves space in your equipment
cabinet
• Models available up to 25HP
• Permanent Magnet motor support
• Energy optimization feature
• Programmable FB (Fieldbus) process data
• Settable Limit supervisions
• Temperature measurement with temperature sensor
option board HVFDOPTTMP
• Flexible side-by-side mounting with screws or DINrail as standard for MI1-MI3 frame sizes
• Single rating suitable for both pump and fan or
machine applications
• Maximum ambient temperature: + 122 °F for most
drives
Mains Connection
Input voltage U
115 V, -15%...+10% 1~
208…240 V, -15%...+10% 1~
208…240 V, -15%...+10% 3~
380 - 480 V, -15%...+10% 3~
600 V, -15%...+10% 3~
Input frequency: 45…66 Hz
Connection to mains: Once per minute or less (normal
case)
in:
Supply Network
Networks:
SmartVFD HVAC2 (400 V) cannot be used with corner
grounded networks
Short circuit current:
Maximum short circuit current has to be < 50 kA
SMARTVFD HVAC2
Motor Connection
Output voltage: 0 - U
Output current:
Continuous rated current I
+50 ºC (dependson the unit size), overload:
1.5 x I
1 min / 10 min
Starting current/torque: Current 2 x I
Output frequency: 0…320 Hz
Frequency resolution: 0.01 Hz
max
N
20 sec period. Torque depends on motor.
Control connections
Digital input:
Positive, Logic1: 18…+30V, Logic0: 0…5V; Negative,
Logic1: 0…10V, Logic0: 18…30V; Ri = 10KΩ (floating)
Analogue input voltage: 0….+10V,Ri = 250KΩ
Analogue input current 0(4)…20mA, Ri ≤ 250Ω
Analogue output:
0…10V, RL ≥ 1KΩ; 0(4)…20mA,RL ≤ 500Ω, Selectable
through microswitch
Digital output:
Open collector, max. load 35V/50mA (floating)
Relay output: Switching load: 250Vac/3A, 24V DC 3A
Auxiliary voltage: ±20%,max.load 50mA
in
at ambient temperature max.
N
for 2 sec in every
N
Control Characteristics
Control method:
Frequency Control U / f
Open Loop Sensorless Vector Control
Switching frequency: 1...16 kHz; Factory default 4 kHz
Frequency reference: Resolution 0.01 Hz
Field weakening point: 30…320 Hz
Acceleration time: 0.1…3000 sec
Deceleration time: 0.1…3000 sec
Braking torque:
100%*T
with brake option (only in 3~ drives sizes MI2-5)
N
30%*T
without brake option
N
Ambient Conditions
Operating temperature:
14 °F (-10 °C) (no frost)…+104/122 °F (+40/50 °C)
(depends on the unit size): rated loadability IN
Side by side installation for MI1-3 it is always 104 °F
(40 °C); For IP21/Nema1 option in MI1-3 the maximum temperature is also 104 °F (40 °C)I
Storage temperature: -40 °F (-40 °C)…+158 °F (70 °C)
Air quality:
Chemical vapors:
IEC 721-3-3, unit in operation, class 3C2
Mechanical particles:
IEC 721-3-3, unit in operation, class 3S2
Altitude:
100% load capacity (no derating) up to 3281 ft. (1000 m).
1% derating for each 328 ft. (100 m) above 3281 ft.
(1000 m); max. 6562 ft. (2000 m)
Relative humidity:
0…95% RH, non-condensing, non-corrosive, no dripping
water
Vibration: 3...150 Hz
EN60068-2-6:
Displacement amplitude 1 (peak) mm at 3...15.8 Hz Max
acceleration amplitude 1 G at 15.8...150 Hz
Shock
IEC 68-2-27:
UPS Drop Test (for applicable UPS weights)
Storage and shipping: max 15 g, 11 ms (in package)
Enclosure class: IP20 for MI1-3, IP21 for MI4-5.
With HVFDCDNEMA1xxx kit, IP21/NEMA1 for MI1-5.
Pollution degree: PD2
Electro Magnetic Compatibility (EMC)
Immunity:
Complies with EN50082-1, -2, EN61800-3
Emissions:
230V: Complies with EMC category C2; With an internal
RFI filter
400V: Complies with EMC category C2; With an internal
RFI filter
Safety:
For safety: UL508C, EN61800-5, CE, UL, cUL, KC
For EMC: EN61800-3, CE, KC
Protections
Overvoltage protection:
875VDC in HVFD2DXCXXXXXXX
437VDC in HVFD2DXBXXXXXXX
Undervoltage protection:
333VDC in HVFD2DXCXXXXXXX
160VDC in HVFD2DXBXXXXXXX
Earth-fault protection:
In case of earth fault in motor or motor cable, only the fre-
quency converter is protected
Unit overtemperature protection: YES
Motor overload protection: YES
Motor stall protection (fan/pump blocked): YES
Motor underload protection
(pump dry / belt broken detection): YES
Short-circuit protection of +24V and +10V
reference voltages: YES
Overcurrent protection: Trip limit 4,0*I
instantaneously
N
31-00109EF—01 2
SMARTVFD HVAC2
MODELS
Mains voltage 208-240 V
Table 1. Mains voltage 208-240 V, 50/60 Hz, 1~ series.
Nominal
Motor shaft
Part number
Rated loadability
100% contin.
current I
[A]
N
150% overload
current [A]
power
P
[HP]P[KW] [A]
HVFD2D1B0003E2 1.7 2.6 0.33 0.25 4.2 MI1 1.21
HVFD2D1B0005E2 2.4 3.6 0.5 0.37 5.7 MI1 1.21
HVFD2D1B0007E2 2.8 4.2 0.75 0.55 6.6 MI1 1.21
HVFD2D1B0010E2 3.7 5.6 1 0.75 8.3 MI2 1.54
HVFD2D1B0015E2 4.8 7.2 1.5 1.1 11.2 MI2 1.54
HVFD2D1B0020E2 7 10.5 2 1.5 14.1 MI2 1.54
HVFD2D1B0030E2* 9.6 14.4 3 2.2 22.1 MI3 2.18
* The maximum ambient operating temperature of this drive is 104 °F (40 °C)
Table 2. Mains voltage 208 - 240 V, 50/60 Hz, 3~ series.
Motor shaft
Part number
Rated loadability
100% contin.
current I
[A]
N
150% overload
current [A]
power
P
[HP]P[KW] [A]
HVFD2D3B0003 1.7 2.6 0.33 0.25 2.7 MI1 1.21
HVFD2D3B0005 2.4 3.6 0.5 0.37 3.5 MI1 1.21
HVFD2D3B0007 2.8 4.2 0.75 0.55 3.8 MI1 1.21
HVFD2D3B0010 3.7 5.6 1 0.75 4.3 MI2 1.54
HVFD2D3B0015 4.8 7.2 1.5 1.1 6.8 MI2 1.54
HVFD2D3B0020* 7 10.5 2 1.5 8.4 MI2 1.54
HVFD2D3B0030* 11 16.5 3 2.2 13.4 MI3 2.18
HVFD2D3B0040 12.5 18.8 4 3 14.2 MI4 19.13
HVFD2D3B0050 17.5 26.3 5 4 20.6 MI4 19.13
HVFD2D3B0075 25 37.5 7.5 5.5 30.3 MI4 19.13
HVFD2D3B0100 31 46.5 10 7.5 36.6 MI5 24.4
HVFD2D3B0150 38 57 15 11 44.6 MI5 24.4
* The maximum ambient operating temperature of these drives is 104 °F (40 °C).
input
current
Nominal
input
current
Mechanical
size
Mechanical
size
Weight
Weight
(lbs)
(lbs)
3 31-00109EF—01
SMARTVFD HVAC2
Mains voltage 115 V
Table 3. Mains voltage 115 V, 50/60 Hz, 1~ series.
Part number
Rated loadability
100% contin.
current I
[A]
N
150% overload
current [A]
Motor shaft
power
P
[HP]P[KW] [A]
Nominal input
current
Mechanical
size
Weight
(lbs)
HVFD2D1A0003 1.7 2.6 0.33 0.25 9.2 MI2 1.54
HVFD2D1A0005 2.4 3.6 0.5 0.37 11.6 MI2 1.54
HVFD2D1A0007 2.8 4.2 0.75 0.55 12.4 MI2 1.54
HVFD2D1A0010 3.7 5.6 1 0.75 15 MI2 1.54
HVFD2D1A0015 4.8 7.2 1.5 1.1 16.5 MI3 2.18
Mains voltage 380-480 V
Table 4. Mains voltage 380-480 V, 50/60 Hz, 3~ series.
Motor shaft
Part number
Rated loadability
100% contin.
current I
[A]
N
150% overload
current [A]
power
P
[HP]P[KW] [A]
HVFD2D3C0005xx 1.3 2 0.5 0.37 2.2 MI1 1.21
HVFD2D3C0007xx 1.9 2.9 0.75 0.55 2.8 MI1 1.21
HVFD2D3C0010xx 2.4 3.6 1 0.75 3.2 MI1 1.21
HVFD2D3C0015xx 3.3 5 1.5 1.1 4 MI2 1.54
HVFD2D3C0020xx 4.3 6.5 2 1.5 5.6 MI2 1.54
HVFD2D3C0030xx 5.6 8.4 3 2.2 7.3 MI2 1.54
HVFD2D3C0040xx 7.6 11.4 4 3 9.6 MI3 2.18
HVFD2D3C0050xx 9 13.5 5 4 11.5 MI3 2.18
HVFD2D3C0075xx 12 18 7.5 5.5 14.9 MI3 2.18
HVFD2D3C0100xx 16 24 10 7.5 17.1 MI4 19.13
HVFD2D3C0150xx 23 34.5 15 11 25.5 MI4 19.13
HVFD2D3C0200xx 31 46.5 20 15 33 MI5 24.4
HVFD2D3C0250xx 38 57 25 18.5 41.7 MI5 24.4
Nominal input
current
Mechanical
size
Weight
(lbs)
Mains voltage 600 V
Table 5. Mains voltage 600 V, 50/60 Hz, 3~ series.
Rated loadability Motor shaft power
150%
Part number
100% contin.
current I
[A]
N
overload
current [A]
P
[HP]
P
[KW] [A]
HVFD2D3F0010 1.7 2.6 1 0.75 2 MI3 2.18
HVFD2D3F0020 2.7 4.2 2 1.5 3.6 MI3 2.18
HVFD2D3F0030 3.9 5.9 3 2.2 5 MI3 2.18
HVFD2D3F0050 6.1 9.2 5 4 7.6 MI3 2.18
HVFD2D3F0075 9 13.5 7.5 5.5 10.4 MI3 2.18
31-00109EF—01 4
Nominal input
current
Mechanical
size
Weight
(lbs)
PRODUCT IDENTIFICATION CODE
3E2C0000HVFD2D
EMC Filter
E2 = EMC Filter
(Blank) = No EMC Filter
Phases
1 = Single Phase
3 = 3-Phase
Product Family
HVFD2D = Honeywell SmartVFD HVAC2
Nominal Horsepower
Nominal Voltage
A = 105 V - 120 V
B = 208 V - 240 V
C = 380 V - 480 V
F = 520 V - 600 V
0003 = .33 HP
0005 = .5 HP
0007 = .75 HP
0010 = 1 HP
0015 = 1.5 HP
0020 = 2 HP
0030 = 3 HP
0040 = 4 HP
0050 = 5 HP
0075 = 7.5 HP
0100 = 10 HP
0150 = 15 HP
0200 = 20 HP
0250 = 25 HP
MCR36499A
SMARTVFD HVAC2
Fig. 1. SmartVFD HVAC2 type designation code.
5 31-00109EF—01
SMARTVFD HVAC2
=
M5
MI3
MI1
=M4
MI2
=M5
LOC
REM
BACK
RESET
OK
M36500
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
MI4
MI5
LOC
REM
BACK
RESET
OK
M36501
=M 6
=M 6
LOC
REM
BACK
RESET
OK
12
M36502
M36503
LOC
REM
BACK
RESET
OK
13/64 (6)
M36504
TOP
6
(153)
Ø 1/4 (7)
14-1/2 (370)
DRIVE OUTLINE
OPENING OUTLINE
14-19/64 (362)
14 (356)
15-7/64 (384)
6-1/2
(166)
6-51/64
(173)
7-13/32
(189)
OPENING OUTLINE
16 (407)
DRIVE OUTLINE
Ø 1/4 (7)
TOP
6
(153)
14 (356)
15-45/64 (400)
17 (431)
13/64 (6)
6-1/2
(166)
6-51/64
(173)
7-13/32
(189)
M36505
MI4
M36507
MI5
1-3/32
(29)
51/64
(20)
13
(332)
15/32
(12)
29/32
(23)
3-1/2
(89)
6-1/2 (165)
3
(77)
5/8
(16)
1-3/32
(29)
15
(379)
19/32
(15)
29/32
(23)
8 (202)
3-45/64
(95)
4-7/32
(107)
MECHANICAL MOUNTING
There are two possible ways to mount SmartVFD HVAC2 in
the wall. For MI1-MI3, either screw or DIN-rail mounting;
For MI4-MI5, screw or flange mounting.
Fig. 2. Screw mounting, MI1 - MI3
Fig. 5. Flange mounting, MI4 - MI5
Fig. 3. Screw mounting, MI4 - MI5
NOTE: See the mounting dimensions on the back of the
drive.
Fig. 4. DIN-rail mounting, MI1 - MI3
Fig. 6. Flange mounting cutout dimensions for MI4
[Unit: inches (mm)]
Fig. 7. Flange mounting cutout dimensions for MI5
[Unit: inches (mm)]
31-00109EF—01 6
Fig. 8. Flange mounting depth dimensions for MI4 and
MI5 [Unit: inches (mm)]
DIMENSIONS
W2
W3
H
(H1)
H2
H3
L1 L2 L3
DC+R+ R-
DC- U/T1
V/T2
W/T3
D (D1)
W (W1)
M36509
LOC
REM
BACK
RESET
OK
A
B
M36527
SMARTVFD HVAC2
H (H1)
W2
W (W1)
W3
H2
D (D1)
D2
H3
M36508
Fig. 9. SmartVFD HVAC2 dimensions, MI1 - MI3.
D
A
LOC
BACK
REM
RESET
OK
M36510
Dimensions in
inches (mm)
Frame
MI2 MI3
A .7 (17) .9 (22.3)
B 1.7 (44) 4 (102)
Fig. 11. SmartVFD HVAC2 dimensions, MI2 - 3 Display
Location.
Fig. 10. SmartVFD HVAC2 dimensions, MI4 - MI5.
Table 6. SmartVFD HVAC2 dimensions in inches (mm).
Type H1 H2 H3 W1 W2 W3 D1 D2
MI1 6.3
(160.1)
MI2 7.7
(195)
MI3 10
(254.3)
MI4 14.6
(370)
MI5 16.3
(414)
5.8
(147)
7.2
(183)
5.4
(137.3)
6.7
(170)
9.6
(244)90(229.3)
13.8
(350.5)
13.2
(336.5)
15.7
(398)15(383)
2.6
1.5
(65.5)
(37.8)
3.5
2.5
(90)
(62.5).2(5.5)4(101.5)
3.9
2.95
(100)
(75).2(5.5)
6.5
5.5
(165)
(140)
6.5
5.5
(165)
(140)
.18
(4.5)
.28
(7)
.28
(7)
Table 7. SmartVFD HVAC2 frame dimensions (mm) and
weights in lbs (kg).
Dimensions in inches (mm)
Frame
MI1 2.6 (66) 6.3 (160) 3.9 (98) 1.2 (0.5)
MI2 3.5 (90) 7.7 (195) 4 (102) 1.5 (0.7)
MI3 3.9 (100) 10 (254.3) 4.3 (109) 2.2 (1)
MI4 6.5 (165) 14.3 (370) 6.5 (165) 18 (8)
MI5 6.5 (165) 16.3 (414) 8 (202) 22 (10)
*without shipping package
3.9
(98.5)
.28
(7)
.28
(7)
4.3
(108.5)
6.5
.28
(7)
-
(165)
7.9
-
(202)
Weight in
lbs (kg.)*WHD
Dimensions in
inches (mm)
Frame
MI4 MI5
A 8 (205) 9.8 (248.5)
B 3.4 (87) 3.4 (87)
Fig. 12. SmartVFD HVAC2 dimensions, MI4 - 5 Display
Location.
7 31-00109EF—01
SMARTVFD HVAC2
B
C
B
A
D
A
COOLING
Enough free space shall be left above and below the frequency converter to ensure sufficient air circulation and cooling.
You will find the required dimensions for free space in the table below.
If several units are mounted above each other the required free space equals C + D. Moreover, the outlet air used for
cooling by the lower unit must be directed away from the air intake of the upper unit.
The amount of cooling air required is indicated below. Also make sure that the temperature of the cooling air does not
exceed the maximum ambient temperature of the converter.
Table 8. Min. clearances around AC drive
Min clearance in inches (mm)
Type A B C D
MI1 .8 (20) .8 (20) 3.9 (100) 2 (50)
MI2 .8 (20) .8 (20) 3.9 (100) 2 (50)
MI3 .8 (20) .8 (20) 3.9 (100) 2 (50)
MI4 .8 (20) .8 (20) 3.9 (100) 3.9 (100)
MI5 .8 (20) .8 (20) 4.7 (120) 3.9 (100)
Fig. 13. Installation space.
31-00109EF—01 8
SMARTVFD HVAC2
CABLING AND FUSES
Use cables with heat resistance of at least 158 °F (70 °C). The cables and the fuses must be dimensioned according to the
tables below.
The fuses function also as cable overload protection.
These instructions apply only to cases with one motor and one cable connection from the frequency converter to the
motor. In any other case, ask the factory for more information.
Table 9. Cable types required to meet standards.
EMC category cat. C2 cat. C4
Mains cable types 1 1
Motor cable types 3 1
Control cable types 4 4
Table 10. Cable type descriptions.
Cable type Description
1 Power cable intended for fixed installation and the specific mains voltage. Shielded cable not
2 Power cable equipped with concentric protection wire and intended for the specific mains
3 Power cable equipped with compact low-impedance shield and intended for the specific mains
4 Screened cable equipped with compact low-impedance shield (NKCABLES /Jamak, SAB /
required.
(NKCABLES / MCMK or similar recommended)
voltage.
(NKCABLES / MCMK or similar recommended).
voltage.
(NKCABLES / MCCMK, SAB / ÖZCUY-J or similar recommended).
*360º earthing of both motor and FC connection required to meet the standard
ÖZCuY-O or similar).
Table 11. Cable and fuse sizes for SmartVFD HVAC2, 115 V, 1~.
Terminal cable size (min/max)
Main
Frame Horsepower
MI2 .33-1HP 20 2*14+14 3*16+16 16-12 16-12 20-16 20-16
MI3 1.5HP 32 2*10+10 3*16+16 16-12 16-12 20-16 20-16
Frame Horsepower
MI1 .33-.75HP 10 2*16+16 3*16+16 16-12 16-12 20-16 20-16
MI2 1-2HP 20 2*14+14 3*16+16 16-12 16-12 20-16 20-16
MI3 3HP 32 2*10+10 3*16+16 16-10 16-10 20-16 20-16
Fuse
[A]
Table 12. Cable and fuse sizes for SmartVFD HVAC2, 208 - 240 V, 1~.
Fuse
[A]
Mains cable
Cu [AWG]
Mains cable
Cu [AWG]
Motor cable
Cu [AWG]
Motor cable
Cu [AWG]
terminal
[AWG]
Main
terminal
[AWG]
Earth
terminal
[AWG]
Terminal cable size (min/max)
Earth
terminal
[AWG]
Control
terminal
[AWG]
Control
terminal
[AWG]
Relay
terminal
[AWG]
Relay
terminal
[AWG]
9 31-00109EF—01
SMARTVFD HVAC2
L1 L2/N L3 U/T1V/T2 W/T3
R+ R-
1~ (230V)
3~(230V,400V,600V)
1~ (115V)
MAINS
MOTOR
EXTERNAL BRAKERESI STOR
3~(230V, 400V,600V)
MOTO R OUT
STRIP T HE
PLASTIC
CABLE
COATING
FOR 360°
EARTHING
BRAKE RESISTOR
(NOT USED)
M36555
Table 13. Cable and fuse sizes for SmartVFD HVAC2, 208 - 240 V, 3~.
Terminal cable size (min/max)
Frame Horsepower
Fuse
[A]
Mains cable
Cu [AWG]
Motor cable
Cu [AWG]
Main
terminal
[AWG]
Earth
terminal
[AWG]
Control
terminal
[AWG]
Relay
terminal
[AWG]
MI1 .33-.75HP 6 3*16+16 3*16+16 16-12 16-12 20-16 20-16
MI2 1-2HP 10 3*16+16 3*16+16 16-12 16-12 20-16 20-16
MI3 3HP 20 3*14+14 3*14+14 16-10 16-10 20-16 20-16
MI4 4-7.5HP 20
3*10+10 3*10+10 17-6 Cu 17-6 20-16 20-16
25
40
MI5 10-15HP 40 3*6+6 3*6+6 14-1 Cu / Al 14-2 20-16 20-16
Table 14. Cable and fuse sizes for SmartVFD HVAC2, 380 - 480 V, 3~.
Terminal cable size (min/max)
Relay
terminal
[AWG]
Frame Horsepower
Fuse
[A]
Mains cable
Cu [AWG]
Motor cable
Cu [AWG]
Main
terminal
[AWG]
Earth
terminal
[AWG]
Control
terminal
[AWG]
MI1 .5-1HP 6 3*16+16 3*16+16 1.5-4 16-12 20-16 20-16
MI2 1.5-3HP 10 3*16+16 3*16+16 1.5-4 16-12 20-16 20-16
MI3 4-7.5HP 20 3*14+14 3*14+14 16-10 16-10 20-16 20-16
MI4 10-15HP 25 3*10+10 3*10+10 17-6 Cu 17-6 20-16 20-16
MI5 20-25HP 40 3*6+6 3*6+6 14-1 Cu / Al 14-2 20-16 20-16
Table 15. Cable and fuse sizes for SmartVFD HVAC2, 600 V,3~.
Terminal cable size (min/max)
Relay
terminal
[AWG]
Frame Horsepower
Fuse
[A]
Mains cable
Cu [AWG]
Motor cable
Cu [AWG]
Main
terminal
[AWG]
Earth
terminal
[AWG]
Control
terminal
[AWG]
MI3 1-3HP 6 3*16+16 3*16+16 16-12 16-12 20-16 20-16
MI3 5HP 10 3*16+16 3*16+16 16-12 16-12 20-16 20-16
MI3 7.5HP 20 3*14+14 3*14+14 16-10 16-10 20-16 20-16
NOTE: To fulfill standard EN61800-5-1, the protective conductor should be at least 8 AWG Cu or 6 AWG Al. Another pos-
sibility is to use an additional protective conductor of at least the same size as the original one.
Power cabling
NOTE: Tightening torque for power cables is 0.5 - 0.6 Nm (4-5 in.lbs).
3~ (230V, 400V)
1~ (230V)
STRIP THE
MAINS
PLASTIC CABLE
COATING FOR
360˚ EARTHING
Fig. 14. SmartVFD HVAC2 power connections, MI1.
MOTOR OU T
MOTOR
M36554
Fig. 15. SmartVFD HVAC2 power connections, MI2 -
MI3.
31-00109EF—01 10
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