Honeywell Q5001 Data Sheet

Q5001 Valve Linkage for Modutrol IV Motor

APPLICATION

The Q5001 Valve Linkage connects a Modutrol Motor to a 2­or 3-way valve. It is used primarily on steam and water valves such as the V5011 or V5013.
PRODUCT DATA
• Q5001 Valve Linkage is applicable to 2-way or 3-way valves in modulating or two position service.
• Linkage requires no adjustment when used with Honeywell valves and Modutrol IV Motors (can also be used with Modutrol III motors).
• Q5001 Valve Linkage replaces Q601 and Q618 Valve Linkages.
• Linkage mounts directly to the valve bonnet; motor mounts on linkage bracket.
• Easy-to-read position indicator.
• Valve stem lift height cam selectable.
• Overtravel permits tight closeoff without excessive motor strain.
• Easy mounting and valve connection.
• Available brackets make linkages adaptable to many valve bodies.
• 80 lb, 160 lb, and 320 lb stem force models available.
Contents
Application ........................................................................ 1
Specifications ................................................................... 2
Ordering Information ........................................................ 2
Installation ........................................................................ 4
Operation and Checkout .................................................. 8
Replacement .................................................................... 9
63-2425-01
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR

SPECIFICATIONS

IMPORTANT:
The specifications given in this publication do not include normal manufacturing tolerances.Therefore, an individual unit may not exactly match the listed specifications. Also, this product is tested and cali­brated under closely controlled conditions and some minor differences in performance can be expected if those conditions are changed.
TRADELINE MODELS
TRADELINE MODELS are selected and packaged to provide
ease of stocking, ease of handling and maximum replace­ment value. TRADELINE model specifications are the same as those of standard models unless specified other­wise.
Table 3 on page 4
TRADELINE MODELS AVAILABLE:
Q5001D1000 Valve Linkage: 3/4 in. lift, 80/160 lb force. Q5001D1018 Valve Linkage: 3/4 in. lift, 160/320 lb force. Q5001D1026 Valve Linkage: 1-1/2 in. lift, 160/320 lb force.
TRADELINE FEATURES:
• Selectable close-off force to meet application requirements.Table 1 on page 3
• Special pack with Tradeline Cross Reference on label.
• Q5001A is shipped with 3/4 in. lift cam, part number 220861A.
• Q5001B is shipped with 1-1/2 in. lift cam, part number 220867A.
CLOSE-OFF FORCE:
See Table 2 on page 4 for motor/valve/linkage selection.
VALVE BONNET SIZE:
See Table 2 on page 4 for bonnet size.
TEMPERATURE RATINGS:
°
-40
to 150° F [-40° to 66° C] ambient air temperature.
°
-40
to 337° F [-40° to 169° C] valve bonnet temperature.
MOTOR REQUIRED:
See Table 3 on page 4.
MOTOR STROKE:
160 degree rotation, mechanically normally open or nor-
mally closed.
VALVE ACTION:
Determined by motor rotation, cam orientation and valve
type. Cam mounting option (up or down) allows proper control action with normally open or normally closed motors and valves.
DIMENSIONS: See Fig. 1.
STANDARD MODELS
Q5001A,B Valve Linkage for Modutrol IV Motors.
See Table 1 on page 3 for model specifications. (Can also
be used with Modutrol III motors.)
LIFT: Selectable based on cam selection. See Table 3 on
page 4 for part numbers of alternate cams.
WEIGHT: 6.2 pounds.
ACCESSORIES:
4074ETB: Anti-spin clip, valve button and set screws for
1/4 in. [6 mm] valve stem. Cams: See Table 3 on page 4 for merchandise cam part numbers.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386 In Canada—Honeywell Limited/Honeywell Limitée, International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
63-2425—01 2
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
OPEN
C
LOSE
13
5 [148]
16
MOTOR NOT INCLUDED IN LINKAGE
1
1
-10
10
2
4
-[267]
[260]
D
27
1 [36]
64
(POWER END OF MOTOR)
29
6 [176]
32
25
8 [223]
32
1/4 X 20 X 1 MOUNTING BOLTS
M3443A
Fig. 1. Approximate Q5001 Valve Linkage dimensions in in. [mm].
NOTE: High torque spring return motor shown. Medium torque spring return and nonspring return motors require less clearance
on auxiliary end of motor. Linkage for 3/4 in. stroke and 1-3/8 in. valve bonnet shown. Linkage for large valve bonnet and larger stroke maximum 12 in. of clearance is required.
Table 1. Standard Models.
Model
Valve Ste m
Force
Lift Adjust-
ment
Bonnet
Connect
Bonnet
Size
(O.D.) Stem Connect
Anti­Spin Linkage Replaced(lb) N
Q5001A1006 80 355.9 3/4 fixed Setscrew 1-3/8 Button and clip No Q618A1016,
Q618A1032, Q618A1040,
Q618A1014, Q601L, M
Q5001A1014 160 711.7 3/4 fixed Setscrew 1-3/8 Button and clip No Q618A1008,
Q618A1024, Q601J, K
Q5001A1022 320 1355 3/4 fixed Setscrew 1-3/8 Button and clip No
Q5001B1004 160 711.7 1-1/2 fixed Setscrew 1-7/8 Button and clip Yes
Q5001B1012 320 1355 1-1/2 fixed Setscrew 1-7/8 Button and clip Yes
Q5001D1000 Tradeline
Q5001D1018 Tradeline
80, 160
160, 320
355.9-
711.7
711.7­1355
3/4 fixed Setscrew 1-3/8 Button and clip Yes
3/4 fixed Setscrew 1-3/8 Button and clip Yes Q601J, K, Q
a
Q601Q
b
Q601E
b
Q601P
Q601J, K, L, M Q618A
Q618A1008 Q618A1024
Q5001D1026 Tradeline
a
If valve stroke is not 3/4 in. [19 mm], a merchandise cam must be purchased.
b
If valve stroke is not 1-1/2 in. [38 mm], a merchandise cam must be purchased.
160, 320
711.7­1355
1-1/2 fixed Setscrew 1-7/8 Button and clip Yes
Q601E, P
a
a
a
a
,
b
3 63-2425—01
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
Table 2. Valve-Linkage Selection Guide.
Honeywell
Valve Type
Valve
Body Style
Pipe
Size (in.) Linkage
Bonnet
Size (O.D.)
Lift
(in.)
V5011A 2-way Flanged 2-1/2, 3 Q5001A, D 1-3/8 3/4
V5011A, B 2-way Flanged 4, 5, 6 Q5001B, D 1-7/8 1-1/2
V5011F 2-way Screwed 1/2, 3/4, 1, 1-1/4, 1-1/
Q5001A, D 1-3/8 3/4
2, 2, 2-1/2, 3
V5011G 2-way Screwed 1/2, 3/4, 1, 1-1/4,
Q5001A, D 1-3/8 3/4
1-1/2, 2, 3
V5013B 3-way mixing Flanged 2-1/2, 3 Q5001A, D 1-3/8 3/4
V5013B 3-way mixing Flanged 4, 5, 6 Q5001B, D 1-7/8 1-1/2
V5013C 3-way diverting Flanged 2-1/2, 3 Q5001A, D 1-3/8 3/4
V5013C 3-way diverting Flanged 4, 5, 6 Q5001B, D 1-7/8 1-1/2
V5047A 2-way Screwed 1, 1-1/4, 1-1/2 Q5001A, D 1-3/8
9/16
a
V5047A 2-way Screwed 2 Q5001A, D 1-3/8 3/4
V5051A 2-way Flanged 2-1/2, 3, 4, 5, 6 Q5001B, D 1-3/8 1-1/2
a
Merchandise cam required.
Table 3. Cam Selections Available.
Cam
Number Type Lift
Required Torque
160 lb
80 lb stem
force
stem force
a
(lb-in.)
320 lb
force
stem
b
Application
220858A Custom 9/16 in. 25 50 100 V5047A, 1 in. to 1-1/2 in.
220861A Standard 3/4 in. 25 50 100 V5011/V5013, 1/2 in. to 3 in.;
V5047A, 2 in.
220863A Custom 1 in. 30 60 120
220864A Custom 1-1/8 in. 30 60 120
220865A Custom 1-1/4 in. 50 100 200
220867A Standard 1-1/2 in. 50 100 200 V5011/V5013, 4 in. to 6 in.
a
Refer to Modutrol Motor specifications to select motor with equal or greater torque. Modutrol IV Motors are available with 25 and
60 lb-in. outputs (spring return); 35, 75, 150 and 300 lb-in. (nonspring return).
b
The 320 lb stem force linkage must be used with a 300 lb-in. motor.

INSTALLATION

WHEN INSTALLING THIS PRODUCT…
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous condi­tion.
2. Check the ratings and description given on the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service techni­cian.
4. After installation is complete, check out product opera­tion as provided in these instructions.
5. Refer to the instruction sheet packed with the valve body for information on installing the valve.
63-2425—01 4
6. Refer to the instruction sheet packed with the Modutrol IV Motor for wiring diagrams and additional installation information for the motor.

Location

Select a location that allows ample clearance for adjustment and maintenance. Allow at least 4 in. [102 mm] above the linkage to remove the valve assembly for maintenance.
Linkages may be mounted in a variety of positions. The 320 lb stem force linkage must be assembled to a 300 lb-in. Modutrol IV Motor. The linkage and motor may be rotated 360 degrees around the valve stem. However, in all installations, the motor shaft must be horizontal to ensure proper gear train lubrication and the valve stem must be above horizontal.
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