Honeywell Q5001 Data Sheet
Q5001 Valve Linkage for Modutrol IV Motor
PRODUCT DATA
FEATURES
APPLICATION
The Q5001 Valve Linkage connects a Modutrol Motor to a 2- or 3-way valve. It is used primarily on steam and water valves such as the V5011 or V5013.
•Q5001 Valve Linkage is applicable to 2-way or 3-way valves in modulating or two position service.
•Linkage requires no adjustment when used with Honeywell valves and Modutrol IV Motors (can also be used with Modutrol III motors).
•Q5001 Valve Linkage replaces Q601 and Q618 Valve Linkages.
•Linkage mounts directly to the valve bonnet; motor mounts on linkage bracket.
•Easy-to-read position indicator.
•Valve stem lift height cam selectable.
•Overtravel permits tight closeoff without excessive motor strain.
•Easy mounting and valve connection.
•Available brackets make linkages adaptable to many valve bodies.
•80 lb, 160 lb, and 320 lb stem force models available.
|
Contents |
Application ........................................................................ |
1 |
Specifications ................................................................... |
2 |
Ordering Information ........................................................ |
2 |
Installation ........................................................................ |
4 |
Operation and Checkout .................................................. |
8 |
Replacement .................................................................... |
9 |
63-2425-01
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
SPECIFICATIONS
IMPORTANT:
The specifications given in this publication do not include normal manufacturing tolerances.Therefore, an individual unit may not exactly match the listed specifications. Also, this product is tested and calibrated under closely controlled conditions and some minor differences in performance can be expected if those conditions are changed.
TRADELINE MODELS
TRADELINE MODELS are selected and packaged to provide ease of stocking, ease of handling and maximum replacement value. TRADELINE model specifications are the same as those of standard models unless specified otherwise.
Table 3 on page 4
TRADELINE MODELS AVAILABLE:
Q5001D1000 Valve Linkage: 3/4 in. lift, 80/160 lb force. Q5001D1018 Valve Linkage: 3/4 in. lift, 160/320 lb force. Q5001D1026 Valve Linkage: 1-1/2 in. lift, 160/320 lb force.
TRADELINE FEATURES:
•Selectable close-off force to meet application requirements.Table 1 on page 3
•Special pack with Tradeline Cross Reference on label.
STANDARD MODELS
Q5001A,B Valve Linkage for Modutrol IV Motors.
See Table 1 on page 3 for model specifications. (Can also be used with Modutrol III motors.)
LIFT: Selectable based on cam selection. See Table 3 on page 4 for part numbers of alternate cams.
•Q5001A is shipped with 3/4 in. lift cam, part number 220861A.
•Q5001B is shipped with 1-1/2 in. lift cam, part number 220867A.
CLOSE-OFF FORCE:
See Table 2 on page 4 for motor/valve/linkage selection.
VALVE BONNET SIZE:
See Table 2 on page 4 for bonnet size.
TEMPERATURE RATINGS:
-40° to 150° F [-40° to 66° C] ambient air temperature. -40° to 337° F [-40° to 169° C] valve bonnet temperature.
MOTOR REQUIRED:
See Table 3 on page 4.
MOTOR STROKE:
160 degree rotation, mechanically normally open or normally closed.
VALVE ACTION:
Determined by motor rotation, cam orientation and valve type. Cam mounting option (up or down) allows proper control action with normally open or normally closed motors and valves.
DIMENSIONS: See Fig. 1.
WEIGHT: 6.2 pounds.
ACCESSORIES:
4074ETB: Anti-spin clip, valve button and set screws for 1/4 in. [6 mm] valve stem.
Cams: See Table 3 on page 4 for merchandise cam part numbers.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1.Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2.Honeywell Customer Care 1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée,
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
63-2425—01 |
2 |
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
|
|
|
|
MOTOR NOT INCLUDED |
1/4 X 20 X 1 |
|
|
|
|
IN LINKAGE |
|
|
|
|
|
MOUNTING |
|
|
|
|
|
|
|
OPEN |
|
|
|
|
BOLTS |
10 |
1 |
-10 |
1 |
(POWER END |
|
OF MOTOR) |
|
||||
4 |
2 |
|
|||
[260] -[267] |
|
|
|||
CLOSED
|
|
1 |
27 |
[36] |
6 |
29 |
[176] |
|
|
|
|
|
64 |
|
|
32 |
|
25 |
|
|
|
|
|
|
|
|
8 |
[223] |
|
|
|
|
|
|
|
|
|
32 |
|
5 |
13 |
[148] |
|
|
|
|
|
|
M3443A |
|
16 |
|
|
|
|
|
|
|
|
Fig. 1. Approximate Q5001 Valve Linkage dimensions in in. [mm].
NOTE: High torque spring return motor shown. Medium torque spring return and nonspring return motors require less clearance on auxiliary end of motor. Linkage for 3/4 in. stroke and 1-3/8 in. valve bonnet shown. Linkage for large valve bonnet and larger stroke maximum 12 in. of clearance is required.
Table 1. Standard Models.
|
Valve Stem |
|
|
Bonnet |
|
|
|
|
|
Force |
|
|
|
|
|
||
|
Lift Adjust- |
Bonnet |
Size |
|
Anti- |
|
||
Model |
(lb) |
N |
ment |
Connect |
(O.D.) |
Stem Connect |
Spin |
Linkage Replaced |
Q5001A1006 |
80 |
355.9 |
3/4 fixed |
Setscrew |
1-3/8 |
Button and clip |
No |
Q618A1016, |
|
|
|
|
|
|
|
|
Q618A1032, |
|
|
|
|
|
|
|
|
Q618A1040, |
|
|
|
|
|
|
|
|
Q618A1014, Q601L, Ma |
Q5001A1014 |
160 |
711.7 |
3/4 fixed |
Setscrew |
1-3/8 |
Button and clip |
No |
Q618A1008, |
|
|
|
|
|
|
|
|
Q618A1024, Q601J, Ka |
Q5001A1022 |
320 |
1355 |
3/4 fixed |
Setscrew |
1-3/8 |
Button and clip |
No |
Q601Qa |
Q5001B1004 |
160 |
711.7 |
1-1/2 fixed |
Setscrew |
1-7/8 |
Button and clip |
Yes |
Q601Eb |
Q5001B1012 |
320 |
1355 |
1-1/2 fixed |
Setscrew |
1-7/8 |
Button and clip |
Yes |
Q601Pb |
Q5001D1000 |
80, |
355.9- |
3/4 fixed |
Setscrew |
1-3/8 |
Button and clip |
Yes |
Q601J, K, L, Ma |
Tradeline |
160 |
711.7 |
|
|
|
|
|
Q618A |
|
|
|
|
|
|
|
|
|
Q5001D1018 |
160, |
711.7- |
3/4 fixed |
Setscrew |
1-3/8 |
Button and clip |
Yes |
Q601J, K, Q |
Tradeline |
320 |
1355 |
|
|
|
|
|
Q618A1008a, |
|
|
|
|
|
|
|
|
Q618A1024 |
Q5001D1026 |
160, |
711.7- |
1-1/2 fixed |
Setscrew |
1-7/8 |
Button and clip |
Yes |
Q601E, Pb |
Tradeline |
320 |
1355 |
|
|
|
|
|
|
aIf valve stroke is not 3/4 in. [19 mm], a merchandise cam must be purchased.
bIf valve stroke is not 1-1/2 in. [38 mm], a merchandise cam must be purchased.
3 |
63-2425—01 |
Q5001 VALVE LINKAGE FOR MODUTROL IV MOTOR
Table 2. Valve-Linkage Selection Guide.
Honeywell |
|
|
|
Valve |
|
|
Pipe |
|
|
|
Bonnet |
Lift |
||
Valve |
|
|
Type |
Body Style |
|
Size (in.) |
|
Linkage |
|
Size (O.D.) |
(in.) |
|||
V5011A |
|
2-way |
|
|
Flanged |
|
2-1/2, 3 |
|
Q5001A, D |
|
1-3/8 |
3/4 |
|
|
V5011A, B |
|
2-way |
|
|
Flanged |
|
4, 5, 6 |
|
Q5001B, D |
|
1-7/8 |
1-1/2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
V5011F |
|
2-way |
|
|
Screwed |
|
1/2, 3/4, 1, 1-1/4, 1-1/ |
Q5001A, D |
|
1-3/8 |
3/4 |
|
||
|
|
|
|
|
|
|
2, 2, 2-1/2, 3 |
|
|
|
|
|
|
|
V5011G |
|
2-way |
|
|
Screwed |
|
1/2, 3/4, 1, 1-1/4, |
|
Q5001A, D |
|
1-3/8 |
3/4 |
|
|
|
|
|
|
|
|
|
1-1/2, 2, 3 |
|
|
|
|
|
|
|
V5013B |
|
3-way mixing |
Flanged |
|
2-1/2, 3 |
|
Q5001A, D |
|
1-3/8 |
3/4 |
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
V5013B |
|
3-way mixing |
Flanged |
|
4, 5, 6 |
|
Q5001B, D |
|
1-7/8 |
1-1/2 |
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
V5013C |
|
3-way diverting |
Flanged |
|
2-1/2, 3 |
|
Q5001A, D |
|
1-3/8 |
3/4 |
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
V5013C |
|
3-way diverting |
Flanged |
|
4, 5, 6 |
|
Q5001B, D |
|
1-7/8 |
1-1/2 |
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
V5047A |
|
2-way |
|
|
Screwed |
|
1, 1-1/4, 1-1/2 |
|
Q5001A, D |
|
1-3/8 |
9/16a |
||
V5047A |
|
2-way |
|
|
Screwed |
|
2 |
|
|
Q5001A, D |
|
1-3/8 |
3/4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
V5051A |
|
2-way |
|
|
Flanged |
|
2-1/2, 3, 4, 5, 6 |
|
Q5001B, D |
|
1-3/8 |
1-1/2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a Merchandise cam required. |
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
Table 3. Cam Selections Available. |
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Required Torquea (lb-in.) |
|
|
|
|
|
|
|||
|
|
|
|
|
|
160 lb |
320 lb |
|
|
|
|
|
|
|
Cam |
|
|
|
|
80 lb stem |
stem |
stem |
|
|
|
|
|
|
|
Number |
Type |
|
Lift |
force |
force |
forceb |
|
|
Application |
|
|
|||
220858A |
Custom |
|
9/16 in. |
25 |
50 |
|
100 |
V5047A, 1 in. to 1-1/2 in. |
|
|
||||
220861A |
Standard |
|
3/4 in. |
25 |
50 |
|
100 |
V5011/V5013, 1/2 in. to 3 in.; |
|
|
||||
|
|
|
|
|
|
|
|
|
V5047A, 2 in. |
|
|
|
|
|
220863A |
Custom |
|
1 in. |
30 |
60 |
|
120 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
220864A |
Custom |
|
1-1/8 in. |
30 |
60 |
|
120 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
220865A |
Custom |
|
1-1/4 in. |
50 |
100 |
|
200 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
220867A |
Standard |
|
1-1/2 in. |
50 |
100 |
|
200 |
V5011/V5013, 4 in. to 6 in. |
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
aRefer to Modutrol Motor specifications to select motor with equal or greater torque. Modutrol IV Motors are available with 25 and 60 lb-in. outputs (spring return); 35, 75, 150 and 300 lb-in. (nonspring return).
bThe 320 lb stem force linkage must be used with a 300 lb-in. motor.
INSTALLATION
WHEN INSTALLING THIS PRODUCT…
1.Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.
2.Check the ratings and description given on the product to make sure the product is suitable for your application.
3.Installer must be a trained, experienced service technician.
4.After installation is complete, check out product operation as provided in these instructions.
5.Refer to the instruction sheet packed with the valve body for information on installing the valve.
6.Refer to the instruction sheet packed with the Modutrol IV Motor for wiring diagrams and additional installation information for the motor.
Location
Select a location that allows ample clearance for adjustment and maintenance. Allow at least 4 in. [102 mm] above the linkage to remove the valve assembly for maintenance.
Linkages may be mounted in a variety of positions. The 320 lb stem force linkage must be assembled to a 300 lb-in. Modutrol IV Motor. The linkage and motor may be rotated 360 degrees around the valve stem. However, in all installations, the motor shaft must be horizontal to ensure proper gear train lubrication and the valve stem must be above horizontal.
63-2425—01 |
4 |
Loading...