Honeywell S7830 Product Data
7800 SERIES
s
S7830
Expanded Annunciator
APPLICATION
The S7830 Expanded Annunciator is an enhancement module
for use with 7800 SERIES Relay Modules. The S7830 is a
microprocessor-based device designed to monitor the status
of a series string of limit, control, and interlock contacts for a
commercial or industrial burner. The S7830 acts as a system
monitor and enhances fault and status messages of the 7800
SERIES burner control.
PRODUCT DATA
FEATURES
• 26 status light emitting diodes (LED).
• Front panel LED array, arranged in a pattern to clearly
indicate the flow of line voltage through the string of
limits, controls and interlocks.
• Selectable current and first-out LED array display
status.
• Power and proper operation indicating LED.
• Common Universal Mounting Subbase (Q7800A or B).
• 21 monitored contact points.
• Access for external electrical voltage checks.
• Communication interface capability.
• Capable of programmable limit or interlock messages
using the S7800A1142 Keyboard Display Module
(KDM).
• Open Lockout interlocks are indicated with a flashing
status LED when used with Relay Module Models with
Lockout Interlock feature.
• Hold messages displayed on the KDM are enhanced
with the Expanded Annuciator terminal description
information that is causing the hold (low water cutoff
for example).
• LED operational test.
• 36 additional 7800 SERIES fault and hold messages.
Content
pplication ........................................................................ 1
eatures ........................................................................... 1
pecifications ................................................................... 2
rdering Information ......................................................... 2
rincipal Technical Features ............................................ 4
nstallation ........................................................................ 4
iring ............................................................................... 5
peration ......................................................................... 9
65-0101-03
7800 SERIES S7830 EXPANDED ANNUNCIATOR
SPECIFICATIONS
Electrical Ratings:
Voltage and Frequency: 120 Vac (+10%/-15%), 50/60 Hz
(±10%)
Power Dissipation: 4.6W maximum.
Terminal ratings: See Table 1.
.
Table 1. Terminal Ratings
Terminal Number Description
1
Earth Ground
a
b
Rating
—
2 Input Line Voltage (Neutral)
3 Input Line Voltage (Hot) 120 Vac, +10%/-15%.
4 Main Valve Proof of Closure 120 Vac, +10%/-15%, 2 mA.
5
6
7
Burner Switch
Operating Control
Auxiliary Limit # 1
b
b
b
8 Auxiliary Limit # 2
9
10
11
12
13
14
15
16
17
18
19
20
21
22
a
The S7830 must have an earth ground providing a connection between the subbase and the control panel or equipment. The earth
Low Water Cutoff
High Limit
Auxiliary Limit # 4
Oil Select Switch
High Oil Pressure
Low Oil Pressure
High Oil Temperature
Low Oil Temperature
Gas Select Switch
High Gas Pressure
Low Gas Pressure or Atomizing Switch
Air Flow Switch
Auxiliary Interlock # 4
Auxiliary Interlock # 5
b
b
b
b
b
b
b
b
b
b
b
b
b
b
ground must be capable of conducting the current to blow a 15A fuse (or breaker) in the event of an internal short circuit. the S7830
needs a low impedance ground connection to the equipment frame that, in turn, needs a low impedance connection to earth ground.
For a ground path to be low impedance at RF frequencies, the connection must be made with minimum length conductors that have
maximum surface areas. Wide straps or brackets, rather than leadwires, are preferred. Be careful to verify that the mechanically
tightened joints along the ground path, such as pipe or conduit threads or surfaces held together with fasteners, are free of
nonconductive coatings and are protected against mating surface corrosion.
b
The S7800A1142 Keyboard Display Module can change the default description.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
65-0101—03 2
7800 SERIES S7830 EXPANDED ANNUNCIATOR
Environmental Ratings:\
Ambient Temperature Range:
Operating: -40°F to +140°F (-40°C to +60°C).
Storage: -40°F to +150°F (-40°C to +66°C).
Humidity: 85% continuous, noncondensing.
Vibration: 0.5 G environment.
Dimensions: See Fig. 1 and 2.
Weight: 1 lb, 6 oz (0.624 kilogram), unpacked.
Approvals:
Underwriters Laboratories Inc. Listed: File No. MH17367,
Guide No. MJAT.
EXPANDED ANNUNCIATOR
Gas Select
High Gas Pressure
Low Gas Pressure
System Lockout
c
Power
First Out
Current
Select
L1
Proof of Closure
Preignition Interlocks
Reset
Fuel Selection
Oil Select
High Oil Pressure
Low Oil Pressure
High Oil Temperature
Low Oil Temperature
Atomizing Switch
Interlocks
Burner Switch
Operating Control
Auxiliary Limit 1
Auxiliary Limit 2
Low Water Cutoff
High Limit
Atomizing Limit 3
Airflow Switch
Auxiliary Interlock 4
Auxiliary Interlock 5
b
a
5
(127)
Canadian Standards Association certified: LR95329.
Factory Mutual Approved.
IRI Acceptable.
Federal Communications Commission: Part 15, Class B
Emissions.
Required Components;
Q7800A or Q7800B universal Wiring Subbase.
RM7800 SERIES Relay Module.
S7800 Keyboard Display Module or S7810 Data ControlBus™
Module.
Accessories:
S7810M Modbus™ Module.
12
13
14
15
16
17
20 19 18
21
22
5 (127)
5-5/16 (135)
M5182
Fig. 1. Mounting dimensions of S7830 Expanded Annunciator and Q7800A Wiring Subbase in in. (mm).
EXPANDED ANNUNCIATOR
L1
Proof of Closure
Preignition Interlocks
Reset
Fuel Selection
Oil Select
High Oil Pressure
Low Oil Pressure
High Oil Temperature
Low Oil Temperature
Atomizing Switch
Interlocks
5 (127)
Burner Switch
Operating Control
Auxiliary Limit 1
Auxiliary Limit 2
Low Water Cutoff
High Limit
Atomizing imit 3
Airflow Switch
Auxiliary Interlock 4
Auxiliary Interlock 5
a b c
Power
Gas Select
High Gas Pressure
Low Gas Pressure
System Lockout
First Out
Current
Select
5
(127)
22 21 20 19 18 17 16 15 14 13 12
6-9/64 (156)
M5183
Fig. 2. Mounting dimensions of S7830 Expanded Annunciator and Q7800B Wiring Subbase in in. (mm).
3 65-0101—03
7800 SERIES S7830 EXPANDED ANNUNCIATOR
PRINCIPAL TECHNICAL FEATURES
The S7830 Expanded Annunciator is an enhancement
module for use with 7800 SERIES Relay Modules. The S7830
is a microprocessor-based device designed to monitor the
status of a series string of limit, control and interlock contacts
for a commercial or industrial burner. The S7830 acts as a
system monitor and enhances fault and status messages for
the 7800 SERIES burner control.
ControlBus Communications
The S7830 provides interfaces with the 7800 SERIES Relay
module through a three-wire RS-485 interface. Using this
communications bus, the S7830 provides additional first-out
annunciation, burner hold, and current status information for
the control, limit and interlock string of the burner equipment.
LED Array
The S7830 provides visual indication of the status of the
burner equipment control, limit and interlock string. The string
of contact and switch points are individually identified with a
colored LED. When power is present at the contact point, the
LED is lighted. When the contact point is de-energized, the
LED is dark. If the contact or switch is identified as the first-out
annunciation point, the LED flashes if the RM78X0L,
RM7838B,C with the Lockout Feature is used or if the feature
is enabled (RM7895, 6, 7, or 8 with JR2 configuration resistor
removed).
Opto-Isolator Coupling
The S7830 uses opto-isolators to monitor the limit string and
couple the line voltage input to the microprocessor. An optoisolator allows a microprocessor to determine the status of
line voltage at control, limit or interlock switch points. Using
this capability, the microprocessor is able to determine the
current as well as first-out status of 23 digital points, each
representing specific burner control, limit or interlock switches.
INSTALLATION
WARNING
Fire or Explosion Hazard.
Can cause severe injury, death or property
damage.
Verification of safety requirements must be performed
each time a control is installed on a burner to prevent
possible hazardous burner operation.
When Installing This Product…
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous
condition.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.
3. Installer must be a trained, experienced flame
safeguard technician.
4. After installation is complete, check out the product
operation as provided in these instruction.
WARNING
Electrical Shock Hazard.
Can cause severe injury, death or equipment
damage.
1. Disconnect the power supply before beginning
installation to prevent electrical shock and
equipment damage. More than one power supply
disconnect can be involved.
2. Wiring connections for the S7830 are unique;
therefore, refer to Fig. 3, 4, 5 for proper subbase
wiring.
3. Wiring must comply with all applicable codes,
ordinances and regulations.
4. Wiring must comply with NEC Class 1 (Line
Voltage) wiring.
5. The S7830 should not interfere with the proper
safety operation of the controls, limits and interlocks
it is monitoring. After installation, check each
control, limit and interlock to ensure that it is
operating properly. DO NOT PLACE JUMPER
WIRES ACROSS THE INSTALLATION
CONTROLS, LIMITS AND INTERLOCKS.
65-0101—03 4
7800 SERIES S7830 EXPANDED ANNUNCIATOR
IMPORTANT
1. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used
in accordance with these instructions, may cause
interference for radio communications. It has been
tested and found to comply with the limits of a Class
B computing device of part 15 of FCC rules, which
are designed to provide reasonable protection
against such interference when operated in a
commercial environment. Operation of this
equipment in a residential area may cause
interference; in which case, the user, at their own
expense, may be required to take whatever
measures are required to correct this interference.
2. This digital apparatus does not exceed the Class B
limits for radio noise, set out in the Radio Interference Regulations of the Canadian Department of
Communications.
3. If a control, limit or interlock is not used with the
installation, a jumper must be installed in the S7830
wiring subbase. DO NOT PLACE JUMPER WIRES
ACROSS THE INSTALLATION CONTROL, LIMITS
AND INTERLOCKS. For example, if Auxiliary Limit #
1(Aux Limit#1) is not used, place a jumper wire
between terminals 6 and 7 on the S7830 wiring
subbase.
4. For straight gas burner applications, the oil limit and
interlock inputs DO NOT need to be jumpered.
5. For straight oil burner applications, the gas limit and
interlock inputs DO NOT need to be jumpered.
6. For combination gas-oil burner applications, a
double pole, double throw (dpdt) fuel select switch is
required. See Fig. 3.
7. For communications ControlBus connections in
excess of 100 feet (30 meters), a 120 ohm, 1/4 watt
minimum, termination resistor may be required
across terminals 1(a) and 2(b) of the electrical connectors. Cable shield must be terminated to ground
at both ends. If shielded cable is NOT used, use
three-wire twisted cable.
8. The 7800 SERIES Relay Module control point can
be tied into the S7830:
• For dual fuel burners, from terminals 6 to 11,
inclusive.
• For single fuel burners, from terminals 6 to 9,
inclusive.
Humidity
Install the S7830 where the relative humidity never reaches
the saturation point. The S7830 is designed to operate in a
maximum 85% relative humidity, continuous, noncondensing,
moisture environment. Condensing moisture can cause
erratic operation.
Vibration
Do not install the S7830 where it could be subjected to
vibration in excess of 0.5G continuous, maximum.
Weather
The S7830 is not designed to be weather tight. If installed
outdoors, the S7830 must be protected by a weather-tight,
NEMA 4, enclosure.Mounting Wiring Subbase
NOTE: For installation dimensions, see Fig. 1 or 2.
1. Mount the subbase in any position except horizontally
with the bifurcated subbase contacts pointed down (on
the row F). A vertical mounting position is recommended. Any other position decreases the maximum
ambient temperature rating.
2. Select a location on a wall, burner surface, or within an
electrical control panel. Be sure to allow adequate
clearance for electrical voltage probe tests, electrical
field connections, and wiring of the RS-485 ControlBus
to the 7800 SERIES Relay Module. The S7830 must be
within 1000 feet (305 meters) of the 7800 SERIES
Relay Module for proper communication of first-out
annunciation and current burner status information.
3. Use the back of the subbase as a template to mark the
four screw locations and drill pilot holes.
4. Insert four No. 6 screws for mounting, and tighten
securely.
WIRING
WARNING
Electrical Shock Hazard.
Can cause severe injury, death or property
damage.
Disconnect the power supply from the main
disconnect before beginning installation to prevent
electrical shock and equipment damage. More than
one disconnect can be required.
1. Refer to Fig. 3 for proper subbase wiring. The system
wiring must follow the order shown in Fig. 3.
NOTE: With the S7800A1142 Keyboard Display Module, you
can name the limits and interlocks to match your
system.
2. All wiring must comply with all appropriate electrical
codes, ordinances and regulations. Wiring, where
required, must comply with NEC Class 1 (Line Voltage).
3. Recommended wire size and type:
a. Line Voltage:
(1) Use No. 14, 16 or 18 gauge (TTW60C or
THW75C or THHN90C), 600 volt insulation for
all line voltage terminals.
b. RS-485 ControlBus:
(1) Use three-wire twisted cable. Some installations
may require shielded cable; use Belden 8771 or
equivalent. For connections in excess of 100
feet (30 meters), a 120 ohm, 1/4 watt minimum,
termination resistor may be placed across
terminals 1(a) and 2(b) of the electrical
connectors.
4. Recommended grounding practices:
a. The earth ground provides for a connection between
the wiring subbase and the control panel or the
equipment. The earth ground wire must be capable
of conducting the current to blow the 15A type SC
fast blow fuse (or breaker) in the event of an internal
short circuit.
b. The S7830 needs a low impedance ground
connection to the equipment frame which, in turn,
needs a low impedance ground connection to earth
ground. For a ground path to be low impedance at
RF frequencies, the connection must be made with
minimum length conductors that have a maximum
5 65-0101—03
Loading...