HONEYWELL SMARTDRIVE COMPACT User Manual

1 Honeywell

Ho

Honeywell

Quick Guide

Schnellanleitung

Guide Rapide

SmartDrive Compact

Constant and Variable torque

Variable Speed Drives

for Induction Motors

Konstant und Quadratisch

Moment Frequenzumrichter

für Elektrische Motoren

Couple Constant et Variable Convertisseur de fréquence

Pour Moteurs asynchrones

Subject to changes without notice / Änderungen vorbehalten / Sous réserve de modifications

Main Index

ENGLISH...........................................1

DEUTSCH ...................................... 22

FRANÇAIS........................................46

1 Honeywell

Index

1. SAFETY ......................................................................................2

2. INSTALLATION...........................................................................3

2.1 MECHANICAL INSTALLATION..................................................... 3

2.2 CABLING AND CONNECTIONS................................................... 5

2.2.1 Power cabling ..................................................................... 5

2.2.2 Control cabling .................................................................... 6

3. CONTROL I/O AND TERMINALS ..............................................7

4. NAVIGATION & STARTUP.........................................................9

4.1 THE MAIN MENUS OF SMARTDRIVE COMPACT ......................9

4.2 COMMISSIONING AND STARTUP WIZARD ............................... 10

4.2.1 Commissioning steps.......................................................... 10

4.2.2 Startup wizard ..................................................................... 10

4.2.3 Manual testing..................................................................... 12

5. MONITORING & PARAMETERS................................................13

5.1 MONITORING VALUES ................................................................ 13

5.2 QUICK SETUP PARAMETERS..................................................... 14

5.3 SYSTEM MENU PARAMETERS................................................... 16

6. FAULT TRACING........................................................................17

7. GENERAL DATA ........................................................................19

1-EN

ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO

CARRY OUT THE ELECTRICAL INSTALLATION

!

Honeywell Safety 2

This quick guide includes the essential steps for easy

installation and setup of your SmartDrive Compact inverter.

Before commissioning your drive, read the complete

SmartDrive Compact User Manual available on the CD delivered with your

1. SAFETY

This quick guide contains clearly marked warnings which are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances.

Please read these warnings carefully:

product or downloadable at:

http://ecc.emea.honeywell.com /inverter

The components of the power unit of the inverter are live when SmartDrive Compact is connected to mains potential. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury.

The motor terminals U, V, W (T1, T2, T3) and the possible brake resistor terminals -/+ are live when SmartDrive Compact is connected to mains, even if the motor is not running.

The control I/O-terminals are isolated from the mains potential. However, the relay output terminals may have a dangerous control voltage present even when SmartDrive Compact is disconnected from mains.

The earth leakage current of SmartDrive Compact inverters exceeds 3.5mA AC. According to standard EN61800-5-1, a reinforced protective ground connection must be ensured.

See Chapter 7!

If the inverter is used as a part of a machine, the machine manufacturer is responsible for providing the machine with a main switch (EN 60204-1).

If SmartDrive Compact is disconnected from mains while running the motor, it remains live if the motor is energized by the process. In this case the motor functions as a generator feeding energy to the inverter.

After disconnecting the inverter from the mains, wait until the fan stops and the indicators on the display go out. Wait 5 more minutes before doing any work on SmartDrive Compact connections.

The motor can start automatically after a fault situation, if autorestart function has been activated.

3 Installation Honeywell

12

MI2- 3MI1

=M 4

=M 5

2. INSTALLATION

2.1 MECHANICAL INSTALLATION

Product code

COMP230-P37-20 COMP230-P75-20 COMP400-P55-20 COMP400-P75-20 COMP400-1P1-20 COMP230-1P1-20 COMP230-1P5-20 COMP400-1P5-20 COMP400-2P2-20 COMP230-2P2-20 COMP400-3P0-20 COMP400-4P0-20 COMP400-5P5-20

Mechanical

size

MI1 66x157x98

MI2 90x195x102

MI3 100x251x109

Dimensions

WxHxD [mm]

Table 1: Mechanical size classes with SmartDrive Compact

There are two possible ways to mount SmartDrive Compact in the wall; either screw or DIN-rail mounting.

Figure 1: Screw mounting (left) and DIN-rail mounting (right)

NOTE! See the mounting dimensions on the back of the drive. Leave free space for cooling above (100 mm) and below (50 mm) SmartDrive Com-

pact!

2-EN

Honeywell Installation 4

2-EN

Figure 2: Attaching the PE-plate and cable support

5 Installation Honeywell

1~ (230V)

3~ (400V)

Motor out

MAINS

MOTOR

Strip the plastic cable coating for 360° earthing

L1 L 2/N L3 U/T1 V/ T2 W/T3R+ R-

1~ (230V)

3~ (400V)

MAINS

MOTOR

BRAKE RESISTOR

Str ip t he plas tic cable coating for 360

°

eart hing

External brake resi stor (4 00V)

Motor out

2.2 CABLING AND CONNECTIONS

2.2.1 Power cabling

Note! Tightening torque for power cables is 0.5 - 0.6 Nm

Figure 3: SmartDrive Compact power connections, MI1

Figure 4: SmartDrive Compact power connections, MI2 - MI3

2-EN

Honeywell Installation 6

Strip the plastic cable coating for 360°earthing

Control cable tightening torque: 0.4 Nm

2.2.2 Control cabling

Figure 5: Open the cover

2-EN

Figure 6: Install the control cables. See next page!

7 Control I/O Honeywell

Ω

3. CONTROL I/O AND TERMINALS

Ter mina l Signal Factory preset Description

1 +10Vref Ref. voltage out Maximum load 10 mA 2 AI1 Analog signal in 1

3 GND I/O signal ground 6 24Vout 24V output for DI's ± 20 %, max. load 50 mA 7 GND I/O signal ground 8 DI1 Digital input 1

9 DI2 Digital input 2 10 DI3 Digital input 3 A A RS485 signal A FB Communication Modbus B B RS485 signal B FB Communication Modbus 4 AI2 Analog signal in 2

mA

5 GND I/O signal ground 13 GND I/O signal ground 14 DI4 Digital input 4

15 DI5 Digital input 5 16 DI6 Digital input 6 18 AO Analog signal out

20 DO Digital signal out

22 RO 11 Relay out 1 23 RO 12

24 RO 21 Relay out 2 25 RO 22 26 RO 23

Table 1: Default I/O configuration and connections P) = Programmable function, see User manual, Parameters

Freq. reference

Start forward Start reverse Preset speed B0

PI actual value

Preset speed B1 Fault reset Disable PI control Output frequency

Active = READY

Active = RUN

Active = FAULT

P)

0 - +10 V Ri = 200 k (min)

P)

0 - +30 V Ri = 12 k min

P)

0(4) - 20 mA, Ri = 200

P)

0 - +30 V Ri = 12 k min

P)

0(4) - 20 mA, RL = 500

P)

Open collector, max. load 48V/50mA

P)

Max. switching load: 250Vac/2A or 250Vdc/ 0,4A

P)

Max. switching load: 250Vac/2A or 250Vdc/ 0,4A

3-EN

Honeywell Control I/O 8

SmartDrive Compact I/O terminals:

9 Navigation & Startup Honeywell

Hz

FWD REV I/O KEY PAD BUS

REF

MON

PAR

FLT

FAULTALARMSTOPREADY RUN

FWD REV I/O KEYPAD BUS

REF

PA R

FLT

FAULTALARMSTOPREADY RUN

MON

PUSH

FWD REV I/O KEY PAD BUS

REF

PAR

FLT

FAUL TALARMSTO PREADY RUN

MON

FWD REV I/O KEYPAD BUS

REF

PAR

FLT

FAULTALARMSTOPREADY RUN

MON

PUSH

FWD REV I/O KEYPAD BUS

REF

PAR

FLT

FAULTALARMSTOPRE ADY RUN

MON

FWD REV I/O KEYPAD BUS

REF

PAR

FLT

FAULTALARMSTOPRE ADY RUN

MON

PUSH

FWD REV I/O KEYPAD BUS

REF

PAR

FLT

FAU LTALARMSTOPREAD Y R UN

MON

ROTATE

REFERENCE MENU

Displays the keypad reference value regardless of the selected control place.

MONITORING MENU

In this menu you can brow se t he monitoring values.

PAR A ME TE R MENU

In this menu you can browse and edit the parameters.

FAULT MEN U

Here you will be able to bro wse throu gh the faults occurred.

PUSH

FWD REV I/O KEY PAD B US

REF

MON

PAR

FLT

FAULTALARMSTOPREA DY R UN

4. NAVIGATION & STARTUP

4.1 THE MAIN MENUS OF SMARTDRIVE COMPACT

Figure 1: The main menu of SmartDrive Compact

4-EN

Honeywell Navigation & Startup 10

4.2 COMMISSIONING AND STARTUP WIZARD

4.2.1 Commissioning steps

1. Read safety instructions on page 1 6. Run the Startup wizard and set all neces-

2. Secure the grounding and check that cables comply with requirements

3. Check quality and quantity of cooling air 8. Run no-load tests without motor being con-

4. Check that all start/stop switches are in STOP position

5. Connect the drive to mains 10. SmartDrive Compact is now ready for use

Table 1: Commissioning steps

4.2.2 Startup wizard

SmartDrive Compact runs the startup wizard in first power-up. After that the wizard can be run by pressing STOP for 5 seconds in main menu. The following figures show the procedure.

NOTE! Running the startup wizard will always return all parameter settings to their factory defaults!

FAULTALARMSTOPREADY RUN

REF MON

PAR

FLT

Press STOP

1

for 5 seconds in main menu

REF

MON

PAR

FLT

sary parameters

7. Perform test run without motor, see the User Manual: http://ecc.emea.honeywell.com

nected to the process

9. Connect the motor to the process and perform test run once again

Alternates in the display

FAULTALARMSTOPREADY RUN

REF

MON

PAR

rpm

FLT

Push to enter edit mode

2

3

Select motor nominal speed and push to confirm.

FAULTALARMSTO PREADY RUN

4-EN

PERFORM THE SAME

4

PROCEDURE FOR PAR. 1.4, MOTOR NOMINAL CURRENT

PERFORM DRIVE SETUP,

5

PAR. 13 .2, SEE NEXT PAGE

Figure 2: SmartDrive Compact startup wizard

11 Navigation & Startup Honeywell

FAULTALARMSTOPREADY RUN

REF

MON

PAR

FLT

FAULTALARMSTOPREADY RUN

REF

MON

PAR

FLT

FAULTALARMSTOPREADY RUN

REF

MON

PAR

FLT

FAULTALARMSTOPREAD Y RUN

REF

MON

PAR

FLT

0Hz50

Hz

3s 3s

1,1 * I

400

V

*

50 Hz

0=

0=0=

0= Ai1

0-10V

20Hz50

Hz

20 s

400 50

Hz

0=

0= 0=

Ai1

0-10V

20

Hz

50 Hz

5s

400

50 Hz

0=

1=

0=

0= Ai1

0-10V

0

Hz

50 Hz

1s

400

50 Hz

0=

0=1=

0= Ai1

0-10V

NMOT

I/O

V

*

V

*

V

*

P3.2P3.1 P4 .2 P4 .3

P1.7P1.1 P1 .2

P2.2 P2.3P1.15 P3.3P2.1

1

2

3

4

1,1 * I

NMOT

1,1* I

NMOT

1,5 * I

NMOT

5s

20s

1s

0

=Basic

*Indrivesof 208V...230V thisvalueis 230V

1

=Pumpdrive

2

=

3

= Conveyor

drive

Push to enter edit mode.

Select between 0 - 3, seebelow!

Selections:

Parameters affected:

P3. 2 M ax freq uenc y

P3.1 Min frequency

P4. 2 Acc. t ime (s) P4.3 D ec time (s)

P1.7 C urrent limit(A)

P2.2 Start function

P2.3 Stop fu nction

P1.15 Torque boost

P3. 3 I/O r eferenc e

P2.1 Control place

Startup wizard shows par 13.2 number.

Push t o confirm drive setup

P1.1 Motor Un (V) P1.2 M otor fn (H z)

Ramp Coast.Not

used

Ramp

Coas t .

Not

used

Ramp

Not

used

Ramp

Coas t.Used

Fans

Figure 3: Drive setup

4-EN

Honeywell Navigation & Startup 12

4.2.3 Manual testing

1. Hold NAVIGATION WHEEL down for 5 seconds

• Control Place automatically switches to manual control

2. Use the buttons for speed control

• START and STOP for control

• Move to reference menu REF

• NAVIGATION WHEEL for adjusting the speed

3. Hold NAVIGATION WHEEL down for 5 seconds to return to remote control (I/O or fieldbus)

4-EN

13 Monitoring & Parameters Honeywell

°

5. MONITORING & PARAMETERS

Note! Complete parameter listing and descriptions are

given in SmartDrive Compact User Manual, available on

the CD delivered with the product and downlodable at:

http://ecc.emea.honeywell.com/inverter

5.1 MONITORING VALUES

Code Monitoring signal Unit ID Description

M1.1 Output frequency Hz 1 Frequency to the motor M1.2 Frequency reference Hz 25 M1.3 Motor shaft speed rpm 2 Calculated motor speed M1.4 Motor current A 3 Measured motor current M1.5 Motor torque % 4 Calculated actual/nominal torque of

M1.6 Motor power % 5 Calculated actual/nominal power of

M1.7 Motor voltage V 6 Motor voltage M1.8 DC-link voltage V 7 Measured DC-link voltage M1.9 Unit temperature

M1.10 Motor temperature

M1.11 Analogue input 1 % 13 AI1 value M1.12 Analogue input 2 % 14 AI2 value M1.13 Analogue output % 26 AO1 M1.14 DI1, DI2, DI3 15 Digital input statuses M1.15 DI4, DI5, DI6 16 Digital input statuses M1.16 RO1, RO2, DO 17 Relay/digital output statuses M1.17 PI setpoint % 20 In percent of the maximum process

M1.18 PI feedback % 21 In percent of the maximum actual

M1.19 PI error value % 22 In percent of the maximum error

M1.20 PI Output % 23 In percent of the maximum output

Table 1: SmartDrive Compact monitoring values (Complete parameter list and parameter descriptions can be found from Complete SmartDrive Compact User Manual available on product CD or at: http://ecc.emea.honeywell.com/inverter)

C

the motor

8 Heat sink temperature

Calculated motor temperature

reference

value

5-EN

ϕ

Honeywell Monitoring & Parameters 14

5.2 QUICK SETUP PARAMETERS

Code Parameter Min Max Unit Default ID Note

P1.1 Motor nominal

voltage

P1.2 Motor nom. fre-

quency

P1.3 Motor nominal

speed

P1.4 Motor nominal

current

P1.5

Motor cos

P1.7 Current limit 0,2 x

P1.15 Torque boost 0 1 0 109 0 = Not used 1 = Used P2.1 Control place 1 3 1 125 1 = I/O termina

P2.2 Start function 0 1 0 505 0 = Ramp 1 = Flying start P2.3 Stop function 0 1 0 506 0 = Coasting 1 = Ramp P3.1 Min frequency 0,00 P3.2 Hz 0,00 101 P3.2 Max frequency P3.1 320 Hz 50,00 102 P3.3 I/O reference 0 4 3 117 0 = Preset Speeds (0-7)

P3.4 Preset speed 0 0,00 P3.2 Hz 5,00 124 Activated by digital inputs P3.5 Preset speed 1 0,00 P3.2 Hz 10,00 105 Activated by digital inputs P3.6 Preset speed 2 0,00 P3.2 Hz 15,00 106 Activated by digital inputs P3.7 Preset speed 3 0,00 P3.2 Hz 20,00 126 Activated by digital inputs

Table 2: Quick setup parameters (Complete parameter list and parameter descriptions can be found from Complete SmartDrive Compact User Manual available on product CD or at: http://ecc.emea.honeywell.com/inverter)

180 500 V 230

30 320 Hz 50,00 111 Check rating plate on the

300 20000rpm 1440 112 Default applies for a

AI

1,5 x

0,2 x

I

Nunit

0,30 1,00 0,85 120 Check rating plate on the

2 x

I

Nunit

A 1,5 x

I

Nunit

110 Check rating plate on the

I

400

Nunit

motor

4-pole motor.

113 Check rating plate on the

motor

107

2 = Keypad 3 = Fieldbus

1 = Keypad Reference 2 = Fieldbus Reference

3 = AI1 4 = AI2

15 Monitoring & Parameters Honeywell

Code Parameter Min Max Unit Default ID Note

P4.2 Acceleration time 0,1 3000 s 1,0 103 P4.3 Deceleration time 0,1 3000 s 1,0 104 P6.1 AI1 Signal range 0 3 0 379 0 = Voltage 0…10 V

P6.5 AI2 Signal range 2 3 3 390 2 = Current 0…20 mA

P10.4 Automatic restart 0 1 0 731 0 = Not used 1 = Used P13.1 Parameter

conceal

Table 2: Quick setup parameters (Complete parameter list and parameter descriptions can be found from Complete SmartDrive Compact User Manual available on product CD or at: http://ecc.emea.honeywell.com/inverter)

01 11150 = All parameters visible

1 = Voltage 2…10 V

3 = Current 4…20 mA

1 = Only quick setup

parameters visible

5-EN

Honeywell Monitoring & Parameters 16

5.3 SYSTEM MENU PARAMETERS

Code Parameter Min Max Default Note

S1.1 Software package S1.2 Power SW version S1.3 SW version S1.4 Firmware interface S1.5 Application ID S1.6 Application revision S1.7 System load

S2.1 Communication status Format: xx.yyy

S2.2 Fieldbus protocol 0 1 0 0 = FB disabled 1= Modbus S2.3 Slave address 1 255 S2.4 Baud rate 0 5 5 0=300, 1=600, 2=1200,

S2.5 Number of stop bits 0 1 1 0=1, 1=2 S2.6 Parity type 0 0 0 0= None (locked) S2.7 Communication time-out 0 255 0 0= Not used, 1= 1 second,

S2.8 Reset communication sta-

tus

S3.1 MWh counter 0 1 0 S3.2 Power on days 0 1 0 S3.3 Power on hours 0 1 0

S4.1 Display contrast 0 15 7 Adjusts the display contrast S4.2 Restore factory defaults 0 1 0 1= Restores factory defaults

Table 3: System menu parameters

Software information (MENU PAR -> S1)

RS485 information (MENU PAR -> S2)

xx = 0 - 64 (Number of error

messages) yyy = 0 - 999 (Number of good messages)

3=2400, 4=4800, 5=9600,

2= 2 seconds, etc. 1= Resets par. S2.1

Total counters (MENU PAR -> S3)

User settings (MENU PAR -> S4)

17 Fault Tracing Honeywell

6. FAULT TRACING

Fault code Fault name Quick corrective actions

Overcurrent

1

Overvoltage Increase deceleration time (P4.3).

2

Earth fault - Check motor Cables- Check motor.

3

System fault

8

Undervoltage

9

Inverter under temperature

13

Inverter over temperature

14

Motor stalled

15

Motor overtemperature

16

Motor Underload

17

EEPROM checksum fault

22

Microcontroller watchdog fault

25

Internal bus communication

34

Application fault

35

- Check loading.

- Check cables.

- Check motor size.

Reset the fault and restart. Should the fault recur, contact the technical support.

In case of temporary supply voltage break, reset the fault and restart. Check supply voltage.

Check that the product is operated in specified conditions.

- Check that the cooling air is not blocked.

- Check the ambient temperature.

- Make sure that the switching frequency is not too high in relation to ambient temperature and motor load (P1.16).

- Check motor

- Check that the pump or fan is not

blocked.

- Check that motor parameters are cor

rect (P1.1-P1.5).

- Decrease motor load.

FAN: check that belt is not broken. PUMP: check that pump is not dry.

Reset the fault and restart. Should the fault recur, contact the technical support.

6-EN

Honeywell Fault Tracing 18

Fault code Fault name Quick corrective actions

Analogue input Iin < 4mA (selected signal range 4 to 20

50

mA)

Fieldbus fault

53

Table 1: Fault codes. See User Manual for detailed fault descriptions

Check the control cabling

- Check installation.

- If installation is correct contact technical support

6-EN

19 General Data Honeywell

7. GENERAL DATA

Dimensions and weight

Supply network

Motor connection

Ambient conditions

EMC

Standards

Certificates and manufacturer’s declarations of conformity

Frame Height Width Depth (mm) Weight (kg)

MI1 156,5 65,5 98,5 0,55 MI2 195 90 101,5 0,70 MI3 262,5 100 108,5 0,99

Output voltage 0 - U Output current Continuous rated current IN at ambient tempera-

Ambient operating temperature

Storage temperature

Enclosure class IP20 Relative humidity 0…95% RH, non-condensing, non-corrosive, no

Altitude 100% load capacity (no derating) up to 1000m.

Immunity Complies with EN50082-1, -2, EN61800-3 Emissions Complies as standard with EN6 1800-3 Cate-

SmartDrive Compact cannot be used with corner grounded networks

in

ture max. +50ºC, overload 1.5 x I 10min

-10°C (no frost)…+50°C: rated loadability I

-40°C…+70°C

dripping water

1% derating for each 100m above 1000m; max. 2000m

gory C2 (Honeywell level H: normal public electricity network requirements). Category C1 with external EMC-filter (Honeywell level C: special requirements for sensitive areas installations).

For EMC: EN61800-3, For safety: UL508C, EN61800-5-1

For safety: CB, CE, UL, cUL, For EMC: CE, CB, c-tick (see unit nameplate for more detailed approvals)

max. 1min/

N

7-EN

Honeywell General Data 20

Cable and fuse requirements

380 - 500V

208 - 240V

- With above-mentioned fuses, the drive can be connected to power supply the short circuit current of which is max. 50kA

- Use cables with heat resistance of at least +70 C.

- The fuses function also as cable overload protection.

- These instructions apply only to cases with one motor and one cable connection from the inverter to the motor.

- To fulfil standard EN61800-5-1, the protective conductor should be at least 10mm2 Cu or 16mm Al. Another possibility is to use an additional protective conductor of at least the same size as the original one.

Frame Fuse

MI1 6 MI2 10 MI3 20 3*2.5+2.5 1.5-6 MI1 10 2*1.5+1.5 MI2 20 2*2.5+2.5 MI3 32 2*6+6 1.5-6

Mains cable

(A)

Cu (mm

3*1.5+1.5 1.5-4

Terminal cable min-max (mm

2

)

Main & earth Control & relay

1.5-4

0.5-1.5

2

)

21 General Data Honeywell

SmartDrive Compact power ratings

Mains voltage 208-240 V, 50/60 Hz, 1~ series

Motor

Rated loadability

Product code

COMP230-P25-20 1,7 2,6 0,25 4,2 MI1 COMP230-P37-20 2,4 3,6 0,37 5,7 MI1 COMP230-P55-20 2,8 4,2 0,55 6,6 MI1 COMP230-P75-20 3,7 5,6 0,75 8,3 MI1 COMP230-1P1-20 4,8 7,2 1,1 11,2 MI2 COMP230-1P5-20 7,0 10,5 1,5 14,1 MI2 COMP230-2P2-20 9,6 14,4 2,2 15,8 MI3

100% contin.

[ A ]

current I

N

150% overload

current [ A ]P[ kW ]

Mains voltage 380-480 V, 50/60 Hz, 3~ series

Rated loadability

Product code

COMP400-P37-20 1,3 2,0 0,37 2,2 MI1 COMP400-P55-20 1,9 2,9 0,55 2,8 MI1 COMP400-P75-20 2,4 3,6 0,75 3,2 MI1 COMP400-1P1-20 3,3 5,0 1,1 4,0 MI1 COMP400-1P5-20 4,3 6,5 1,5 5,6 MI2 COMP400-2P2-20 5,6 8,4 2,2 7,3 MI2 COMP400-3P0-20 7,6 11,4 3,0 9,6 MI3 COMP400-4P0-20 9,0 13,5 4,0 11,5 MI3 COMP400-5P5-20 12,0 18,0 5,5 14,9 MI3

100% continuous current

[ A ]

I

N

150% overload current

Motor shaft

380-480V sup-

[ A ]

shaft

power

ply

P[ kW ]

Nomi-

nal input

current

[ A ]

Nominal

input

current

[ A ]

Mechanical

size

Mechan-

ical size

7-EN

Note: The input currents are calculated values with 100 kVA line transformer supply.