Honeywell PX3 Installation Instructions Manual

Page 1
Installation Instructions for the
Heavy Duty Pressure Transducers PX3 Series, 1 bar to 50 bar | 15 psi to 700 psi
General Information
Honeywell’s PX3 Series Pressure Transducers use piezoresistive sensing technology with ASIC (Application Specific Integrated Circuit) signal conditioning in a brass housing and Metri-Pack
Table 1. Electrical Specifications
Characteristic Parameter
Supply voltage: 5 Vdc
3.3 Vdc
Over voltage and reverse voltage ±16 Vdc
Current consumption: 5 Vdc supply
3.3 Vdc supply
Short circuit protection yes
Nominal output transfer function: 5 Vdc supply
3.3 Vdc supply
Table 2. Performance Specifications (At 25 °C [77 °F] and under unless otherwise noted.)
Characteristic Parameter
Operating temperature range Storage temperature range Compensated temperature range -40 °C to 125 °C [-40 °F to 257 °F]
2
Total Error Band
-20 °C to 85 °C [-4 °F to 185 °F] <-20 °C, >85 °C [<-4 °F, >185 °F]
Accuracy BFSL Response time <2 ms (10% to 90% step change in pressure) Turn on time EMC rating5:
surge immunity (all leads) electrostatic discharge radiated immunity fast transient burst immunity to conducted disturbances radiated emissions radiated immunity
Insulation resistance >100 MOhm, 1500 Vdc Dielectric strength AC1500V, 1 min. or AC1800V, 1 s Load resistance >5 kOhm Life greater than 10 million full scale pressure cycles over the calibrated pressure range
1
Dependent on external and internal seal and cable jacket materials. See Table 5 and Figure 5 for temperature range details.
2
Total Error Band: The maximum deviation from the ideal transfer function over the entire compensated temperature and pressure range. In-
cludes all errors due to offset, full scale span, pressure non-linearity, pressure hysteresis, pressure non-repeatability, thermal effect on offset, thermal effect on span, and thermal hysteresis. See Figure 1.
3
Accuracy: The maximum deviation in output from a Best Fit Straight Line (BFSL) fitted to the output measured over the pressure range at
25 °C [77 °F]. Includes all errors due to pressure non-linearity, pressure hysteresis, and pressure non-repeatability. See Figure 1.
4
Turn on Time: Duration from power applied until first valid output.
5
Tested using 1,5 m [59.1 in] cable.
:
3
4
1
1
±0.25 Vdc ±0.25 Vdc
3.0 mA max.
1.6 mA to 2.1 mA
0.5 Vdc to 4.5 Vdc (ratiometric to supply)
0.33 Vdc to 2.97 Vdc (ratiometric to supply)
-40 °C to 125 °C [-40 °F to 257 °F]
-40 °C to 125 °C [-40 °F to 257 °F]
±1.0 %FSS ±2.0 %FSS
±0.25 %FSS
<7 ms
±1000 V line to ground per IEC 61000-4-5 ±4 kV contact, ±8 kV air per IEC 61000-4-2 10 V/m (80 MHz to 1000 MHz) per IEC 61000-4-3 ±1 kV per IEC 61000-4-4 3 V per IEC 61000-4-6 40 dB (30 MHz to 230 MHz), 47 dB (230 MHz to 1000 MHz) per CISPR 11 200 V/m per ISO 11452-2
150 electrical connector. The PX3 Series are fully calibrated and temperature compensated from -40 °C to 125 °C [-40 °F to 257 °F].
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Issue B
Safety and Productivity Solutions
Page 2
Heavy Duty Pressure Transducers
All Possible Errors
-20 °C [-4 °F]
-40 °C
[-40 °F]
0
85 °C
[185 °F]
0 °C
[32 °F]
125 °C
[257 °F]
1
2
3
-1
-2
-3
Temperature (°C [°F])
Total Error Band (%FSS)
Total Error Band
Output (V)
5
Issue B
PX3 Series, 1 bar to 50 bar | 15 psi to 700 psi
Figure 1. TEB Definition and Temperature Performance
Offset
Full Scale Span
Pressure Non-Linearity
Pressure Hysteresis
Pressure Non-Repeatability
Thermal Effect on Offset
Thermal Effect on Span
Thermal Hysteresis
Accu racy
BFSL
Table 3. Pressure Reference Definitions
Pressure Reference Definition
Absolute
Output is calibrated to be proportional to the difference between applied pressure and a fixed reference to perfect vacuum (absolute zero pressure).
Sensor construction is identical to the absolute version with a built in reference at zero pressure in order to mini-
Sealed gage
1
mize measurement error over temperature. The output is calibrated to be proportional to the difference between applied pressure and a reference of 1 standard atmosphere (1.013 barA | 14.7 psiA). Example: 100 psi sealed gage has a calibrated pressure range from 14.7 psi absolute to 114.7 psi absolute.
1
Sealed gage option only available in pressure ranges at or above 8 bar | 100 psi.
Total Error Band
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Figure 2. Ratiometric Output Option AA for 100 psi, Absolute vs Sealed Gage
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
0
20 40 60 80 100 120 140
14.7 114.7
Pressure (psi Absolute)
2 Safety and Productivity Solutions
100 psi absolute
100 psi sealed gage
Table 4. Pressure Ratings
bar psi
Operating
Pressure
Over-
pressure
Burst
Pressure
Operating
Pressure
Over-pres-
sure
1 5 8 15 70 115
1.6 5 8 30 150 250 2 10 17 50 250 400
2.5 10 17 100 450 750 4 17 27 150 450 750 6 31 51 200 450 1150 8 31 51 250 450 1150
10 31 51 300 1000 1500 16 32 80 500 1000 1500 20 69 103 600 1000 1500 25 69 103 667 1000 1500 35 69 103 700 1000 1500 40 69 103 - - ­46 69 103 - - ­50 69 103 - - -
Burst
Pressure
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Heavy Duty Pressure Transducers
Issue B
PX3 Series, 1 bar to 50 bar | 15 psi to 700 psi
Table 5. Environmental and Mechanical Specifications
Characteristic Parameter
Shock:
threaded ports
tube port Vibration:
threaded ports
tube port Ingress protection:
Metri-Pack 150 electrical connector cable harness electrical connector
Ambient humidity 0 %RH to 95 %RH, non-condensing External freeze/thaw resistance >6 cycles from -30 °C to 50 °C [-22 °F to 122 °F]
Wetted materials: threaded ports tube port braze filler internal media seal sensing element and substrate adhesives Internal seal material media compatibility HNBR (option H) silicone (option S)
Other materials: Metri-Pack 150 electrical connector external O-ring seal on G1, M1 ports
1
Honeywell can assist with selecting suitable seal material for the media based on the seal manufacturer’s recommendation. The customer should test the compatibility with the media to ensure that it is correct for the application.
100 G per MIL-STD-202G, Method 213B, Cond. F (at 100 G per MIL-STD-202F, Method 213B, and Condition C
20 G sweep, 10 Hz to 2000 Hz (at 10 Hz to 55 Hz, 2 mm displacement, tested as per IEC 60068-2-6; Test FC. (at 25°C [77°F])
IP67 IP69K
brass C36000 (lead (Pb) content: 3.7% max.) copper UNS C12200 (lead (Pb) free) silver and copper alloy seal material as required by the application (see seal material media compatibility options below) alumina, glass, silicon epoxy
1
:
refrigerants, petroleum oils, lubricants air, water, hydraulic fluids
PBT 30% GF nitrile (-30 °C to 125 °C [-22 °F to 257 °F])
25 °C [77 °F])
25 °C [77 °F])
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CAUTION
PRODUCT DAMAGE
• Ensure torque specifications are determined for the specific application. Values provided are for reference only. (Mating materials and thread sealants can result in significantly different torque values from one application to the next.)
• When using mating parts made of stainless steel, use a thread sealant with anti-seize properties to prevent thread galling. Ensure the sealant is rated for the application.
• Use appropriate tools (such as an open ended wrench or deep well socket) to install transducers.
• Always hand-start transducers into the hole to prevent cross threading and damage.
• Ensure that torque is not applied to the electrical connector.
• Ensure that the proper mating electrical connector with a seal is used to connect the transducer. Improper or damaged seals can compromise ingress protection leading to short circuits.
Failure to comply with these instructions may result in product damage.
CAUTION
PRODUCT DAMAGE TO TUBE PORT
Ensure that the temperature of the brass port and plastic connector is maintained below 125 °C during flame brazing. Exposure to temperatures higher than 125 °C can cause permanent product damage and can compromise ingress protection leading to short circuits.
Failure to comply with these instructions may result in product damage.
Safety and Productivity Solutions 3
Page 4
Heavy Duty Pressure Transducers
Output (%Vsupply)
Issue B
PX3 Series, 1 bar to 50 bar | 15 psi to 700 psi
Diagnostics Mode
The PX3 Series diagnostics mode allows the device to indicate when internal or external faults occur. If an internal fault occurs, the output will rail to the preset lower or upper limit values shown in Figure 3 and Table 6.
External faults will result in the sensor’s output exceeding those preset limits (lower or upper). (For example, if the external sensor ground (signal) were lost, the sensor output would exceed the up­per rail of 97.5%.)
Figure 3. Analog Output with Diagnostics
100
90
80
Table 6. Output Transfer Function Codes
Fault Condition Analog Diagnostic Rail
EEPROM Corrupt below lower rail
Sensor Bridge Open (any element)
Sensor Bridge Short (any element)
Low supply voltage below lower rail
Loss of ground con­nection
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above upper rail
above upper rail
above upper rail
Upper Rail (97.5%)
70 60
50
40
30
20
10
Lower Rail (2.5%)
10020 30 40 50 60 70 80 90 100
Pressure (psi)
4 Safety and Productivity Solutions
Page 5
Heavy Duty Pressure Transducers
ø
ø
Issue B
PX3 Series, 1 bar to 50 bar | 15 psi to 700 psi
Figure 4. Metri-Pack Mounting Dimensions (For reference only. mm/[in].) E
Pinout General
F1, G1, N1, N2, M1
Pin C
Pin A
Pin B
22,0
[0.87]
Pin C
F1: 7/16-20 UNF 1/4 inch 45° Flare Female Schrader (SAE J512)
Seal: 45° cone Mating geometry: SAE J512 Installation torque: 17 N m [12.5 ft-lb] Weight: 54,5 g [1.9 oz]
37,4
[1.47]
49,6
[1.95]
15,4
[0.61]
12,2
[0.48]
ø17,0
[0.67]
ø15,9
[0.63]
M1: M12 x 1.5 (ISO 6149-3)
Seal: nitrile O-ring (included) Mating geometry: ISO 6149-1 Installation torque: 25 N m [18.4 ft-lb] Weight: 33,9 g [1.2 oz]
17,0
[0.67]
T1
Pin A
Pin A = Ground Pin B = Vsupply Pin C = Vout
Pin B
ø21,60
[0.85]
7/16-20 UNF 1/4 in 45° Flare Female Schrader (SAE J512)
product marking
G1: G1/4 A-G (ISO 1179-3)
Seal: nitrile O-ring (included) Mating geometry: ISO 1179-1 Installation torque: 50 N m [36.9 ft-lb] Weight: 35,1 g [1.2 oz]
35,9
[1.41]
1,85
[47.1]
13,9
[0.55]
11,2
[0.44]
N1: 1/4-18 NPT
Seal: Pipe thread Mating geometry: ANSI B1.20.1 Installation torque: Two to three turns from finger tight Weight: 35,1 g [1.2 oz]
ø17,0
[0.67]
ø17,0
[0.67]
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Yellow lettering
ø21,60
[0.85]
G1/4 A-G (ISO 1179-3)
ø21,60
[0.85]
M12 x 1.5 (ISO 6149-3)
48,4
[1.91]
34,9
[1.37]
12,9
[0.51]
13,9
[0.53]
N2: 1/8-27 NPT
Seal: Pipe thread Mating geometry: ANSI B1.20.1 Installation torque: Two to three turns from finger tight Weight: 31,2 g [1.1 oz]
17,0
[0.67]
ø21,60
36
[1.4]
46
[1.8]
14
[0.5]
10,0
[0.39]
[0.85]
1/8-27 NPT
35
[1.4]
50
[2.0]
13
[0.5]
15,0
[0.59]
T1: Tube
Seal: Brazing Weight: 32 g [1.1 oz]
96,5
[3.80]
39,5
[1.56]
57,0
[2.24]
ø6,35
[0.25]
1/4-18 NPT
7,0
[0.27]
ø21,60
[0.85]
ø17,0
[0.67]
ø
23,0
[0.91]
Ensure this area is protected during the brazing process so that temperatures do not exceed 125 °C [257 °F].
ø7, 3
[0.29]
Safety and Productivity Solutions 5
Page 6
Heavy Duty Pressure Transducers
[39.9 ±1.9]
T1
F1, G1, N1, N2, M1
[0.63]
Issue B
PX3 Series, 1 bar to 50 bar | 15 psi to 700 psi
Figure 5. Cable Harness Mounting Dimensions Shown by Pressure Port Type (For reference only. mm/[in].) E
Wire colors
22,0
[0.87]
Black = Ground Red = Vsupply White = Vout
F1: 7/16-20 UNF 1/4 inch 45° Flare Female Schrader (SAE J512)
Seal: 45° cone Mating geometry: SAE J512 Installation torque:
1000 ±50
[39.9 ±1.9]
17 N m [12.5 ft-lb] Weight: 90 g [3.2 oz]
ø21,6
[0.85]
7/16-20 UNF 1/4 in 45° Flare Female Schrader (SAE J512)
45,3
[1.78]
33,1
[1.30]
15,4
[0.61]
12,2
[0.48]
ø15,9
General product marking
G1: G1/4 A-G (ISO 1179-3)
Seal: nitrile O-ring (included) Mating geometry: ISO 1179-1 Installation torque: 50 N m [36.9 ft-lb] Weight: 70 g [2.5 oz]
1000 ±50
42,75
[1.683]
31,6
[1.24]
13,9
[0.55]
11,2
[0.44]
White label with black lettering
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ø21,6
[0.85]
G1/4 A-G (ISO 1179-3)
M1: M12 x 1.5 (ISO 6149-3)
Seal: nitrile O-ring (included) Mating geometry: ISO 6149-1 Installation torque: 25 N m [18.4 ft-lb] Weight: 69 g [2.4 oz]]
N2: 1/8-27 NPT
Seal: Pipe thread Mating geometry: ANSI B1.20.1 Installation torque: Two to three turns from finger tight Weight: 66 g [2.3 oz]
6 Safety and Productivity Solutions
N1: 1/4-18 NPT
Seal: Pipe thread
1000 ±50
[39.9 ±1.9]
Mating geometry: ANSI B1.20.1
1000 ±50 [39.9 ±1.9]
Installation torque: Two to three turns from finger tight Weight: 70 g [2.5 oz]
45,6
[1.79]
30,6
[1.20]
12,9
[0.51]
15,0
[0.59]
ø21,6
[0.85]
1/4-18 NPT
44,1
[1.73]
30,6
[1.20]
12,9
[0.51]
13,5
[0.53]
ø21,6
[0.85]
M12 x 1.5 (ISO 6149-3)
T1: Tube
Seal: Brazing Weight: 67 g [2.4 oz]
1000 ±50
[39.9 ±1.9]
ø21,6
31,6
[1.24]
41,6
[1.64]
13,9
[0.55]
10,0
[0.39]
[0.85]
1/8-27 NPT
1000 ±50
[39.9 ±1.9]
92,2
[3.63]
32,2
[1.38]
57,0
[2.24]
7,0
[0.27]
ø6,35
[0.25]
ø23,0
[0.91]
Ensure this area is protected during the brazing process so that temperatures do not exceed 125 °C [257 °F].
ø7, 3
[0.29]
Page 7
WARNING
PERSONAL INJURY
DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury.
Failure to comply with these instructions could result in death or serious injury.
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship during the applicable warranty period. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items that Honeywell, in its sole discretion, finds defective. The foregoing is buyer’s
sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages.
While Honeywell may provide application assistance personally, through our literature and the Honeywell web site, it is buyer’s sole responsibility to determine the suitability of the product in the application.
Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this writing. However, Honeywell assumes no responsibility for its use.
Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office or:
E-mail: info.sc@honeywell.com Internet: sensing.honeywell.com Phone and Fax: USA/Canada +1-800-537-6945 International +1-815-235-6847; +1-815-235-6545 Fax
Honeywell Safety and Productivity Solutions
9680 Old Bailes Road Fort Mill, SC 29707 www.honeywell.com
32313758-B-EN | 10/16 © 2016 Honeywell International Inc.
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