Honeywell SD-720 Users Manual

SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL

MCS-4200/7200

TEMPORARY REVISION NO. 23-1

TO HOLDERS OF MULTI-CHANNEL SATCOM SYSTEM, SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 23-20-35, REVISION 0, DATED 15 JUL 2006.

INSERT THIS PAGE AS THE FIRST PAGE OF THE MANUAL.

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23-20-35

Publication Number A15-5111-010

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL

MCS-4200/7200

TEMPORARY REVISION NO. 23-1

2-9 2-13 2-14 2-15 2-19 2-20 3-1 5-41/5-42 5-57 5-64 6-96 6-100 6-108 6-116 C-15 C-16 D-11 F-21

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Telephone: (800) 601--3099 (U.S.A.) Telephone: (602) 365--3099 (International)

System Description, Installation, and

Maintenance Manual

with illustrated parts list

Multi--Channel SATCOM System

System Designation Type

MCS--4200 4 --Channel MCS--7200 7 --Channel

This document contains technical data and is subject to U.S. export regulations. These commodities,

technology, or software were exported from the United States in accordance with the export administration

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15 Jul 2006

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL

MCS--4200/7200 Multi--Channel SATCOM System

Honeywell--Confidential

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The documents and information contained herein (“the Materials”) are the proprietary data of Honeywell International Inc. and Honeywell Intellectual Properties Inc (collectively “Honeywell”). These Materials are provided for the exclusive use of Honeywell Service Centers; Honeywell--authorized repair facilities; operators of Honeywell aerospace products subject to an applicable product support agreement, their wholly owned--subsidiaries or a formally designated third party service provider thereunder; and direct recipients of Materials from Honeywell’s Aerospace Technical Publication Distribution. The terms and conditions of this License Agreement govern your use of these Materials, except to the extent that any terms and conditions of another applicable agreement with Honeywell regarding the operation, maintenance, or repair of Honeywell aerospace products conflict with the terms and conditions of this License Agreement, in which case the terms and conditions of the other agreement will govern. However, this License Agreement will govern in the event of a conflict between its terms and conditions and those of a purchase order or acknowledgement.

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL

MCS--4200/7200 Multi--Channel SATCOM System

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL

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RECORD OF REVISIONS

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Instructions on each page of a temporary revision tell you where to put the pages in your manual. Remove temporary revision pages only when discard instructions are given. For each temporary revision, put the applicable data in the record columns on this page.

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SERVICE BULLETIN LIST

Service Bulletin

Identified

Mod

Date Included

in this Manual

Description

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LIST OF EFFECTIVE PAGES

Subeading and Page Date Subeading and Page Date

Title

T--1 15 Jul 2006 T--2 15 Jul 2006 T--3 15 Jul 2006 T--4 15 Jul 2006

Record of Revisions

RR--1 15 Jul 2006 RR--2 15 Jul 2006

Record of Temporary Revisions

RTR--1 15 Jul 2006 RTR--2 15 Jul 2006

Service Bulletin List

SBL--1 15 Jul 2006 SBL--2 15 Jul 2006

List of Effective Pages

LEP--1 15 Jul 2006 LEP--2 15 Jul 2006 LEP--3 15 Jul 2006 LEP--4 15 Jul 2006 LEP--5 15 Jul 2006 LEP--6 15 Jul 2006 LEP--7 15 Jul 2006 LEP--8 15 Jul 2006

Table of Contents

TC--1 15 Jul 2006 TC--2 15 Jul 2006 TC--3 15 Jul 2006 TC--4 15 Jul 2006 TC--5 15 Jul 2006 TC--6 15 Jul 2006 TC--7 15 Jul 2006 TC--8 15 Jul 2006 TC--9 15 Jul 2006 TC--10 15 Jul 2006

TC--11 15 Jul 2006 TC--12 15 Jul 2006 TC--13 15 Jul 2006 TC--14 15 Jul 2006 TC--15 15 Jul 2006 TC--16 15 Jul 2006

Introduction

INTRO--1 15 Jul 2006 INTRO--2 15 Jul 2006 INTRO--3 15 Jul 2006 INTRO--4 15 Jul 2006 INTRO--5 15 Jul 2006 INTRO--6 15 Jul 2006 INTRO--7 15 Jul 2006 INTRO--8 15 Jul 2006 INTRO--9 15 Jul 2006 INTRO--10 15 Jul 2006

System Description

1--1 15 Jul 2006 1--2 15 Jul 2006 1--3 15 Jul 2006 1--4 15 Jul 2006 1--5 15 Jul 2006 1--6 15 Jul 2006

1--7/1--8 15 Jul 2006 1--9 15 Jul 2006 1--10 15 Jul 2006 1--11 15 Jul 2006 1--12 15 Jul 2006 1--13 15 Jul 2006 1--14 15 Jul 2006 1--15 15 Jul 2006 1--16 15 Jul 2006 1--17 15 Jul 2006 1--18 15 Jul 2006

F indicates a foldout page.

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1--19/1--20 15 Jul 2006 1--21 15 Jul 2006 1--22 15 Jul 2006 1--23 15 Jul 2006 1--24 15 Jul 2006 1--25 15 Jul 2006 1--26 15 Jul 2006 1--27 15 Jul 2006 1--28 15 Jul 2006 1--29 15 Jul 2006 1--30 15 Jul 2006 1--31 15 Jul 2006 1--32 15 Jul 2006 1--33 15 Jul 2006 1--34 15 Jul 2006 1--35 15 Jul 2006 1--36 15 Jul 2006 1--37 15 Jul 2006 1--38 15 Jul 2006 1--39 15 Jul 2006 1--40 15 Jul 2006 1--41 15 Jul 2006 1--42 15 Jul 2006 1--43 15 Jul 2006 1--44 15 Jul 2006 1--45 15 Jul 2006 1--46 15 Jul 2006

System Operation

2--1 15 Jul 2006 2--2 15 Jul 2006 2--3 15 Jul 2006 2--4 15 Jul 2006 2--5 15 Jul 2006 2--6 15 Jul 2006 2--7 15 Jul 2006 2--8 15 Jul 2006 2--9 15 Jul 2006 2--10 15 Jul 2006 2--11 15 Jul 2006

Date Subeading and Page Date

2--12 15 Jul 2006 2--13 15 Jul 2006 2--14 15 Jul 2006 2--15 15 Jul 2006 2--16 15 Jul 2006 2--17 15 Jul 2006 2--18 15 Jul 2006 2--19 15 Jul 2006 2--20 15 Jul 2006 2--21 15 Jul 2006 2--22 15 Jul 2006 2--23 15 Jul 2006 2--24 15 Jul 2006 2--25 15 Jul 2006 2--26 15 Jul 2006 2--27 15 Jul 2006 2--28 15 Jul 2006

Cabin/Cockpit Communications

3--1 15 Jul 2006 3--2 15 Jul 2006

3--3/3--4 15 Jul 2006 3--5 15 Jul 2006 3--6 15 Jul 2006 3--7 15 Jul 2006 3--8 15 Jul 2006 3--9 15 Jul 2006 3--10 15 Jul 2006 3--11 15 Jul 2006 3--12 15 Jul 2006 3--13 15 Jul 2006 3--14 15 Jul 2006 3--15 15 Jul 2006 3--16 15 Jul 2006 3--17 15 Jul 2006 3--18 15 Jul 2006

Mechanical Installation

4--1 15 Jul 2006 4--2 15 Jul 2006

F indicates a foldout page.

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Subeading and Page

4--3 15 Jul 2006 4--4 15 Jul 2006

4--5/4--6 15 Jul 2006

4--7/4--8 15 Jul 2006

4--9/4--10 15 Jul 2006

4--11/4--12 15 Jul 2006

4--13/4--14 15 Jul 2006

4--15/4--16 15 Jul 2006

4--17/4--18 15 Jul 2006

4--19/4--20 15 Jul 2006

Electrical Installation

5--1 15 Jul 2006 5--2 15 Jul 2006 5--3 15 Jul 2006 5--4 15 Jul 2006 5--5 15 Jul 2006 5--6 15 Jul 2006 5--7 15 Jul 2006 5--8 15 Jul 2006

5--9/5--10 15 Jul 2006

5--11/5--12 15 Jul 2006 5--13 15 Jul 2006 5--14 15 Jul 2006

5--15/5--16 15 Jul 2006

5--17/5--18 15 Jul 2006 5--19 15 Jul 2006 5--20 15 Jul 2006 5--21 15 Jul 2006 5--22 15 Jul 2006

5--23/5--24 15 Jul 2006

5--25/5--26 15 Jul 2006

5--27/5--28 15 Jul 2006 5--29 15 Jul 2006 5--30 15 Jul 2006

5--31/5--32 15 Jul 2006 5--33 15 Jul 2006 5--34 15 Jul 2006 5--35 15 Jul 2006 5--36 15 Jul 2006

Date Subeading and Page Date

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Testing/Fault Isolation

6--1 15 Jul 2006 6--2 15 Jul 2006 6--3 15 Jul 2006 6--4 15 Jul 2006 6--5 15 Jul 2006 6--6 15 Jul 2006 6--7 15 Jul 2006 6--8 15 Jul 2006 6--9 15 Jul 2006 6--10 15 Jul 2006

F indicates a foldout page.

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Subeading and Page

6--11 15 Jul 2006 6--12 15 Jul 2006 6--13 15 Jul 2006 6--14 15 Jul 2006 6--15 15 Jul 2006 6--16 15 Jul 2006 6--17 15 Jul 2006 6--18 15 Jul 2006 6--19 15 Jul 2006 6--20 15 Jul 2006 6--21 15 Jul 2006 6--22 15 Jul 2006 6--23 15 Jul 2006 6--24 15 Jul 2006 6--25 15 Jul 2006 6--26 15 Jul 2006

6--27/6--28 15 Jul 2006 6--29 15 Jul 2006 6--30 15 Jul 2006 6--31 15 Jul 2006 6--32 15 Jul 2006 6--33 15 Jul 2006 6--34 15 Jul 2006 6--35 15 Jul 2006 6--36 15 Jul 2006 6--37 15 Jul 2006 6--38 15 Jul 2006 6--39 15 Jul 2006 6--40 15 Jul 2006 6--41 15 Jul 2006 6--42 15 Jul 2006 6--43 15 Jul 2006 6--44 15 Jul 2006 6--45 15 Jul 2006 6--46 15 Jul 2006 6--47 15 Jul 2006 6--48 15 Jul 2006 6--49 15 Jul 2006 6--50 15 Jul 2006

Date Subeading and Page Date

6--51 15 Jul 2006 6--52 15 Jul 2006 6--53 15 Jul 2006 6--54 15 Jul 2006 6--55 15 Jul 2006 6--56 15 Jul 2006 6--57 15 Jul 2006 6--58 15 Jul 2006 6--59 15 Jul 2006 6--60 15 Jul 2006 6--61 15 Jul 2006 6--62 15 Jul 2006 6--63 15 Jul 2006 6--64 15 Jul 2006 6--65 15 Jul 2006 6--66 15 Jul 2006 6--67 15 Jul 2006 6--68 15 Jul 2006 6--69 15 Jul 2006 6--70 15 Jul 2006 6--71 15 Jul 2006 6--72 15 Jul 2006 6--73 15 Jul 2006 6--74 15 Jul 2006 6--75 15 Jul 2006 6--76 15 Jul 2006 6--77 15 Jul 2006 6--78 15 Jul 2006 6--79 15 Jul 2006 6--80 15 Jul 2006 6--81 15 Jul 2006 6--82 15 Jul 2006 6--83 15 Jul 2006 6--84 15 Jul 2006 6--85 15 Jul 2006 6--86 15 Jul 2006 6--87 15 Jul 2006 6--88 15 Jul 2006 6--89 15 Jul 2006

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Subeading and Page

6--90 15 Jul 2006 6--91 15 Jul 2006 6--92 15 Jul 2006 6--93 15 Jul 2006 6--94 15 Jul 2006 6--95 15 Jul 2006 6--96 15 Jul 2006 6--97 15 Jul 2006 6--98 15 Jul 2006 6--99 15 Jul 2006 6--100 15 Jul 2006 6--101 15 Jul 2006 6--102 15 Jul 2006 6--103 15 Jul 2006 6--104 15 Jul 2006 6--105 15 Jul 2006 6--106 15 Jul 2006 6--107 15 Jul 2006 6--108 15 Jul 2006 6--109 15 Jul 2006 6--110 15 Jul 2006 6--111 15 Jul 2006 6--112 15 Jul 2006 6--113 15 Jul 2006 6--114 15 Jul 2006 6--115 15 Jul 2006 6--116 15 Jul 2006 6--117 15 Jul 2006 6--118 15 Jul 2006 6--119 15 Jul 2006 6--120 15 Jul 2006 6--121 15 Jul 2006 6--122 15 Jul 2006

Maintenance Practices

7--1 15 Jul 2006 7--2 15 Jul 2006 7--3 15 Jul 2006 7--4 15 Jul 2006

Date Subeading and Page Date

7--5 15 Jul 2006 7--6 15 Jul 2006

Appendix A Vendor Equipment

A--1 15 Jul 2006 A--2 15 Jul 2006 A--3 15 Jul 2006 A--4 15 Jul 2006

A--5/A--6 15 Jul 2006

A--7/A--8 15 Jul 2006

A--9/A--10 15 Jul 2006

A--11/A--12 15 Jul 2006

A--13/A--14 15 Jul 2006

A--15/A--16 15 Jul 2006

A--17/A--18 15 Jul 2006 A--19 15 Jul 2006 A--20 15 Jul 2006 A--21 15 Jul 2006 A--22 15 Jul 2006

A--23/A--24 15 Jul 2006 A--25 15 Jul 2006 A--26 15 Jul 2006 A--27 15 Jul 2006 A--28 15 Jul 2006 A--29 15 Jul 2006 A--30 15 Jul 2006 A--31 15 Jul 2006 A--32 15 Jul 2006 A--33 15 Jul 2006 A--34 15 Jul 2006 A--35 15 Jul 2006 A--36 15 Jul 2006 A--37 15 Jul 2006 A--38 15 Jul 2006 A--39 15 Jul 2006 A--40 15 Jul 2006

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Subeading and Page

Appendix B Installation Procedures For SATCOM Air Filtration

B--1 15 Jul 2006 B--2 15 Jul 2006 B--3 15 Jul 2006 B--4 15 Jul 2006

B--5/B--6 15 Jul 2006 B--7 15 Jul 2006 B--8 15 Jul 2006 B--9 15 Jul 2006 B--10 15 Jul 2006

Appendix C Owner Requirements Table

C--1 15 Jul 2006 C--2 15 Jul 2006 C--3 15 Jul 2006 C--4 15 Jul 2006 C--5 15 Jul 2006 C--6 15 Jul 2006 C--7 15 Jul 2006 C--8 15 Jul 2006 C--9 15 Jul 2006 C--10 15 Jul 2006 C--11 15 Jul 2006 C--12 15 Jul 2006 C--13 15 Jul 2006 C--14 15 Jul 2006 C--15 15 Jul 2006 C--16 15 Jul 2006

Appendix D Call Events Log (CEL)

D--1 15 Jul 2006 D--2 15 Jul 2006 D--3 15 Jul 2006 D--4 15 Jul 2006 D--5 15 Jul 2006 D--6 15 Jul 2006 D--7 15 Jul 2006

Date Subeading and Page Date

D--8 15 Jul 2006 D--9 15 Jul 2006 D--10 15 Jul 2006 D--11 15 Jul 2006 D--12 15 Jul 2006 D--13 15 Jul 2006 D--14 15 Jul 2006 D--15 15 Jul 2006 D--16 15 Jul 2006

Appendix E Messaging

E--1 15 Jul 2006 E--2 15 Jul 2006 E--3 15 Jul 2006 E--4 15 Jul 2006 E--6 15 Jul 2006 E--7 15 Jul 2006 E--8 15 Jul 2006 E--9 15 Jul 2006 E--10 15 Jul 2006 E--11 15 Jul 2006 E--12 15 Jul 2006 E--13 15 Jul 2006 E--14 15 Jul 2006 E--15 15 Jul 2006 E--16 15 Jul 2006 E--17 15 Jul 2006 E--18 15 Jul 2006 E--19 15 Jul 2006 E--20 15 Jul 2006 E--21 15 Jul 2006 E--22 15 Jul 2006 E--23 15 Jul 2006 E--24 15 Jul 2006

F indicates a foldout page.

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Subeading and Page

Appendix F Failure Overview

F--1 15 Jul 2006 F--2 15 Jul 2006 F--3 15 Jul 2006 F--4 15 Jul 2006 F--5 15 Jul 2006 F--6 15 Jul 2006 F--7 15 Jul 2006 F--8 15 Jul 2006 F--9 15 Jul 2006 F--10 15 Jul 2006 F--11 15 Jul 2006 F--12 15 Jul 2006 F--13 15 Jul 2006 F--14 15 Jul 2006 F--15 15 Jul 2006 F--16 15 Jul 2006 F--17 15 Jul 2006 F--18 15 Jul 2006 F--19 15 Jul 2006 F--20 15 Jul 2006 F--21 15 Jul 2006

Date Subeading and Page Date

F--22 15 Jul 2006 F--23 15 Jul 2006 F--24 15 Jul 2006 F--25 15 Jul 2006 F--26 15 Jul 2006 F--27 15 Jul 2006 F--28 15 Jul 2006 F--29 15 Jul 2006 F--30 15 Jul 2006 F--31 15 Jul 2006 F--32 15 Jul 2006 F--33 15 Jul 2006 F--34 15 Jul 2006 F--35 15 Jul 2006 F--36 15 Jul 2006

Index

INDEX--1 15 Jul 2006 INDEX--2 15 Jul 2006 INDEX--3 15 Jul 2006 INDEX--4 15 Jul 2006 INDEX--5 15 Jul 2006 INDEX--6 15 Jul 2006

F indicates a foldout page.

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TABLE OF CONTENTS

Subject Page

INTRODUCTION INTRO--1...........................................................

1. How to Use This Manual INTRO--1................................................

A. General INTRO-- 1...........................................................

B. Symbols INTRO--1..........................................................

C. Weights and Measurements INTRO--2.........................................

2. Customer Support INTRO--2......................................................

A. Honeywell Aerospace Online Technical Publications Web Site INTRO--2...........

B. Customer Response Center INTRO--2.........................................

3. References INTRO--2............................................................

A. Honeywell Publications INTRO--2.............................................

B. Other Publications INTRO-- 3..................................................

4. Acronyms and Abbreviations INTRO--3............................................

A. General INTRO-- 3...........................................................

5. Maximum Permissible Exposure Level INTRO--9....................................

A. General INTRO-- 9...........................................................

SECTION 1

SYSTEM DESCRIPTION 1--1...................................................

1. Overview 1--1..............................................................

A. General 1--1...........................................................

B. Aircraft Earth Station – General 1--4......................................

C. Space Segment 1--14....................................................

D. Ground Earth Station/Land Earth Station 1--14..............................

E. Terrestrial Data and Voice Networks 1--14..................................

2. System Components 1--16...................................................

A. General 1--16...........................................................

3. System Description 1--17.....................................................

A. General 1--17...........................................................

B. Satellite Data Unit 1--21..................................................

C. High Speed Data Unit 1--23...............................................

D. High Power Amplifier 1--24...............................................

E. Avionics Configurations 1--25.............................................

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Subject

4. MCS--4200/7200 Component Descriptions 1--25................................

A. Physical Description 1--25................................................

B. Satellite Data Unit (SDU) 1--25............................................

C. High Speed Data Unit (HSU) 1--30.........................................

D. High--Power Amplifier (60 Watt) 1--34......................................

E. Radio Frequency Unit Interface Adapter (RFUIA) 1--38.......................

F. ARINC 429 Data Requirements 1--42......................................

G. Nameplates (SDU, HSU, HPA) 1--42.......................................

H. Software and Hardware Compatibility (SDU, HSU and HPA) 1--44.............

5. Summary 1--45..............................................................

A. General 1--45...........................................................

SECTION 2

SYSTEM OPERATION 2--1.....................................................

1. Overview 2--1..............................................................

A. General 2--1...........................................................

Page

2. AES Management 2--1......................................................

A. General 2--1...........................................................

B. HSDU Installed 2--3....................................................

3. System Log-On/Log-Off 2--3.................................................

A. General 2--3...........................................................

B. Automatic Log-On 2--5..................................................

C. Constrained Log-On 2--6................................................

D. Log-On Mode Selection 2--6.............................................

E. Handover 2--7.........................................................

F. Log-Off 2--7...........................................................

4. System Software/Database Updates 2--8......................................

A. General 2--8...........................................................

B. Software Upload Process 2--8...........................................

C. Validation of the Software Upload File 2--9.................................

5. Owner Requirements Table 2--10..............................................

A. General 2--10...........................................................

6. ORT Upload/Download Process 2--11..........................................

A. General 2--11...........................................................

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Subject Page

B. Startup 2--11............................................................

C. ORT Download 2 --11....................................................

D. Control Mode ORT Upload Procedures 2--11................................

E. Auto Mode ORT Upload Procedure 2--13...................................

7. Circuit-Mode Services 2--13..................................................

A. Circuit-Mode Voice 2--13.................................................

B. Circuit-Mode Data 2--13..................................................

8. Packet-Data Services 2--15...................................................

A. General 2--15...........................................................

9. Dual SATCOM Configuration 2--16............................................

A. Overview 2--16..........................................................

B. Dual System Control/Status Interfaces 2--17................................

C. System Reversion 2--18..................................................

D. Antenna Configurations 2--19.............................................

E. Cockpit Voice Configurations and Functionality 2--27.........................

SECTION 3

CABIN/COCKPIT COMMUNICATIONS 3--1.......................................

1. Cabin Communications 3--1.................................................

A. General 3--1...........................................................

B. Cabin Communications System 3--1......................................

C. Analog Audio Channels 3--2.............................................

2. Cockpit Communications 3--14................................................

A. General 3--14...........................................................

B. Headset Off-Hook Signaling 3--14.........................................

C. Headset On-Hook Signaling 3--15.........................................

D. Voice Codec Module Audio Switching 3--15.................................

E. Voice Codec Module Sidetone 3--15.......................................

F. Voice Interface Module Stored Audio Messages 3--15........................

G. Voice Interface Module Dedication 3--17....................................

SECTION 4

MECHANICAL INSTALLATION 4--1..............................................

1. Overview 4--1..............................................................

A. General 4--1...........................................................

23--20--35

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MCS--4200/7200 Multi--Channel SATCOM System

Subject

2. Equipment and Materials 4--1................................................

A. General 4--1...........................................................

3. Mechanical Installation Design 4--1...........................................

A. LRU Mechanical Installation 4--1.........................................

B. Installation Dependent Considerations 4--2................................

C. Owner Requirements Table (ORT) Uploading 4--2..........................

D. Cable Loss Requirements 4--2...........................................

E. Cooling Requirements 4--3..............................................

F. Vendor Supplied Equipment 4--4.........................................

SECTION 5

ELECTRICAL INSTALLATION 5--1..............................................

1. Overview 5--1..............................................................

A. General 5--1...........................................................

2. Equipment and Materials 5--1................................................

A. General 5--1...........................................................

Page

3. Electrical Installation Procedure 5--1..........................................

A. Connector Layout and Contact Arrangement 5--1...........................

B. Electrical Installation 5--21................................................

4. Configuration Pins 5--57......................................................

A. General 5--57...........................................................

B. Availability of ARINC 429 ICAO ADDRESS (AES ID) from 429 Ports 5--58......

C. FMC Connection to SDU 5--60............................................

D. ARINC 429 Speed to/from CMU No. 1 and CMU No. 2 5--60..................

E. Cabin Packet Data Function (CPDF) 5--61..................................

F. ARINC 429 BUS Speed of AES ID Input 5--61..............................

G. HSU Presence 5--61.....................................................

H. SDU Controller Type 5--62................................................

I. Call Light On (Air/Ground Calls) 5--62......................................

J. Strap Parity (ODD) 5--62.................................................

K. Cabin Communications System (CCS) 5-- 63................................

L. Inertial Reference System (IRS) 5-- 63......................................

M. HPA/Antenna Subsystem Configuration 5--64...............................

N. CFDS/CMC 5--65........................................................

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Subject Page

O. SDU Configuration 5--66.................................................

P. SDU Number 5--66......................................................

Q. CMU No. 1 and No. 2 Configuration 5--67..................................

R. MCDU/WSC No. 1 thru No. 3 Configuration 5--67............................

S. Priority 4 Calls to/from Cockpit 5--68.......................................

T. ARINC 429 BUS Speed to MCDU No. 1/MCDU No. 2/MCDU No. 3 5--69.......

U. Cockpit Voice Call Light/Chime Option 5--69................................

V. SDU CODEC 1 and CODEC 2 Wiring 5--70.................................

W. Cockpit Hookswitch Signaling Method 5--70................................

X. CM--250 CGU Connection Configuration 5--72..............................

Y. Cockpit Call Discrete Signaling Mode 5--72.................................

Z. Strap Parity 5--73........................................................

SECTION 6

TESTING/FAULT ISOLATION 6--1...............................................

1. Overview 6--1..............................................................

A. General 6--1...........................................................

B. Definitions 6--2.........................................................

C. Failure Detection and Reporting Levels 6--3...............................

D. LRU Coverage 6--3.....................................................

E. Monitoring and Testing Functions 6--4.....................................

F. Failure Recording 6--7..................................................

G. Failure Reporting 6--8...................................................

H. Miscellaneous BITE Requirements 6--20...................................

I. Maintenance Activity Log 6--20............................................

2. SATCOMControl and Display Unit 6--21.......................................

A. General 6--21...........................................................

B. SCDU Display Terminology and Basic Operation 6--21.......................

C. SCDU Page Hierarchy 6--25..............................................

D. SCDU Pages 6 --25......................................................

3. Maintenance Computer Interface 6--90.........................................

A. General 6--90...........................................................

B. Boeing 747--400 CMC/777 OMS 6--90.....................................

C. Airbus/Douglas CFDS 6--93...............................................

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MCS--4200/7200 Multi--Channel SATCOM System

Subject

D. Central Aircraft Information and Maintenance System 6--94...................

E. Level I Failure Messages and ATA Reference Numbers 6--95.................

4. SCDU for Dual SATCOM 6--121................................................

A. General 6--121...........................................................

B. SATCOM Logical Channels 6-- 121..........................................

C. SATCOM(Cross-Talk Bus Failed) 6--121....................................

D. SATCOM 6--121..........................................................

E. SATCOM Menus 6--121...................................................

5. Maintenance Panel Assembly 6--121............................................

A. General 6--121...........................................................

SECTION 7

MAINTENANCE PRACTICES 7--1...............................................

1. Overview 7--1..............................................................

A. General 7--1...........................................................

2. Equipment and Materials 7--1................................................

Page

A. General 7--1...........................................................

3. Procedure for Antennas 7--2.................................................

A. General 7--2...........................................................

B. Antenna Weather Protection 7--2.........................................

C. Antenna Hardware 7 --2.................................................

D. General Antenna Removal Instructions 7--3................................

4. Procedure for the LRUs 7--3.................................................

A. LRU Removal 7--3......................................................

B. LRU Installation 7--3....................................................

5. Owner Requirements Table Uploading 7--4....................................

A. General 7--4...........................................................

6. Instructions for Continued Airworthiness, FAR 25.1529 7--5......................

A. General 7--5...........................................................

APPENDIX A

VENDOR EQUIPMENT A--1.....................................................

1. Overview A--1..............................................................

A. General A--1...........................................................

2. Electronic Cable Specialists A-- 1.............................................

23--20--35

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MCS--4200/7200 Multi--Channel SATCOM System

Subject Page

A. General A--1...........................................................

B. Radio Frequency Components A--1.......................................

C. Cable Assembly Fabrication A--1.........................................

D. Cable Assembly Testing A--2.............................................

E. ARINC 600 Connectors A--2.............................................

F. SATCOM Avionics Unit Mounting Hardware A--4...........................

G. SATCOM Hardware Component Kits A--4..................................

H. Air Filtration Assemblies A--19.............................................

I. SATCOM Shelf Assemblies A--19..........................................

J. Additional Avionics Installation Components A--19...........................

K. Antenna System Provisions A--19..........................................

L. Cabin Communications System Provisions A--19............................

M. Wire Harnesses A--19....................................................

N. Complete Integrated SATCOM Installation Kits A--20.........................

3. Hollingsead International A--20................................................

A. General A--20...........................................................

B. Engineering Services A--20...............................................

C. LRU Mounting Requirements A--21........................................

D. Installation Kit Components A--21..........................................

4. Signal Conditioning Unit A--26.................................................

A. General A--26...........................................................

B. Operator Functions A--27.................................................

C. Control Functions A--28..................................................

D. System Functions A--29..................................................

E. ARINC 600 Connector Pin Assignments A--33...............................

APPENDIX B

INSTALLATION PROCEDURES FOR SATCOM AIR FILTRATION SYSTEMS B--1.....

1. Introduction B--1............................................................

A. General B--1...........................................................

2. Continued Airworthiness B-- 1................................................

A. General B--1...........................................................

3. Equipment and Materials B--2................................................

A. General B--2...........................................................

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL

MCS--4200/7200 Multi--Channel SATCOM System

Subject

4. Installation Instructions B-- 4..................................................

A. Top Mount Assembly B--4...............................................

B. Body--Mounted Assembly B-- 8...........................................

C. Tray--Mounted Assembly B--9............................................

APPENDIX C

OWNER REQUIREMENTS TABLE C--1...........................................

1. Overview C--1..............................................................

A. General C--1...........................................................

APPENDIX D

CALL EVENTS LOG (CEL) D--1.................................................

1. Call Events Log D--1........................................................

A. General D--1...........................................................

2. Commentary D--4...........................................................

A. Most Significant Digit D--4...............................................

B. SLCV And Detailed Code Definitions D-- 4.................................

Page

C. HSD ISDN Call SLCV And Detailed Codes D--9............................

APPENDIX E

MESSAGING E--1..............................................................

1. PPPoE Messaging E--1.....................................................

A. General E--1...........................................................

B. PPPoE Active Discovery Offer (PADO) E--1................................

C. PPPoE Active Discovery Request (PADR) E--3.............................

D. PPPoE Active Discovery Session--Confirmation (PADS) E--5.................

E. PPPoE Active Discovery Termination (PADT) E--5..........................

APPENDIX F

FAILURE OVERVIEW F--1......................................................

1. Fault Codes F--1...........................................................

INDEX INDEX--1....................................................................

23--20--35

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SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL

MCS-4200/7200

TEMPORARY REVISION NO. 23-1

INSERT PAGE 3 OF 53 FACING PAGE TC-9. Reason: To change Four-Region to Seven-Region and to change the capitalization of INMARSAT to

Inmarsat for Figure 1-3 in the List of Illustrations in the Table of Contents.

The List of Illustrations is changed as follows:

Figure 1-3. Inmarsat Seven-Region Satellite Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .1-13

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